Annexure-I

\. Ust of weld joints for lSI for Nuclear piping, secondary cycle piping and equipments Total No. of Weld Joint in scope of during BSD-2009, RAPS # 4 based on lSI programme
Proposed

document

(QAD I lSI prog.IPHWRIRAPS-3&41011R3

S.
No. 01 02 03 04

System

UneNo.

Total No. of weld joints ifn line 04 04 02 02 02 02 02 02 14 14 14 12 10 11 28 05 10 23 04 22 04 22

Weld joints planned during BSD-2009for 2lSI Interval C018 COOl COO6 C006 COO2 C002 COOl COOl C021, COO4 C012, COO7 C021, C022 COlI, COI4 COOl, COlS COOl, C016 COO7, COlO COli, C016, C021, COI4, C023 COO4,C005 COOl C025, C029, C030, C039 C003 COlO, C009 COO3 C037,C022

Quantum
during this

BSD-1OO9
Nos.

Inspection method 1,3A,3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B
,

lSI
02 02 02 021 02 02 02 02 01 01 04 03 03 03 07 02 3 06 02 08 02 08

Type & size (NB) of weld Joint. BW-16" BW- 16" BW-16" BW-16" BW- 16" BW-16" BW-16" BW- 16" BW-lO" BW-8" BW-lO" BW-8" BW-8" BW-8" BW-6" BW-6" BW-6" BW-8" BW-8" BW-8" BW-8" BW-8"

Elevation wcation 112mRB 112mRB 112mRB 112mRB 112mRB 112mRB 112mRB 112mRB 112mRB 112mRB 112mRB 112mRB 112 mRB 112mRB 112mRB 112mRB 112mRB 112mRB 112 mRB 112mRB 112mRB 112mRB

&

Complianc·

Remarks

Main PHI

4-3311-01 4-3311-02 4-3311-05 4-3311-06 4-3311-09 4-3311-10 4-3311-11 4-3311-12 Cooling Cooling Cooling Cooling Cooling Cooling 4-3341-01 4-3341-02 4-3341-03 4-3341-04 4-3341-13 4-3341-14 4-3361-01 4-3361-02 4-3361-11 4-3335-01 4-3335-02 4-3335-03 4-3335-04 4-3335-05

01 01 01 01 01 01 01 01 02 02 02 02 02 02 07

Main PHI
Main PHI

Main PHI
Main PHI MainPlIT MainPlIT MainPlIT Shut Down System Shut Down System Shut Down System Shut Down System Shut Down System Shut Down System PlIT Relief PlIT Relief PlIT Relief ECCS ECCS ECCS ECCS ECCS

05
06 07 08 09 10 11 12 13 14 15 16 17

1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1,3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A,3B 1, 3A, 3B 1, 3A, 3B

02
01 04 01 02 01 02 ...._..__

18
19 20 21 22

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S. No. 23 24 25 26 27 2S 29 30 31 32 33 34 35 36 37 3S 49 40 41 42 43 44 45 46 ECCS ECCS ECCS

System

Line No. 4-3335-06 4-3335-07 4-3335-0S 4-3211-01 4-3211-02 4-3211-03 4-3211-04 4-3211-05 4-3211-06 4-3211-07 4-3211-OS 4-3211-09 4-3211-10 4-3211-11 4-3211-12 4-34S1-16 4-34S1-17 4-34S1-13 4-3134-01 4-3134-02 4-3134-03 4-3134-04 3481-Tk-2 3481-T-3

Total No. of weld joints jfn Hne 04 23 04 20 20 09 06 06 14 14 IS 10 10 20 20 24 29 37 15 15 15 15 07 14

Total No. of Weld Joint in scope of lSI 02 06 02 05 05 02 02 02 04 04 05 03 OJ' 05 05 08 08

09

Weld joints planned during BSJ>..2009for2·d lSI Interval COO3 C014,C021 C022,COO6 COOl, C024, COOl, COO2,C003, C005, COO3,COO2, COOl, COO6 Cots, C014, COl3, COO2 COlI, C013, COOl COO7,COOI C019, C023 C029,C025, J1, J2, J3, J4, J1, 12, J3, J4, J1, J2, J3, J4, COOl, COI2, C006, COO7 COOI,C012,C006,COO7 COOl, C020, COI4, COIS COOl, COIS, COlO, COlI C W01(Top) NW'S CWO 1(Top) NW.

Proposed Quantum during this B8D-1009

..
Inspection method 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B I, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B I, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B I,3A 1,3A I,3A 1,3A 1,3A 1,3A 1,3A I,3A,3B 1,3A,3A
Page 2 of5

Nos.

Type & size (NB) of weld joint BW-S" BW-S" BW-S" BW-IO" BW-lO" BW-IO" BW-lO" BW-S" BW-S" BW-S" BW-S" BW-S" BW-S" BW-S" BW-S" BW-l BW-l BW-l BW-W' BW)/2"

Elevation & Location 112mRB 112mRB 112mRB 93mEl. RB 93mEl.RB 93mEl. RB 93mEl. RB 93mEl. RB 93mEl.RB 93mEI. RB 93mEl.RB 93mEl. RB 93mEl.RB 93mEl. RB 93mEl. RB I07MLRB 107MLRB lO7MLRB 112 mI. RB 112 ml. RB 112 mI. RB 112 mI. RB

Complianc

Remarks

01 04 01 02 02 02 02 02 01 03 02 01 02 02 02 04 04 04 04 04 04 04
{)3

Moderator Moderator Moderator Moderator Moderator Moderator Moderator Moderator Moderator Moderator Moderator Moderator LPIS LPIS LPIS Secondary shutdown system Secondary shutdown system Secondary shutdown system Secondary shutdown system LPIS-Helium gas tank LPIS-Helium gas tank

04 04 04 04 07 14

BW-W' BW-W'

02

J):\Rl\ipal\rga\lSI Reports\RAPS-4%20final_ -QA_ISIjob_list.doc

I'

S.

No. 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
64

System Secondary system Secondary system Secondary system Secondary system Secondary system Secondary system Secondary system Secondary system shutdown shutdown shutdown shutdown shutdown shutdown shutdown shutdown

Line No. 4-3134-29 4-3134-30 4-3134-31 4-3134-32 4-3134 TK-106 4-3134 TK406 4-3134 TK104 4-3134 TK404 4-3331-07 4-3332-01 4-3372-01 4-3372-02 4-3372-04 4-3372-05 4-3372-06 4-3372-07 4-3372-08 4 -3211Hx-1 4 -3211Hx-2 4-3372-11 4-3372-12 4-3311-SG-I 4-3311-SG-2

Total No. of weld jointsifn

line

10 10 10 10 06 06 09 09 03 01 02 02 02 02 02 02 02 10 10 04 04 24 24

Total No. of Weld Joint in scope of lSI 03 03 03 03 06 06 09 09 03 01 02 02 02 02 02 02 02 05 05 03 03 24 24

Weld joints planned during BSD-2009for lad lSI Interval C005, C006, C09A COO6,C007, COOJA COOl, COlO, COlI C09A, C006, C007 Bottom & Top Joint seam, NozzIe-(03Nol)_ Bottom & Top Joint seam, NozzIe..(03Nol) Bottom & Top Joint seam, 06 Nos. N.W Bottom & Top joint seam, 06 Nos. N.W Jl,

Proposed
Quantum durinlthis

BSD-1OO9 Nos.

Inspection method 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1, 3A, 3B

Type & size (NB) of weld joint. BW-3" BW-3" BW-3" BW-3" BW BW BW BW BW-3 BW-IW' BW-IW' BW-IYz" BW-IYz" BW-IYz" BW-IYz" BW-IYz" BW-IYz" 51.5" BW-16" BW-IYz" BW-IYz" BW77" BW77"

Elevation & Location 100ml. RB rOOmi. RB lOOmi. RB 93 m 1. RB lOOML IOOML l00MEL IOOMEL 112mI. RB 112 ml. RB 112 ml. RB 112 ml. RB 112 mI. RB 112 ml. RB 1I2ml. RB 112 ml. RB 112 ml, RB 93ml. RB 93 mEl. RB 112 mEl. RB 112 mEl. RB 112M to127 EL 112M to 127 MEL

Complianc

Remarks

03 03 03 03 06
06

DPTfor nozzle

08 08 03 02 02 02 02 02 02 02 02 02 02 02 02 02 02
,

r, 3A, 3B
1, 3A, 3B 1, 3A, 3B 1,3A 1,3A 1,3A 1,3A I,3A I,3A I,3A I,3A 1, 3A, 3B 1, 3A, 3B I, 3A, 3B 1, 3A, 3B 1, 3A, 3B 1,3A,3B

DPTfor nozzle

PHI system feed line Bleed PHI Service system Service system Service system Service system Service system Service system Service system Moderator Hx-l Moderator HX-2 Warm-up lines MV-21 Warm-up lines MV-22 Steam Generator

n, J3

n,n n,n n,n n,n

n, J2 n, J2

n,n
n, J2
CWA,~Seam ~Seam,CW-A 11,J2 11, J2 CW-Ol,CW2 CW-Ol, CW-02

65 66 67 68

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Plan\RAPS-4%20fmal_

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Page30fS

S. No.

System

UneNo. 4-3311 -SG-3 4·3344-SG-4

Total No. of weld joints ifn line 24 24 02 04 06 04

64

Total No. of Weld Joint in scope of lSI 24 24 02 04 06 04 16 03 16 01 01 03 09 14 06 15 12 14 16

Weld joints planned during BSD-2009for 2·d lSI Interval CW-04,CW05 CW-04,CW-05 Channel side weld Channel side weld Channel side weld (04 Nos.) SW02, FW-9B,FW-23 , FW-31,FW-35, FW-36, FW-45 FW-47, FW-9,FW-9A.SW-02 FW-52FW-9,FW-9A, FW -32,FW-35, FW -48,FW50,SW-002 FW-01 FW-01 SW-02FW-9A.FW-9B SW-55, SW-81, SW-46, SW-47 FW-2,SW-47,SW -46,FW16 FW-87,FW-88, SW-86 ,SW-85 FW-48,FW-49,FW45,FW-44 CW-70,CW-71, FW72,SW-62, SW-63 FW-2,FW-45,FW-44,FW 44 SW-02,SW-44,SW-45, SW-46,SW-43 FW-11,FW-16,FW18,FW-20,FW-22, FW-73 FW-l1,FW-16,FW18,FW-20,FW-22, FW-73

Proposed

Quantum
during this

BSD-2009 Nos.

Inspection method

Type & size (NB) of weld joint.

"
Elevation & Location 112M to 127 MEL 112 Mto 127 MEL Complianc Remarks

02 02 02 02 02 04 08 03 08 01 01 03 04 04
04

77"
1,3A.3B 1,3A.3B

77"
8"

69 70 71 72 73 74 75 76 77 78 79 80 81 82 83
84

SIDHX Bleed cooler Regenerative HX FIMHx-1 Main steam Main steam Main steam Main steam Main steam Main steam Boiler feed water Boiler feed water Boiler feed water Boiler feed water Boiler feed water Boiler feed water Boiler feed water

SIDHX 3332Hx-2 3332 Hx-1 4·3525

Hx·l

1,3J\,3B 1,3A.3B 1,3A.3B 1,3A.3B 1,3A.3B 1,3A,3B 1,3A,3B 1,3A,3B 1,3A.3B 1,3A,3B 1,3A.3B 1,3A.3B 1,3A,3B 1,3A,3B 1, 3A. 3B

BW&NW BW18.00" BW-20" &W28" BW-20" BW-20"& 28" BW-12" BW-12" BW-20" BW-20" BW-4" BW-8" aW-4" BW-8" BW-4" BW-4"

112 mEl. RB 112 mEl. RB 107 mEl. RB PRChamber PRChamber PRCamber RB OUTSIDE RB. OUTSIDE RB. PRCamber PRChamber RB 112mEl. RB 112mEl. RB

4-36111001 4-36111002 4-36111003 4-3612-1006 4-3612-1008 4-3611-1004 4-43211059 4-43211061 4-43211063 4-4321-1065 4-43211067 4-4321-1069 4-4321-1073

08 64

04 04 08 35 53 24 60 48 56
64

04 05
04

127 mEl. RB 112 mEl. RB 127 mEl. RB 127m RB

85

05

86 87

Boiler feed water Boiler feed water

4-43211093 4-43211095

86 110

22 28

07 06

1,3A.3B 1, 3A. 3B

BW-3" BW-3"

1B 127mEl. to 93mEl. RB lB 93 mEl. to 127mEl. RB

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Total No. of weld joints Ifn Hne 98 35 02 of each Total No. of Weld Joint in scope of Weld joints planned during BSJ>..lOO9for 1"" lSI Interval FW-66 SW-55, SW-81 , SW-46, SW47 Top & bottom of orifice! inconnel welds Proposed
Quantum dwingthis BSD-1OO9

.--Type &
Inspection method 1,3A,3B 1,3A,3B 1,3A,3B size (NB) of weld Elevation Location do

~-.,--."-".--.-

..

,~,,.

"

~fs.
No. 88 89

System

line

No.

&

Complianc

Remarks

lSI
24 09 10

Nos. 01

joint.
BW-3" BW-8" BW40 BW40 BW40 BW40 BW40

Boiler Feed water Boiler Feed water Feeder joints

44321-10% 44321-1059 Feeder No. B-15N C-16N D-17N F-03N S-16N

04 10

112mEl.RB Feeder cabinet JI 1 m El.RB

90

inconnel

weld

Legend: -

1 for visual inspection,

3A for surface examination (PT/MT),

3D for Volumetric Examination (U.T.F) ~

~

NOTE; - Weld joints ~ritten in bold letter are having recordable indication. t\~ O_~~ ,
Prepared by:

.~\)_\~
(R.G~'AIDI) SO/C(QA)

Checked by:

(Sanjay Sharma) SO/D(QA)

,~oOet

Reviewed by:

W\'JkJ"

~l1t.'

,o~

(S.v. Lele) SOIE(QA)

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Reports\RAPS4%2OfinaI_

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