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RISK ASSESSMENT CALCULATOR

Ref. Std.:- EN ISO 14121-1

How to use this Risk Assessment Calculator


This Risk Assessment Calculator is designed to assist with carrying out risk assessments. However, it is the user's responsibility to ensure that risk assessments are carried out in accordance with BS EN ISO 14121-1:2007 (Safety of machinery. Risk assessment. Principles). The Risk Assessment Calculator is based on Annex A of EN ISO 141211, Seven worksheets are provided: the Welcome page, Instructions (this page), a Look-Up Table, a Summary page, two Machine pages and an Example Machine page. If more than two machines are being assessed, copy one of the existing Machine worksheets and rename it as appropriate. To use this Calculator, start by entering the company information on the Summary page. Then decide how many machines are to be assessed and ensure that there are sufficient worksheets (one per machine). For each machine, enter the machine details and other data in the table at the top of the worksheet. Then work down the list of hazards and decide which are applicable to the machine in question. If a hazard is not applicable, mark N/A in the Comments column; the Risk Level column will automatically show 'negligible' for these risks. For each applicable hazard, use the Look-Up Table to choose appropriate values for the Likelihood of Occurrence (LO), Frequency of Exposure (FE), Degree of Possible Harm (DPH) and Number of Persons at risk (NP). In addition to the list of hazards, there is also a list of hazardous situations and a list of hazardous events. See BS EN ISO 14121-1 for more information about these. The Hazard Rating Number (HRN) is calculated automatically (LO x FE x DPH x NP) and colour-coded (see Look-Up Table). In addition, the Calculator shows the corresponding Risk Level so that the user can decide if action is required. A risk is 'Negligible' if there is very little risk to health and safety; a risk is 'Low, significant' if hazards exist that require control measures; a risk is 'High' if there are potentially dangerous hazards that require control measures to be implemented urgently; and a risk is 'Unacceptable' if continued operation in this state is unacceptable. If action is required, it should be outlined in the first Action column. A further assessment must then be carried out to see the effect on the HRN and Risk Level of taking the action. If the Risk Level is still too high, additional action can be specified in the second Action column on the far right-hand side, after which a confirmatory assessment should be carried out. Once the above procedure has been completed for each machine, the user can return to the Summary page and list the actions required. TUV INDIA P LTD.

LO (Likelihood of Occurrence) 0.033 Almost impossible Only in extreme circumstances 1 Highly unlikely Though conceivable 1.5 Unlikely But could occur 2 Possible But unusual 5 Even chance Could happen 8 Probable Not surprising 10 Likely To be expected 15 Certain No doubt DPH (Degree of Possible Harm) 0.1 Scratch or bruise 0.5 Laceration or mild ill-effect 2 Break of minor bone or minor illness (temporary) 4 Break of major bone or major illness (temporary) 6 Loss of one limb, eye, hearing (permanent) 10 Loss of two limbs or eyes (permanent) 15 Fatality

FE (Frequency of Exposure) 0.5 Annually 1 Monthly 1.5 Weekly 2.5 Daily 4 Hourly 5 Constantly

NP (Number of Persons at risk) 1 1-2 persons 2 3-7 persons 4 8-15 persons 8 16-50 persons 12 50+ persons

HRN 0-5 5-50 50-500 Over 500

Risk Negligible Low, significant High Unacceptable

Hazard Rating No. (HRN) = LO x FE x DPH x NP

Company name: Company address: Assessment reference: Assessment carried out by: Assessment date: Assessment checked by: Assessment approved by: Machines requiring action Worksheet reference:

Machine reference:

Action required:

Assessment reference: Type of machine: Machine location: Machine description: Machine manufacturer: Machine model: Machine serial number: Modifications from 'as-supplied': Energy sources: Energy source ratings: Safety measures: Assessment carried out by: Assessment date: Assessment checked by: Assessment approved by:

Type or group of hazard


Mechanical hazards

Origin
Kinetic energy (causing acceleration or deceleration)

Angular parts

Approach of a moving element to a fixed part

Cutting parts

Elastic elements

Falling objects

Stored energy (gravity)

Height from the ground

High pressure

Machinery mobility

Moving elements

Rotating elements

Surface finish (rough or slippery)

Sharp edges

Stability

Vacuum

Electrical hazards

Other Arc

Electromagnetic phenomena

Live parts

Insufficient distance from live parts under high voltage

Overload

Parts becoming live under fault conditions

Short-circuit

Thermal radiation

Thermal hazards

Other Explosion

Flame

Objects or materials with a high or low temperature

Radiation from heat sources

Noise hazards

Other Cavitation phenomena

Exhaust system

High-speed gas leak

Manufacturing process (eg stamping, pressing, grinding)

Moving parts

Scraping surfaces

Unbalanced rotating parts

Whistling pneumatics

Worn parts

Vibration hazards

Other Cavitation phenomena

Misalignment of moving parts

Mobile equipment

Scraping surfaces

Unbalanced rotating parts

Vibrating equipment

Worn parts

Radiation hazards

Other Ionising radiation source

Low-frequency electromagnetic radiation

Optical radiation (infrared, visible and ultraviolet), including laser

Radio frequency electromagnetic radiation

Material/substance hazards

Other Aerosol

Biological and microbiological (viral or bacterial) agent

Combustible

Dust

Explosive

Fibre

Flammable

Fluid

Fume

Gas

Mist

Oxidiser

Ergonomic hazards

Other Access

Design or location of indicators and visual display units

Design, location or identification of control devices

Effort

Flicker, dazzling, shadow, stroboscopic effect

Local lighting

Mental overload or underload

Posture

Repetitive activity

Visibility

Other Dust and fog Hazards associated with the environment in which the machine is used

Electromagnetic disturbance

Lighting

Moisture

Pollution

Snow

Temperature

Water

Wind

Lack of oxygen

Combined hazards

Other eg repetitive activity + effort + high environmental temperature

Hazardous situations (tasks) Phase of machine lifecycle


Transport Lifting Loading

Tasks

Assembly, installation and commissioning

Setting, teaching, programming and/or process changeover

Operation

Packing Transportation Unloading Unpacking Other tasks Preparations for installation (eg foundations, vibration isolators) Assembly of the machine Fixing, anchoring Connection to energy supplies (eg electricity, compressed air) Connecting to disposal system (eg for exhaust gases, waste water) Adjustment of the machine and its components Fencing Feeding, filling, loading of ancillary fluids (eg lubricants, adhesives) Testing Running the machine without load Trials with load or maximum load Demonstration Other tasks Mounting or changing tools, toolsetting Adjustment and setting of protective devices and other components Adjustment and setting or verification of functional parameters of the machine (eg speed, pressure, force, travel limits) Clamping/fastening the workpiece Feeding, filling, loading or raw material Program verification Functional test, trials Verification of the final product Other tasks Clamping/fastening the workpiece Feeding, filling, loading or raw material Manual loading/unloading Operating manual control Driving the machine Minor adjustments and setting of functional parameters of the machine (eg speed, pressure, force, travel limits) Minor interventions during operation (eg removing waste material, eliminating jams, local cleaning) Restarting the machine after stopping/interruption Unclamping/unfastening the workpiece Control/inspection

Cleaning and maintenance

Supervision Verification of the final product Other tasks Adjustments Cleaning, disinfection Dismantling/removal of parts, components, devices of the machine Housekeeping Isolation and energy dissipation Lubrication Replacement of tools Replacement of worn or damaged parts Removal and disposal of spent fluids Restoring fluid levels Verification of parts, components, devices of the machine Other tasks Adjustments Dismantling/removal of parts, components, devices of the machine Fault-finding Isolation and energy dissipation Recovering from control and protective devices failure Recovering from jam Repairing Replacement of parts, components, devices of the machine Rescue of trapped persons Resetting Verification of parts, components, devices of the machine Other tasks Disconnection and energy dissipation Dismantling Removal and disposal of spent fluids Lifting Loading Packing Transportation Unloading Other tasks

Fault-finding/trouble-shooting

Decommissioning and dismantling

Hazardous events Origin related to Hazardous event

Origin related to

Hazardous event

Shape and/or superficial finishing Contact with rough edges of accessible parts of the machine Contact with sharp edges and corners, protruding parts Contact with moving parts Moving parts of the machine Contact with rotating open ends Falling or ejection of objects Kinetic energy and/or potential energy (gravity) of the machine, parts of the machine, tools and materials used, processed or handled Loss of stability Stability of the machine and/or parts of the machine Deflection or break-up during Mechanical stiffness/strength of operation parts of the machine, tools, etc Displacement of moving elements Pneumatic and hydraulic Projection of high-pressure fluids Uncontrolled movements Direct contact Electrical equipment Disruptive discharge Electric arc Fire Indirect contact Short-circuit Dropping or ejection of a moving Control system parts of the machine or of a workpiece clamped by the machine Failure to stop moving parts Machine action resulting from inhibition (defeating or failure) of protective devices Uncontrolled movements (including speed changes) Unintended/unexpected start-up Other hazardous events due to failure(s) or poor design of the control system Contact with objects with high or low Materials and substances or temperature physical factors (temperature, Emission of a substance that can be noise, vibration, radiation and hazardous environment) Emission of a level of noise that can be hazardous Emission of a level of noise that can interfere with a speech communication or with acoustic signals Emission of a level of vibration that can be hazardous Emission of radiation fields that can be hazardous Harsh environmental conditions Workstation and/or work process Excessive effort Human errors/misbehaviour design (unintentional and/or deliberately induced y the design)

Loss of direct visibility of the working area Painful and/or tiring postures Repetitive handling at high frequency Other Other events

Number of operatives: Number of shifts per week: Usage (hours per month): Operating manuals: Standard operating procedures: Operatives' training record: Warning signs: Raw materials: Maintenance manual: Maintenance training record: Access by untrained visitors:

Potential consequences
Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact

Comments
LO

Initial assessment FE DPH NP

Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing

Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing

Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion

Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Other Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn

Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Other Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Other Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance

Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness

Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Other Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease

Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Other Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Other Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire

Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer

Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation

Poisoning Sensitisation Other Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress

Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Other Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation

Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Other eg dehydration, loss of awareness, heat stroke

Consequences

Comments
LO

Initial assessment FE DPH NP

Consequences

Comments

Initial assessment

Consequences

Comments
LO FE DPH NP

Initial assessment HRN Risk level 0 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

Action required LO

Re-assessment after taking action FE DPH NP HRN Risk level 0 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible

0 Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0

Negligible Negligible Negligible Negligible

0 0 0 0

Negligible Negligible Negligible Negligible

0 Negligible

0 Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible

Initial assessment HRN Risk level 0 Negligible 0 Negligible

Action required LO

Re-assessment after taking action FE DPH NP HRN Risk level 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 Negligible

0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 Negligible

0 Negligible

Initial assessment

Action required

Re-assessment after taking action

Action required HRN Risk level 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible LO FE DPH NP HRN Risk level 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible

0 Negligible

Action required

Action required

Action required

Action required

Assessment reference: Type of machine: Machine location: Machine description: Machine manufacturer: Machine model: Machine serial number: Modifications from 'as-supplied': Energy sources: Energy source ratings: Safety measures: Assessment carried out by: Assessment date: Assessment checked by: Assessment approved by:

Type or group of hazard


Mechanical hazards

Origin
Kinetic energy (causing acceleration or deceleration)

Angular parts

Approach of a moving element to a fixed part

Cutting parts

Elastic elements

Falling objects

Stored energy (gravity)

Height from the ground

High pressure

Machinery mobility

Moving elements

Rotating elements

Surface finish (rough or slippery)

Sharp edges

Stability

Vacuum

Electrical hazards

Other Arc

Electromagnetic phenomena

Live parts

Insufficient distance from live parts under high voltage

Overload

Parts becoming live under fault conditions

Short-circuit

Thermal radiation

Thermal hazards

Other Explosion

Flame

Objects or materials with a high or low temperature

Radiation from heat sources

Noise hazards

Other Cavitation phenomena

Exhaust system

High-speed gas leak

Manufacturing process (eg stamping, pressing, grinding)

Moving parts

Scraping surfaces

Unbalanced rotating parts

Whistling pneumatics

Worn parts

Vibration hazards

Other Cavitation phenomena

Misalignment of moving parts

Mobile equipment

Scraping surfaces

Unbalanced rotating parts

Vibrating equipment

Worn parts

Radiation hazards

Other Ionising radiation source

Low-frequency electromagnetic radiation

Optical radiation (infrared, visible and ultraviolet), including laser

Radio frequency electromagnetic radiation

Material/substance hazards

Other Aerosol

Biological and microbiological (viral or bacterial) agent

Combustible

Dust

Explosive

Fibre

Flammable

Fluid

Fume

Gas

Mist

Oxidiser

Ergonomic hazards

Other Access

Design or location of indicators and visual display units

Design, location or identification of control devices

Effort

Flicker, dazzling, shadow, stroboscopic effect

Local lighting

Mental overload or underload

Posture

Repetitive activity

Visibility

Other Dust and fog Hazards associated with the environment in which the machine is used

Electromagnetic disturbance

Lighting

Moisture

Pollution

Snow

Temperature

Water

Wind

Lack of oxygen

Combined hazards

Other eg repetitive activity + effort + high environmental temperature

Hazardous situations (tasks) Phase of machine lifecycle


Transport Lifting Loading

Tasks

Assembly, installation and commissioning

Setting, teaching, programming and/or process changeover

Operation

Packing Transportation Unloading Unpacking Other tasks Preparations for installation (eg foundations, vibration isolators) Assembly of the machine Fixing, anchoring Connection to energy supplies (eg electricity, compressed air) Connecting to disposal system (eg for exhaust gases, waste water) Adjustment of the machine and its components Fencing Feeding, filling, loading of ancillary fluids (eg lubricants, adhesives) Testing Running the machine without load Trials with load or maximum load Demonstration Other tasks Mounting or changing tools, toolsetting Adjustment and setting of protective devices and other components Adjustment and setting or verification of functional parameters of the machine (eg speed, pressure, force, travel limits) Clamping/fastening the workpiece Feeding, filling, loading or raw material Program verification Functional test, trials Verification of the final product Other tasks Clamping/fastening the workpiece Feeding, filling, loading or raw material Manual loading/unloading Operating manual control Driving the machine Minor adjustments and setting of functional parameters of the machine (eg speed, pressure, force, travel limits) Minor interventions during operation (eg removing waste material, eliminating jams, local cleaning) Restarting the machine after stopping/interruption Unclamping/unfastening the workpiece Control/inspection

Cleaning and maintenance

Supervision Verification of the final product Other tasks Adjustments Cleaning, disinfection Dismantling/removal of parts, components, devices of the machine Housekeeping Isolation and energy dissipation Lubrication Replacement of tools Replacement of worn or damaged parts Removal and disposal of spent fluids Restoring fluid levels Verification of parts, components, devices of the machine Other tasks Adjustments Dismantling/removal of parts, components, devices of the machine Fault-finding Isolation and energy dissipation Recovering from control and protective devices failure Recovering from jam Repairing Replacement of parts, components, devices of the machine Rescue of trapped persons Resetting Verification of parts, components, devices of the machine Other tasks Disconnection and energy dissipation Dismantling Removal and disposal of spent fluids Lifting Loading Packing Transportation Unloading Other tasks

Fault-finding/trouble-shooting

Decommissioning and dismantling

Hazardous events Origin related to Hazardous event

Origin related to

Hazardous event

Shape and/or superficial finishing Contact with rough edges of accessible parts of the machine Contact with sharp edges and corners, protruding parts Contact with moving parts Moving parts of the machine Contact with rotating open ends Falling or ejection of objects Kinetic energy and/or potential energy (gravity) of the machine, parts of the machine, tools and materials used, processed or handled Loss of stability Stability of the machine and/or parts of the machine Deflection or break-up during Mechanical stiffness/strength of operation parts of the machine, tools, etc Displacement of moving elements Pneumatic and hydraulic Projection of high-pressure fluids Uncontrolled movements Direct contact Electrical equipment Disruptive discharge Electric arc Fire Indirect contact Short-circuit Dropping or ejection of a moving Control system parts of the machine or of a workpiece clamped by the machine Failure to stop moving parts Machine action resulting from inhibition (defeating or failure) of protective devices Uncontrolled movements (including speed changes) Unintended/unexpected start-up Other hazardous events due to failure(s) or poor design of the control system Contact with objects with high or low Materials and substances or temperature physical factors (temperature, Emission of a substance that can be noise, vibration, radiation and hazardous environment) Emission of a level of noise that can be hazardous Emission of a level of noise that can interfere with a speech communication or with acoustic signals Emission of a level of vibration that can be hazardous Emission of radiation fields that can be hazardous Harsh environmental conditions Workstation and/or work process Excessive effort Human errors/misbehaviour design (unintentional and/or deliberately induced y the design)

Loss of direct visibility of the working area Painful and/or tiring postures Repetitive handling at high frequency Other Other events

Number of operatives: Number of shifts per week: Usage (hours per month): Operating manuals: Standard operating procedures: Operatives' training record: Warning signs: Raw materials: Maintenance manual: Maintenance training record: Access by untrained visitors:

Potential consequences
Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact

Comments
LO

Initial assessment FE DPH NP

Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing

Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing

Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion

Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Other Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn

Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Other Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Other Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance

Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness

Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Other Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease

Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Other Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Other Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire

Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer

Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation

Poisoning Sensitisation Other Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress

Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Other Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation

Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Other eg dehydration, loss of awareness, heat stroke

Consequences

Comments
LO

Initial assessment FE DPH NP

Consequences

Comments

Initial assessment

Consequences

Comments
LO FE DPH NP

Initial assessment HRN Risk level 0 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

Action required LO

Re-assessment after taking action FE DPH NP HRN Risk level 0 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible

0 Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0

Negligible Negligible Negligible Negligible

0 0 0 0

Negligible Negligible Negligible Negligible

0 Negligible

0 Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible

Initial assessment HRN Risk level 0 Negligible 0 Negligible

Action required LO

Re-assessment after taking action FE DPH NP HRN Risk level 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 Negligible

0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 Negligible

0 Negligible

Initial assessment

Action required

Re-assessment after taking action

Action required HRN Risk level 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible LO FE DPH NP HRN Risk level 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible

0 Negligible

Action required

Action required

Action required

Action required

Assessment reference: Type of machine: Machine location: Machine description:

Machine manufacturer: Machine model: Machine serial number: Modifications from 'as-supplied': Energy sources: Energy source ratings: Safety measures:

0101 Cable re-reeler Building 01, cable section Machine re-reels cable following marking or measuring operations on other machines. CableMagic CM01 0000123 None Electricity, compressed air 240V AC; 6bar pressure Emergency stop button connected to safety relay - isolates power and operates dump valve. A. Person 09 November 2007 A. N. Other Person A. Third Person

Assessment carried out by: Assessment date: Assessment checked by: Assessment approved by:

Type or group of hazard


Mechanical hazards

Origin
Kinetic energy (causing acceleration or deceleration)

Angular parts

Approach of a moving element to a fixed part

Cutting parts

Elastic elements

Falling objects

Stored energy (gravity)

Height from the ground

High pressure

Machinery mobility

Moving elements

Rotating elements

Surface finish (rough or slippery)

Sharp edges

Stability

Vacuum

Electrical hazards

Other Arc

Electromagnetic phenomena

Live parts

Insufficient distance from live parts under high voltage

Overload

Parts becoming live under fault conditions

Short-circuit

Thermal radiation

Thermal hazards

Other Explosion

Flame

Objects or materials with a high or low temperature

Radiation from heat sources

Noise hazards

Other Cavitation phenomena

Exhaust system

High-speed gas leak

Manufacturing process (eg stamping, pressing, grinding)

Moving parts

Scraping surfaces

Unbalanced rotating parts

Whistling pneumatics

Worn parts

Vibration hazards

Other Cavitation phenomena

Misalignment of moving parts

Mobile equipment

Scraping surfaces

Unbalanced rotating parts

Vibrating equipment

Worn parts

Radiation hazards

Other Ionising radiation source

Low-frequency electromagnetic radiation

Optical radiation (infrared, visible and ultraviolet), including laser

Radio frequency electromagnetic radiation

Material/substance hazards

Other Aerosol

Biological and microbiological (viral or bacterial) agent

Combustible

Dust

Explosive

Fibre

Flammable

Fluid

Fume

Gas

Mist

Oxidiser

Ergonomic hazards

Other Access

Design or location of indicators and visual display units

Design, location or identification of control devices

Effort

Flicker, dazzling, shadow, stroboscopic effect

Local lighting

Mental overload or underload

Posture

Repetitive activity

Visibility

Other Dust and fog Hazards associated with the environment in which the machine is used

Electromagnetic disturbance

Lighting

Moisture

Pollution

Snow

Temperature

Water

Wind

Lack of oxygen

Combined hazards

Other eg repetitive activity + effort + high environmental temperature

Hazardous situations (tasks) Phase of machine lifecycle Tasks

Phase of machine lifecycle


Transport Lifting

Tasks

Assembly, installation and commissioning

Loading Packing Transportation Unloading Unpacking Other tasks Preparations for installation (eg foundations, vibration isolators) Assembly of the machine Fixing, anchoring Connection to energy supplies (eg electricity, compressed air)

Connecting to disposal system (eg for exhaust gases, waste water) Adjustment of the machine and its components

Setting, teaching, programming and/or process changeover

Operation

Fencing Feeding, filling, loading of ancillary fluids (eg lubricants, adhesives) Testing Running the machine without load Trials with load or maximum load Demonstration Other tasks Mounting or changing tools, toolsetting Adjustment and setting of protective devices and other components Adjustment and setting or verification of functional parameters of the machine (eg speed, pressure, force, travel limits) Clamping/fastening the workpiece Feeding, filling, loading or raw material Program verification Functional test, trials Verification of the final product Other tasks Clamping/fastening the workpiece Feeding, filling, loading or raw material Manual loading/unloading Operating manual control Driving the machine

Minor adjustments and setting of functional parameters of the machine (eg speed, pressure, force, travel limits) Minor interventions during operation (eg removing waste material, eliminating jams, local cleaning) Restarting the machine after stopping/interruption Unclamping/unfastening the workpiece Control/inspection Supervision Verification of the final product Other tasks Adjustments Cleaning, disinfection Dismantling/removal of parts, components, devices of the machine Housekeeping Isolation and energy dissipation Lubrication Replacement of tools Replacement of worn or damaged parts Removal and disposal of spent fluids Restoring fluid levels Verification of parts, components, devices of the machine Other tasks Adjustments

Cleaning and maintenance

Fault-finding/trouble-shooting

Dismantling/removal of parts, components, devices of the machine Fault-finding Isolation and energy dissipation Recovering from control and protective devices failure

Recovering from jam

Repairing Replacement of parts, components, devices of the machine Rescue of trapped persons Resetting Verification of parts, components, devices of the machine Other tasks

Decommissioning and dismantling Disconnection and energy dissipation Dismantling Removal and disposal of spent fluids Lifting Loading Packing Transportation Unloading Other tasks

Hazardous events Origin related to Hazardous event

Shape and/or superficial finishing Contact with rough edges of accessible parts of the machine Contact with sharp edges and corners, protruding parts Contact with moving parts Moving parts of the machine Contact with rotating open ends Falling or ejection of objects Kinetic energy and/or potential energy (gravity) of the machine, parts of the machine, tools and materials used, processed or handled Loss of stability Stability of the machine and/or parts of the machine Deflection or break-up during Mechanical stiffness/strength of operation parts of the machine, tools, etc Displacement of moving elements Pneumatic and hydraulic Projection of high-pressure fluids Uncontrolled movements Direct contact Electrical equipment Disruptive discharge Electric arc Fire Indirect contact Short-circuit Dropping or ejection of a moving Control system parts of the machine or of a workpiece clamped by the machine Failure to stop moving parts

Machine action resulting from inhibition (defeating or failure) of protective devices

Uncontrolled movements (including speed changes) Unintended/unexpected start-up Other hazardous events due to failure(s) or poor design of the control system Contact with objects with high or low temperature Emission of a substance that can be hazardous Emission of a level of noise that can be hazardous Emission of a level of noise that can interfere with a speech communication or with acoustic signals Emission of a level of vibration that can be hazardous Emission of radiation fields that can be hazardous Harsh environmental conditions Excessive effort Human errors/misbehaviour (unintentional and/or deliberately induced by the design) Loss of direct visibility of the working area Painful and/or tiring postures Repetitive handling at high frequency Other events

Materials and substances or physical factors (temperature, noise, vibration, radiation and environment)

Workstation and/or work process design

Other

Number of operatives: Number of shifts per week: Usage (hours per month): Operating manuals:

1 5 35 Yes, as supplied

Standard operating procedures: Operatives' training record: Warning signs: Raw materials: Maintenance manual: Maintenance training record: Access by untrained visitors:

Yes, adjacent to machine. Yes, held in HR file. One, relating to pinch hazard. Electrical cable up to 3mm diameter. Yes, held in maintenance dept (last serviced 3 months ago). Maintenance manager trained during installation of machine. None

Potential consequences
Being run over Being thrown Crushing

Comments
LO N/A N/A Rotating cable reel (approx 5kg, card or plastic flanges, no sharp edges) could become detached. N/A Nip point where cable is wound onto reel Exposed end of shaft on which cable reel is mounted Rotating cable reel (card or plastic flanges, no sharp edges, up to 100 rpm, max 250mm dia). N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Initial assessment FE DPH NP

0.5

Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion

8 1.5 8

5 5 5

2 0.5 0.5

1 1 1

Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection

Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping

Entanglement Friction or abrasion Impact

Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Pneumatic-actuated (10mm cylinder) 'dancing arm' could trap hand or finger N/A N/A Pneumatic-actuated (10mm cylinder) 'dancing arm' could strike hand or finger N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Escaping compressed air could enter the blood stream N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

0.033

15

Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing

Cutting or severing

Drawing-in or trapping Entanglement Friction or abrasion

Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Rotating cable reel (approx 5kg, card or plastic flanges, no sharp edges) could become detached. Rotating cable reel (card or plastic flanges, no sharp edges, up to 100 rpm, max 250mm dia). Nip point where cable is wound onto reel Exposed end of shaft on which cable reel is mounted Rotating cable reel (card or plastic flanges, no sharp edges, up to 100 rpm, max 250mm dia). N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Potential for inadequately finished cast, machined and other surfaces N/A N/A N/A N/A N/A N/A N/A N/A N/A Potential for inadequately finished cast, machined and other edges N/A N/A

0.5

0.033

0.5

8 1.5 8

5 5 5

2 0.5 0.5

1 1 1

0.033

0.1

0.5

0.1

Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Snagged cable could cause re-reeler to tip over N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Potential for stray EMI

0.033

0.5

Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Other Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants

0.033

15

Electrocution Falling or being thrown Fire Projection of molten particles Shock

N/A N/A N/A N/A N/A

Burn All electrical components contained within earthed metal machine casing N/A N/A

0.033

0.5

Chemical effects Effects on medical implants Electrocution

0.033 All electrical components contained within earthed metal machine casing N/A N/A N/A 0.033 All electrical components contained within earthed metal machine casing N/A N/A N/A N/A N/A N/A N/A N/A Motor control incorporates overload protection N/A N/A N/A N/A N/A N/A N/A All electrical components contained within earthed metal machine casing N/A N/A 0.033 All electrical components contained within earthed metal machine casing N/A N/A N/A 0.033 All electrical components contained within earthed metal machine casing

15

Falling or being thrown Fire Projection of molten particles Shock

0.5

Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn

0.033

0.5

0.033

0.5

Chemical effects Effects on medical implants Electrocution

15

Falling or being thrown Fire Projection of molten particles Shock

0.5

Burn All electrical components contained within earthed metal machine casing N/A N/A

0.033

0.5

Chemical effects Effects on medical implants Electrocution

0.033 All electrical components contained within earthed metal machine casing N/A N/A N/A

15

Falling or being thrown Fire Projection of molten particles

Shock All electrical components contained within earthed metal machine casing N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

0.033

0.5

Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Other Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Other Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness

N/A N/A N/A N/A N/A N/A N/A

Other (eg mechanical or electrical) N/A as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Only source of significant noise is gearmotor N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A N/A N/A

0.5

Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.

N/A N/A N/A N/A N/A N/A N/A N/A

N/A

Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Other Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder

Only low noise from out-of-balance cable drum N/A N/A N/A N/A N/A N/A

0.033

0.5

N/A Potential for leaks from pneumatic components N/A N/A N/A N/A N/A N/A

0.033

0.5

N/A Gearmotor and bearings are lightly stressed, so unlikely to wear N/A N/A N/A N/A N/A N/A

0.033

0.5

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Other Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Other Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion

N/A N/A N/A N/A N/A N/A N/A N/A No human contact with machine while it is running N/A N/A N/A N/A N/A No human contact with machine while it is running N/A N/A N/A N/A N/A Gearmotor and bearings are lightly stressed, so unlikely to wear N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

0.033

0.5

0.033

0.5

0.033

0.5

Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Mutation Poisoning Sensitisation Other Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort

N/A N/A N/A N/A N/A N/A N/A N/A N/A Illuminated on/off switch and pneumatic pressure gauge well placed for easy visibility N/A N/A N/A N/A Illuminated on/off switch and pneumatic regulator well placed for easy accessibility N/A N/A N/A N/A Full cable reel max 5kg so minimal effort required Full cable reel max 5kg so minimal effort required N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

0.033

0.5

Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort

0.033

0.5

Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress

0.033 0.033

5 5

0.5 0.5

1 1

Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Other Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A

N/A N/A

Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Other eg dehydration, loss of awareness, heat stroke

N/A N/A N/A

N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A N/A N/A N/A

Consequences

Comments

Initial assessment

Consequences

Comments
LO FE DPH NP 0.033 0.5 2 1

Check if safe for one person to lift Discomfort, musculoskeletal disorder machine unassisted N/A N/A N/A N/A N/A N/A N/A N/A Supplied fully assembled Potential injury during drilling of Use good working practices holes Potential for electric shock and injury Standard mains lead supplied with from compressed air machine; use good working practices when connecting to air supply N/A Impact from dancing arm Supply machine with regulator turned down to minimum; include warning in instructions

0.033 0.5 0.033 0.5

6 15

1 1

0.033 0.5

N/A N/A N/A N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A N/A Cable reel could work loose N/A N/A N/A N/A

Ensure clamp nut is tight

0.5

Max cable drum weight is 5kg

N/A

N/A N/A Machine could restart unexpectedly if dancing arm moved from bottom position N/A N/A N/A N/A N/A N/A

Ensure machine is switched off before removing cable drum

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Hazards from electrical and pneumatic energy All components specified to last the lifetime of the machine

Ensure machine is isolated from energy supplies before dismantling

2 0.5

15

N/A N/A N/A Machine could restart unexpectedly

Hazards from electrical and pneumatic energy

Ensure machine is isolated from energy supplies before attempting to clear jam Ensure machine is isolated from energy supplies before dismantling

2 0.5

15

Hazards from electrical and pneumatic energy N/A N/A N/A N/A

Ensure machine is isolated from energy supplies before dismantling

2 0.5

15

Hazards from electrical and pneumatic energy

Ensure machine is isolated from energy supplies before dismantling

2 0.5

15

N/A N/A Check if safe for one person to lift Discomfort, musculoskeletal disorder machine unassisted N/A N/A N/A N/A N/A 0.033 0.5 2 1

Consequences

Comments
LO See above See above See above

Initial assessment FE DPH NP

N/A

Crushing or impact from cable drum if it works loose See above See above N/A See above See above See above See above See above N/A N/A N/A See above Crushing or impact from cable drum if it works loose See above Machine could fail to stop if control circuit is faulty

0.033

N/A

N/A Machine could start unexpectedly if control circuit is faulty

N/A N/A N/A See above

See above See above N/A N/A N/A

N/A N/A N/A N/A N/A

Initial assessment HRN Risk level 0 Negligible 2.5 Negligible

Action required LO

Re-assessment after taking action FE DPH NP HRN Risk level 0 Negligible 0 Negligible

None

0 Negligible 80 High 3.75 Negligible 20 Low, significant

Fit interlocked guarding None Fit interlocked guarding

0.033

0 Negligible 0.33 Negligible 0 Negligible

0.033

0.33 Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 80

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible High

Fit interlocked guarding

0.033

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.33

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 80 High

Fit interlocked guarding

0.033

0 Negligible 0 Negligible 0.33 Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.475 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

Include warning in instructions

0.033

15

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.475 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.5

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

None

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0.0825 Negligible

None

0 Negligible

80 High 3.75 Negligible 20 Low, significant

Fit interlocked guarding None Fit interlocked guarding

0.033

0.33 Negligible 0 Negligible

0.033

0.33 Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0.0165 0 0 0 0 0 0 0 0 0 0.25

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

None

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

None

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.0825

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

Ensure instructions refer to secure anchoring

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4.95

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

Use proven components and bestpractice design

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0.0825 Negligible

Use best-practice design

0 Negligible

0 Negligible 0 Negligible 2.475 Negligible

Use best-practice design

0 Negligible 0 Negligible 0 Negligible

0 0 0 0.0825

Negligible Negligible Negligible Negligible

Use best-practice design

0 0 0 0

Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0.0825 0 0 0 0 0 0 0 0.0825

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

Use best-practice design

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

Use best-practice design

0 Negligible 0 Negligible 2.475 Negligible

Use best-practice design

0 Negligible 0 Negligible 0 Negligible

0 0 0 0.0825

Negligible Negligible Negligible Negligible

Use best-practice design Use best-practice design

0 0 0 0

Negligible Negligible Negligible Negligible

0.0825 Negligible

0 Negligible

0 Negligible 0 Negligible 2.475 Negligible

Use best-practice design

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0.0825 Negligible

Use best-practice design

0 Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible

0 Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

10 Low, significant

Use sound meter to check noise levels. If excessive, enclosure gearmotor

0.033

0.5

0.33 Negligible

0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0.33 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible

None

0 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0.33 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible

None

0 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0.33 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible

None

0 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.33 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

None

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

None

None

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible None

0 0 0 0 0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0.0825 Negligible

0 Negligible

0 0 0 0

Negligible Negligible Negligible Negligible None

0 0 0 0

Negligible Negligible Negligible Negligible

0.0825 Negligible

0 Negligible

0 0 0 0

Negligible Negligible Negligible Negligible None None

0 0 0 0

Negligible Negligible Negligible Negligible

0.0825 Negligible 0.0825 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 Negligible

0 Negligible

0 0 0 0

Negligible Negligible Negligible Negligible

0 0 0 0

Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible

Initial assessment

Action required

Re-assessment after taking action

Action required HRN Risk level 0.033 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible LO Ergonomic assessment FE DPH NP HRN Risk level 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 Negligible 0.099 Negligible 0.2475 Negligible None Use good working practices Use good working practices

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0.033 Negligible Supply machine with regulator turned down to minimum; include warning in instructions

0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 2.5 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

None

None

0 Negligible

0 Negligible

0 Negligible

0 Negligible

0 Negligible 20 Low, significant Install interlocked guarding 0.033 5 2 1

0 Negligible 0.33 Negligible

0 Negligible 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

None

0 0 0 0 0

Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible 15 Low, significant

Warnings on machine and in instructions; competence of technician

0.033

0.5

15

0 Negligible 0 Negligible 1 0.2475 Negligible

0 Negligible 0 Negligible 0 Negligible 4 Negligible Warnings on machine and in instructions Warnings on machine and in instructions; competence of technician Warnings on machine and in instructions; 0.033 0.5 15

0 Negligible 0 Negligible 0 Negligible 0 Negligible

15 Low, significant

1 0.2475 Negligible

15 Low, significant 0 Negligible 0 Negligible

0.033

0.5

15

1 0.2475 Negligible 0 Negligible 0 Negligible

0 Negligible

0 Negligible

15 Low, significant

Warnings on machine and in instructions; competence of technician

0.033

0.5

15

1 0.2475 Negligible

0 Negligible 0 Negligible 0.033 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible Ergonomic assessment

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

Initial assessment HRN Risk level 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

Action required LO

Re-assessment after taking action FE DPH NP HRN Risk level 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible

0.33 Negligible

Design control circuits to appropriate standards

0 Negligible

0 Negligible

0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible

0 Negligible

Action required

None

None

None

None

None

None

None

None

Action required

Action required

None

None

None

None

None

Action required