Professional Documents
Culture Documents
steel Plates
Head Office
Ferrum Tower, 66 Suha-dong, Jung-gu, Seoul, Korea Phone : 82-2-317-1114 Fax : 82-2-317-1391
dangjin WOrks
400, Hanjin-ri, Songak-eup, Dangjin-gun, Chungnam, Korea Phone : 82-41-351-4611 Fax : 82-41-351-4691
tHe CHange anD groWtH For tHe better Future We Will beCome a global steel maker
The pride of traditional company in Korean steel industry The continued effort to create future values The challenge to be a global company
Contents
08 10 12 14 History of Dongkuk Plate About Dangjin Works Overview R&D Center
Donguk Steel strives for the better future with its continuous change and growth
21
22 23 24
First
strong
solid technology
Dongkuk Steel, with its 40-year-history of steel plate production, is a strong technology enterprise leading high quality steel industry. Researchers at its state-of-the-art R&D center are doing their best to develop high value-added steel products and manufacturing technologies with their "creating masterpiece" spirit.
HigH
trustworthy products
From needles to vessels, with 56 year of single path in steel craftsmanship and state-of-the-art facilities, Dangjin Works now introduces high grade focused steel products being used in offshore structure, special and mega vessel. Dangjin Works will create new legend in steel industry with its best products.
Dongkuk Steel, a traditional company in Korean steel industry, can do the best in nothing but steel. It manufactured steel plates first time in Korea and pioneered steel market. In late 1990s through Pohang Works equipped with 2.5 million tons of annual steel plate production capacity, Dongkuk Steel opened up steel plate production system for shipbuilding and has lead domestic steel plate market. As of year 2010, Dangjin Works, equipped with 1.5 million tons of annual steel plate production capacity, begins new operation and opens new era of high grade steel plates.
08
09
4.4
million
million
2.9
completion of dangjin Works(1.5 million tpy). Production focused on high grade steel plates.
million
2.5
million
completion of no. 2 plate mill in Pohang Works (1.5 million tpy). Production focused on general shipbuilding grade.
million
0.3
million
0.15
Construction Site
Control Room
Finishing Mill
Shipping
10
11
Finishing Mill
View of pier
dangjin, home for dongkuk steels new plate mill, is a place where a number of steel manufacturers and dis-
tributors are located and with its advantage in traffic convenience, is fast emerging as a steel mecca. dangjin Works has established a high grade oriented production system and has started manufacturing high grade steel plate for shipbuilding. dangjin Works, as a next generation production base for dongkuk steel, will do a leading role in establishing a steel belt connecting korea and Brazil with the construction of an integrated mill in Brazil first time in korea.
Dangjin Works is a 1.5 million tons of annual capacity production base for Dongkuk Steels next generation strategic products with the latest and the best steel plate production infrastructure.
Dangjin Works will produce high grade steels such as wide width steel plates for shipbuilding, TMCP (Thermo Mechanical Controlled Process) steel plates, heat treated steel plates, high tensile steel plates, which will account for over 50% of its total production, thus leading the upgrade of steel plate market.
1.2km
Dangjin Works is equipped with an exclusive pier capable of berthing 50 thousand ton vessel. Production facilities from raw materials placement to product shipping at Dangjin Works are arranged in straight line of 1.2 km to improve efficiency. Dangjin Works is also the most up-to-date with environment friendly approach by using natural gas.
4,800mm
Dangjin Works produces high grade oriented steel plates being used in special vessel, offshore structure, mega vessel and building. For steel plates used in mega vessel, it is crucial how uniformly the plates are produced with desired thickness. Dangjin Works plate mill is one and only place where steel plates of 4,800 mm width, the largest standard in Korea, and of 4.5 to 150 mm thickness size can be manufactured.
>
1,500,000 Tons
50%
overvieW
12
13
overvieW
overvieW
Establishing 4.4 million tons steel plate system Guaranteeing the shortest delivery period service Guaranteeing the highest quality Environment friendly production system
construction Progress
january 2007 Dangjin Construction Headquarters established
The most optimized primary steel plate production base 2.9 million tons of steel plates for structure and shipbuilding Secured 3 exclusive piers
Busan Works
Construction of shipping yard started Construction of main plant started Prayer for safety and steel frame erection ceremony Completion of FerrumVille, apartment for employee housing Completion of one berth for 50 thousand ton vessel Ignition ceremony for reheating furnace First slab imported to Dongkuk Steel pier Passed trial product test First shipment of steel plates 2010 First shipment of steel plates for shipbuilding Opening of Dangjin Works
r&D Center
Technical support and providing data to customers Developing new steel grade and technology Technical cooperation with JFE Steel and other partners
august september
Hanjin Inlet
Pyeongtaek Harbor
october november
iC Songak
march may
r&D Center
14
r&D Center
Developing new steel grades Technical support for internal & external customers
The R&D Center, with land area of 53,600 and total floor space of 12,903, has one research and two laboratory units. No. 1 lab is a huge laboratory with testing ground for melting such as vacuum induction melting and casting furnace and pilot testing ground for hot rolling. The R&D Center is equipped with various kinds of testing equipment such as testing ground for material quality and property with tensile and fatigue testing machine, common milling machine, and welding testing ground. Under the banner of "A passionate and innovative research institute creating new technologies and values", the R&D Center will expand the work force to over 100 researchers in a few years. The R&D Center will maximize the synergy effect by combining Dangjin Works with integrated mill business in Brazil, expand into machinery and information technology and will develop into an integrated technology research institute.
address
440, Songdong-ri, Daesong-myun, Nam-gu, Pohang, Korea Phone : 82-54-271-2710~14 Fax. 82-54-271-5759
ProDuCtion ProCess
16
17
ProDuCtion ProCess
ProDuCtion ProCess
dangjin Works, with investment of 840 million Us dollars for 3 years, is equipped with the latest precision controlled casting and heat treatment facilities and is capable of producing 1.5 million tons of steel plates. The operation of dan-
upgrading the value of steel plate with all new equipment and process
gjin Works enables dongkuk steel to fortify its competitiveness in high grade steel market by producing wide width, high tensile steel plates, TMcP steel plates, and heat treated steel plates.
SLAB
REHEATING FURNACE
DESCALER
SOFT COOLING
PRE - LEVELER
MULPIC(ACC+DQ)
HOT LEVELER
No.1 MARKING
DIVIDING SHEAR
CROP SHEAR
PLATE
ULTRASONIC TEST
SHOT BLAST
COLD LEVELER
PRESS LEVELER
No.2 MARKING
GAS CUTTING
FaCilities
18
19
FaCilities
FaCilities
dangjin Works produces high grade oriented steel plates used for special vessel, offshore structure, mega vessel and structures. Producing steel plates as widely and uniformly as possible with desired thickness is the key
factor for steel plate products used for mega vessel. dangjin plate mill is the one and only plant in the world capable of producing steel plates with 4.5 to 150 thickness and 4,800 width.
edger
Edger or Edge Mill is installed at the rear of Finishing Mill and is the newest facility to improve quality and productivity by maintaining uniform width and minimizing width deviation during finish rolling. It enables rolling of minimum 1,200 mm up to maximum 4,900 mm thickness
Mulpic
Mulpic is a facility to produce high grade steels such as TMCP products. It executes accelerated cooling or direct quenching treatment to rolled products through which much stronger high quality products can be produced.
cold Leveler
This facility is for leveling thin plates which can maximize plate flatness and product shape quality. Cold leveler at Dangjin Works has leveling capacity of up to 3,600 tons.
Press Leveler
Press Leveler is to level thick steel plates and capable of enhancing shape quality and precisely measuring product size such as thickness. Press Leveler at Dangjin Works has leveling capacity of approximately 2,500 tons.
finishing Mill
Finishing Mill rolls products with size required by customers. The Finishing Mill at Dangjin Works is the latest facility with Work Roll Shift as work rolls move to the left and the right which is capable of producing ultra thin, wide width steel plates
slitting shear
This facility is capable of producing narrow width products on-line and has significantly improved production capacity of narrow width products at Dangjin Works. Slitting Shear is installed together with Double Side Trimming Shear.
20
21
normalizing
2010 nov Dec 2011 jan Feb mar apr may jun PWHT & Welding test Welding test PWHT test Evaluation by major shipbuilders (Approval for supply) Customer evaluation Customer evaluation Customer evaluation Welding property test report
classification Shipbuilding AH/DH/EH36-N Welding structure Within the range of 10 shipbuilding certifications including AR, NR, N and TMCP Pressure vessel ASTM EN S355N A516 series (50T )
A537-Cl.1
83 83 100 80
Property test Property test Property test PWHT test PWHT test
Selling price
Product price [Base+Extra(Inspection fee for shipbuilding class, Material, Measurement, VAT : 0 percent for local sales Inspection fee for shipbuilding class : Per size, Additional quality items)] + Excluding non-shipbuilding class Transportation cost [Base+Extra] + Value added tax (10%)
SPV355
API 2H-50
TMcP
2010 nov Dec 2011 jan Feb mar apr may jun Customer evaluation Welding property evaluation Customer evaluation DWTT test Customer evaluation Additional PQR report (DNV, ABS) test Welding property evaluation
classification Shipbuilding EH40 Bridge HSB 600/600L X 60, 65 API X 70 2W50 SN 400A/B/C, 490B/C
Property test Property test Rolling & Property test Property test Securing basic property & Optional test Property test DWTT test
shipbuilding class
1 wave 8 7 6 5 2 waves 4 4 3 3
non-shipbuilding class
1 wave 10 9 8 5
2 waves 5 5 4 3
6 T 10 10 T 15 15 T 38 38 T
Products with 3 or more waves within random length of 4,000 go through cold leveling or treated as failed
Bow standard (lateral) Width 0 W 2,500 2,500 W 3,500 3,500 W standard Max. 5 Max. 6 Max. 7
normalizing
TMcP
AH/DH/EH36 (83T)
shipbuilding class : A/D/E (83T), AH/DH32 (70T) ks : SB410 (83T) SB450, 480 (25T) astm : A516-60, 65, 70 (83T) jis : SPV 235, 315, 355 (83T) en : S275N/NL, S355N/NL (70T)
shipbuilding class : A/D/E (83T), AH/DH/EH32 (83T), Welding structure : A572-50/60, A709-50, A573-70,
S355M/ML (83T)
bridge : HSB 500/500L, SM520B,C-TMC (83T) aPi : X52, 56 (35T)
22
23
stanDarD CertiFiCation
shipbuilding class
certificate certification no.
1) ar, 2) Cr 3) tMCP, 4) Nor.
jis
certificate certification no. grade date
class
Process
grade
date
1) ar, 2) Cr 3) tMCP, 4) Nor.
class
ABS
Ordinary and Higher strength GEN50003/961145 Hull Structural Steel Plates Normal and Higher strength Hull Steel Rolled Products Normal and Higher strength Hull Structural Steel 22703/A3 BV 22704/A3 BV
JIS G 3101
KSKR10005
SS330, SS400, SS490, SS540 SM400A, SM400B, SM400C 2010-05-20 SM490A, SM490B, SM490C SM490YA, SM490YB SM520B, SM520C, SM570
JIS G 3106
KSKR10006
BV
en
certificate certification no. standard grade Process Thickness date
CCS
FS09W00040T 1) AMM-4569 2) AMM-4612 3) AMM-4782 4) AMM-4915 WZ 2170 HH1 AR CR(NR) TMCP Normalizing
1) 2010-01-29 2) 2010-02-22 3) 2010-07-02 4) 2010-09-29 1), 2) 2010-04-06 3) 2010-07-07 1) 2010-01-22 2) 2010-03-09 3) 2010-07-08 4) 2010-10-07 1) 2010-04-14 2) 2010-04-26 3) 2010-08-25
class
DNV
GL
TUV Rheinland
S235JR, S235JO, S235J2, S275JR, EN 10025 S275JO, S275J2 -2:2004 S355JR, S355JO, S355J2, S355K2 EN 10025- S275N, S275NL S355N, S355NL 3:2004 EN 10025- S275M, S275ML S355M, S355ML 3:2004
U=not treated, as-rolled(+AR) N=normalized or normalized rolled(+N) CR=temperarure controlled rolled(+N) 4.5~100 N=normalized or normalized rolled(+N) TM=thermo-mechanically treated(+M)
201004-08
KR
TJN25394-SP001
LR
Steel Plates
1) MD00/3773/0001/1 2) MD00/3773/0002/1 1) NKR-415ROL 2) NKR-421ROL 3) NKR-449ROL 10.00026.294 FAB178210PU KA, KB, KD, KE, KAH32/36, KDH32/36 KEH32/36 A, B, D, E, A32/36 D32/36, E32/36
Quality Assurance System For EN 764-5, 01 202 ROK/ Manufacturer of para. 4.2 Q-10 0044 Materials
201003-30
NK
isO9001
certificate certification no. date
class LRQA
RS RINA
Hull Structural Steel Normal and Higher strength Hull steel plates
ISO9001:2008
SEO 0938902
2010-01-15
ks
certificate certification no. grade date 2010-02-10
Delivery
class
KS D 3503
10-0066
SS400, SS490
Production period for general plate (Land transportatin basis for general plate)
Material design standby Production control Rolling/Shearing Shipping Transportation
KS D 3515
10-0067
SM400A, SM400B, SM400C, 1) 2010-02-10 SM490A, SM490B, SM490C 2) 2010-03-24 SM490YA, SM490YB 3) 2011-03-09 SM520B, SM520C, SM570 HSB500, HSB500L HSB600, HSB600L
1) 2010-05-04 2) 2011-03-09
12
Production period for heavy loaded plate
28 days (4 weeks)
(unit : day)
classification Heavy plate, CR Thin plate, TMCP Narrow & Short plate Normalizing
Production period 28 28 28
additional period 3 6 15
Total 31 34 43
KS D 3868
10-0253
24
25
Order of priority
Heavy plate High strength 2nd stage Low temperature Toughness Weatherability/ anti-corrosion
Order placed
'11.2Q
'11.3Q
classification
1st stage
As-Rolled
A~DH36 A B D
2011 EH40
2012 EH47
2013 FH32/36
Shipbuilding
Yield strength
TMCP
Shipbuilding
SM520B/C A572-50,60 SM570TMC A709-50, A573-70 HSB500/500L SB410/450/480 HSB600 SMA490C SB480M SLA325A SL3N SPV235/315/355 A516-60,65,70 SPV410 A537 Cl.1 X52/56/60/65/70 2H-50 2W-50 S275N,NL S355N,NL S355M,ML S420M 2W-60 SPV490 X80 X65
from 3Q
Tensile strength
from 2Q
Pressure vessel (low temp) Plant Pressure vessel (Ni steel) Pressure vessel (med & high temp) Line pipe Offshore API 5L (general) API 5L (anti-corrosion) API 2H (N) API 2W (TMCP)
Yield strength
A36 A283-C,D S235JR,J0,J2 General S275JR,J0,J2 S275N,NL S355JR,J0,J2,K2 S355N,NL SN400A,B,C, 490B,C S420M
Structure
Wind power
from 3Q
S355N/NL SM400A,B,C SM490A,B,C SM490YA,YB SM520B,C Welding SM570 A572-50/60 A709-50 A573-70 HSB500,500L HSB600,600L
1st stage
2009~2010
steel grade producible with current technology steel grade with high demand steel grade to be immediately replaced with tmCP. new production method at Dongkuk steel : tmCP/Heat treatment grade steel grade requiring intermediate technology level steel grade requiring core strategic development steel grade requiring high technology level steel grade with best technology by japanese integrated mill
Shipbuilding : E, AH/DH/EH36 Building (bridge) structure : SM520-TMC, HSB500 Pressure vessel : A516 API : 5L X52/56
Shipbuilding : EH40, FH32/36 Building (bridge) structure : SM570-TMC, HSB600 API : 5L X70/X80, 2W-50/60 Weatherability : SMA490C, etc. Shipbuilding : FH40 API : X100, X70 (Anti-corrosion) Offshore structure: S500, YS460MPa class, etc.
from 2Q
2nd stage
2011~2013
3 stage
2014~2016
rd
26
27
business netWork
domestic Overseas sales department
Order placed
steel grade
'11.2Q
'11.3Q
HeaD oFFiCe
Ferrum Tower, 66 Suha-dong, Jung-gu, Seoul, Korea Phone : 82-2-317-1114 Fax : 82-2-317-1391
inCHeon Works
1 Songhyeon-dong, Dong-gu, Incheon, Korea Phone : 82-32-830-6216 Fax : 82-32-830-6902 from 2Q
SPV355 SPV410 A516-55-N A516-60-N A516-65-N A516-70-N A537Cl.1 SB410 SB450 SB480 API-5L-A API-5L-B
Dangjin Works
400, Hanjin-ri, Songak-eup, Dangjin-gun, Chungnam, Korea Phone : 82-41-351-4611 Fax : 82-41-351-4691
tokyo branCH
DONGKUK CORPORATION 7Floor, Seika Building 2-7-6, Kayaba-cho, Nihonbashi Chuo-Ku, Tokyo 103-0025, Japan Phone : 81-3-5623-5723 FAX : 81-3-5623-5722
PoHang Works
880, Songdong-ri, Daesong-myun, Nam-gu, Pohang, Korea Phone : 82-54-278-6111 Fax : 82-54-271-5301
As-Rolled
API
API-5L-X42 API-5L-X46 API-5L-X52 API-5L-X56 API-5L-X60 API-5L-X65 API-5L-X70 API 2W-50 API 2H-50 ASG 250 ASG 300 ASG 350 CSA300W
busan Works
370-97 Shinpyeong-dong, Saha-gu, Busan, Korea Phone: 82-51-294-2133 Fax : 82-51-220-3010
from 2Q
from 3Q
TMCP
General
www.dongkuksteel.com/eng