Professional Documents
Culture Documents
Contents
INDUSTRY PROFILE ........................................................................................................................................ 2 INTRODUCTION ......................................................................................................................................... 2 IMPORTANCE OF OIL AND GAS IN THE ECONOMY ................................................................................... 2 OIL EXPLORATION AND PRODUCTION (UPSTREAM SECTOR) ................................................................... 3 OIL REFINERY AND MARKETING OF REFINED PRODUCTS (DOWNSTREAM SECTOR) ............................... 3 ONGC..................................................................................................................................................... 4 MRPL ..................................................................................................................................................... 5 PORTERS 5 FACTOR INDUSTRY ANALYSIS FOR REFINING COMPANIES ................................................... 8 MCKINSEY 7S MODEL .............................................................................................................................. 10 STRATEGY ............................................................................................................................................ 10 STYLE ................................................................................................................................................... 11 STRUCTURE ......................................................................................................................................... 11 STAFF ................................................................................................................................................... 13 SYSTEMS .............................................................................................................................................. 14 SKILL .................................................................................................................................................... 14 SHARED VALUE.................................................................................................................................... 14 PROBLEM STATEMENT................................................................................................................................ 15 DATA ON FINANCIALS ................................................................................................................................. 15 ISSUES INVOLVED .................................................................................................................................... 15 GROSS REFINING MARGIN .......................................................................................................................... 16 KEY FACTORS DETERMINING RGM ......................................................................................................... 16 USA IRAN EMBARGO ................................................................................................................................. 17 CHANGE NEEDED ........................................................................................................................................ 19 SITUATION ANALYSIS .............................................................................................................................. 19 PROPOSED SOLUTION ................................................................................................................................. 22 OBSTACLES TO CHANGE.............................................................................................................................. 23 KOTTERS 8 STEPS ....................................................................................................................................... 24 REFERENCES ................................................................................................................................................ 26
INDUSTRY PROFILE
INTRODUCTION
Oil, gas, hydroelectricity, nuclear power and coal are the constituents of conventionally used primary energy. Wind and Solar energies are examples of non-conventional sources. Driven by a boom in the automobiles sector, demand in the Indian oil sector has been growing consistently. There is a huge potential for demand growth in India because of a higher rate consumption compared to the world average and increasing share of oil and gas in primary energy consumption. The oil and gas sector gained importance on account of its multiple and costeffective applications compared to coal, hydroelectricity. Oil prices have a significant impact on the economy.
ONGC
ONGC is Asias best Oil and Gas Company, as per a recent survey conducted by a US based magazine Global Finance.
Every 6th LPG cylinder comes from ONGC. About 1/10 of Indian refining capacity.
Created a record of sorts by turning MRPL around from being a stretcher case for referral to BIFR to among the BSE top 30, within a year.
Owns 23% of Mangalore-Hasan-Bangalore Product Pipeline (MHBPL) connecting MRPL to the Karnataka inter-land.
The market capitalization of ONGC group constitutes 8% of the market capitalization of BSE
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The vision of the company is to be a world class refining and petrochemicals company, with a strong emphasis on productivity, customer satisfaction, safety, health and environment management, corporate social responsibility and care for employees.
MISSION
The mission of the company is to sustain leadership in energy conservation, efficiency, productivity and innovation. Capitalize on emerging opportunities in the domestic and international market and strive to meet customers requirements to their satisfaction. It also maintains global standards in health, safety, environmental norms with a strong commitment towards community welfare. It gives continuous focus on employee welfare and employee relations.
HISTORY
The idea of MRPL was generated in 1987 when HPCL was looking for a partner to start refinery in South India, it was also a dream project of Aditya Vikram Birla which was known as Petro Gold. A tripartite agreement was signed between the Govt. of India, HPCL and Indian Rayon Limited during 1987. It was incorporated on 7th March 1988 after a memorandum of understanding executed to the President of India. A detailed project report was prepared by Lummus Crest and Engineers India Limited (EIL) which was submitted to the Govt. for approval. Work on the project started in 1992.It was designed and managed by international consultants like Toyo Engineers Corporation of Japan, Mitsui and Company of Japan, Mitsubishi Corporation of Japan, Engineers India Limited and many other reputed companies. The technology for the project was given by companies like Universal Oil Product Company of USA, ABB Lummus of Holland, KTI Holland and Porner of Austria. The first phase was commissioned in 1996 with a refining capacity of 3.96 MMT to increase the capacity to 9.09 MMT the second phase was commissioned during 1999.The cost of project was around 2700 crore rupees for the first phase and Rs. 3690 crone for the second phase. MRPL was initially set
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HYDROGEN The Hydrogen Plant designed by M/s. KTI Holland produces Hydrogen by Steam Reforming of Naphtha. Hydrogen purity of 99.9% is achieved through Pressure Swing Adsorption (PSA) Unit, the technology for which is given by UOP.
INFRASTRUCTURAL FACILITIES
Two oil jetties to receive crude oil and dispatch petroleum products by oceantankers. Total of 79 nos, of storage tanks including 4 nos of LPG Horton spheres. Waterline, 43km long from Nethravati River. A dam has been constructed across the river.
Well-equipped laboratory with sophisticated analytical instruments. State-of-the art distributed digital control system for entire refinery operation. Tele-communication facilities between the port and the refinery.
MRPL is a globally operating company and MRPL exports its products to different foreign countries by inviting tenders. The company operates from its corporate office in Mumbai. Its liaison office is located in Bangalore and Delhi. The registered office is at Mangalore. The area of operation of MRPL is said to be extensive, it exports its products to some of the African countries, Malaysia, Singapore and Mauritius. It imports some of its technologies and machineries from countries like Holland, Germany, USA etc. MRPL exports products like naphtha, motor spirit(petrol), aviation turbine fuel, high speed diesel and fuel oil. In terms of global exposure, MRPL outsources crude oil from different suppliers resulting in the creation of products that are global in nature.
OWNERSHIP PATTERN
MRPL an oil refinery company was set up in 1988 as a joint venture between HPCLwhich acted as a representative of the government of India and the Aditya Birla group. In 2003, ONGC acquired the shareholding to the tune of 72% thereby making MRPL an ONGCsubsidy. HPCL also has an equity stake of around 16.97% in the company.
SUPPLIER POWER Supplier power is high as the net margins are strongly dependent on the price of the crude. Due to crude price volatility and supply risks, a lot of the Indian companies are integrating backwards into E&P(exploration and production) activities. BUYER POWER Not too critical for most companies as refining operations are a part of the complete supply chain, with the refining operations supplying the product to the marketing company. However in case of standalone companies (which may no longer apply) long term contracts have to be signed with the marketing companies. The margins in such cases are dependent on such long term contracts.
SUBSTITUTE Although gas, solar power etc exist as substitutes, none of them are big enough to impact the demand of the petroleum products. Solar energy, and other non-renewable sources offer strong competition in a long run because of renewability and pollution matters.
These seven elements are distinguished in so called hard Ss and soft Ss. The hard elements are feasible and easy to identify. They can be found in strategy statements, corporate plans, organizational charts and other documentations. The four soft Ss however, are hardly feasible. They are difficult to describe since capabilities, values and elements of corporate culture are continuously developing and changing. They are highly determined by the people at work in organization. Therefore it is much more difficult to plan or to influence the characteristics of the soft element. Although the soft factors are below the surface, they can have a great impact of the strategies and system of the organization.
STRATEGY
Strategy refers to set of decisions and an action and it includes mission objectives, goals, and major action and policies. MRPL mission is to produce petroleum products of world class quality at internationally competitive cost. The quality policy of MRPL is to have a
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Style is one of the factor from which manager of the organization can bring organization change. The management of MRPL is associated with team building, interpersonal
interactions and human skills as the management style at MRPL is domestic in nature. It encourages the employees to participate in decision making. The authority and responsibility of each employee is clearly defined at MRPL. Efficient employees are recognized and their performance is praised in the form of quick promotion and attractive incentives. Regarding the style of productions, MRPL has adapted the policy of TQL, which refers to providing training on various areas such as total productivity management, total quality management, etc. In MRPL managers spend more time interacting with various employees in various departments, it can be said to be democratic wherein the employee are given full freedom to express what they think and sometime the discussion of the employee with employee are also taken into consideration while making important decisions.
STRUCTURE
Structure describes the hierarchy of authority and accountability in an organization. The relations are frequently diagrammed in its organizational charts. The structure of MRPL is as follows.
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MRPL has a well built organization structure. Since its activities has grown by expanding their overall scope of operations through further penetrating existing markets by introducing similar products organization structure. The functional structure at MRPL, establishes a formal, lateral channel of communication that existing hierarchical channel of authority and responsibility. It provides clearly in to additional markets it has adopted a functional
marked career path for their services and it also facilitates the developments of skills
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STAFF
People are the main assets of the organization. Organization performance mainly depends upon individuals performance who are working in the organization. So staffing plays important role by placing the right person in right job. Staffing is the process of acquiring human resources for the organization and assuring that they have the potential to contribute to the achievement of the organizations goals.
The work force at MRPL is very skilled, 97% of the workforce is qualified with the minimum qualification being graduation on the administration side and diploma on the technical side.The personnel and administration department is responsible for recruiting people for MRPL. The most eligible candidate is selected and they are trained for a month and promotion of the employees is based on the performance appraisal undertaken. The employees of MRPL are paid a high salary and MRPL has provided hospital facility, shopping centers, schools, departmental stores and employees club facility to its employees.
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System means all the rules, regulations and procedures both formal and informal that complement the organization structure and the flow of activities involved in the daily operation of a business including its core process and its support systems. In MRPL there is a formal flow of communication in two ways i.e. top level to bottom level and bottom to top. Each division has its own reporting system which integrates the entire organization into a corporate office. MRPL has a proper set of procedures for selecting the right candidates into the organization.
SKILL
MRPL possesses a labour force with various skills. The company encourages and provides training for developments of skills, depending on the employees at operating level and managerial level. The employees at managerial level, possess skills for company administration, leadership, motivation etc. They are also trained under various aspects like skill development, behavioral development, fire and safety training etc.At the operating level the employees possess various skills in relation of their jobs as well as other aspects like self-development, first aid training fire and safety training, work culture etc. All the employees are properly trained in order to improve their skills so as to help them to contribute to maximum productivity.
SHARED VALUE
Shared values, the center case of the framework gives rise to a certain spirit among organizational members regarding who we are and where we are headed. The spirit permeating in the organization in turn is reflected in the values, attitudes and philosophy of its members. MRPL gives prime importance to safety aspects in all the activities; it also trains and motivates personnel at all levels on reactive pollution control measures. In view of this vigorous forestation programmers have been created in around MRPL to protect the existing flora and fauna.
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DATA ON FINANCIALS
MRPL recorded loss of Rs. 1,521 Crore in the1st Quarter 2012-13 after adjustment of tax. The above loss is after considering Rs.138 Crore as depreciation, Rs.110 Crore as interest Cost and Rs. 46 Crore as Interest Income as compared to Rs.173 Crore of Profit after Tax, (after considering Rs. 95 Crore as depreciation, Rs. 27 Crore as interest Cost and Rs. 133 Crore as Interest Income) in the corresponding 1st Quarter of 2011-12.
ISSUES INVOLVED
Plant was shut down for a period of 10 days. MRPL generates its own electricity using the water which it acquires for the coolants. The plant remained closed from April 17 to April 26 due to the lack of water supply, after which it started working at 60% of its capacity, only after suffering an estimated loss of Rs200 crore. The focus has turned towards Mangalore City Corporation, (MCC) as the water was diverted for domestic usage. It has been accused of failing to provide sufficient water for domestic as well as industrial usage. Rupee value depreciated making imports costlier. MRPL bought crude oil from Iran and by the time payment was made; rupee had depreciated making it costly for the company. As the rupee value against USD depreciated during Q1 from Rs. 51.53 level to Rs. 55.62 against US$, the Company recorded an exchange loss of Rs. 649 Crore.
Crude oil prices In view of stoppage of water drawl from river source for almost 10 days it has to carry forward inventory when prices of crude and products were declining sharply resulting in
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Adding to this the US government has also blocked 58 vessels of the National Iranian Tanker Company from getting into international waters and ship oil to other countries. The US government and the EU has also taken measures to ban banks around the world from completing transactions with Iranian banks, as well as several sanctions targeting Iran's central bank.
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(Source: Iraq topples Iran, becomes 2nd largest crude oil supplier to India by Richa Mishra Business Line) Biggest domestic refiners like IOC and Reliance have shifted to Iraq for their major crude supplies whereas MRPL is still dependent on Iran. And it is very evident that Reliance has a better RGM and hence a better Net profit compared to all the other players in the industry.
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1. The loss of Rs 1521 crore in the quarter April-June may be a one-off event but MRPL needs to take stock of situation. 2 . Company should become more sensitive to environmental concerns. The fact that MRPL was denied access to river water for 10 days resulting in a loss of Rs 733 crores due to inventory devaluation indicates inadequate appreciation of this factor. (Loss in the same quarter). 3. Although founded as a joint venture between HPCL and a clutch of A V Birla group of companies, MRPL is now a subsidiary of ONGC, a government undertaking, and a government culture dominates. Its inability to respond quickly to the crises of having to reduce import of Iranian crude following European and American sanctions, underscores this point. 4. Net profit has been stagnant for the last 5 years. There is no earnings growth. This is viewed negatively by the financial markets. As a listed company, MRPL should be concerned about this. Stock options for employees, which gain in value as the share price rises, may spur employees towards higher profitability.
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MRPL has been granted the license to open market in the retail market. However, they have not taken any stance on it. They should take a firm decision whether or not to enter the retail market and not be indecisive. However, as the retail market has restrictions on pricing, unlike the global market where the company is free to set their own pricing the company will eventually run into losses. Wind-energy sources MRPL cannot depend on the Mangalore electricity board for power as this board does not have the supply that is needed by MRPL. Hence, they can also give a thought to using wind-energy resources.
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OBSTACLES TO CHANGE
1. Price Volatility - Fixing up price for raw materials, hedge means fixing a certain price, have to buy it in future. There is no option to back out of the contract once already committed. 2. Date Specificity One may not find the future contracts at delivery dates as per ones convenience. 3. Transaction Costs Expected to be huge in case of hedging as there could be costs that could eat up the profits. 4. Need Experts People with great skills needed to hedge, need to be well versed in dealing with such contracts. Hedging is a precise trading strategy and successful hedging requires good trading skills and experience. 5. Political Instability An external factor that has a huge deterring effect on probable transactions with certain countries. This would affect the company in case certain sanctions or embargos are imposed on countries. 6. Water and Electricity Generation Getting alternate sources would be difficult, as they cannot provide as much electricity as needed by MRPL. 7. Mindset The entire mindset of the company, years of tradition and safe play would be a big obstacle that would hinder the change management process.
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2. Creating the Guiding Coalition A new team called, foreign exchange management should be formed. This team will report to the Director, Finance The team will work on hedging and forecasting demand This team should have a good understanding of the market trends and forecasting techniques so as to minimize the risk involved and devise strategy accordingly (options, futures contract as tools of hedging) CEO to personally mentor this new team
3. Developing a Change Vision To come up with a strategy to minimize risk involved in crude oil volatility and currency fluctuations through hedging
4. Communicating the Change Vision This has to done majorly within the groups who can understand and give inputs for carrying out this hedging process. The finance department of MRPL should be the one monitoring the achievement of the vision and should guide this team
5. Empowering Broad Based Action The company should venture into exploration and production to reduce supplier dependency.
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6. Generating Short Term Wins Posting growth in the next quarter will motivate people in working further Phase III project operation is a short-term win. Operating this plant will make help it in moving from a petroleum refiner to a petroleum products Process more of high sulphur, produce value added products like propylene, and upgrade its total diesel pool to Superior
Facilities like water pipelines, infrastructure for effluent disposal, corridor for the movement of trucks and other vehicles
Options like rain water harvesting, Desalination of seawater can be considered, now that the major problem of handling global issues of foreign exchange, crude oil volatility
Innovative means of producing electricity can be pursued such as wind energy, thereby becoming a sustainable plant with minimum dependency on government resources.
In order for the company to achieve its vision of becoming a world class Refining and Petroleum Company, they should do away with the public system mentality.
A culture of innovation and continuous development through emphasis on enhancing productivity should be cultivated in the employees
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