GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

NHAN XET GIAO VIEN HNG DAN

..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................

Gio vin hng dn

NHAN XET GIAO VIEN PHAN BIEN

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 1

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................

Gio vin phn bin

LI NI U
n mn hc Cng Ngh Ch To My thc cht l mt mn hc mang tnh tng
hp cc kin thc hc c lin quan ti Cng Ngh Ch To My (nh cc mn hc C
S Cng Ngh Ch To My, Cc Phng Php Gia Cng Kim Loi, Dung Sai,) ch
to c mt chi tit my nhm bo m c yu cu thit k, ph hp vi iu kin
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 2

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------cng ngh hin ti ca nc ta, v thi gian v phng php gia cng ti u Mun t
c tt c cc iu trn th ta phi thit k c mt qui trnh cng ngh gia cng hp l.
thc hin c n sinh vin ngoi vic phi nm vng cc kin thc v cc
phng php to phi, cc phng php gia cng, nh v, g t, o lng, m cn phi
bit cch la chn phng php no l ti u, hp l nht. Mt qui trnh cng ngh hp l
l p dng c nhng cng ngh, my mc ph hp vi iu kin trong nc, thi gian
gia cng ngn, chi ph cho gia cng thp nhng chi tit vn t c kch thc vi dung
sai ng theo yu cu k thut t ra, c gi thnh r p ng c nhu cu ca x hi.

Sinh vin thc hin

Trn Ngc Thng

MC LC

Trang
Chng 1 : Phn tch chi tit gia cng v dng sn xut......................5
Chng 2 : Xc nh phi.....................................................................7
Chng 3 : Lp tin trnh gia cng.....................................................10
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 3

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------Chng 4 : Thit k cc nguyn cng................................................17
Chng 5 : Xc nh lng d v kch thc trung gian...................27
Chng 6 : Xc nh ch ct.........................................................34
Chng 7 : Xc nh thi gian gia cng c bn.................................49
Chng 8 : Lp phiu tng hp cc nguyn cng..............................55
Chng 9 : Thit k g..................................................................56
Kt lun : .........................................................................................59

CHNG 1. PHN TCH CHI TIT GIA CNG V DNG

SN XUT
1.1. Cng dng ca chi tit.

- Chi tit moay l mt chi tit dng bc, l b phn thng gp trong cc h thng
truyn ng c kh.

- L mt chi tit dng lt cc , l trn thn my chu lc tc dng t c trc, trnh

mn cho v c trc lm vic trong iu kin ma st. Nh c bc, c trc c v tr
nht nh trong my v quay t do quanh 1 tm nh.
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 4

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

- B mt lm vic ch yu ca loi bc ny l mt u v mt trong ca l do i

hi nhm thp v chnh xc tng quan nh song song, ng tm,
vung gc.
1.2. Phn tch chi tit.

- Chi tit c dng tr trn xoay c y l hnh trn.

Yu cu k thut:

khng song song gia 2 mt u l 0,02(mm)

khng vung gc gia mt tr trong v mt u A l 0,02(mm)

B mt trong l 45 v mt tr ngoi 80 l b mt lm vic chnh nn yu cu

nhm Ra =2.0 m

Kch thc 45 ta chn cp chnh xc 7 Dung sai 450,025

bng 2 mt u l Ra = 20 m

bng mt tr ngoi Ra = 20 m

Chiu di ln nht ca chi tit ta chon cp chnh xc 15

- Vt liu ch to l thp C45 b = 750

850
N

mm

).

Thnh phn ha hc : Theo bng 1.1(trang16-HDTKDACNCTM).

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 5

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

Si

Mn

Ni

Cr

HB 200

3,0 3,7

1,2 2,5

< 0,045

<0,045

0,30

0,30

1.3. Phn tch cng ngh trong kt cu ca chi tit.

- c im ca chi tit bc c kch thc nh nn rt kh khn cho vic g t, gia
cng nh chy dao, thot dao v iu chnh.
- tin cho qu trnh gia cng cng nh lp rp cc cnh u c vt mp nhm
mc ch trnh cnh sc.
- Chi tit c l ln 45 nn khi ch to phi yu cu phi c l sn.
- B mt c yu cu bng thp v sai s cho php thp phi gia cng chnh xc.
1.4. Dng sn xut.
- Mc ch ca chng ny l xc nh hnh thc t chc sn xut (n chic, hng
lot nh, hng lot va, hng lot ln, hng khi) t ci thin tnh cng ngh ca chi
tit, chn phng php ch to phi thch hp, chn thit b hp l gia cng chi tit.
- thc hin iu ny trc ht ta cn xc nh sn lng chi tit cn ch to trong
mt nm ca nh my theo cng thc sau [1, trang 23, cng thc 2.1]:

N = N 0 m 1 +
1 +

100 100

Trong :

+ N 0 = 280000 : s sn phm trong mt nm theo k hoch

+ m =1 : s lng chi tit nh nhau trong mt sn phm
+ =3% : s phn trm d kin cho chi tit my trn dng lm ph tng
thay th.
+ =6% : s phn trm chi tit ph phm trong qu trnh ch to

- Vy:

3+ 6
N = 280000.1. 1 +
= 305200 (chic/nm)
100

- Khi lng ca chi tit: Q = V . (kg)

= 7,83 kg/dm3 : trng lng ring ca thp c45
- S dng phn mm Solid works ta tnh c:
Th tch ca chi tit: V= 331619.6 mm3 = 0.3316196 dm3
Q = 0.3316196 * 7.83 = 2.5 < 4(kg)- Tra bng 2 / 16 Sch Thit k n CNCTM
da vo N v Q ta c dng sn xut l : HNG LOT LN
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 6

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

CHNG 2. XC NH PHI
2.1. Xc nh dng phi.
C nhiu phng php to phi, v vy ta phi phn tch u nhc im gia cc dng
phi vi nhau nhm tm ra phng php to phi thch hp.
2.1.1. Phi rn dp : Phi rn dp bng tay hay bng my u c bn c tnh cao, to
ng sut d trong chi tit nhng li c p dng nhiu cho chi tit do, tnh n hi tt.
2.1.2. Phi cn : C tnh ca phi cn cng ging nh ca phi rn dp.
2.1.3 Phi c : Vt liu chi tit l thp C45, c trng c hc ca n l do; chu c
nn tt. Mc khc thp C45 c th c, lng d ch to phi c th nh. Do t tn km
nguyn liu khi ch to phi. Vy ta chn dng phi l phi c l hp l nht.
2.2. Chn phng php ch to phi.
2.2.1. c trong khun ct mu g.
- Cht lng b mt vt c khng cao, gi thnh thp, trang thit b n gin, thch
hp cho dng sn xut n chic v lot nh.
- Loi phi ny c cp chnh xc: IT 16 IT 17 .
- nhm b mt: Rz = 160 m .
2.2.2. c trong khun ct mu kim loi.
- Nu cng vic thc hin bng my th c cp chnh xc kh cao, gi thnh cao hn
so vi c trong khun mu bng g. Loi ny ph hp vi dng sn xut hng lot va v
ln.
- Loi phi ny c cp chnh xc: IT15 IT16 .
- nhm b mt: Rz = 80 m .

2.2.3. c trong khun kim loi.

- chnh xc cao nhng gi thnh thit b du t ln, phi c hnh dng gn ging
vi chi tit. Gi thnh sn phm cao. Loi ny ph hp vi dng sn xut hng lot ln v
hng khi.
- Loi phi ny c cp chnh xc: IT14 IT15 .
- nhm b mt: Rz = 40 m .
2.2.4. c ly tm.
- Loi ny ch ph hp vi chi tit dng trn xoay, c bit l hnh ng, hnh xuyn.
2.2.5. c p lc.
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 7

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------ Dng p lc in y kim loi trong lng khun. Phng php ny ch thch hp vi
chi tit c phc tp cao, yu cu k thut cao. Trang thit b t tin nn gi thnh sn
phm cao.
2.2.6. c trong v mng.
- Loi ny to phi chnh xc cho chi tit phc tp c dng trong sn xut hng lot
ln v hng khi.
Kt lun:
Vi nhng yu cu ca chi tit cho, tnh kinh t cng nh dng sn xut chn
ta s chn phng php ch to phi l: c trong khun kim loi, mu kim loi, lm
khun bng my.
2.3. Xc nh lng d ca phi.
Lng d ca phi c xc nh da vo cc yu t sau :
-

Kch thc ln nht ca chi tit : 100mm

Cp chnh xc ca phi : II

Cp chnh xc kch thc : IT15-16

Kch thc danh ngha 70mm : ta tra c lng d 4mm(2 pha trn v
di lng d l 8mm)

Kch thc danh ngha 80mm : ta tra c lng d 4mm

Kch thc danh ngha 100mm : ta tra c lng d 4mm

Kch thc danh ngha 35mm : ta tra c lng d 4mm

Kch thc danh ngha 45mm : ta tra c lng d 4mm

2.4. Bn v lng phi.

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 8

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 9

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------2.5. Bn v khun c chi tit.

CHNG 3. LP TIN TRNH GIA CNG

3.1. Phng php gia cng cc b mt.

3.1.1. nh s b mt gia cng.

3.1.2. La chn phng php gia cng b mt.

Gia cng mt u 1:
Yu cu k thut ca b mt :
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 10

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

nhm b mt : Rz = 20 m

Cc phng php gia cng c th s dng :

Phng php 1

Phng php 2

Phng php 3

Tin th:

Phay th:

Bo tinh:

Cp chnh xc : 12

Cp chnh xc : 11

Cp chnh xc : 5-7

Rz = 80 m

Rz = 40 m

Rz = 3,2 0,8 m

Tin bn tinh:

Phay tinh:

Cp chnh xc : 10

Cp chnh xc : 9

Rz = 25 m

Rz = 10 m

Tin tinh:
-

Cp chnh xc : 8

Rz = 2.5 m

Theo yu cu k thut ca b mt th nhm ch cn Rz = 20 m, nn ta chn

phng php 2 l p ng c.
Gia cng mt 2:

Yu cu k thut ca b mt :
-

nhm b mt : Rz = 2 m

Cc phng php gia cng c th s dng :

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 11

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------Phng php 1

Phng php 2

Phng php 3

Tin th:

Phay th:

Mi th:

Cp chnh xc : 12

Cp chnh xc : 11

Cp chnh xc : 9-10

Rz = 80 m

Rz = 40 m

Rz = 2.5 m

Tin bn tinh:

Phay tinh:

Mi bn tinh:

Cp chnh xc : 10

Cp chnh xc : 9

Cp chnh xc : 7

Rz = 30 m

Rz = 10 m

Rz = 0.63 m

Tin tinh:
-

Cp chnh xc : 8

Rz = 2.5 m

Theo yu cu k thut ca b mt th nhm ch cn Rz = 2 m, v vy phng

php gia cng cho b mt ny i hi phi chnh xc v cao hn nn phng php 1

l hp l nht. m bo c yu cu k thut v d dng g t v thao tc gia
cng.
Gia cng mt 3:
Yu cu k thut ca b mt :
-

nhm b mt : Rz = 20 m

Cc phng php gia cng c th s dng :

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 12

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------Phng php 1

Phng php 2

Phng php 3

Tin th:

Phay th:

Mi th:

Cp chnh xc : 12

Cp chnh xc : 11

Cp chnh xc : 9-10

Rz = 80 m

Rz = 40 m

Rz = 2.5 m

Tin bn tinh:

Phay tinh:

Mi bn tinh:

Cp chnh xc : 10

Cp chnh xc : 9

Cp chnh xc : 7

Rz = 20 m

Rz = 10 m

Rz = 0.63 m

Tin tinh:
-

Cp chnh xc : 8

Rz = 2.5 m

Ta chn phng php 1 gia cng b mt ny v s dng chung nguyn cng tin

vi b mt 2. Nu ta s dng phng php khc nh phay hoc mi th hiu qu

cng ngh ln kinh t thp.
Gia cng mt 4:
Yu cu k thut ca b mt :
-

nhm b mt : Rz = 20 m

Cc phng php gia cng c th s dng :

Phng php 1

Phng php 2

Phng php 3

Tin th:

Phay th:

Mi th:

Cp chnh xc : 12

Cp chnh xc : 11

Cp chnh xc : 9-10

Rz = 80 m

Rz = 40 m

Rz = 2.5 m

Tin bn tinh:

Phay tinh:

Mi bn tinh:

Cp chnh xc : 10

Cp chnh xc : 9

Cp chnh xc : 7

Rz = 20 m

Rz = 10 m

Rz = 0.63 m

Ta c th d dng nhn thy tin l phng php thch hp nht, ch cn tin th v

tin bn tinh l t c cp chnh xc v cp nhm theo yu cu. Phng php

phay cng c th t c Rz = 20 m nhng s kh gia cng Phng php 2
khng hp l.
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 13

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Gia cng mt 5:
Yu cu k thut ca b mt :
-

nhm b mt : Rz = 20 m

Cc phng php gia cng c th s dng :

Phng php 1

Phng php 2

Phng php 3

Tin th:

Phay th:

Bo tinh:

Cp chnh xc : 12

Cp chnh xc : 11

Rz = 80 m

Rz = 40 m

Tin bn tinh:

Cp chnh xc : 5-7
Rz = 3,2 0,8 m

Phay tinh:

Cp chnh xc : 10

Cp chnh xc : 9

Rz = 20 m

Rz = 10 m

Tin tinh:
-

Cp chnh xc : 8

Rz = 2.5 m

Ta s dng phng php 1 (tin th tin bn tinh) nhng v b mt lm chun

cng ngh nn ta chp nhn thm bc tin tinh t Rz = 1.25 m.

Gia cng mt 6:
Yu cu k thut ca b mt :
-

nhm b mt : Rz = 2 m

Cc phng php gia cng c th s dng :

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 14

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------Phng php 1
Tin th:

Phng php 2
Khot th:

Phng php 3
Chut:

Cp chnh xc : 12

Cp chnh xc : 12

Cp chnh xc : 8

Ra = 80 m

Ra = 40 m

Ra = 0.63m

Tin bn tinh:

Khot tinh:

Cp chnh xc : 11

Cp chnh xc : 12

Ra = 20 m

Ra = 20 m

Tin tinh:

Doa tinh:

Cp chnh xc : 8

Cp chnh xc : 7

Ra = 2 m

Ra = 2 m

Theo cc phng php trn ta thy phng php 2 ( Khot th, khot tinh, doa tinh )

l thch hp nht s mang li chnh xc cao. Gia cng mt 6 rt quan trng v l

chun cng ngh, khi gia cng phi m bo c ng tm v vung gc so vi
hai mt u.
Gia cng mt 7:
Yu cu k thut ca b mt :
-

nhm b mt : Rz = 20 m

Cc phng php gia cng c th s dng :

Phng php 1
Xc th:

Phng php 2

Phng php 3

Chut:

Cp chnh xc : 13

Cp chnh xc : 8

Rz = 100 m

Rz = 12.5m

Xc tinh:
-

Cp chnh xc : 11

Rz = 12.5 m

b mt 7 Ta nn chn phng php gia cng bng xc th xc tinh. Phng

php chut khng ph hp v vic ch to dao chut rt phc tp v tn km.
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 15

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Gia cng mt 8:
Cc phng php gia cng c th s dng :
Phng php 1
Khoan:

Phng php 2

Phng php 3

Phay:

Cp chnh xc : 13

Cp chnh xc : 11

Ra = 40 m

Ra = 40m

Taro:

Taro:

Cp chnh xc : 6g

Cp chnh xc : 6g

Ra = 6.3 m

Ra = 6.3 m

B mt 8 gia cng ng knh nh nn chn phng php gia cng l (khoan

taro).
3.4 Tin trnh gia cng cc b mt ca phi.
Phng n 1:
B MT
STT

TN NGUYN CNG

GIA
CNG

NH V

KP CHT

DNG MY

Gia cng mt u, tr ngoi, vt mp

4+5

2+3

My tin

Gia cng mt u

4+5

My phay ng

Gia cng l 45

4+5

My khoan

Gia cng tr ngoi, vt mp

2+3

5+6

1+5

My tin

Gia cng rnh then

4+5

My xc

Gia cng M10

5+6

1+5

My khoan

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 16

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Phng n 2:
STT

TN NGUYN CNG

B MT
GIA
CNG

NH V

KP CHT

1+5

2+4

My tin

4+5

My khoan

2+3+4

5+6

1+5

My tin
My xc

Gia cng 2 mt u

Gia cng l 45

Gia cng tr ngoi, bc, vt mp

Gia cng rnh then

4+5

Gia cng M10

5+6

1+5

DNG MY

My khoan

Phn tch :

Nu ta s dng phng n 2 khi gia cng hai mt u th ta phi dung my vt mt,

khoan tm chuyn dung c th lp hai con dao vt mt gia cng cng mt lc.
Kh khn trong vic ch to g v kp cht.

Nu ta s dng phng n 1 khi ta gia cng mt u (5) trn my tin ta c th gia

cng thm tr ngoi (4) v vt mp m ch cn kp cht v nh v trn mm cp.
Mt u cn li c th s dng chung c cu g t v kp cht vi nguyn cng 3
nn rt thun tin. Thm nguyn cng nhng thao tc gia cng d dng hn phng
n 2 Vy ta chn phng n 1 l hp l nht.

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 17

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

CHNG 4. THIT K CC NGUYN CNG

4.1. Xc nh chun cng ngh.
- Khi phn tch chi tit ta nhn thy rng cc b mt lm vic l l 45.
+ B mt ny phi t dung sai v kch thc
+ khng vung gc vi mt u ca l
- Qua phn tch cc nguyn tc chn chun th v tinh ta chn chun cng ngh nh
sau:
+ Chun th: Dng b mt s(2) lm chun th gia cng th v tinh b mt (5).
+ Chun tinh: Dng b mt 6 (l 45) v b mt 5 lm chun tinh gia cng cc
b mt cn li. Khi s m bo c vung gc gia mt tr trong v 2 mt u.
4.2.Trnh t cc nguyn cng.
Nguyn cng 1: Tin mt u (5), tin tr ngoi (4), vt mp cnh ngoi.

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 18

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Chn my : My tin 1A616, cng sut 4 kw (s tay CNCTM tp 3/T17).

Cng sut 4 kw
Kch thc my : 2135x1225x1220
ng knh ln nht ca chi tit gia cng c : 320 mm
Khong cch 2 u tm : 710 mm
Dch chuyn ln nht ca bn dao (dc ngang) : 670x195
ng knh ln nht ca chi tit trn bn dao : 180mm
S cp tc trc chnh : 21
Chn g :

Mm cp 3 chu : nh v 2 bc t do (tnh tin OZ, OY).

Mt phi (5) : nh v 2 bc t do (xoay OY, OZ).

Kp cht : Mm cp nh v v kp cht.

Dng c ct :

S dng dao tin c gn mnh hp kim cng T15K6

-

Cc thng s : H = 20, B = 16, L = 120, m = 8, a = 14, r = 1

Dng c o : Thc cp di 0...160, sai s 0,02

Dung dch trn ngui : musi

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 19

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Nguyn cng 2: Phay mt u (1) t kch thc 70 mm.

Chn my : My phay 6H80

Cng sut 3 kw
Kch thc my : 2040x1860x1750

Kch thc b mt lm vic ca bn my (rng x di) : 200 x 800

S rnh T ca bn my : 3
Chiu rng rnh T : 14mm
Dch chuyn ln nht ca bn (dc, ngang, ng): 500x100x300
S cp tin ca bn : 12
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 20

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Chn g :

Phin t : nh v 3 bc t do (tnh tin OY), (xoay OX, OZ).

Khi V ngn : nh v 2 bc t do (tnh tin OX, OZ).

Khi V di ng : nh v 1 bc t do (xoay OY).

Kp cht : Khi V di ng va nh v va kp cht.

Dng c ct : Dao phay mt u gn hp kim cng BK8.

Cc thng s dao :
D = 100, d = 32, B = 35, z = 8
Dng c o : Thc cp di 0...160, sai s 0,02
Dung dch trn ngui : musi

Nguyn cng 3: Khot, doa l 45 (6).

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 21

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

Chn my : My khoan ng 2H150

Cng sut 7.5 kw

Kch thc my : 1350x875x3090
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 22

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- ng knh ln nht khoan c : 50 mm
Kch thc b mt lm vic bn my : 500x560
Dch chuyn ln nht ca trc chnh : 250 mm
Phm vi tc trc chnh (vng/pht) : 22,4 - 1000
Chn g :

Phin t : nh v 3 bc t do (tnh tin OY), (xoay OX, OZ).

Khi V ngn : nh v 2 bc t do (tnh tin OX, OZ).

Khi V di ng : nh v 1 bc t do (xoay OY).

Kp cht : Khi V di ng va nh v va kp cht.

Dng c ct :
Mi khot ui cn, rng chp, hp kim cng.
-

Cc thng s : D = 45, L = 280, l = 40, z = 4

Mi doa c gn mnh hp kim cng :

Cc thng s : D = 45

Dng c o : Thc cp di 0...160, sai s 0,02

Dung dch trn ngui : musi

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 23

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Nguyn cng 4: Tin mt (3), tr ngoi (2), vt mp

Chn my : My tin 1A616, (s tay CNCTM tp 3/T17).

Cng sut 4 kw
Kch thc my : 2135x1225x1220
ng knh ln nht ca chi tit gia cng c : 320 mm
Khong cch 2 u tm : 710 mm
Dch chuyn ln nht ca bn dao (dc ngang) : 670x195
ng knh ln nht ca chi tit trn bn dao : 180mm
S cp tc trc chnh : 21
Chn g :
Cht tr di : nh v 4 bc t do (tnh tin OY, OZ),
(xoay OY, OZ).
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 24

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------

Mt s (5) : nh v 1 bc t do (tnh tin OX).

Kp cht bng c cu ren vt.

Dng c ct :

S dng dao tin c gn mnh hp kim cng T15K6

-

Cc thng s : H = 20, B = 16, L = 120, m = 8, a = 14, r = 1

Dng c o : Thc cp di 0...160, sai s 0,02

Dung dch trn ngui : musi
Nguyn cng 5: Xc rnh then

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 25

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Chn my : My xc 7A412.

Cng sut : 1.5 kw

Kch thc my : 1950x980x1825
Khong cch t mt phng ca di dao ti thn my : 330mm
Dch chuyn ln nht ca bn m (dc-ngang-trn) : 350-280-360
Chiu di ca hnh trnh xc : 10-100mm
ng knh b mt lm vic D ca bn my : 360mm
Phm vi tc u xc : 52-210 htk/ph
Chn g :
Phin t : nh v 3 bc t do (tnh tin OY), (xoay OX, OZ).

Khi V ngn : nh v 2 bc t do (tnh tin OX, OZ).

Khi V di ng : nh v 1 bc t do (xoay OY).

Kp cht : Khi V di ng va nh v va kp cht.

Dng c ct :
Dao xc rnh bng thp gi P9 : = 12o ; = 8

Dng c o : Thc cp di 0...160, sai s 0,02

Dung dch trn ngui : musi

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 26

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Nguyn cng 6: Khoan 9, taro M10 (8).

Chn my : My khoan ng 2H125

Cng sut 2.2 kw

Kch thc my : 1130x805x2290

ng knh ln nht khoan c : 25 mm

Kch thc b mt lm vic bn my : 400x450

Dch chuyn ln nht ca trc chnh : 170 mm

Chn g :

Cht tr ngn : nh v 2 bc t do (tnh tin OY, OZ).

Mt s (5) : nh v 3 bc t do (tnh tin OX), (xoay OY, OZ).

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 27

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------Kp cht bng c cu ren vt.

Dng c ct :
Mi khoan rut g thp gi 9
Mi taro M10 bng thp gi P18

Dng c o : Thc cp di 0...160, sai s 0,02

Dung dch trn ngui : musi

CHNG 5
XC NH LNG D V KCH THC TRUNG GIAN
5.1. Xc nh lng d cho b mt 6 (NC 3 : khot, doa l 45)
-

nh v : Chi tit c nh v 6 bc

Phin t : 3 bc

V ngn : 2 bc

V di ng : 1 bc
-

chnh xc phi cp II : Rz = 200(m) v Tz =300(m) (Bng 3.2 / 70

HDTKCNCTM)

Khi lng chi tit 2.5kg

Qui trnh cng ngh gm 3 bc : khot th, khot tinh v doa tinh.

Khot th: - Cp chnh xc t c: 12 11

- nhm b mt: RZ = 40 m

Khot tinh: - Cp chnh xc t c: 9 8

- nhm b mt: RZ = 20 m

Doa tinh: - Cp chnh xc t c: 8 7

- nhm b mt: Ra = 2m

Cng thc tnh lng d :

2
Z min = R za + Ti + ph
+ b2

Trong

Rza ;chiu cao nhp nh t vi do bc cng ngh st trc li

Ti ; chiu su lp kim loi b mt b h hng do bc cng ngh st trc

li

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 28

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- ph sai lch v tr khng gian do bc cng ngh st trc li ( cong
vnh , lch tm , khng song song ).

b sai s g t chi tit bc cng ngh ang thc hin

-

Sai lch khng gian tng cng c xc nh

ph = cv2 + lk2

cv sai s do cong vnh ca mt l sau khi c sai s ny c tnh theo

hai phng dc trc v hng knh .
pcv = ( k2 d 2 + k2 l 2 )
k ; cong vnh n v tnh theo bng 3.7

k = 0,7 ,

d : ng knh l gia cng d= 45 mm

l : chiu di ca l gia cng l= 70 mm
Do cv =

( 0, 7.45)

+ ( 0, 7.70)

= 58( m )

lk - sai s do lch thao c to l , theo hng ng hoc ngang ta c dung sai kch
thc ca phi c cp chnh xc cp 1

= 400

tra bng {3-3

theo [5] }.
2

400 400
lk =
+
= 283( m )
2 2
Vy sai s tng cng ca phi l :

ph =
-

cv2 + lk2 = 283 2 +58 2 =289( m )

Sai s khng gian cn st li sau khi khot th l :

c = 0, 05.289 = 14,5 ( m )
-

Sai s g t khi khot th l :

gd = c2 + k2
Sai s chun : c=0 (v gc kch thc trng vi chun nh v).
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 29

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------Sai s kp cht c xc nh : (Bng 3.14 TKDNCNCTM/90)
k=135(m)
Sai s g t khi khot th l : gd = 135 m
-

Sai s g t cn li ca bc khot tinh l :

gd = 0, 05.135 = 6, 7 m

Sai s g t sau khi doa th doa tinh l qua nh nn ta b qua .

-

Lng d ti thiu c xc nh theo cng thc sau :

2 Z min = 2 R zi 1 + Ti 1 + i21 + i2

Tra bng 3.5/71 TKDACNCTM ta c cht lng b mt khi gia cng l:

Khot th : Rz = 50(m), Tz = 50(m)

Khot tinh : Rz = 30(m), Tz = 40(m)

Doa tinh : Rz = 5(m), Tz = 10(m)

2
2
(
Khi khot th 2Z min =2 500+ 289 +135 =1838 m

2
2
Khi khot tinh 2 Z min = 2 50 + 50 + 14,5 + 6, 7 = 232 ( m )

Khi doa tinh

2 Z min = 2(30 + 40) = 140 ( m )

( V doa khng khc phc c sai lch khng gian v sai s g t nn cng thc
lng d trung gian l : 2 Z min = 2( R za + Ta ) ).
-

tnh

Dung sai cc bc c ly theo {Bng 1.96 s tay CNCTM}

Dung sai phi: ph = 400 m
Dung sai khi khot th: 1 = 170 m
Dung sai khi khot tinh: 2 = 100 m
Dung sai khi doa tinh: 3 = 25 m

Ct kch thc tnh ton dt c xc nh nh sau : Ta ly kch thc cui cng tr vi

lng d khi doa tinh ta s c kch thc khi khot tinh, sau ly kch thc khi khot
tinh tr i lng d khot tinh ta c kch thc khot th, ly kch thc khi khot th
tr i lng d khot th ta c kch thc phi.

d khoettinh = 45, 025 0,14 = 44.885(mm )

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 30

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

d khoettho = 44,885 0, 232 = 44, 653(mm )

d phoi = 44, 653 1,838 = 42,815( mm)

Ct kch thc gii hn c xc nh nh sau: Ta ly kch thc tnh ton lm trn theo

hng s c ngha ca dung sai ta c dmax, sau ly dmax tr i dung sai ta c dmin
Sau doa tinh:
dmax= 45,025mm dmin=45,025-0,025=45(mm)
Sau khot tinh:
dmax= 44,885mm dmin=44,885-0,1= 44,785(mm)
Sau khot th:
dmax= 44,653mm dmin=44,653-0,17= 44,483(mm)
Kch thc phi:
dmax= 42,815mm dmin=42,815-0,4= 42,415(mm)
Ct lng d gii hn c xc nh nh sau: Zmin bng hiu gia hai kch thc nh nht

ca hai nguyn cng k nhau, Zmax bng hiu gia hai kch thc ln nht ca hai nguyn
cng k nhau, vy ta c:
Khi doa tinh:
2Zmax3 = 45- 44,785=215m
2Zmin3 = 45,025- 44,885=140m
Khi khot tinh:
2Zmax2 = 44,785- 44,483=302m
2Zmin2 = 44,885- 44,653=232m
Khi khot th:
2Zmax1 = 44,483- 41,415=2068m
2Zmin1 = 44,653- 42,815=1838m
-

Lng d tng cng nh nht v ln nht:

2Z0min=140+232+1838=2210 (m)
2Z0max=215+302+2068=2585 (m )

Kim tra :

Z max 3 Z min3 = 215 140 = 75 ( m )

2 3 = 100 25 = 75( m )

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 31

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

Z max 2 Z min2 = 302 232 = 70 ( m )

1 2 = 170 100 =70( m )

Z max1 Z min1 = 2068 1838 = 230 ( m)

-

ph 1 = 400 170 =230( m

)

Lng d tng cng danh ngha:

2Z0=2Z0min + ESph ESct = 2210 + 0 250 = 1960 (m )

Bng gi tr lng d :

Rz

Ti

2xZmt

dt

dmax

dmin

2Zmin

2Zmax

(m)

(m)

(m)

(m)

(m)

(mm)

(m)

(mm)

(mm)

(mm)

(mm)

Phi

200

300

289

42,815

400

42,815 41,415

Khot
th

50

50

14,5

Khot
tinh

30

40

Doa
tinh

10

Bc

135

1838

44,653

170

44,653 44,483

1838

2068

6,7

232

44,885

100

44,885 44,785

232

302

140

45,025

25

45,025

140

215

45

5.2 . Xc nh bng phng php tra bng cho cc b mt cn li :

B mt 1 :
-

Phi c c cp chnh xc

Lng d tng cng l 4mm

Kch thc phi :

IT15
(dung sai = 1,6 mm)
2

D0= 70 + 4 = 74 mm

Kch thc ln nht ca phi :

Dmax0 = 74 + 0,8 =74,8 mm

Qu trnh cng ngh gm cc bc :

Phay th : t IT 12, dung sai kch thc 74 1 = 0,87 mm
Phay tinh : t IT 9, dung sai kch thc 70 2 = 0,22 mm

Tra bng ta c lng d trung gian cho bc phay tinh l : 2Z2 = 1 mm

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 32

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

Lng d tng cng danh ngha :

2Zmax0=4+ES0=4+0,8=4,8 mm
-

Lng d cho bc phay th :

2Z1 = 2Zmax0-2Z2=4,8 1 = 3,8 mm

ng knh phi sau bc phay th l :

Dmax1=Dmax0-2Z1=74,8 3,8 =71 mm
Trn bn v ghi l : 71-0,87

ng knh chi tit sau bc phay tinh l :

Dmax2=Dmax1-2Z2=71- 1 =70 mm.
0.11

Trn bn v ghi l : 70

Bng kt qu lng d v kch thc trung gian.

Cp chnh xc

Dung sai I (mm)

Lng d tra
bng 2Zi (mm)

Kch thc trung

gian trn bn v

IT15/2

1,6

74 0,8

1. Phay th

IT12

0,87

3,8

71-0,87

2. Phay tinh

IT9

0,3

70 0,15

Cp chnh xc

Dung sai I (mm)

Lng d tra
bng 2Zi (mm)

Kch thc trung

gian trn bn v

IT15/2

1,6

78 0,8

1. Tin th

IT12

0,62

3,6

75,2-0.62

2. Tin bn tinh

IT11

0,3

1,2

74 0,15

Cp chnh xc

Dung sai I (mm)

Lng d tra
bng 2Zi (mm)

Kch thc trung

gian trn bn v

IT15/2

84 0,5

Cc bc gia cng
0. Phi

B mt 5 :
Cc bc gia cng
0. Phi

B mt 2 :
Cc bc gia cng
0. Phi

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 33

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------1. Tin th

IT12

0,62

3,3

81,2 0,31

2. Tin bn tinh

IT11

0,23

0,8

80,4 0,12

3. Tin tinh

IT9

0,1

0,4

80 0,05

Cp chnh xc

Dung sai I (mm)

Lng d tra
bng 2Zi (mm)

Kch thc trung

gian trn bn v

IT15/2

1,6

39 0,8

1. Tin th

IT12

0,62

3,6

36,2-0.62

2. Tin bn tinh

IT11

0,26

1,2

35 0,13

Cp chnh xc

Dung sai I (mm)

Lng d tra
bng 2Zi (mm)

Kch thc trung

gian trn bn v

IT15/2

104 0,5

1. Tin th

IT12

0,87

3,3

101,2 0,44

2. Tin bn tinh

IT11

0,26

1,2

100 0,13

Cp chnh xc

Dung sai I (mm)

Lng d tra
bng 2Zi (mm)

Kch thc trung

gian trn bn v

1. Khoan

IT12

0,2

8 0,1

2. Taro M10

IT11

0,1

10 0,05

B mt 3 :
Cc bc gia cng
0. Phi

B mt 4 :
Cc bc gia cng
0. Phi

B mt 8 :
Cc bc gia cng

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 34

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

CHNG 6. XC NH CH CT
6.1. Xc nh ch ct cho NC 3
Ch ct khi khot:
Khot th:
ng knh mi khot : D = 44,48mm
-

Chiu su ct :
t=

D d 44, 48 42, 41
=
= 2, 07 mm
2
2

Lng chy dao :

S = 3,88

D 0,81 44, 480,81

=
= 0,37 mm
0,94
750,94

Chn S = 0,4mm
-

Tc ct :

CV .D zv
V = m xv yv .K v
T .t .S
Ta c:
Cv = 18 ; Zv = 0,6 ; yv = 0,3 ; m = 0,25 ; xv = 0,2
T = 60 ; Kmv = 1 ; Klv = 1
Kv = Kmv.Knv.Kuv.Klv = 1
V=

18.44, 480,6
.1 = 71, 7 m/pht
600,25.2, 070,2.0, 40,3

S vng quay trc chnh :

n=

1000.V 1000.71, 7
=
= 513,3 vng/pht
.D
3,14.44, 48

Chn n =530 vng/pht

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 35

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Vn tc thc t ca my :
Vtt =
-

.D.n 3,14.44, 48.530

=
= 74 m/pht
1000
1000

Moment xon (b qua lc chiu trc Po do khi khot Po nh) :

X

M=

C p .t p .S p .K p .D.Z
2.1000

Ta c :
Cp = 300 ; Xp = 1 ; Yp = 0,75 (Bng 11.1 ch ct GCCK)
75
Kp =
75

0,75

=1

300.2, 071.0, 40,75.44, 48.4

M=
= 12,96 KGm
2000
-

Cng sut ct :
N=

M .n 12,96.530
=
= 7 KW
975
975

So vi cng sut my chn N = 7,5KW an ton

Khot tinh:
ng knh mi khot : D = 44,78mm
-

Chiu su ct :
t=

D d 44, 78 44, 48
=
= 0,15 mm
2
2

Lng chy dao :

D 0,81 44, 780,81
S = 3,88 0,94 =
= 0,38 mm

750,94

Chn S = 0,4mm
-

Tc ct :

CV .D zv
V = m xv yv . Kv
T .t .S
Ta c:
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 36

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------Cv = 18 ; Zv = 0,6 ; yv = 0,5 ; m = 0,25 ; xv = 0,2
T = 60 ; Kmv = 1 ; Klv = 1
Kv = Kmv.Knv.Kuv.Klv = 1
18.44, 780,6
.1 =121, 7 m/pht
V = 0,25
60 .0,150,2.0, 4 0,3

S vng quay trc chnh :

n=

1000.V 1000.121, 7
=
= 865 vng/pht
.D
3,14.44, 78

Chn n =950 vng/pht

Vn tc thc t ca my :
Vtt =
-

.D.n 3,14.44, 78.950

=
= 133,5 m/pht
1000
1000

Moment xon (b qua lc chiu trc Po do khi khot Po nh) :

X

M=

C p .t p .S p .K p .D.Z
2.1000

Ta c :
Cp = 300 ; Xp = 1 ; Yp = 0,75 (Bng 11.1 ch ct GCCK)
75
Kp =
75

0,75

=1

300.0,151.0, 4 0,75.44, 78.4

M=
= 2, 03 KGm
2000
-

Cng sut ct :
N=

M .n 2, 03.950
=
= 2 KW
975
975

So vi cng sut my chn N = 7,5KW an ton

Doa tinh:
ng knh mi khot : D = 45mm
-

Chiu su ct :

D d 45 44, 78
=
= 0,11 mm
2
2
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 37
t=

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

Lng chy dao :

S = 3,88

D 0,81 450,81
=
= 0,38 mm
0,94 750,94

Chn S = 0,4mm
-

Tc ct :

CV .D zv
V = m xv yv . Kv
T .t .S
Ta c:
Cv = 100,6 ; Zv = 0,3 ; yv = 0,65 ; m = 0,7 ; xv = 0
T = 60 ; Kmv = 1 ; Klv = 1
Kv = Kmv.Knv.Kuv.Klv = 1
100, 6.450,3
.1 = 65 m/pht
V = 0,7
60 .0,110.0, 40,65

S vng quay trc chnh :

n=

1000.V 1000.65
=
= 460 vng/pht
.D
3,14.45

Chn n =475 vng/pht

Vn tc thc t ca my :
Vtt =
-

.D.n 3,14.45.475
=
= 67 m/pht
1000
1000

Moment xon (b qua lc chiu trc Po do khi khot Po nh) :

X

M=

C p .t p .S p .K p .D.Z
2.1000

Ta c :
Cp = 300 ; Xp = 1 ; Yp = 0,75 (Bng 11.1 ch ct GCCK)
75
Kp =
75

0,75

=1

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 38

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

M=

300.0,11.0, 40,75.45.4
= 1,36 KGm
2000

Cng sut ct :
N=

M .n 1,36.475
=
= 0, 7 KW
975
975

So vi cng sut my chn N = 7,5KW an ton

6.2. Xc nh ch ct bng phng php tra bng.
Nguyn cng 1 :

B mt 5 :
-

Chiu su ct :
Tin th :

t1 = 3.6 mm

Tin bn tinh : t2 = 1,2mm

-

Bc tin dao :
Tin th :

S1 = 0,5 mm (Bng 2.1 s tay KSCNCTM)

Tin bn tinh : S2 = 0,2 mm (Bng 2.4 s tay KSCNCTM)

-

Tc ct :
Vt=Vb.kv
kv = k1.k2.k3.k4
k1 = 1

(Bng 36.1)

k2 = 1

(Bng 37.1)

k3 = 1

(Bng 38.1)

k4 = 0.85

(Bng 40.1)

kv = 0.85
Tin th :
Vb = 182 m/pht (Bng 35.1 CCGCCK)
Vt1 = 182.0,85 = 155 m/pht
Tin bn tinh :
Vb = 260 m/pht (Bng 35.1 CCGCCK)
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 39

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Vt2 = 260.0,85 = 221 m/pht
-

S vng quay truc chnh :

Tin th :

n1 =

1000.vt1 1000.155
=
= 494 v/pht
.D
3,14.100

Chn theo my : n1 = 450 v/pht

Tin bn tinh :

n2 =

1000.vt 2 1000.221
=
= 704 v/pht
.D
3,14.100

Chn theo my : n2 = 710 v/pht

-

Tnh li tc ct :
Tin th :

v1 =

.D.n1 3,14.100.450
=
= 141 m/pht
1000
1000

Tin bn tinh :

v2 =

.D.n2 3,14.100.710
=
= 223 m/pht
1000
1000

B mt 4 :
-

Chiu su ct :
Tin th :

t1 = 3.3 mm

Tin bn tinh : t2 = 1,2mm

-

Bc tin dao :
Tin th :

S1 = 0,5 mm (Bng 2.1 s tay KSCNCTM)

Tin bn tinh : S2 = 0,2 mm (Bng 2.4 s tay KSCNCTM)

-

Tc ct :
Vt=Vb.kv
kv = k1.k2.k3.k4
k1 = 1

(Bng 36.1)

k2 = 1

(Bng 37.1)

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 40

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------k3 = 1

(Bng 38.1)

k4 = 0.85

(Bng 40.1)

kv = 0.85
Tin th :
Vb = 182 m/pht (Bng 35.1 CCGCCK)
Vt1 = 182.0,85 = 155 m/pht
Tin bn tinh :
Vb = 260 m/pht (Bng 35.1 CCGCCK)
Vt2 = 260.0,85 = 221 m/pht
-

S vng quay truc chnh :

Tin th :

n1 =

1000.vt1 1000.155
=
= 494 v/pht
.D
3,14.100

Chn theo my : n1 = 450 v/pht

Tin bn tinh :

n2 =

1000.vt 2 1000.221
=
= 704 v/pht
.D
3,14.100

Chn theo my : n2 = 710 v/pht

-

Tnh li tc ct :
Tin th :

v1 =

.D.n1 3,14.100.450
=
= 141 m/pht
1000
1000

Tin bn tinh :

v2 =

.D.n2 3,14.100.710
=
= 223 m/pht
1000
1000

Vt mp C2x45o:

Chiu su ct :
t = 2 mm

Bc tin dao :
S = 0,9 mm (Bng 2.1 s tay KSCNCTM)

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 41

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

Tc ct :
Vt=Vb.kv
kv = k1.k2.k3.k4
k1 = 1

(Bng 36.1)

k2 = 1

(Bng 37.1)

k3 = 1

(Bng 38.1)

k4 = 0.85

(Bng 40.1)

kv = 0.85
Vb = 188 m/pht (Bng 35.1 CCGCCK)
Vt = 188.0,85 = 160 m/pht
-

S vng quay truc chnh :

n =

1000.vt 1000.160
=
= 510 v/pht
.D
3,14.100

Chn theo my : n1 = 560 v/pht

-

Tnh li tc ct :

v =

.D.n 3,14.100.560
=
= 176 m/pht
1000
1000

Nguyn cng 2 :

B mt 1 :
-

Chiu su ct :
Phay th :

t1 = 3,8 mm

Phay tinh : t2 = 1mm

-

Bc tin dao rng :

Phay th :

S1Z = 0,12 mm (Bng 2.83 s tay KSCNCTM)

Phay tinh : S2Z = 0,15 mm (Bng 2.83 s tay KSCNCTM)

-

Tc ct :
Phay th :

v1 = 260 m/pht (Bng 2.90 s tay KSCNCTM)

Phay tinh : v2 = 220 m/pht (Bng 2.90 s tay KSCNCTM)

-

S vng quay trc chnh :

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 42

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------Phay th : n1 =

1000.v 1000.260
=
= 828 v/pht
.D
3,14.100

Chn theo my : n1 = 900 vng/pht

1000.v 1000.220
=
= 700 v/pht
.D
3,14.100

Phay tinh : n1 =

Chn theo my : n2 = 750 vng/pht

-

Tnh li tc ct :
Phay th : v1 =

.D.n1 3,14.100.900
=
= 283 m/pht
1000
1000

Phay tinh : v2 =
-

.D.n2 3,14.100.750
=
= 236 m/pht
1000
1000

Bc tin dao pht cho bn my :

Sm1 = SZ1.Z.n1 = 0,12.8.900 = 864
Sm2 = SZ2.Z.n2 = 0,15.8.750 = 900

Nguyn cng 4 :

B mt 3 :
-

Chiu su ct :
Tin th :

t1 = 3.6 mm

Tin bn tinh : t2 = 1,2mm

-

Bc tin dao :
Tin th :

S1 = 0,5 mm (Bng 2.1 s tay KSCNCTM)

Tin bn tinh : S2 = 0,2 mm (Bng 2.4 s tay KSCNCTM)

-

Tc ct :
Vt=Vb.kv
kv = k1.k2.k3.k4
k1 = 1

(Bng 36.1)

k2 = 1

(Bng 37.1)

k3 = 1

(Bng 38.1)

k4 = 0.85

(Bng 40.1)

kv = 0.85
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 43

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------Tin th :
Vb = 182 m/pht (Bng 35.1 CCGCCK)
Vt1 = 182.0,85 = 155 m/pht
Tin bn tinh :
Vb = 260 m/pht (Bng 35.1 CCGCCK)
Vt2 = 260.0,85 = 221 m/pht
-

S vng quay truc chnh :

Tin th :

n1 =

1000.vt1 1000.155
=
= 494 v/pht
.D
3,14.100

Chn theo my : n1 = 450 v/pht

Tin bn tinh :

n2 =

1000.vt 2 1000.221
=
= 704 v/pht
.D
3,14.100

Chn theo my : n2 = 710 v/pht

-

Tnh li tc ct :
Tin th :

v1 =

.D.n1 3,14.100.450
=
= 141 m/pht
1000
1000

Tin bn tinh :

v2 =

.D.n2 3,14.100.710
=
= 223 m/pht
1000
1000

B mt 2 :
-

Chiu su ct :
Tin th :

t1 = 3,3 mm

Tin bn tinh : t2 = 0,8mm

Tin tinh :
-

t3 = 0,4mm

Bc tin dao :
Tin th :

S1 = 0,5 mm

(Bng 25.1/29 CCGCCK)

Tin bn tinh : S2 = 0,2 mm

(Bng 19.1/29 CCGCCK)

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 44

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------Tin tinh :
-

S3 = 0,11 mm (Bng 17.1/29 CCGCCK)

Tc ct :
Vt=Vb.kv
kv = k1.k2.k3.k4
k1 = 1

(Bng 36.1)

k2 = 1

(Bng 37.1)

k3 = 1

(Bng 38.1)

k4 = 0.85

(Bng 40.1)

kv = 0.85
Tin th :
Vb = 182 m/pht (Bng 35.1 CCGCCK)
Vt1 = 182.0,85 = 155 m/pht
Tin bn tinh :
Vb = 231 m/pht (Bng 35.1 CCGCCK)
Vt2 = 231.0,85 = 196 m/pht
Tin tinh :
Vb = 260 m/pht (Bng 35.1 CCGCCK)
Vt3 = 260.0,85 = 221 m/pht
-

S vng quay truc chnh :

Tin th :

n1 =

1000.vt1 1000.155
=
= 617 v/pht
.D
3,14.80

Chn theo my : n1 = 560 v/pht

Tin bn tinh :

n2 =

1000.vt 2 1000.196
=
= 780 v/pht
.D
3,14.80

Chn theo my : n2 = 710 v/pht

Tin tinh :

n3 =

1000.vt 3 1000.221
=
= 880 v/pht
.D
3,14.80

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 45

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------Chn theo my : n3 = 900 v/pht

Tnh li tc ct :
Tin th :

v1 =

.D.n1 3,14.80.560
=
= 141 m/pht
1000
1000

Tin bn tinh :

v2 =

.D.n2 3,14.80.710
=
= 178 m/pht
1000
1000

Tin tinh :

v3 =

.D.n3 3,14.80.900
=
= 227 m/pht
1000
1000

Vt mp C4x45o:

Chiu su ct :
t = 4 mm

Bc tin dao :
S = 0,9 mm (Bng 2.1 s tay KSCNCTM)

Tc ct :
Vt=Vb.kv
kv = k1.k2.k3.k4
k1 = 1

(Bng 36.1)

k2 = 1

(Bng 37.1)

k3 = 1

(Bng 38.1)

k4 = 0.85

(Bng 40.1)

kv = 0.85
Vb = 188 m/pht (Bng 35.1 CCGCCK)
Vt = 188.0,85 = 160 m/pht
-

S vng quay truc chnh :

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 46

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

n =

1000.vt 1000.160
=
= 637 v/pht
.D
3,14.80

Chn theo my : n1 = 710 v/pht

-

Tnh li tc ct :

v =

.D.n 3,14.80.710
=
= 178 m/pht
1000
1000

Vt mp C2x45o:

Chiu su ct :
t = 2 mm

Bc tin dao :
S = 0,9 mm (Bng 2.1 s tay KSCNCTM)

Tc ct :
Vt=Vb.kv
kv = k1.k2.k3.k4
k1 = 1

(Bng 36.1)

k2 = 1

(Bng 37.1)

k3 = 1

(Bng 38.1)

k4 = 0.85

(Bng 40.1)

kv = 0.85
Vb = 188 m/pht (Bng 35.1 CCGCCK)
Vt = 188.0,85 = 160 m/pht
-

S vng quay truc chnh :

n =

1000.vt 1000.160
=
= 510 v/pht
.D
3,14.100

Chn theo my : n1 = 560 v/pht

-

Tnh li tc ct :

v =

.D.n 3,14.100.560
=
= 176 m/pht
1000
1000

Nguyn cng 5 :
Xc rnh then (b mt 7):
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 47

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

Chiu su ct :
t = 2,75 mm

Bc tin dao :
S = 0,12 mm/HTK (Bng 5.83 s tay CNCTM 2)

Tc ct :
Vt=Vb.k
k = 1,15 (vi chu k bn T = 60 pht)
Vb = 10 m/pht (Bng 35.1 CCGCCK)
Vt = 10.1,15 = 11,5 m/pht
Vi thng s ca hnh trnh kp l 67 mm/HTK v khong hnh trnh
100mm/pht.

Lng chy dao pht :

Sph = 67.0,12 = 8,04 m/pht

Nguyn cng 6 :

B mt 8 :
-

Chiu su ct :
Khoan :

t1 = 4 mm

Taro ren M10 : t2 = 1mm

-

Bc tin dao :
Khoan :

S1 = 0,22 mm (Bng 8.3 CCGCCK)

Taro ren M10 : S2 = 1,5 mm

-

(Bng 10.7 CCGCCK)

Tc ct :
Vt=Vb.kv
kv = k1.k2.k3.k4
k1 = 1

(Bng 36.1)

k2 = 1

(Bng 37.1)

k3 = 1

(Bng 38.1)

k4 = 0.85

(Bng 40.1)

kv = 0.85
Khoan :
Vb = 43 m/pht

(Bng 5.86 s tay CNCTM 2)

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 48

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- Vt1 = 43.0,85 = 36 m/pht
Taro ren M10 :
Vb = 11 m/pht
Vt1 = 11.0,85 = 9 m/pht
-

S vng quay truc chnh :

Khoan :

n1 =

1000.vt1 1000.36
=
= 1273 v/pht
.D
3,14.9

Chn theo my : n1 = 1360 v/pht

Taro ren M10 :

n2 =

1000.vt 2 1000.9
=
= 286 v/pht
.D
3,14.10

Chn theo my : n2 = 272 v/pht

-

Tnh li tc ct :
Khoan :

v1 =

.D.n1 3,14.9.1360
=
= 38 m/pht
1000
1000

Taro M10 :

v2 =

.D.n2 3,14.10.272
=
= 9 m/pht
1000
1000

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 49

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

CHNG 7. XC NH THI GIAN GIA CNG C BN

7.1. Xc nh thi gian gia cng theo phng php chnh xc.
Cng thc tnh thi gian gia cng c bn ( trang 200 CCGCCK):

Tcb =

L + L1 + L2
S .n

1. Nguyn cng 1 :
Tin mt u (5) :
-

Tin th :

Tcb =
-

50 + 2 + 2
= 0.24 pht
0,5.450

Tin bn tinh :

Tcb =

50 + 2 + 2
= 0.39 pht
0, 2.710

Tin tr ngoi (4) :

Tin th :

Tcb =
-

35 + 2 + 3
= 0.2 pht
0,5.450

Tin bn tinh :

Tcb =

35 + 2 + 3
= 0.3 pht
0, 2.710

Vt mp :

Tcb =

2 +4+3
= 0, 05 pht
0,9.560

Vy thi gian gia cng c bn NC 1 :

Tnc1 = 0,24 + 0,39 + 0,2 + 0,3 + 0,02 = 1,2 pht
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 50

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

2. Nguyn cng 2 :
Phay mt u (1) :

Phay th :

Tcb =
-

80 + 23 + 6
.2= 0.13 pht
864

Phay tinh :

Tcb =

80 + 23 + 6
= 0.12 pht
900

Vy thi gian gia cng c bn NC 2 :

Tnc2 = 0,13 + 0,12 = 0,25 pht
3. Nguyn cng 3 :
Khot l 45 (6):

Khot th :

Tcb =
-

70 + 2 + 3
= 0.35 pht
0, 4.530

Tin bn tinh :

Tcb =

70 + 2 + 3
= 0.25 pht
0, 4.950

Doa tinh l 45 (6):

Tcb =

70 + 2 + 3
= 0.4 pht
0, 4.530

Vy thi gian gia cng c bn NC 3 :

Tnc2 = 0,35 + 0,25 + 0,4 = 1 pht
4. Nguyn cng 4 :
Tin mt (3) :

Tin th :

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 51

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

Tcb =
-

10 + 2
= 0.06 pht
0,5.450

Tin bn tinh :

Tcb =

10 + 2
= 0.09 pht
0, 2.710

Tin tr ngoi (2) :

Tin th :

Tcb =
-

Tin bn tinh :

Tcb =
-

35 + 2
= 0.14 pht
0,5.560
35 + 2
= 0.26 pht
0, 2.710

Tin tinh :

Tcb =

35 + 2
= 0.38 pht
0,11.900

Vt mp :

Tcb =

4 +4+3
.2= 0.04 pht
0,9.710

Vy thi gian gia cng c bn NC 1 :

Tnc1 = 0,06 + 0,09 + 0,14 + 0,26 + 0,38 + 0,04 = 0,97 pht
5. Nguyn cng 5 :
Xc rnh then (7):

Tcb =

H
S ph

Tcb =

5.5
= 0.68
8,04

6. Nguyn cng 6 :
Khoan l 9 (8):
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 52

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

Tcb =

55 + 4, 6 + 3
= 0.21 pht
0, 22.1360

Taro M10 (8):

L + L1 + L 2 L + L1+ L 2
Tcb =
+
i
S .n
S .n

Tcb =

55 + 3 + 3 55+ 3+ 3
+
= 0,3 pht
1,5.272
1,5.272

7.2. Xc nh thi gian gia cng theo phng php gn ng.

1. Nguyn cng 1 :
Tin mt u (5) :
-

Tin th :
To1= 0,000037(D2-d2) = 0,000037.(1002) = 0,37 pht

Tin bn tinh :
To2= 0,000052(D2-d2) = 0,000052.(1002) = 0,52 pht
To = To1 + To1 = 0.37 + 0.52 = 0,89 pht

Tin tr ngoi (4) :

Tin th :
To1= 0,00017dL= 0,00017.100.35 = 0,5 pht

Tin bn tinh :
To2= 0,00010dL= 0,00010.100.35 = 0,35 pht
To = To1 + To1 = 0.5 + 0.35 = 0,85 pht

Vt mp :

Tin vt mp :
To = 0,00017dL= 0,00017.100.2 = 0.035 pht

Vy thi gian gia cng c bn NC 1 :

Tnc1 = 0.89 + 0.95 + 0.035 = 1,875 pht
2. Nguyn cng 2 :
Phay mt u (1) :
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 53

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

Phay th :
To1= 0,006L = 0,006.80 = 0,48 pht

Phay tinh :
To1= 0,004L = 0,004.80 = 0,32 pht

Vy thi gian gia cng c bn NC 2 :

Tnc2 = To1 + To1 = 0.48 + 0.32 = 0,8 pht
3. Nguyn cng 3 :
Khot l 45 (6) :

Khot th :
To1= 0,00021dL = 0,00021.45.70= 0,66 pht

Khot tinh :
To2= 0,00043dL = 0,00043.45.70= 1,35 pht
To = To1 + To1 = 0,66 + 1,35 = 2,01 pht

Doa l 45 (6) :

Doa tinh :
To= 0,00086dL = 0,00086.45.70= 2,7 pht

Vy thi gian gia cng c bn NC 3 :

Tnc3 = 2,01 + 2,7 = 4,7 pht
4. Nguyn cng 4 :
Tin mt (3) :

Tin th :
To1= 0,000037(D2-d2) = 0,000037.(1002-802) = 0,13 pht

Tin bn tinh :
To2= 0,000052(D2-d2) = 0,000052.(1002-802) = 0,19 pht
To = To1 + To1 = 0.13 + 0.19 = 0,32 pht

Tin tr ngoi (2) :

Tin th :
To1= 0,00017dL= 0,00017.80.35 = 0,48 pht

Tin bn tinh :
To2= 0,00010dL= 0,00010.80.35 = 0,28 pht

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 54

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- To = To1 + To1 = 0.48 + 0.28 = 0,76 pht
Vt mp C2:

Tin vt mp :
To = (0,00017dL).2= (0,00017.80.2).2 = 0,04 pht

Vt mp C4:
-

Tin vt mp :
To = (0,00017dL).2= (0,00017.100.2).2 = 0,06 pht

Vy thi gian gia cng c bn NC 1 :

Tnc4 = 0,32 + 0,76 + 0,04+0,06 = 1,18 pht
5. Nguyn cng 6 :
Khot l 9 (8) :

To1= 0,00052dL = 0,00052.9.55= 0,26 pht

Taro M10 (8) :

To2= 0,0004dL = 0,0004.10.55= 0,22 pht

Vy thi gian gia cng c bn NC 6 :
Tnc6 = 0,26 + 0,22 = 0,48 pht

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 55

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 56

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

CHNG 9. THIT K G
9.1. S g t.

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 57

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

9.2. Thnh phn ca g.

Thn g c bng gang xm.

1 Cht tr ngn + phin t

1 bulong kp cht.

1 phin bt bulong.

1 vng m phng.

1 bc dn hng.

9.3. Tnh ton lc kp.

Tnh lc ct:

Po = CP .D zp .S yp .K mp
Tra bng 7.3 CCGCCK:
Cp= 68 ; Zp= 1 ; Yp= 0,7
Tra bng 12.1 v 13.1 CCGCCK:
Kmp= 0,85
Po=68.91.0,220,7.0,85 = 180 kg Po = 1800 N

Tnh lc kp:
V lc kp vung gc vi lc ct Po v mt chun chnh nn ta c cng thc:

h
2.Po .l .k
W . = Po.l.k ==> W =
2
h
W : lc kp (kg)
l : khong cch t mi khoan n im lt (l =20)
Po: lc khoan(kg) (P0=180kg)
k: h s an ton (k=2)
h : khon cch t tm m kp n dim lt (h =70)
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 58

GVHD: Trn Trung L

n Cng Ngh Ch To My
----------------------------------------------------------------------------------------------------------- W =

2.180.20.2
= 206 kg W = 2060 N
70

Chn ng knh bulong:

W

d =C

C=1.4 i vi ren h mt c bn
: ng sut ko(kg/mm2); i vi bulong bng thp 45 th =8 10
W: lc kp do ren to ra(N)
d : ng knh nh ren

d = 1.4

2060
= 20 mm
10

9.4. Tnh sai s ch to g.

c = 0 (v chun nh v trng gc kch thc).

Sai s mn : m = N

( m )

N = 280000 : S lng chi tit c gia cng trn g.

= 0,3 0,5 ,

Chn = 0,3

Vy m = 160 m= 0.16 mm

Sai s iu chnh: c = 10 m = 0.01mm

k =0.09 (bng 24 sch thit k n chi tit my)

Sai s g t: g = = 0.5 =0.17 mm

1
3

ct =

2
gd

1
3

Sai s ch to:
( 2 m + 2c + 2 k + 2 dc = 0.17 2 (0.162 + 0.012 ) = 0.057 mm

9.5. iu kin k thut ca g.

khng vung gc gia mt dng nh v chi tit vi mt y g

0, 057mm .

khng vung gc gia tm l bc dn hng vi mt y g

0, 057mm .
--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng
Trang 59

GVHD: Trn Trung L

n Cng Ngh Ch To My
-----------------------------------------------------------------------------------------------------------

khng song song ca tm trc vt vi l nh v chi tit 0, 057mm .

cng vng cao.

Kh nng nh v v kp cht tt.

Nng sut cao, cc thao tc ca ngi th t, n gin.

g ch to n gin v cc chi tit ch yu l theo tiu chun.

KT LUN
- Trong thi gian thc hin n mn hc cng ngh ch to my em c
cng c li cc kin thc hc v tip thu thm c nhiu kin thc b ch khc
- Ngoi vic cng c v mt l thuyt cng ngh ch to my, em c tm
hiu k hn v nhng phng php cng ngh thng dng khc nhau,qua to cho
em s hiu bit r rng hn so vi khi nghin cu l thuyt
- Tuy nhin cc s liu m em tnh ton v a ra ch gc s dng t liu,
s tay, phi gp nhiu iu khng thc t.Do trong qu trnh lm n em khng
th trnh khi nhng thiu st.em rt mong c thy c b mn ch dn thm
- Cui cng em xin chn thnh cm n thy Trn Trung L tn tnh gip
em hon thnh n mn hc ny.

TP.HCM, ngy thngnm 2012

Sinh vin thc hin
Trn Ngc Thng

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 60

GVHD: Trn Trung L

n Cng Ngh Ch To My
------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------SVTH: Trn Ngc Thng

Trang 61