Chng 3: H thng v phn cng PLC

Chng 3

H THNG V PHN CNG PLC

3.1 Cu trc mt h thng PLC ti u chun: Theo tiu chun chung bt c h thng PLC n o cng gm 3 phn:

Phn cng / Hard Ware. Firmware. Phn mm / Software.

Nguyn l lm vic ca mt PLC

3.2 Phn cng PLC: 3.2.1 Thnh phn: Cu trc c bn (nguyn thu) ca mt PLC bao gm: Rack. Power Module. CPU.

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Chng 3: H thng v phn cng PLC

Cc Module chc nng. Ngoi ra c cc bin th khc ca cu trc PLC nh Brick PLC hay All in one PLC (Cc Micro PLC th ng dng ny). 3.2.1.1 Rack: Rack l thit b c chc nng kt ni tt c cc module PLC li vi nhau. Rack rt quan trng tc truyn, kh nng cha cc module (s l ng), kt cu lp rp....Khi thit k h thng, la chn loi rack v s rack l yu t quan trong ti u ho h thng phn cng. 3.2.1.2 Power Module: Power Module: l thnh ph n cp ngun in iu khin cho CPU v tt c cc Module chc nng, ngoi ra n cng cp cc ngun cho thit b ngoi vi, ch yu l loi ngun 24V. Power Module c nhiu loi phn bit nhau bi cng sut , in p vo v in p ra. Khi la chn Power Module, iu quan trong nht l tnh v chn cng sut c th cp cho to n b h thng v cc ngoi vi m vn bo m h s d phng cn thit. in p u ra ca Power Module c nhiu loi tng ng vi cc CPU v cc Module nn c n tnh cng sut cho tng loi in p ra. 3.2.1.3 CPU:/. L thnh phn quan trong nht ca h PLC. CPU c tr ng bi 1 s thng s c bn nh:

S lng Module m n qun l c. S lng cc im (I/O Point) m n qun l c. Tc ca mt s loi lnh c bn: nh lnh Logic, lnh s hc.. B nh chng trnh, b nh d liu v kh nng m rng b nh, kh nng

h tr cc th nh.

Cc chun truyn thng m n tch hp sn.

3.2.1.4 Cc Module chc nng:

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Chng 3: H thng v phn cng PLC

Cc module chc nng rt a dng, c th chia ra lm cc loi c trng sau:

Module Module

vo ra (I/O). chc nng c bit.

3.2.1.4.1 Module vo ra Module vo ra chia lm 2 loi chnh: Module vo ra s (Digital I/O).

Module

vo ra tng t (Analog I/O).

Cc Module vo ra s: C cc loi

Module DI: Module DO: Module hn hp.

Cc tn hiu vo s DI c th l sink hoc source, c th l 24V hoc 220VAC/110VAC v nhiu loi khc.

Cc tn hiu ra s DQ: C th l Relay, c th l PNP/NPN hoc l AC/DC 220V/110V

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Chng 3: H thng v phn cng PLC

DQ dng PNP hay NPN.

Module tn hiu Analog bao gm:

Module AI: 0..10V (+/-10V); 0..20mA(4..20mA) Module AQ:0..10V (+/-10V); 0..20mA(4..20mA) Module hn hp AI/AO. Module cho cp nhit, nhit in tr. Module cho load cell...

3.2.1.4.1 Module c bit: Module c bit bao gm

Modem Module Profibus DP Slave Module AS Interface Master Module Ethernet Module IT Communication Module Module iu khin PID.

3.2.2 Cc thng s la chn phn cng PLC:

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Chng 3: H thng v phn cng PLC

Cc thng s c bn la chn PLC Cc thng s b nh v bin s Cc thng s truyn thng v cc chc nng ph khc 3.3 Lp t Phn cng PLC: 3.3.1 Cc cch lp t PLC:

Rail Panel

3.3.2 Ni ghp cc Module m rng:

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Chng 3: H thng v phn cng PLC

3.4Thit b ngoi vi v truyn thng: 3.4.1 Thit b ngoi vi: 3.4.1.1 Ngoi vi ti DI/DO:
Cc Cc Cc Cc

nt nhn, cng tc.. Tip im gii hn/hnh trnh (LS) tip im rle trung gian hoc u vo/ra ca cc thit b khc. cm bin: tip im tim cn, Hng ngoi.. b pht xung tn s cao: Encoder,

Thit u

vo s ca Bin tn, rle trung gian, Contactor. Actuator

Valve,

3.4.1.2 Ngoi vi ti AI/AO:

Cc tn hiu 0-10V, 4..20mA ca cc b bin dn lu lng, p

sut

Cc loi can nhit: RTD (PT100, Ni1000), TC (K, R..) Loadcell o sc nn/ko.. vo analog ca Bin tn, b bin i tuyn tnh, Actuator tuyn tnh..

Cc u

Valve

3.4.1.3 Tip im tim cn v Sensor Hng ngoi: Nguyn l hot ng: in T trng / Hng ngoi S u ni

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Chng 3: H thng v phn cng PLC

3.4.1.4 Encoder: Nguyn l hot ng & Cc thng s c trng

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Chng 3: H thng v phn cng PLC

3.4.1.5 Can nhit : PT100 Nguyn l: PT100 l loi cm bin nhit c in tr t l vi nhit o. Thng s: in tr nhit 0 C = 100 Om, Phng php o: cp dng in khng i ra PT100, o in p tr n PT100: U= (100+Rt)*I mRt=F(t)=kt -> t= (U/I-100)/k. Phng php b sai s: dng 4 dy hoc 3 dy. Rt trong cng thc tr n bao gm: rt+r, trong rt l in tr tht ca PT100, cn r l in tr dy tn hiu n PT100 cn tr gi tr ny. 3.4.1.6 LoadCell: L loi cm bin trong in tr thay i t l vi lc ko/nn.

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Chng 3: H thng v phn cng PLC

Phng php o: dng cu in tr trong ch c 1 nhnh cu l in tr thay i theo lc. 3.4.1.7 Cc bin dn lu lng, p sut: Cc bin dn thng c ngun nui 24V v u ra tn hiu 4..20mA. C 2 loi chnh: + Loi 2 dy: ngun 24V v tn hiu dng chung 2 dy. + Loi 4 dy : ngun 24V v tn hiu dng ring 3.4.2 Truyn thng trong PLC: 3.4.2.1 Cc chun tn hiu (Physic) truyn thng s dng trong PLC: - Cc giao thc (Protocol) dng trong PLC: SNP,SNPX (GEFanuc), PPI(S7 200), MPI(S7-300), Modbus, CClink - Cc giao thc mng dng FieldBus dng trong cc mng PLC iu khin: Genius Bus (GE Fanuc), Profibus (Siemens EU), Device Net (Bc M), InterLink, -Cc Giao thc mng dng EtherNet cng nghip th ng dng trong mng PLC: Modbus TCP, Genius Net, ProfiNet, 3.4.2.2 t cc thng s vt l (Physic) cho truyn thng s dng trong PLC: Tc truyn: BaudRate (s Bit/S) 1200, 4800,9600,19200, S Bit d liu (Data Bit): 6,7,8. Chn bit kim tra: chn/l. Chn s bt dng (Stop Bit): 1,1.5,2.

Lu : Khi ni PC ti PLC download, cn kim tra cc thng s tr n sao cho PC v PLC nh nhau. 3.4.2.3 t cc thng s ca Giao thc truyn thng s dng trong PLC:

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Chng 3: H thng v phn cng PLC

Node ID: s th t hoc cc k t t t n cho mi PLC trong mng. S ln qut / giy. Thi gian ch tr li. Thi gian ch bo li. S ln lp li yu cu khi c li.

3.5 Trnh t cu hnh h thng PLC: 3.5.1 Cc thng s yu cu thit k h thng PLC: S lng cc cng vo ra s v tng t Loi tn hiu cho tng cng. Tnh cht cch ly ngun nui ca cc nhm tn hiu Quy m v cc yu cu c bit ca thut ton iu khin. Truyn thng. 3.5.2 Cc bc thit k h thng PLC:
T

S lng cc cng vo ra s v tng t, la chn loi PLC: MicroPLC

hay Modular.
Kim

tra li cc thng s ca CPU /loi PLC chn c ph hp vi yu cu

Quy m v cc yu cu c bit ca thut ton iu khin.

Ty

loi tn hiu cho tng cng v s lng cng mi loi, la chn cc

Module vo ra v Module c bit.

T

Tnh cht cch ly ngun nui ca cc nhm tn hiu, chia nhm cc tn

hiu v kim tra li s lng Module chn.

Chn Chn

loi Rack, s lng rack (i vi Modular PLC) loi CPU: Cn c vo s rack, Module v cng, cn c vo yu cu bi

ton xc nh s bin b nh, cc lnh h m..

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Chng 3: H thng v phn cng PLC

Chn Tnh La

Module truyn thng.

ton ngun nui v chn Module ngun.

chn cc ph kin: Jack, cable, pin

- Thit k s nguyn l v s u ni ca H thng PLC. - Khai bo cu hnh v xc nh a ch vo ra cho cc tn hiu dng phn mm pht trin PLC. - Lp cu hnh cho CPU v tng Module. - Lp cu hnh truyn thng. - Download th cu hnh. 3.6 Hon thnh 1 Project: 3 bc hon thnh 1 Project: Cu hnh phn cng ( Config) Lp trnh (xy dng Logic) Download v debug

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