SPC 5 Ka

STATISTICAL PROCESS CONTROL STUDY
PART NAME:
PART NO.:
SAMPLE SIZE:
DATA COLLECTION: SNO.
1
Piston Rod
533JL31004
50
Micrometer
INSTRUMENT:
SPECIFIC:
OPERATION:
L.COUNT:
MACHINE:
NO.OF DECIMALS:
10.930 ~10.940 mm
Finish Grinding
0.001 mm
Finish Grinding
-
10
10.936
10.935
10.935
10.934
10.936
10.936
10.935
10.935
10.936
10.935
10.936
10.935
10.936
10.937
10.936
10.936
10.934
10.934
10.935
10.936
10.936
10.935
10.936
10.937
10.936
10.935
10.936
10.934
10.935
10.936
10.936
10.935
10.936
10.937
10.936
10.934
10.935
10.935
10.936
10.935
10.936
10.935
10.936
10.934
10.936
10.935
10.936
10.937
10.935
10.934
L.T.L.
CALCULATIONS: FOR HISTOGRAM

10.94
XLARGE
10.94
10.94
10.94
10.94
10.94
10.94
10.94
10.94
10.94
Xmax.=
10.9370
10.93
10.94
10.94
10.93
10.94
10.93
10.94
10.93
10.93
10.93
Xmin.=
10.9340
RANGE
0.00
0.0010
0.0020
0.0020
0.0020
0.0020
0.0020
0.0020
0.0020
0.0030
R - BAR =
AVG.
10.94
10.94
10.94
10.94
10.94
10.94
10.94
10.94
10.94
10.94
X - BAR =
1
2
3
4
5
XSMALL
0.0100
U.T.L.
10.940
10.930
SAMPLE
D2
A2
D4
1.123
2.560
3.270
1.128
1.880
3.270
1.693
1.020
2.570
2.059
0.730
2.230
2.326
0.590
2.110
NO.OF NON CONFORMING PART =
0 NOS.
0.00200
NO. OF PARTS ABOVE U.T.L. =
0 NOS.
10.9355
NO. OF PARTS BELOW L.T.L. =
Process Width ( P ) =
0.0031
Specification Width(S) =
Design Centre ( D ) =
10.9350
Interval =
0.000700
Selecting no. of classes =
10.93
Starting Point =
10.9340
No. of readings=
50.0000
Shift Of 'X-BAR' from 'D' =
0.000500
HISTOGRAM
16
Index (K)={2 x (D-XBAR) / S}=
0.1000
X-CHART
10.94
10.94
VALUE
14
12
10.94
AVG.
10.94
U.C.L.
X-BAR
10.94
10.93
FREQ.
10.93
10.93
1
10
SAMPLE
R- CHART
0 NOS.
FREQ.
CU. FREQ.
10.93
10.93
10.93
10.93
10.93
10.93
10.93
10.93
10.94
10.94
10.94
14
10.94
10.94
14
28
10.94
10.94
28
10.94
10.94
30
10.94
10.94
30
10.94
10.94
30
10.94
10.94
L.C.L.
10.94
10.94
10
INTERVAL
0.0025
RANGE
L.C.L
0.0010
0.0005
0
10.93
10.93
10.93
10.93
10.94
10.94
10.94
10.94
10.94
10.94
10.94
10.94
10.93
10.93
10.93
10.93
10.93
10.94
10.94
DIMENSION
10.94
10.94
10.94
10.94
10.94
REMARKS: -
U.C.L.XBAR =
10.93668
L.C.L.XBAR =
10.93432
U.C.L.RBAR =
0.00422
R-BAR
0.0015
30
U.C.L.
0.0020
0.0000
PROCESS IS EXCELLENT
10
L.C.L.RBAR =
Std.Dev."s"=
0.00082
Cp=(S/6s)=
2.04040
Cpk={1-K}xCp)=
2.24442

SPC 5 Ka

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SPC 5 Ka

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STATISTICAL PROCESS CONTROL STUDY

CALCULATIONS: FOR HISTOGRAM

NO.OF NON CONFORMING PART =

NO. OF PARTS ABOVE U.T.L. =

NO. OF PARTS BELOW L.T.L. =

Selecting no. of classes =

Shift Of 'X-BAR' from 'D' =

Index (K)={2 x (D-XBAR) / S}=

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