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GENERAL CONCEPTS

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GENERAL CONCEPTS

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1974 :

'A combination of any actions carried out to retain an
'item in, or restore it to, an acceptable condition
1984 :


'The combination of all technical and associated
administrative actions intended to retain an item in,
or restore it to, a state in which it can perform its
'required function



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THE BASIC ELEMENTS OF MAINTENANCE MANAGEMENT

 ()1
THE BASIC ELEMENTS OF MAINTENANCE MANAGEMENT

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THE BASIC ELEMENTS OF MAINTENANCE MANAGEMENT

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ESTABLISHING

MAINTENANCE OBJECTIVES

Operating pattern
Availability requirement

FACTORS TO

BE INCLUDED IN A MAINTENANCE OBJECTIVES

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UNIT LIFE PLAN

MAINTENANCE PLANS OF A FACILITY



) (maintenance resources
) (maintenance objective -:

) output ((maintenance resource

(plant

).(schedule for the plant

-:


THE FACTORS DETERMINING MAINTENANCE STRATEGY

Workload

Operating pattern
Availability requirement

(
)


The services demand in terms of 'size and
pattern' relative to the operation capacity. -:

.

.


The facility structure
(design) in terms of the level of unit/item redundancy. -:

( )
.
.


The
consequences of failure in terms of economics and of safety.

.

.


.
The expected life of the facility

Availability,
quality and human factors associated with internal labor and contract
labor.

Coordination.

The consequences of failure in

:
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.
( . :
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-:
-1
)Total Productive Maintenance (TPM

-2
-3

)Top-Down-Bottom-Up Approach (TDBU

)Reliability Centered Maintenance (RCM


)Total Productive Maintenance (TPM
TPM

.


. TPM :
.
.

TPM
.
TPM
.


)Total Productive Maintenance (TPM
: TPM -:


)Top-Down-Bottom-Up Approach (TDBU
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)Reliability Centered Maintenance (RCM
RCM UNITED AIR LINES
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TPM
RCM

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TPM
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 )1( MAINTENANCE TYPES

Planned

Un- Planned

Corrective

Preventive

Predictive

On Condition

Condition Monitoring

 )2( MAINTENANCE TYPES

(1 :
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( )

 )3( MAINTENANCE TYPES

-1-2 :Corrective Maintenance
()
.
-2-2 :Preventive Maintenance

.
1984 :

 )4( MAINTENANCE TYPES

-1-2-2 :
Detective
maintenance

-2-2-2 :
.
-3-2-2 Predictive Maintenance
) Condition Based Maintenance (CBM
,

.

 )5( MAINTENANCE TYPES

.
.
1984 :

) : (On-condition
.

) : (Condition monitored
.

 )6( MAINTENANCE TYPES

:

Timing

Action

Plan

 )7( MAINTENANCE TYPES

100% :

 )1( MAINTENANCE METHOD SECTION

 )2( MAINTENANCE METHOD SECTION

-:

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 )3( MAINTENANCE METHOD SECTION

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 )4( MAINTENANCE METHOD SECTION

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 )5( MAINTENANCE METHOD SECTION

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 )6( MAINTENANCE METHOD SECTION

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 )7( MAINTENANCE METHOD SECTION

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 )8( MAINTENANCE METHOD SECTION

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 )9( MAINTENANCE METHOD SECTION

-3 :

() Condition based maintenance-

)Online (cbm-on
Condition
based
()
)maintenance-Offline (cbm-off
)Fixed time maintenance (ftm
)Operate-to-failure (otf
design-out maintenance
)(dom

 )10( MAINTENANCE METHOD SECTION

*
*
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*
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.1 -:Work Planning and Control -:

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.3 -:Cost Analysis and Control -:

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 ()3

)(W.O.

)(W.O.

)(W.O.

)(W.O.

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 ()4

-:

)(Maintenance planning scheduling

)(Work requests
)(Work force controls
)(Maintenance controls

)(Maintenance information
:

 ()5
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MAINTENANCE OPERATION

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2
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8
12
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16
48
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96
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9 6 8 5 7
6 4 5 3 4
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( ) 90 =Mean Time Between Failure ,

Mean Time To repair = , 2 = , 10 = , 5 =
28

= = 281 + 102 + 56 + 29 + 18 90
1716 = 57.2 = 4.77.

 { } ()7
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{ ()
} Mean Time Between Failure{ } Mean Time To repair

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Complexity Repair
( [ )]1 ( [.)]2

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9 6 8 5 7
6 4 5 3 4
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3-1
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84.9

.2 ( )1 =8
.3 ( Mean Time To repair )
( )2 = , 0.085 =
, 0.6 = , 0.25 = 8
.4 :

= , 9= 6

,= , 2= 1

.5 = = }1+ 0.6 2+ 0,25 6+ 0,085 9{8 + 18 175

1620 =91.72+1528.28 = 54 = 4.5

 { } ()19
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( ( 240=830 =))2/
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, 3( -: +)

1.471

0.736

0.736

3.75

2.083

0.4284

2.5

3.75

2.5

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+23.75
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{+91.471
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2.2 =39.489/18=}1+2+6+9{/}13.75
= {2.5 +22.083 +62 +9 0.736
1.41 =18/ 25.29=}1+2+6+9{/}1
+20.4284
+60.5
+9
{0.736
=

0.61 =10.981/18=}1+2+6+9{/}10.5

0,6 2+ 0,25 6+ 0,085 9{8

91,72 = }1+
1620 30 = 270


( 14 = 14,72= 91,72 /)240 -1620
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1680

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9096

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(1 ( : )Simple Inspection

(2 ( : )Condition Inspection


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R = FP * FR * T

1



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FP

FR

T R

3
8

10
10

4
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120
320

4
4
4

6
8
6

8
8
8

192
256
192

6
4
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192
480
384

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BAR CHART

NETWORK ANALYSIS

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CPM
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-1 BAR CHART

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