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II
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ti
Tnh ton k thut v thit
k thp chng luyn
Mc lc
Li m u
A. Tnh ton thit b chnh
I. Cc phng trnh cn bng vt liu
3
4
4
8
11
12
12
12
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Li m u
Trong cng nghip vic phn tch cc cu t t hn hp u l rt cn thit
nhm mc ch hon thin khai thc, ch bin . . . . , c rt nhiu phng php
phn tch cc cu t trong cng nghip, trong chng luyn l mt trong nhng
phng php hay c s dng. N c dng rng ri trong nhiu ngnh cng
nghip nh ch bin du m . . .
Chng l phng php tch cc cu t t hn hp u da vo bay hi
khc nhau ca chng trong hn hp. Hn hp c th l nhng cht lng hoc
cht kh, thng khi chng mt hn hp c bao nhiu cu t ta s thu c by
nhiu sn phm. Vi hn hp c hai cu t ta s thu c hai sn phm l sn
phm nh gm phn ln l cu t d bay hi & sn phm y cha phn ln cu
t kh bay hi.
Trong thc t c th gp rt nhiu kiu chng luyn khc nhau nh; chng
bng hi nc trc tip, chng n gin, chng luyn . . . Tuy nhin nhm mc
ch thu c sn phm c nng cao, ngi ta tin hnh chng nhiu ln hay
chng luyn. Chng luyn l phng php chng ph bin nht hay dng tch
hn hp cc cu t d bay hi c tnh cht ha tan hon ton hay mt phn vo
nhau.
C nhiu loi thp dng chng luyn nh thp a l, a chp c ng
chy chuyn, thp m, . . . Thp m vi u im cu to n gin, lm vic vi
nng sut ln, hiu sut cao, khong lm vic rng, n nh . . . c ng dng
rng ri trong thc t c bit l trong chng luyn hn hp Etylic nc.
Do thi gian c hn v i su vo ni dung chnh, n ch thc hin
v gii quyt vic tnh ton k thut v thit k thp chng luyn cha i su tnh
ton ht thit b ph.
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C H OH = 789 (Kg m 3 )
M H 2O = 18
H O = 998
(Kg
m3
(Kg
m3
[I 9]
[I 9]
Ta c mi lin h:
mE
VE =
nE M E
nE =
VE E
ME
Suy ra ta c:
E
VE
xE =
VE
ME
ME
+ (1 VE )
N
MN
VF
VP
ME
+ (1 VF )
ME
VP
xP =
ME
VW
E
ME
N
MN
0,8
+ (1 VW )
N
MN
789
46
789
998
0,8
+ (1 0,8)
46
18
E
ME
789
46
789
998
0,13
+ (1 0,13)
46
18
MN
+ (1 V P )
ME
VW
xW =
0,13
0,003
(Kmol
= 0,0442
(Kmol
Kmol )
= 0,00093
(Kmol
= 0,553
789
46
789
998
0,003
+ (1 0,003)
46
18
Kmol )
Kmol )
F
MF
(Kmol h )
7000
GF =
= 363,87
19,2376
[I 144]
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i vi cu t d bay hi ta c:
G F x F = G P x P + GW xW
Theo quy tc n by ta c:
[I 144]
GW
GF
GP
=
=
x P xW
x F xW
xP xF
GP = GF
(Kmol h )
Lng sn phm y:
(Kmol h )
Rx
x
x+ P
Rx + 1
Rx + 1
[II 144]
Vi L =
[II 158]
R x : Ch s hi lu thch hp.
y = x
Suy ra:
Rx + L
L 1
xW
Rx + 1
Rx + 1
- Xc nh ch s hi lu thch hp:
Theo bng IX. 2a S tay II Trang 148
H2
ng
ph
y 0 33,2 44,2 53,1 57,6 61,4 65,4 69,9 75,3 81,8 89,8 100 89,4
t 100 90,5 86,5 83,2 81,7 80,8 80 79,4 79 78,6 78,4 78,4 78,15
10
20
30
40
50
60
70
80
90
100
T bng ni suy ta c:
x F = 0,0442 y F = 0.2935
x P y
y x F
Rmin =
x P y F
0.553 0.2935
=
= 1,041
y F x F 0.2935 0,0442
[II 158]
Ta c cng thc:
R = 1,55 Rmin
[II 159]
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G F 363,87
=
= 12,76
28,52
GP
1,614
0,553
x+
= 0,6174 x + 0,2116
1,614 + 1
1,614 + 1
1,614 + 12,76
12,76 1
x
0,00093 = 5,45 x 0,0042
1,614 + 1
1,614 + 1
g tb
( y y )tb
[II 181]
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rB : n nhit ho hi ca H2O.
T th (t,x,y) ta c :
- Nhit si ca hn hp nh (x = xP =0,553): tP = 79,70C
Ni suy theo bng r to (I-254) vi to = 79,7C :
g tbL =
g d + g1 74,5513 + 74,35
=
= 74,451 (kmol/h)
2
2
GtbL =
GR + G1 46,03 + 45,83
=
= 45,93 (kmol/h)
2
2
b/ Trong on chng :
S liu :
x 1, ,
i vi a
y1, = y *W
ng cn bng (II-148) :
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y1 = yW = 0,61752
,
G1' = g1' + G W
(1)
(2)
(3)
(3' ) g1' = g1
r1
9668,06
= 74,35.
= 77,922(kmol/h)
'
r1
9224,854
g tbC
GtbC
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1
a
1 a tb1
= tb1 +
xtb 2
xtb xtb1
[IX104a- II184]
Trong :
xtb : Khi lng ring trung bnh pha lng (kg/ m3)
xtb1 : Khi lng ring trung bnh cu t 1 (kg/ m3)
xtbL =
xF + xP 0,0442 + 0,553
=
= 0,2986
2
2
aF =
v F . E
0,13.789
=
= 0,106
vF . E + (1 vF ) N 0,13.789 + (1 0,13)998
(Kg/Kg)
aP =
0,8.789
v P . E
=
= 0,76 (Kg/Kg)
vP . E + (1 vP ) N 0,8.789 + (1 0,8)998
atbL =
xL
a
1 atbL
= tbL +
xL 2
xL1
a F + a P 0,106 + 0,76
=
= 0,433
2
2
1
0,433 1 0,433
=
+
733
,
37
970
,
8
= 851,44 (kg/m3)
- on chng :
Nng trung bnh pha lng on chng :
xtbC =
xW + xF 0,00093 + 0,0442
=
= 0,0226
2
2
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aw =
v w . E
0,003.789
=
= 0,0024 (Kg/Kg)
vw . E + (1 vw ) N 0,003.789 + (1 0,003)998
atbC =
xC
a
1 atbC
= tbC +
xC 2
xC1
aW + a F 0,0024 + 0,106
=
= 0,0542
2
2
0,0542 1 0,0542
=
+
961,42
720,08
= 944,27 (kg/m3)
ytbL =
yL =
M yL . TO
29,088 . 273
=
= 1 (kg/m3)
22,4.(TO + ttbL ) 22,4.( 273 + 81,721)
- on chng :
Nng pha hi u on chng l : y dC = y1 = 0,61752
'
ytbC =
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yC =
M yC . TO
30 . 273
=
= 0,99 (kg/m3)
22,4.(TO + ttbC ) 22,4.(273 + 95,706)
(N.s/ m 2 )
(N.s/ m 2 )
H = 0,351.10 3
(N.s/ m 2 )
xL = 0,37.10 3
G
X L = tbL
g tbL
yL
xL
1
8
(N.s/ m 2 )
45,93
=
74,451
851,44
= 0,38
YL = 1,2.e-4.X = 0,26
. d . yL
YL =
g.V 3 .
d
xL
2
s
xL
0 ,16
Y .g.Vd3 . xL
2
=> s = L
xL 0,16
)
d . yL .(
n
3
= 0,26.9,81.0,76 .851,44
0,37.10 3 0,16
165
.
1
.(
)
1,005.10 3
=6,78 (m/s)2
- on chng
+Tra bng (I-94) ta c nht ca nc 200C l: 1,005. 10-3
+ ttbC= 95,7060C suy t bng (I-92) ta c:
E = 0,35.10 3
(N.s/ m 2 )
H = 0,3.10 3
(N.s/ m 2 )
(N.s/ m 2 )
10
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xC = 0,3.10 3
=>
G
X C = tbC
g tbC
yC
xC
1
8
(N.s/ m 2 )
229,551
=
76,136
0,99
944,27
= 0,56
YC = 1,2.e-4.X = 0,13
. d . yC
YC =
g .V 3 .
d
xC
2
s
xC
3
0,13.9,81.0,76 .944,27
0,3.10 3 0,16
)
165.0,99.(
1,005.10 3
0 ,16
Y .g .Vd3 . xC
2
=> s = C
xC 0,16
)
d . yC .(
n
=3,93
(m/s)2
4. ng knh thp:
+on luyn:
wyL= 0,8.ws = 0,8.(6,78)1/2 = 2,083 (m/s)
D L = 0.0188
g tbL .M yL
74,451.29,088
= 0.0188
= 0,61 (m)
( yL yL )tb
(1 2,083)
+on chng:
wyC= 0,8.ws = 0,8.(3,93)1/2 = 1,586 (m/s)
DC = 0.0188
g tbC .M yC
76,136.30
= 0.0188
= 0,72 (m)
( yC yC )tb
0,99.1,586
[II 175]
(m)
1. Xc nh s n v chuyn khi:
yp
my =
yW
dy
=S
cb y
[II 176]
1
y cb y
11
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y cb
y cb -y
1
y cb y
0,00093
0.00087
0,0061752
0,0053052
188.5
0,01
0,02
0,03
0,04
xF
0,0442
0,05
0,06
0,07
0,08
0,09
0,1
0,2
0,3
0,4
0,5
xP
0,553
T bng trn ta c:
0.0503
0.1048
0.1593
0.2138
0.239
0.24247
0.249
0.255
0.261
0.267
0.273
0,335
0,397
0,459
0,520
0,553
0,0664
0.1328
0.1992
0,2656
0,2935
0.332
0,354
0,376
0,398
0,42
0,442
0,531
0,576
0,614
0,654
0,6545
0,0134
0,028
0,0399
0,0518
0,0545
0,089
0,105
0,121
0,137
0,153
0,169
0,196
0,179
0,155
0,134
0,102
74.63
35.71
25.06
19.3
18.35
11.24
9.52
8.26
7.3
6.54
5.92
5.1
5.59
6.45
7.46
9.8
xW
m yL =
yP
y1
y1
m yC =
dy
= 8,214
y
yW
dy
= 5,752
y
m Gy
Gx
h2
[I 177]
Trong :
- h1 =
2
Vd
Re 0y, 25 Pr y 3 (m ) : L chiu cao ca mt n v chuyn khi i vi
a d
pha hi.
[II 177]
2
3
0,5
- h2 = 256 x Re0,25
x Prx ( m ) : L chiu cao ca mt n v chuyn khi i
x
vi pha lng.
Vi:
[II 177]
12
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xC = 0,3.10 3
xC = 944,27(Kg m 3 )
: H s thm t ca m ph thuc vo
U tt
U th
- Vi:
U tt =
Vx
Gx
hay U tt =
2
Ft
x d
: mt ti thc t,
( m3 m2 h )
45,93.29,088
= 5,372
0,612
851,44
4
( m3 m2 h )
[II 177]
- on luyn:
U ttL =
xL
G xL
DL
=
4
- on chng:
U ttC =
xC
G xC
DC
=
4
229,551.30
= 17,92
0,72 2
944,27
4
U th = B d : mt ti thch hp ,( m 3 m 2 h )
( m3 m2 h )
[II 177]
U ttL
5,372
=
= 0,5 L = 0,5
U th 10,725
[II 178]
U ttC
17,92
=
= 1,67 C = 1,67
U th 10,725
0,4 yL yL
yL d
[II 178]
0,4 y s
y d
[II 178]
0,4 1 2,083
= 13,65
0,37 10 3 165
13
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- on chng: Re yC =
0,4 yC yC
yC d
0,0043 10 4 T 1,5
1
1
p VE 3 + VH 3
[II 178]
y Dy
1
1
+
: H s khuych tn trong pha hi. [II 127]
ME MH
p = 1atm.
V E , V H : Th tch mol phn t ca Etylic v nc.
V E = VC2 H 5OH = 2 14,8 + 6 3,7 + 1 7,4 = 59,2
V H = VH 2O = 18,9
(cm
(cm
mol )
mol )
TL = 81 + 273 = 354 0 K
TC = 94 + 273 = 367 0 K
D yL =
D yC =
0,0043 10 4 3541,5
59,2
+ 18,9 3
0.0043 10 4 3671,5
59,2 13 + 18,9 13
- on luyn: Pr yL =
-on chng: Pr yC =
1
1
+
= 1,8497 10 5
46 18
(m s )
1
1
+
= 1,9525 10 5
46 18
(m s )
yL
yL D yL
yC
yC D yC
0,0109 10 3
= 0,5154
1,1434 1,8497 10 5
0,0119 10 3
= 0,8416
=
0,7242 1,9525 10 5
h1L =
Vd
a L d
Re yL
0 , 25
Pr yL
2
0,75
266,7126 0, 25 0,5154 3 = 0,2539 (
0,123 0,32 195
m)
h1C =
Vd
a C d
Re yC
0 , 25
Pr yC
2
0,75
160,4 0, 25 0,8416 3 = 0,0992 (m)
0,123 1 195
b. Tnh h2 :
+ Chun s Rynn ca pha lng: Re x =
Hay: Re x =
0, 04 Gx
Ft d x
[II 178]
0, 04 Gx
D2
d x
4
14
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0,04 G xL
0,04 0,4626
=
= 0,491
2
DL
3,14 0,8 2
3
195 0,3847 10
d xL
4
4
- on luyn: Re xL =
- on chng: Re xC =
0,04 G xC
0,04 2,1624
=
= 2,874
2
DC
3,14 0,8 2
3
195 0,3072 10
d xC
4
4
[II 178]
x Dx
(m s )
2
1 10 6
Vi: D20 =
[II 134]
1
1
E H H V E 3 + VH 3
1 10 6
2
1
1
+
46 18
1
1
4,7 1,24 1 59,2 3 + 18,9 3
= 7,2707 10 9
H = 1 : nht ca nc 200C
H s nhit : b =
0,2
3
0,2 1
3
998
= 0,02
[II 135]
xL
0,3847 10 3
=
= 29,7904
800,053 16,1409 10 9
xL D xL
xC
0,3072 10 3
=
= 18,0953
941,517 18,0313 10 9
xC D xC
h2 L
= 256 xL
xL
h2C
= 256 xC
xC
0,3847 10 3
= 256
800,053
0,5
Re 0xC, 25 PrxC
0,3072 10 3
= 256
941,517
Re
0,5
xL
0 , 25
xL
Pr
th ng lm vic:
Ta c: m L =
mF + mP
2
mC =
mW + m F
2
T th ta suy ra:
15
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mL =
0,778 + 2,25
= 1,514
2
mC =
6,67 + 2,25
= 4,46
2
mL G y
Gx
h2 L = 0,2539 +
1,514 0,7128
0,0718 = 0,4214
0,4626
(m)
mC G y'
G
'
x
h2C = 0,0992 +
4,46 0,4681
0,0672 = 0,164 (m)
2,1624
(m)
(m)
(m)
IV. Tr lc ca thp
- Sc cn thy hc ca thp m i vi h hi - lng im ng pha.
G
pu = p k 1 + A x
G
Trong :
y x
x y
n
(N/m2)
[II 189]
Do:
Re yL = 266,7126 <400
Re yC = 160,4 <400
2
4
2
d td
Vd2
,
Trong :
[II 189]
(m)
H C = 0,5
(m)
, - H s tr lc ca m (tr lc do ma st v tr lc cc b).
y, - Tc ca kh tnh trn ton b tit din thp (m/s).
16
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16
Re 0y, 2
[II 189]
- on luyn: ,L =
16
= 5,2349
266,7126 0, 2
- on chng: ,C =
16
= 5,7953
160,4 0, 2
2
,L H L d yL yL
Vd2
= 538,66
4
2
0,75 2
2
,C H C d yC yC
Vd2
= 61,6522
4
2
0,75 2
Tr lc ca m kh: p K = p kL + p kC
p k = 538,66 + 61,6522 = 600,3122
puL
puL
0 , 342
0 , 038
0 ,19
GG
x
y
= p kL 1 + A
G
y
x
y
L
L
0 , 342
0 ,19
0 , 038
0,3874
1,1434
0,4626
= 538,66 1 + 5,15
= 1327,856
0,0109
800,053
0,7128
puC = p kC
puC
G
1 + A G
G
0 , 342
y
x
0 , 038
C y C
0 ,19
0 , 342
0 ,19
0 , 038
2,1624
0,7242
0,3072
= 61,6522 1 + 5,15
= 216,907
0,4681
941,517
0,0119
17
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pu = puL + puC
Tr lc ca m t:
Vy tr lc trong thp m l: p = p k + pu
p = 600,3122 + 1544,763 = 2145,0752
[II 310]
ch = 220 10 6 N m 2
[ k ] =
540 10 6
0,9 = 186,923 10 6 N m 2
2,6
[ c ] =
[II 355]
[II 355]
220 10 6
0,9 = 132 10 6 N m 2
1,5
Chn ng sut cho php l ng sut b nht trong hai ng sut trn:
[ ] = [ k ] = 132 10 6 N
m2
Dt p
+C
2 [ ] p
(m)
[II 360]
Trong :
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DC = 0,77 (m).
Chn khi lng ring trung bnh ln nht trong pha lng: = 941,517(Kg m 3 )
g = 9,81(m/s2): Gia tc trng trng.
H = 3,8(m ) : Chiu cao lm vc ca thp.
p = p mt + 1 g H = 9,81 10 4 + 941,517 9,81 3,8 = 1,332 10 5
[II 363]
C = C1 + C 2 + C 3
(m)
C1 : B sung do n mn (m).
0,8 1,332 10 5
+ 0,9 10 3 = 1,38 10 3 (m )
6
5
2 132 10 0,95 + 1,332 10
0,8 1,332 10 5
+ 0,9 10 3 = 1,38 10 3 (m )
2 132 10 6 0,95 + 1,332 10 5
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[II 366]
pth = 1,5 p N m 2 .
[II 358]
Suy ra:
Ta c:
=
[Dt + (S C )] po
2 (S C )
(N
1,2
m2
[II 365]
2 (2 0,9) 10 0,95
3
m2
Mt khc:
c
1,2
Vy: <
c
1,2
220 10 6
= 183,333 10 6 N m 2
1,2
tha mn
Dt p
D
t +C
3,8 [ k ] k h p 2 hb
(m)
[II 385]
Trong :
h = 0,95: H s bn mi hn hng tm.
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k = 1
d
: H s khng th nguyn.
Dt
+ 0,9 10 3 = 1,2 10 3 (m )
6
4
3,8 132 10 0,95 9,81 10 2 0,225
Do S C < 10(mm )
[II 385]
Chiu dy y:
0,8 1,332 10 4
0,8
+ 0,9 10 3 = 0,94 10 3 (m )
6
5
3,8 132 10 0,95 1,332 10 2 0,225
S=
Do S C < 10(mm )
[II 385]
[D
=
+ 2 hb (S C ) p 0
7,6 k h hb (S C )
2
t
Vi np thp:
[0,8
[II 387]
M:
<
1,2
220 10 6
= 183,33 10 6 N m 2
1,2
p = p0 = 234898 N m 2
[0,8
=
M:
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<
c
1,2
220 10 6
= 183,33 10 6 N m 2
1,2
[II 417]
- S bch: 3 c bch ni .
y vi thn thp.
Np vi thn thp.
Ni on chng vi on luyn.
- Bc bch.
- ng knh trong:
Dt = 0,8 ( m )
Dt = 0,8 ( m )
D = 930 ( mm )
D = 930 ( mm )
Db = 880 ( mm )
Db = 880 ( mm )
D1 = 850 ( mm )
D1 = 850 ( mm )
D0 = 811( mm )
D0 = 811( mm )
- Bulong:
db = M 20
Z = 24 ( cai )
- Chiu di bch:
h = 20 ( mm )
V
0,785
[I 369]
Trong :
- V : Lu lng th tch (m 3 s ) .
- : Tc trung bnh (m s ) .
a. ng dn hn hp u vo thp.
(Kg s )
GF = 1,94
M F = 19,4504
t F = 90,30 C
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[I 172]
- i vi H : 80 0 C : H = 972 (kg m 3 )
Ta c: x = 2 +
100 t
(1 2 )
100 80
80
tx
t0C
100
100 t
100 90,3
(1 2 ) = 716 +
(735 716) = 725,215
100 80
100 80
(kg
m3
H = 2 +
100 t
100 90,3
(1 2 ) = 958 +
(972 958) = 964,79
100 80
100 80
(kg
m3
Vi:
a F = 0,1225
Suy ra:
1
a
1 aF
0,1225 1 0,1225
fF = F +
+
= 927, 27 Kg m3
=
964, 79
T
725, 215
E
V=
F
1,94
=
= 2,1 103 ( m3 s )
f F 927, 27
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ng knh ng dn hn hp u.
2,1 103
d=
= 0, 09 ( m ) = 90 ( mm )
0, 785 0,3
V
2,1 103
=
= 0, 03 ( m s )
0, 785 d 2 0, 785 0, 022
b. ng dn hi nh thp.
- Lng hi nh thp:
G y = ( R + 1) GP = 77, 27 ( Kmol h )
G y = 0, 0215 ( Kmol s )
22, 4 ( 273 + t P )
VP = 0, 0215
273
22, 4 ( 273 + 78, 6279 )
273
= 0, 62 m3 s
0, 62
= 0,199 ( m )
0, 785 20
V
0, 62
=
= 19, 75 ( m s )
2
0, 785 d
0, 785 0, 22
c. ng dn sn phm y.
- Lng sn phm y:
GW = 337,844 ( Kmol h ) = 1, 69 ( Kg s )
M W = M E xP + (1 xP ) M H = 46 0.0019 + (1 0, 0019 ) 18 = 18, 0532
Ta c: xW = yW = 0, 0019
T th t x,y suy ra tW = 99,51660 C
Theo [I 9] v ni suy tW = 99,51660 C
E = 716, 46 ( Kg m3 )
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H = 958,34 ( Kg m3 )
aW = 0, 0048
Suy ra:
1
0, 0048 1 0, 0048
W =
+
= 956, 79 kg m3
958,34
716, 46
V=
GW
337,844
= 0,98.104 (m3/s)
956, 79.3600
0,98.104
= 0,025(m)
d=
0, 785.0, 2
Quy chun : d = 0,03 (m) = 30 (mm)
Chiu di on ng ni : l = 90 (mm)
Tc thc t ca sn phm y :
[II - 434]
V
0,98.104
=
= 0,139 (m/s)
wTT =
0, 785.d 2 0, 785.0, 032
d. ng dn hi ngng t hi lu:
Lng hi ngng t hi lu l:
GR = GP.R =
900,84.1, 67
= 0, 42
3600
(kg/s)
E = 755, 3 (kg/m3)
H = 983, 75 (kg/m3)
a
1 aR
0,9192 1 0,9192
R = R +
+
=
= 769, 74 (kg/m3)
755,3
983,
75
B
A
Lu lng th tch ca hi ngng t hi lu l:
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V=
GR
0, 42
= 0,54.103 (m3/s)
769, 74
d=
0,54.103
= 0,048 (m)
0, 785.0,3
wTT =
[II - 434]
V
0,54.103
=
= 0,275 (m/s)
0, 785.d 2 0, 785.0, 052
e. ng dn hi sn phm y hi lu:
Lng hi sn phm y hi lu l:
Gx, = 415,115 (kmol/h)
d=
3,5245
= 0,387 (m)
0, 785.30
wTT =
[II - 434]
V
3,5245
=
= 29,5 (m/s)
2
0, 785.d
0, 785.0,392
http://nuoc.com.vn
GT =
[II - 313]
.[( Dt + S )2 Dt2 ]
.H .T
4
3,14.[(0,8 + 2.103 ) 2 0,82 ]
=
.3,8.7,9.103 = 75.5 (kg)
4
.[ D 2 Dt2 ]
.h.T .n
4
3,14.[0,932 0,82 ]
=
.0, 025.7,9.103.6 = 209, 2 (kg)
4
GB =
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m 30 30 3,5
Khi lng mt m:
V d = 8, 737 106 570 = 4,98 103 ( Kg )
Th tch ca thp:
0,8 + 0,8
3
V = H F = 3,8 3,14
= 7, 64 ( m )
2
S m trong thp:
N = 25.103.7,64 = 191.103(m)
Khi lng m:
GD = N 4,98 103 = 191000 4,98 103 = 951,18
Nh vy tnh gn ng:
Gthap = Gthan + GN D + GB + GBL + Gd + Gl
GT = 24, 016 + 209, 2 + 14, 4 + 951,18 + 5198,59 = 6397,386 ( Kg )
6. Tnh chn :
- Trng lng thp:
P = G g = 6397,386 9,81 = 62758,36 ( N ) = 6, 276 104
- B mt .
F = 811104 ( m 2 )
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B1
B2
mm
260
370
450
226
18
110 34
Trong :
QD1 : Nhit lng do hi t mang vo (J/h).
Q f : Nhit lng do hn hp u mang vo (J/h).
QF : Nhit lng do hn hp u mang ra (J/h).
(J/h)
[II 196]
Trong :
D1 : Lng hi t (Kg/h).
1 : Nhit lng ring ca hi t (J/Kg).
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[I 301]
Ti: t 0 = 1 ni suy ta c:
r1 = 526, 7 ( Kcal Kg ) .
r1 = 526, 7 4,18 103 ( J Kg ) = 2210, 4 103 ( J Kg ) .
C : Nhit dung ring ca nc ngng. (J Kg do )
( J h)
Q f = GF c f t f
[II 196]
Trong :
F : Lng hn hp u mang vo.
( Kg h )
F = 7000
( Kg h )
t f = 200 C
(J
Kg do )
x1 M 1
x1 M 1 + (1 x1 ) M 2
aF =
xF M E
0,0518 46
= 0,1225
=
x F M E + (1 x F ) M H 0,0518 46 + (1 0,0518) 18
aP =
xP M E
0,8165 46
= 0,9192
=
x P M E + (1 x P ) M H 0,8165 46 + (1 0,8165) 18
aW =
xW M E
0,0019 46
= 0,0048
=
xW M E + (1 xW ) M H 0,0019 46 + (1 0,0019 ) 18
Ta c:
Ta c:
C f = a f C E + (1 a f ) C H
Suy ra:
C f = 0,1225 2480 + (1 0,1225) 4180 = 3971,75
(J
( J h)
Kg do )
Vy:
c. Nhit lng do hn hp u mang ra.
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Ta c:
( J h)
QF = G F c F t F
[II 196]
Trong :
t F = 90,30 C : Nhit ca hn hp u mang sau un nng.
CF : Nhit dung ring ca hn hp u khi i ra. (J Kg do )
[I 172]
80 0 C : CE = 3220 (J Kg do )
100 0 C : CE = 3520 (J Kg do )
- i vi H:
80 0 C : CH = 4190 (J Kg do )
100 0 C : CH = 4230 (J Kg do )
Ta c: Cx = C2 +
100 t
( C1 C2 )
100 80
80
tx
100
t0C
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100 90,3
( 3220 3520 ) = 3374,5
100 80
(J
Kg do )
CH = 4230 +
100 90,3
( 4190 4230 ) = 4210, 6
100 80
(J
Kg do )
(J
Kg do )
( J h)
a F = 0,1225
Vi:
Suy ra:
Vy:
( J h)
Qng1 = D1 C1 1
[II 197]
( J h)
Qxq1 = 0, 05 D1 r1
( J h)
[II 197]
e. Lng hi t cn thit.
Ta c:
D1 =
D1 =
QF + Qng1 + Qxq1 Q f
QF Q f
0,95 r1
259, 6 55, 6
107 = 971, 48
0,95 2210, 4 103
(Kg h )
( J h ) [II 197]
Trong :
QF : Nhit lng do hn hp du mang vo thp.
( J h)
( J h)
( J h)
( J h)
( J h)
32
( J h)
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( J h)
( J h ) [II 197]
QD2 = D2 2 = D2 ( r2 + G2C2 )
Trong :
D2 : Lng hi t.
(J
Kg )
(J
Kg )
(J
Kg )
r2 : n nhit ho hi ca hi t.
(J
Kg )
r2 = r1 = 2210, 4 103
(J
Kg )
(J
Kg do )
(J
QR = GRCR t R
Kg )
[II 197]
Trong :
Vi:
( Kg h )
GR = GX 0 = 1665, 4453
( Kg h )
a R = a P = 0,9192 t R = 77,68 0 C
Suy ra:
CR = CP = 3282, 61( J Kg do )
Vy:
QR = 1665, 4453 3282, 61 77, 68 = 42, 468 107
(W )
( J h)
[II 197]
(J
Kg )
[II 197]
1 = r1 + C1 1
(J
Kg )
2 = r2 + C2 2
(J
Kg )
Trong :
d : Hm nhit ca hi nh thp.
d = a 1 + (1 a ) 2
Vi:
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1 = 2 = t R = 77,68 0 C
(J
(J
C1 = CE = 3374,5
C2 = CH = 4210, 6
Kg do )
Kg do )
Suy ra:
= a 1 + (1 a ) 2 = 0,9192 1110162, 64 + (1 0,9192 ) 2673245 = 1236459, 7 ( J Kg )
Vy:
Qy = 1236459, 7 664,848 (1 + 2,52 ) = 289,3 107 ( J h)
( J h)
QW = GW CW tW
Trong :
(Kg h )
(Kg h )
GW : Lng sn phm y.
GW = 6099,17
T th t- x,y.
xw = 0, 0019 tw = 99,50 C
[I 172]
100 t
( C1 C2 )
100 80
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80
tx
t0C
100
100 99,5
( 3220 3520 ) = 3512,5
100 80
(J
Kg do )
CH = 4230 +
100 99,5
( 4190 4230 ) = 4229
100 80
(J
Kg do )
(J
Kg do )
( J h)
aW = 0,0048
Suy ra:
Vy:
. Nhit lng mt mt do mi trng xunh quanh.
Ta c:
(J h ) [II 198]
Q xq 2 = 0,05 D2 r2
( J h ) [II 198]
Qng 2 = Gng 2 C 2 2 = D C 2 2
Trong :
Gng 2 : Lng nc ngng bng lng nc ngng t.
f. Lng hi t cn thit.
D2 = Qy + Qw + Qng 2 + Qxq 2 QF QR
D2 =
Qy + Qw QF QR
0,95 r2
3. Thit b ngng t.
- Phng trnh cn bng nhit thit b ngng t hon ton.
Ta c:
G P (R + 1) rd = Gn C n (t 2 t1 )
[II 198]
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Trong :
rd : n nhit ha hi ca nh thp.
(J
Kg )
(J
Kg .do )
td = 90,30 C
a = 0,1225
(J
Kg )
t1 , t2 : Nhit vo v ra ca nc lm lnh 00 C .
t1 + t2
= 300 C
2
GP ( R + 1) r
Cn ( t2 t1 )
668,84(2,505 + 1).1236459, 7
= 3, 47.104 (J Kg )
4174, 4.20
4. Thit b lm lnh
- Phng trnh cn bng nhit ca thit b lm lnh.
Theo [II 198]:
GP CP ( t1' t2' ) = Gn2 Cn ( t2 t1 )
Trong :
( Kg h )
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t o = 57, 650 C
CE = 2897
(J
Kg .do )
CH = 4183
(J
Kg .do )
(J
Kg .do )
GP CP t1' t2'
Cn ( t2 t1 )
Kg )
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ttb =
t1 t2 99 28, 7
=
= 56,8 O C
t
99
ln 1
ln
28, 7
t2
2
qT
th
q2
t1
tT1
tT
t2
tT2
q1
tdd
K hiu:
th: Nhit hi t hi nc bo ho 2 at (oC) : th = ttb1 = 119,62 oC
tT1: Nhit mt ngoi ng (oC)
tT2: Nhit mt trong ng (oC)
tdd: Nhit dung dch (oC): tdd = ttb2 = 62,2 oC
t1: Hiu nhit gia hi t v mt ngoi ng (oC): t1 = th tT1
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t2: Hiu nhit gia mt trong ng v dung dch (oC): t1 = tT2 tdd
tT: Hiu nhit gia mt ngoi ng v mt trong ng (oC): tT = tT1 tT2
: Chiu dy thnh ng (m)
tm: Nhit mng nc ngng (oC): tm = 0,5.( th + tT1)
q1: Nhit ti ring pha hi ngng t (W/m2)
q2: Nhit ti ring pha dung dch (W/m2)
1: H s cp nhit pha hi ngng t (W/m2.)
2: H s cp nhit pha dung dch (W/m2.)
a. H s cp nhit pha hi ngng t:
1 = 2,04.A.4
r
(W/m2.)
t.H
[II - 28]
Trong :
A: Ph thuc nhit mng nc ngng tm
r: n nhit ho hi ly theo nhit hi bo ho th (J/kg)
Theo bng s liu Nhit ho hi to (I-301), ni suy ta c:
r = 2201,4.103 (J/kg)
t: Hiu nhit gia hi t v mt ngoi ng (oC): t = t1
H: Chiu cao ng (m) : H = hO = 1,0 (m)
b. H s cp nhit pha dung dch:
Phng trnh chun s cp nhit i lu cng bc:
Pr
Nu = 0,021.1. Re0,8 . Pr 0, 43 .
Prt
0, 25
[ I - 14]
Trong :
1: H s hiu chnh:
hO
1,0
=
= 50 1 = 1
d O 0,020
.l
= A.C P ..3
(W/m.)
M
[I.32 I.143]
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E = 751, 91 (kg/m3)
H = 981, 79 (kg/m3)
a
1 aF
0,1225 1 0,125
= F +
+
=
= 946,3477 (kg/m3)
751,91
981,
79
H
E
M
= 0,5002 (W m.do )
C P .
E = 0,5738 (cP)
Theo cng thc (I-93), ta c:
lg = xF .lg( E ) + (1 xF ).lg( H )
= 0,4618 (cP) = 0,506 . 10-3 (N.s/m2)
4043,9188.0, 4618.103
Pr =
= 3, 7335
0,5002
Prt: Chun s Prand tnh theo nhit tng:
C .
Prt = Pt t =
t
t .M 1 / 3
=
A. 4t / 3
t
A. t .3
M
t .19, 45041/ 3
Prt =
= 75,12.106. 4t/ 3
8
4/3
t
3,58.10 .t
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Pr
Nu = 0,021.10000 .3,7335 .
Prt
0,8
0,43
0,25
Pr
= 58,6448.
Prt
rO = r1 + r2 +
(m2./W)
Trong :
r1: Nhit tr do lp cn bm bn ngoi thnh ng: r1 = 0,232.10-3 (m2./W)
r2: Nhit tr do lp cn bm bn trong thnh ng: r2 = 0,387.10-3 (m2./W)
: Chiu dy thnh ng : = 2,5 (mm) = 2,5.10-3 (m)
T: H s dn nhit ca thnh ng: T = 25,4 (W/m.)
2,5 3
3
rO = 0,232 + 0,387 +
.10 = 0,72.10 (m2./W)
25,4
2201, 4.103
1 = 2, 04.186, 65. 4
= 10375,1722 (W/m2.)
4.1, 0
q1 = 1 . t1 = 10375,1722 . 4 = 41500,6887 (W/m2)
qT = q1 =41500,6887 (W/m2)
tT = qT . rO = 29,77 (oC)
tT2 = tT1 - tT = 115 29,77=85,23 (oC)
Theo bng v ton (I-102) vi nhit tng tT2:
H = 0,3375 (cP)
E = 0,4056 (cP)
Theo (I-93), ta c:
lg t = xF .lg( E ) + (1 xF ).lg( H )
t = 0,3408 (cP)
Khi lng ring ca Etylic v Nc (I-10) theo tT2:
Theo (II-183), ta c:
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a
1 aF
t = F +
= 931,105 (kg/m3)
H
E
Prt = 75,12.10 .
6
0,3408.103
931,1057
= 2,8157
0,25
Pr
Nu = 58,6448.
Pr
T
2 =
= 62,9306
Nu. 62,9306.0,5002
=
= 1573,8946 (W/m2.)
l
0,02
q1 + q2
= 38873, 74 (W m2 )
2
F=
( )
Q 298501,8662
=
= 7, 68 m 2 (m2)
38873, 74
qtb
nO =
F
7, 68
=
= 122 (ng)
.dO .hO 3,14.0, 020.1, 0
wGT
Re. 104.0,3408.103
=
=
= 0,183 (m/s)
.dO
931,1058
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wGT
0,183
=
= 6, 47 (ngn)
wTT 0, 0283
Quy chun, ta chia thit b lm 7 ngn.
Nh vy:
Thit b gia nhit hn hp u.
S ng: n0=127 chia lm 7 ngn.
B tr ng theo hnh lc gic, s ng trn 1 cnh = 7 ng.
Chiu cao ng h= 1(m), ng knh d= 25(mm), chiu dy thnh ng = 2,5 (mm),
ng knh trong ca ng d0 = 20(mm).
Vt liu ch to ng thp khng g 2 13
VIII.tnh bm
Bm lm vic lin tc trong qu trnh chng luyn, a dung dch t b cha ln
thng cao v, mc cht lng trong thng cao v c gi mc khng i nh ng
chy trn duy tr p sut n nh cho qu trnh cp liu.
Lu lng bm : GB = GF = 1,105 (kg/s)
1
K hiu :
H0 : Chiu cao tnh t mt thong
b cha dung dch n mt
thong thng cao v (m)
H1 : Chiu cao tnh t y thp n
a tip liu (m)
H2 : Chiu cao tnh t ni t bm
n y thp (m)
Z : Chiu cao tnh t a tip liu
n mt thong thng cao v
(m)
H0
2
2
H1
H2
1. Cc tr lc ca qu trnh cp liu:
Tronh qu trnh sn xut
a. Tr lc trong ng dn t thng cao v n thit b gia nhit:
P m1 = P ms1 + P cb1 + Pw (N/m2)
Trong :
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P ms1: Tr lc ma st (N/m2)
P cb1: Tr lc cc b (N/m2)
S liu:
Chiu di ng: L1 = 2 (m)
ng knh ng: dO = 0,09 (m)
Lu lng: GF = 0,105 (kg/s)
Th nng vn tc ca cht lng trong ng:
Pw1
1 .w O2 1
=
2
(N/m2)
[I - 458]
Trong :
1: Khi lng ring dung dch trc khi gia nhit (kg/m3)
Nhit ca dung dch lc u: t = 20 oC
Khi lng ring ca Etylic v Nc (bng I-10) theo t:
H = 998 (kg/m3)
E = 780 (kg/m3)
Nng khi lng ca dung dch a = aF = 0,1225
Khi lng ring ca dung dch lc u l:
1
a 1 a1
0,1225 1 0,1225
1 = 1 +
=
+
wO1 =
GF
1, 05
=
= 0,171 (m/s)
2
1.0, 785.dO 966, 6334.0, 785.0, 092
966, 6334.0,1712
Pw1 =
= 14,1327 (N/m2)
2
Tr lc ma st:
Pms1 =
L1
.Pw1
dO
(N/m2)
[I - 458]
Trong :
: H s ma st.
Nhit dung dch trong ng l: t = 20 oC
Theo ton xc nh nht theo nhit (I-102), ta c:
H = 1 (cP)
E = 1,19 (cP)
Nng dung dch: x = 0,174
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Re =
wO1.1.dO
0,171.966, 6334.0, 09
= 14743, 7939 > 104
3
1, 009.10
Ch chy xoy.
Xc nh theo cng thc:
6,81 0,9
= 2. lg
+
3,7
Re
[I - 464]
Vi loi ng thp khng g ta chn, theo bng I-466, ta c nhm tuyt i = 0,1
(mm)
nhm tng i:
= /dO = 0,1/90 = 1,11.10-3
[I - 464]
6,81 0, 9
= 2. lg
+
3,7
Re
0,9
6,81
1,11.10 3
= 2.lg
+
= 0, 0299
14734,
7939
3,
7
Pms1 = 0, 0299.
2
.14,1327 = 9,3904 (N/m 2 )
0, 09
Tr lc cc b:
Pcb1 = .Pw1
(N/m2)
Trong :
: H s tr lc cc b
Cc tr lc cc b trong ng gm:
- Tr lc ca vo t thng cao v vo ng: vi cnh nhn = 0,5
- Tr lc do t m t ng vo thit b gia nhit:
Thit b c ng knh d = 0,46 (m).
Tit din u thit b (chia 7 ngn) l:
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f 0, 0064
= 1 O = 1
= 0,5328
f
0,
0237
[I - 479]
Pw 2
2 .w 2O 2
=
2
(N/m2)
Trong :
2: Khi lng ring dung dch sau khi gia nhit (kg/m3):
2 = F = 725,785 (kg/m3)
0 : Vn tc dung dch trong ng(m/s)
wO 2 =
GF
1, 05
=
= 0, 2275
2
2 .0, 785.dO 725, 785.0, 785.0, 092
Pms 2 =
L2
.Pw 2
dO
(N/m2)
Trong :
: H s ma st.
Nhit dung dch trong ng l: t = 83,7645 oC
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E = 0,3789 (cP)
Nng dung dch: x = 0,0518
Re =
wO 2 .2 .dO
0, 2275.725, 785.0, 09
= 46121,8122 > 104
3
0,3222.10
Ch chy xoy
- Xc nh h s ma st theo cng thc II-464:
6,81 0,9
1
= 2. lg
+
Re
3
,
7
6,81 0,9
= 2.lg
Re
3,
7
0,9
6,81
1,11.10 3
= 2.lg
+ 3, 7 = 0, 0221
46121,8122
Pms 2 = 0, 0221.
0,5
.18, 782 = 2,305 (N/m 2 )
0, 09
Tr lc cc b:
Pcb 2 = .Pw 2
(N/m2)
Trong :
: H s tr lc cc b.
Cc tr lc cc b trong ng gm:
- Tr lc do t thu t thit b gia nhit vo ng:
fO 0, 00785
=
= 0, 27 = 0, 401
0, 0237
f1
- Tr lc ca ra t ng vo thp: = 1,0
- Tr lc do van: Coi van m 50% = 2,1
- Tr lc do ng chuyn hng vi gc chuyn l 90o = 1,1
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Pw =
.w 2
2
(N/m2)
Trong :
: Khi lng ring dung dch trong ng (kg/m3):
= 931,1057 (kg/m3)
w: Vn tc dung dch trong ng truyn nhit (m/s).
Thit b chia lm 7 ngn:
w = 7 . wTT = 7. 0,0283= 0,1981 (m/s)
931,1057.0,19812
Pw =
= 18, 27 (N/m2)
2
Tr lc ma st:
Pms 3 =
L
.Pw3
dO
(N/m2)
Trong :
L: Chiu di ng truyn nhit do chia7 ngn : L = 7 . 1,0 = 7,0 (m)
dO: ng knh ng truyn nhit (m) : dO = 0,02 (m)
: H s ma st
nht dung dch trong ng: = 0,3408 . 10-3 (N.s/m2)
Re =
w. .dO
0,1981.931,1057.0, 02
= 10824, 65 > 104
3
0,3408.10
Ch chy xoy
6,81 0,9
1
= 2. lg
+
3,7
Re
Vi loi ng thp khng g ta chn, theo bng I-466, ta c nhm tuyt i = 0,1
(mm)
nhm tng i:
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6,81 0,9
= 2.lg
Re
3,
7
10824,
65
Pms 3 = 0,0374.
10,0
.48,44 = 905,828 (N/m 2 )
0,02
Tr lc cc b:
Pcb 3 = .Pw
(N/m2)
Trong :
: H s tr lc cc b.
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f
2
= 1 2 = (1 0, 0253) = 0,95
f1
Z 1 g + P1 +
1 12
2
= P2 +
2 22
2
+ Pm
Trong :
P1, P2: p sut ti mt ct 1 v 2 (N/m2)
P1 = Pa = 9,81.104(N/m2)
P2 = P1 +PL=1866,516 + 9,81.104 (N/m2) =93666,5(N/m2)
w1: Vn tc dung dch ti mt ct 1 (m/s)
Coi w1 = 0 v tit din thng cao v rt ln so vi tit din ng.
w2: Vn tc dung dch ti mt ct 2: w2 = 0,2275 (m/s)
1: Khi lng ring dung dch trc khi gia nhit (kg/m3).
1 = 966,6334(kg/m3)
2 : Khi lng ring dung dch sau khi gia nhit (kg/m3).
2 = 725,785(kg/m3)
Pm :Tn tht p sut tr lc.
Pm = Pm1 + Pm2 + Pm3 = 84, 7573 + 88, 722 + 667, 025 = 840,50
P2
P1
w22
+ hm
Z = (
)+
2.g
2 .g 1.g
Hay: Z =
2
1
( P2 P1 ) + 2 2 + Pm
g 1
2
1
725, 785 0, 22752
Z=
1866,5 +
= 0,199
9,81 966, 6334
2
3. Tnh bm
Bm ly tm lm vic p sut thng, 200C th chiu cao ht ca bm l 5(m)[Bng
II.34a I.539]
Chiu cao y ca bm l:
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H0 = Z + H1 + H2
H1=HC+hday=0,5+0,5=1
H2=1
H0 = 1+1+0,199=2,199
(m)
(m)
(m)
(m)
Pw 0
1 .w 20
=
2
(N/m2)
Trong :
1: Khi lng ring dung dch trc khi gia nhit (kg/m3)
w0: Vn tc dung dch trong ng (m/s)
wO1 =
GF
1, 05
=
= 0,171 (m/s)
2
1.0, 785.dO 966, 6334.0, 785.0, 092
966, 6334.0,1712
Pw0 =
= 14,133 (N/m2)
2
Tr lc ma st:
Pms 0 =
L0
.Pw0
dO
(N/m2)
[II.55 I.458]
Trong :
: H s ma st.
Nhit dung dch trong ng l: t = 20 oC
nht dung dch trong ng:
0 = 1 = 1, 009 103 ( N m2 )
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Re =
wO1.1.dO
0,171.966, 6334.0, 09
= 14743, 794 > 104
3
1, 009.10
Ch chy xoy
6,81 0,9
= 2. lg
+
Re
3,7
6,81 0,9
= 2.lg
Re
3,
7
[II.65 I.464]
2
14743,
794
Pms 0 = 0, 0299.
2,5
.14,133 = 11, 738 (N/m 2 )
0, 09
Tr lc cc b:
Pcb 0 = .Pw 0
(N/m2)
Trong :
: H s tr lc cc b
Cc tr lc cc b trong ng gm:
- Tr lc do van: Coi van m 50% = 2,1
- Tr lc do ng chuyn hng vi gc chuyn l 90o = 1,1
P0
82,6632
=
= 0,0093(m)
.g 908,2.9,81
N=
Q. .g .H
1000.
(KW)
Trong :
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Q=
GB
1, 05
= 1, 0862.103 (m3/s)
966, 6334
1, 0862.103 21867,1132
= 0, 279(kw)
1000.0,85
0, 279
= 0,328(kw)
1.0,85
[1-439]
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