MMU 307- DESIGN OF MACHINE ELEMENTS TUTORIAL #2 y) Estimate the fatigue strength of a rotating-beam specimen made of AISI 1020 hot-rolled steel cor- responding to a life of 12.5 kilocycles of stress reversal. Also, estimate the life of the specimen corresponding to a stress amplitude of 36 kpsi. The known properties are Sy, = 66.2 kpsi, 00 = 115 kpsi, m = 0.22, and ey = 2) A solid round bar, 25 mm in diameter, has a groove 2.5-mm deep with a 2.5-mm radius machined into it. The bar is made of AISI 1018 CD steel and is subjected to a purely reversing torque of 200 N - m. For the S-N curve of this material, let f = 0.9. (a) Estimate the number of cycles to failure. (b) If the bar is also placed in an environment with a temperature of 450°C, estimate the number of cycles to failure. 3 A solid square rod is cantilevered at one end, The rod is 0.8 m long and supports a completely reversing transverse load at the other end of £1 kN. The material is AISI 1045 hot-rolled steel If the rod must support this load for 10* cycles with a factor of safety of 1.5, what dimension should the square cross section have? Neglect any stress concentrations at the support end and assume that f = 0.9. 4) Bearing reactions R, and Ry are exerted on the shaft shown in the figure, which rotates at 1150 rev/min and supports a 10-kip bending force. Use a 1095 HR steel. Specify a diameter d Using a design factor of ny = 1.6 for a life of 3 min. The surfaces are machined.5) In the figure shown, shaft A, made of AISI 1010 hot-rolled steel, is welded to a fixed support and is, subjected to loading by equal and opposite forces F via shaft B. A theoretical stress concentration K,s of 1.6 is induced by the 3-mm fillet. The length of shaft A from the fixed support to the con- nection at shaft B is 1m. The load F cycles from 0.5 to 2 KN. (a) For shaft A, find the factor of safety for infinite life using the modified Goodman fatigue fail- ure eritetion. (0) Repeat part (a) using the Gerber fatigue failure criterion, 2 P1=-20N...+100 N P2= 1kN(Constant)Jutoeish #Z ® AISI WOO HR Stel. Corresponding 10.0 Like of A2-Sx1OBaycles of sles feversol Rofoling bean Speeiman Estimate the Rife 22 tha Specimens corresponding Loo shresS omplitude of 26 bese. CSug < 06.2 kpei ) £ CFig. 648) $20.8 PomBoure 6.18) b~ Ale 3 (LSet ae 3 be 0:8x6 ees Jog( (ssa ; bez-008503 7 v5 Take So aGlez 33-Lhpsee a = woo (osner) (We bidet ume Me Packers) ]@ wi Qs 109.244 pees TP o complet el 4 reversed shees Ba is giver; Set ets Ws Se awh» N= (22) 0.08509 e Sf = Sq = 107-2L (i2g00) we SP =4¢-06 um =58 Poche 13 cles. Y= (ae) _ LNs ease aats| lo 2G Ss Gsfe Por oe 236 kpsi stress ws ? ra) %. + Se ~ tio Ni ov ©