XC NH DNG SN XUT Sn lng chi tit cn ch to trong mt nm theo cng thc: ( (

(chic/nm)

)( )(

) )

Trong = 20000 chic(s sn phm trong mt nm theo k hoch) m = 1(s lng thi tit nh nhau trong mt sn phm) (phn trm d tr cho chi tit my ni trn dnh lm ph tng) (phn trm ph phm trong qu trnh ch to)
Khi lng chi tit = 0,475 (kg) => [bng 2.1] ti liu [1] ta xc nh dng sn xut l hng lot va - Chi tit l gang xm GX 15-32 nn ta ch to bng phng php c.

PHN TCH CHI TIT GIA CNG Cng dng: Chi titgia cng c dng cng dng iu chnh s hot ng ca cc chi tit gn vo
vi n, n chuyn ng c nh mt trc gn vo l lm vic chnh c ng knh = 30mm (l 6) v c gn cht nh then gn cht trc. Nh trc ny s iu khin c cc chi tit khc gn vo hai l hai u cng c ng knh ln lt l = 16mm v rnh di = 9mm iu kin lm vic: Yu cu k thut: Cc chi tit gia cng thuc h cng v ta chn l = 30mm l mt lm vic chnh da vo b mt lm vic chnh gia cng cc l cn li (l 1 v l 8) V tr tng quan gia cc b mt: song song gia l lm vic chnh so vi hai l hai u cng l 0.1/100 mm nhm b mt: + L (6) c = 30mm lm vic chnh c nhm b mt tng i cao Ra= 1.6m + L(2) v(8) c = 16mm v = 9mm hai u hai u cng c nhm thp hn Ra= 2.5m + Cc b mt 1-4-7-9-11 v 12 c nhm Ra= 3.2m + Cc b mt cn li khng gia cng c Rz= 80m

+ Cc gc ln R= 3 mm Vt liu chi tit bng gang xm: Gang xm c gi thnh r v kh d nu luyn, c nhit nng chy thp (1350C) v khng i hi kht khe v tp cht. Gng xm c tnh c tt v kh nng tt m cao, do t chc xp nn cng l u im cho cc vt liu cn bi trn c cha du nht. Tuy vy, gang xm dn, kh nng chng un km, khng th rn c. Khi lm ngui nhanh trong khun, gang b bin trng rt kh gia cng c kh.

CHN DNG PHI V PHNG PHP CH TO PHI Xc nh dng phi: c nhiu dng phi nh phi c, phi rn, phi dp, phi cn vt liu chi tit y l gang, hnh dng phc tp nn chn dng phi c l ph hp nht v + Gi thnh ch to vt c r. +Thit b u t n gin chi ph u t thp. +Ph hp sn xut hang lot va. + nhm b mt, chnh xc sau khi c c th chp nhn c gia cng tip. Xc nh phng php ch to phi: 1.c trong khun ct mu g: Cht lng b mt vt c khng cao gi thnh thp trang thit b n gin thch hp cho sn xut n chic v lot nh Cp chnh xc t c: IT16-IT17 nhm b mt t c: Rz = 160m 2.c trong khun ct mu kim loi:Nu cng vic lm khun c thc hin bng my th cp chnh xc v nng sut kh cao nhng gi thnh trang thit b cao hn c khun ct mu g cho phi ch to mu. Cp chnh xc: IT15 IT6 nhm b mt: Rz = 80m 3.c trong khun kim loi: chnh xc cao,phi c hnh dng ging chi tit, lng d nh nn tit kim nguyn vt liu tuy nhin cn chi ph u t ln Cp chnh xc: IT14 - IT15 nhm b mt: Rz = 40m 4.c p lc:C kh nng c c cc chi tit phc tp,nng sut cao tuy nhin chi ph u t ln v thng dng cho vt liu hp kim nh thic ch km nhm ng. 5.c trong khun v mng:L dng c trong khun ct nhng thnh khun mng chng

6 - 8mm.C th c c gang thp,kim loi mu nhng ch thch hp cho sn xut hang lot ln v hang khi Kt lun: Vi chi tit cho, cc yu cu k thut, dng sn xut v tnh kinh t ta nhn thy phng n c trong khun ct mu kim loi l thch hp nht. Phi c t cp chnh xc II Cp chnh xc kch thc IT15- IT16 nhm b mt Rz = 80m