1siva Special Refractory Lining Gate Valve Model: IRPC

Class ANSI 300

VALVES VALVES
1.
1.1 lt::LL iva n1u in:auan1a1n:nn uinau1nu:unu
taun::LanaLun:u:unuu1uu u:unntau::LLan
1a1n:nnnauu1nn11u:unutaua1:1vnlu11n1
1.2 ltu:unuu1 iLun1uvua1:1vn Hydrostatic test pressure
n1uin:auanu1u:unuautun1 50bar u1vltnauLua1nLavinu
ina1ulva1n1nLu1LnLu1 naulaa1:nuauunuluu1a:a1nn1uiaua
1.3 lvltn1nuan1a1n:nnu1nn11u:unutau11n1inuu 10%
v1ultu:unuauantau::LL nau( L:Lu:unulvaun11u:unu
tau11n1
2.1 11n1tu1n 14" class 300 i1n1n1:ivan1ulnu:unu 15 u1v
2.2 lvun11n1it1in:auiva ann1uvu1a1uiva vuaaun1u
iLnnu11n1n1uv1inu: lun1uvuuiLnan
2.3 ltu11na1n1nvaulu::LL un:lun1i:autau11n1lvaanlvvun
n1uu1n:1j1u API 598
2. Shell test
1s1nu1aana1nn1i:au11n1 Valve Cavity
2.3.1 vv1inu:11n1 lvLn1Lauan inalvuula11nu11n1tuauan
2.3.2 ltLuanu:unuu1L::u1n 3 Bar it1vu:unut1it1tau11n1 inalvu1it11Luvuva1n1n
2.3.3 lviLnvent 11n1vn1uvu1a1uivat1aan a:auinniauutaua1n1n
1uaana1n11n1 LnauiLuu:u:i1n1L::u1n 2 u1v a:ivuu1vlta1v:Ln1:iva11n1
1vnaanua1n vent 11n1
uanu111uua1n1nvnuivnaaulu i:au11n1 Ln11n1::L1ua1n1n
P.1
u1iva11n11vnaanu1a1n vent valve
v:a11n1::L1ua1n1n
inlet port
HYDRAULIC VALVE TESTING MACHINE
DRAIN VALVE
VENT VALVE
VALVE TESTING PROCEDURE
VALVES VALVES
2.4 Ln11n1::L1ua1n1n inuu:unuiLutu i:un11 Shell test
iLun1:ivan1111n1 :1a1n:auitau :au:11 v:an1un a1nn1nu
11n1 n:1ann11ua1u1:ntauL:inuna11n1Packing and Gland follower
11tn Stuffing boxa1u1:n nun1::1u1nv::nLu:unuiv11v:
1nuuLuiLu 5 ::nL tauu:unu u:unun1uu1n:1j1u API598 lv
n1:ivan1i:au11n1 n1ulnu:unu 1125psi v Class 300 (150% of
allowance working pressure acc. to ASME ANSI B16.34)




1. u:unuu1 125psi
2. 250psi
3. 500psi
4. 1000psi
5. 1125psi
.........pass.............. not pass
.........pass................not pass
.........pass................not pass
.........pass................not pass
.........pass................not pass
2u1v
14"
2u1v
2u1v
2u1v
5u1v
SIZE
p.2
1siva Special Refractory Lining Gate Valve Model: IRPC
Class ANSI 300
2.5 n:nv1unL:au:1ua1nn1i:au11n1 n1utunauluta 2 lv
n1iuuu1una1Lluta 3
u1v:1ua1nn1i:au11n1 a1ninn111n1 uuauivun1un1
1u11a:uauinuuvuuvun v:a:auiLuntu lvna11
11n1n1uu1un1un1:iva
11n1lunnu::iLnnu ina1na1n1naantn:iva11n1
VALVES VALVES
www.bvvalve.com www.valvesclinic.com
3.
High - pressure closure test
3.1 API 598 n1vun u:unulun1:ivau:unu11n1 v 814 psi
( 110% of maximum allowable pressure ASME ANSI B16.34)
3.2 lv1na1n1naana1nn1i:au11n1aanlvvun v1n1:Lnnu11n1
3.3 vn1uu:unut1it1 ltu:unuu1 nau( tu a1n 81 psi 1Lau
nu 814 psi 1nuuLuiLutu ( n1un1:1un1:iva iua1nu:unu
vnaun1:lvLn11n1vu:unut1it1iLu::u:i1n1vn1vun n111n1:1
a:auinnivuv pressure gauge ituu:unua:nna1nvnu11
3.4 Maximum Allowable Leakage Rates
API 598 lvan:1n1::1 v 11n1 tu1n 14" na 28 vunnau1v
1. u:unuu1 81psi
2. 162psi 1u1v
3. 324psi 1u1v
4. 648psi 1u1v
5. 814psi 1u1v
.........pass................not pass
.........pass................not pass
.........pass................not pass
.........pass................not pass
.........pass................not pass
2u1v
2u1v
2u1v
2u1v
5u1v
una
14"
p.3
3.5 1va:tnnnu a:ava:1nuu:nuna1va nu
u:nuaana:a nuntuuanunvunu :
unju API 598 na:na1avun nuunju
tnua 3.4
3.5 nanunta1nnuunju 1vtau:nuanu
aan 1nunuunautnununua 3.3
(ref. Table 5 API standard 598 Eighth edition,May 2004)
VALVES VALVES
4. 2 BACKSEAT TEST
4.1 API 598 naun1: n1:iva BACK SEAT uni1u11n1tun Bellow Seat valve.
lvinuu:unuu1 un11n1vu 2 n1u navun1ut1it1un:n1ut1aann1u
n1:1un1:iva11n1 ta 3.4
4.2 tunaun1:iva Backseat n1:a:v1iLutunauu:n in:1:n1:iva::LLLu
a1iLua:nau nn1uuan v Grand Packing v:a11n1luan11n1uu Packing
4.3 un11n1it1in:auiva iLnnu11n1auan Lnvu1a1uiva11n1vu 2 n1u
6. a:Lnnn1:iva 11n1 n1uu1n:1j1u API 598 L:1ng1111n1vnn11nn1un1:vnaaL
5. Low - pressure closure test
5.1 API598 n1vunu:ununulun1:iva11n1v 80psi
5.2 n1:iva11n1n1unu v1n1utunauinu1nL ta 3 vunnn1u nuna n1::1taunu1ua1u1:nuL
iLuvun1n a:nauu1nuv:1 a1n11n1 1Lauu1 un1uLiLunaua1n1nuvu
5.3 Criteria nau:nuaana:ana:uHa:annnununju
nuntau:nu
p.4
tanaa:a: VALVE INSPECTION AND TESTING
API STANDARD 598
EIGHTY EDITION, MAY 2004
AMERICAN PETROLEUM INSTITUE
VALVES VALVES
p.5
From No:
Valve serial no.:
Size:
Model:
Test pressure (psig) Shell: Seat:
Duration time (minutes) Shell: Seat:
Hydrostatic Shell Test
Hydrostatic Seat Test
Remark:
Date Tested: Tested By: Inspected By: Witness By:
Fail
QF-HYD-V-01
Tag. No.:
VALVE TEST RECORD
Class:
Test Result
Pass
Pass
Fail
ref. special refractory gate vlave lining \Document Job|Job_064\Procedure\PR-C-0102.14-0402-020\Valve Test.xls\record\Aom