Salaya Power Project

Essar Energy Site Visit

7th December 2011
KVB Reddy
Executive Director

Madan Gopal Gupta

Head Power Business Salaya

Salaya Power

Total capacity 3120 MW ( 3 Phases )

Phase I 1200 MW Phase II 1320 MW

Phase III 600 MW

Existing refinery Sea coast On Highway

Site selected near:

Project site area - 330 Ha Sea water used as cooling water Essars own jetty for importing coal 17 km of coal conveyer for transporting coal from jetty Power evacuation at 400 KV to state utility

Salaya Power Project

Essar Energy Site Visit
7th December

2011

Phase I- 1200 MW

Plot Plan

Technology

BTG technology supplier Harbin Power, China 2 X 600 MW power plant Pulverized boiler Sub critical technology Sea water cooling Evacuation at 400 KV

Features

BTG technology from proven vendor Harbin Power, China

BOP from reputed vendors

E-BOP Areva I-BOP ABB CW system Kirloskar Brothers Desalination plant IDE AHS - McNalley Bharat DM plant Thermax Ltd

EPC Essar Projects Engineering Essar Engineering /TCE

Engineering Highlights

Engineering (100 %) completed. Reputed consultant (TCE) is engaged for BTG BOP is engineered by Essar Engineering (EESL) 17 KM long conveyor designed in house by EESL

Procurement Highlights

Overall procurement progress is 98.4 % All long delivery packages ordered to globally reputed companies & material is received for all packages.

Short delivery packages ordered under umbrella contract to cut short

procurement cycle

All equipments for BTG received from HPE All BOP packages received at site

Construction Highlights

Overall construction progress is 93.7 % Concreting 98% completed Structural fabrication 100% completed

Structural erection 97% completed

Equipment erection- 95% completed

Overall EPC Progress 96.1%

Unit-1 Start of erection to Synchronization in record time of 29 months

Status of Commissioning Activities

Unit 1 Synchronization completed

400 KV switchyard charged Plant UPS commissioned DM Plant commissioned CW system commissioned Plant air system commissioned Coal handling system commissioned Boiler -2 Hydro test completed Unit-2 ESP air leak test completed

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Status of Erection Activities

Unit-2 Turbine box up in advance stage Unit-2 Condenser box up completed Unit-2 Boiler Insulation work in advance stage Unit-2 ID/FD/PA fan erection in advance stage Unit-2 Coal mill erection completed

Unit-2 Motor driven Boiler Feed Pump erection completed

Unit-2 Cooling tower erection in advance stage

Chimney flue cans erection completed

Tower crane erected and commissioned in a world record time
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Recognition by Fine Hope

Progress Photographs Phase I

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Salaya Administration Building (SAB)

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Project Overview
CHIMNEY

BOILER #1

BOILER # 2

SWITCH YARD
COAL CONVEYOR

TG #1

TG #2

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Unit #1 Synchronisation
UNIT #1 SYNCHRONISATION COMPLETED SUCCESSFULLY

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Main Control Room

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400KV Switchyard
400 KV SWITCHYARD CHARGED

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DM Plant Overview
DM PLANT COMMISSIONED & IN SERVICE DM PLANT

DM TANK #1

DM TANK #2

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DM Plant
COMMISSIONED & IN SERVICE

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CW System
UNIT-1 CW PUMPS COMMISSIONED & IN SERVICE

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Cooling Tower # 1A
COMMISSIONED & IN SERVICE

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Plant Air System

AIR COMPRESSOR COMMISSIONED & IN SERVICE

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Fuel Oil System

COMMISSIONED & IN SERVICE

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Tripper Coal Conveyor

TRIPPER COAL CONVEYOR COMMISSIONED

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Coal Stock Yard

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Unit #1 Vacuum Pumps

COMMISSIONED & IN SERVICE

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TG #1 Overview

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Boiler #1- Overview

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ESP #1 - Overview

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Ash Handling System

BAG FILTER

INTERMEDIATE FLY ASH SILO PAINTING IN PROGRESS COMPRESSOR HOUSE

CABLE TRAY & PIPE ERECTION IN PROGRESS 31

Unit #2 Front View

JNT #1 BOILER #2

TG #2

TRANFORMER YARD #2

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Boiler #2 Hydro Test

HYDRO TEST COMPLETED SUCCESSFULLY CHEMICAL CLEANING PREPAREDNESS IN PROGRESS

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ESP # 2 Air Leak Test

AIR LEAK TEST COMPLETED

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TG #2 erection
LP #1 & LP #2 TRAIL BOX-UP COMPLETED
GENERATOR STATOR

LP #2 ROTOR LP #1 ROTOR

HIP ROTOR

REHEAT STEAM PIPE ERECTION IN PROGRESS

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Unit #2 Coal Mills

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ESP #2

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Unit #2 ID Fan

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Unit #2 PA/FD Fans

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Unit #2 Flue gas duct

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Unit #2 Cooling Tower

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Unit #2 Transformer yard

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Salaya Power Project

Essar Energy Site Visit
7th December 2011

Expansion Phase II and III

Salaya Phase II: 1320 MW

2 X 660 MW Super critical PF Boilers Fuel - Imported Coal PPA signed for 800 MW with SEB

Boiler- ordered to M/S Harbin Power, China

T G - ordered to M/S Toshiba Land, water available. EPC contracts awarded Aviation clearance is available

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Engineering, Procurement & Construction Progress*

Engineering (E) Progress 23.8% Procurement (P) Progress 19.98% Construction (C) Progress 4.3%

Overall

EPC Progress 12.92%

* As on 31st Oct 2011

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Salaya Phase III : 600 MW

4 X 150 MW Sub critical CFBC Boilers Fuel - Pet coke/Imported Coal Entire capacity on Merchant Power

Boiler- ordered to M/S Foster Wheeler, China

TG - ordered to M/S Siemens Land, water available. EPC contracts awarded Aviation clearance is available TOR clearance received

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Engineering, Procurement & Construction Progress*

Engineering (E) Progress 19.7 % Procurement (P) Progress 17.3 % Construction (C) Progress 0 %

Overall

EPC Progress 9.36%

* As on 31st Oct 2011

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