Calculation for no of electrodes

Pipe Details Thickness, t Root gap Head gap 11 mm 2 mm 5 mm Dia of electrode length of electrode Electrode Details 3.15 mm 350 mm Pipe Details 4 mm 450 mm Thickness, t Root gap Head gap 11 mm 2.5 mm 5 mm

Calculation for no of electrodes

Dia of electrode length of electrode Electrode Details 3.15 mm 350 mm 4 mm 450 mm

Cross-Sectional Area circumference of pipe Volume of the weld pool per joint Allowence for slag

38.5 sq.mm 2806.308 mm

volume of metal per electrode 2964.099 cu.mm Effective volume after allowence 2223.074 cu.mm

6145.2 cu.mm 4608.9 cu.mm

Cross-Sectional Area circumference of pipe Volume of the weld pool per joint

41.25 sq.mm 2806.308 mm

volume of metal per electrode 2964.099 cu.mm Effective volume after allowence 2223.074 cu.mm

6145.2 cu.mm 4608.9 cu.mm

108042.86 cu.mm No of Electrodes 15 % 74522.93 17971.75

115760.21 cu.mm No of Electrodes 80069.31 19310.46 15 %

Allowence for slag

Total Volume per joint Total no of joints Total volume of weld pool Volume for 4mm Volume for 3.15 mm

124249.29 cu.mm 2000

Total Volume per joint Total no of joints Total volume of weld pool ~ ~ 82830000 cu.mm 165670000 cu.mm Volume for 4mm Volume for 3.15 mm

133124.24 cu.mm 2000

248498573 cu.mm 82824575 cu.mm 165649149 cu.mm

266248472 cu.mm 88740616 cu.mm 177481231 cu.mm ~ ~ 89000000 cu.mm 178000000 cu.mm

Calculation for no of electrodes

Pipe Details Thickness, t Root gap Head gap 11 mm 3 mm 5 mm Dia of electrode length of electrode Electrode Details 3.15 mm 350 mm 4 mm 450 mm

Cross-Sectional Area circumference of pipe Volume of the weld pool per joint Allowence for slag

44 sq.mm 2806.308 mm

volume of metal per electrode 2964.099 cu.mm Effective volume after allowence 2223.074 cu.mm

6145.2 cu.mm 4608.9 cu.mm

123477.55 cu.mm No of Electrodes 15 % 85467.24 20612.29

Total Volume per joint Total no of joints Total volume of weld pool Volume for 4mm Volume for 3.15 mm

141999.18 cu.mm 2000

283998370 cu.mm 94656657 cu.mm 189313313 cu.mm ~ ~ 95000000 cu.mm 190000000 cu.mm