?

8 E ; I 8 @ C
0B00 2B5 B37
www.Icckernz.cc.nz
1B00 635 947
www.Iccker.ccm.au
8 L J K I 8 C @ 8 E < N Q < 8 C 8 E ;
B
e
Y
a
[
h

=
h
e
k
f

h
[
i
[
h
l
[
i

j
^
[

h
_
]
^
j

j
e

c
W
a
[

j
[
Y
^
d
_
Y
W
b

Y
^
W
d
]
[
i

m
_
j
^
e
k
j

d
e
j
_
Y
[
$

@
k
b
o

(
&
'
'
?
8
E
;
I
8
@
C
?
8
E
;
I
8
@
C
S A F E F L 0 0 R ! N C S 0 L U T ! 0 N S S A F E F L 0 0 R ! N C S 0 L U T ! 0 N S
J 8 = < = C F F I @ E > J F C L K @ F E J
?
8
E
;
I
8
@
C
?
8
E
;
I
8
@
C
Locker Safety Rail
Tubular Ball Handrail System
Locker Groups tubular ball handrail system is a safe, strong
simple barrier solution. The complete system lends itself to be
quickly and economically erected in either a workshop or on site.
Manufactured in accordance with AS1657 and used extensively
throughout the mining, petro-chemical, mineral processing and
heavy industries, the system is equally suited in commercial,
local government and general applications.
Locker Group handrail is available in component form.
eg. stanchions, bends, pipe and kickplate or can be supplied in
fully fabricated panels for even quicker site installation.
Benefts
Soldincomponentsforinstallationonsite
Suppliedfabricatedintopanels
Economical
Quicktoinstall
Lightweight
Styles
Standard Tworail(handrailandkneerail)
Multi-Rail Threetosixrails.Manufacturedtoorder.
Balustrade Topandbottomrailcompletewith12mm
diameterrodat100mmcentres.
Madetoorder.(referpage5)
Materials
Mild Steel Mostcommon,availablein3.2mm(mediumduty)
or4.0mm(heavyduty)wall.
Aluminiumforareaswerecorrosionisafactor,suchas
watertreatmentplantsandcoastalenvironments
Finishes
Mill fnish/Blacknocoating.
GalvanisedHotdippedgalvanisedto
AustralianStandardAS/NZS4680
PaintedWetorDry(powder)coatedtoyour
specifcationandcolour
1
2
J 8 = < = C F F I @ E > J F C L K @ F E J
?
8
E
;
I
8
@
C
?
8
E
;
I
8
@
C
1
2
Standard Stanchions

7
5
4


7
1
0
1


4
8
4


0
6
5


7
1
0
1


5
5


4
8
4


1
4
9

2
5
1


0
6
5


7
1
0
1


0
0
6

7
1
0
1

8
7
1


4
5
2


4
5
2


S
Side
PA
Platform
Angled
0
6
5


*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORW
One Rail
Welded
7
5
4


AM
Angle
Mounted
SO
Side Offset
3
9
0
1


7
5
4


SOAR/SOAL
Side Offset
Angle Right Left
PC
Platform
Corner
SC
Side
Conveyor
6
0
5


7
5
4


0
6
5


7
5
4


6
7


6
3
6


AMW
Angle
Mounted
Welded
S90
Side 90
C
Cored
7
1
0
1


76
P
Platform
7
5
4


SAR/SAL
Side Angled
Right/Left
WA
Welded
Angle
IG
In Ground
ORWA DOSO
One Rail
Welded
Angle Doso
Chain Hook
50
5
3


R
5
ORWA
One Rail
Welded
Angle
ORH
One Rail
Handrail
0
0
1


100
4
5

ORP
One Rail
Platform
ORS
One Rail Side
ORS DOSO
One Rail Side DOSO
W
Welded
CA
Cored
Angle

7
5
4


7
1
0
1


4
8
4


0
6
5


7
1
0
1


5
5


4
8
4


1
4
9

2
5
1


0
6
5


7
1
0
1


0
0
6

7
1
0
1

8
7
1


4
5
2


4
5
2


S
Side
PA
Platform
Angled
0
6
5


*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORW
One Rail
Welded
7
5
4


AM
Angle
Mounted
SO
Side Offset
3
9
0
1


7
5
4


SOAR/SOAL
Side Offset
Angle Right Left
PC
Platform
Corner
SC
Side
Conveyor
6
0
5


7
5
4


0
6
5


7
5
4


6
7


6
3
6


AMW
Angle
Mounted
Welded
S90
Side 90
C
Cored
7
1
0
1


76
P
Platform
7
5
4


SAR/SAL
Side Angled
Right/Left
WA
Welded
Angle
IG
In Ground
ORWA DOSO
One Rail
Welded
Angle Doso
Chain Hook
50
5
3


R
5
ORWA
One Rail
Welded
Angle
ORH
One Rail
Handrail
0
0
1


100
4
5

ORP
One Rail
Platform
ORS
One Rail Side
ORS DOSO
One Rail Side DOSO
W
Welded
CA
Cored
Angle
One Rail Stanchions

7
5
4


7
1
0
1


4
8
4


0
6
5


7
1
0
1


5
5


4
8
4


1
4
9

2
5
1


0
6
5


7
1
0
1


0
0
6

7
1
0
1

8
7
1


4
5
2


4
5
2


S
Side
PA
Platform
Angled
0
6
5


*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORW
One Rail
Welded
7
5
4


AM
Angle
Mounted
SO
Side Offset
3
9
0
1


7
5
4


SOAR/SOAL
Side Offset
Angle Right Left
PC
Platform
Corner
SC
Side
Conveyor
6
0
5


7
5
4


0
6
5


7
5
4


6
7


6
3
6


AMW
Angle
Mounted
Welded
S90
Side 90
C
Cored
7
1
0
1


76
P
Platform
7
5
4


SAR/SAL
Side Angled
Right/Left
WA
Welded
Angle
IG
In Ground
ORWA DOSO
One Rail
Welded
Angle Doso
Chain Hook
50
5
3


R
5
ORWA
One Rail
Welded
Angle
ORH
One Rail
Handrail
0
0
1


100
4
5

ORP
One Rail
Platform
ORS
One Rail Side
ORS DOSO
One Rail Side DOSO
W
Welded
CA
Cored
Angle
J 8 = < = C F F I @ E > J F C L K @ F E J
?
8
E
;
I
8
@
C
?
8
E
;
I
8
@
C
Specifcations

Stanchions
Medium Duty(Standard)
48.3OD40mmNB
3.2mmGauge
76mmODBall
Aluminium
50mmOD
42mmID
76mmODBall
Heavy Duty
48.3OD40mmNB
4.0mmGauge
76mmODBall

Stanchionsaredrilledtosuitrail(below).
Customdrillingavailableonrequest.
Rails
Standard Handrail
32mmNB
42.4mmOD
3.2mmGauge
Standard Kneerail
25mmNB
33.7mmOD
3.2mmGauge
Heavy Duty Handrail
32mmNB
42.4mmOD
4.0mmGauge
Heavy Duty Kneerail
25mmNB
33.7mmOD
4.0mmGauge
Aluminium Handrail
46mmOD
39mmID
Aluminium Kneerail
38.1mmOD
34.1mmID

Kick Plate Mounting Brackets:

40mmx85mmx5mm
Base Plates:
Standard:75mmx146mmx10mm
AngleMounted:65mmx172mmx10mm
Corner:150mmx150mmx10mm
(88mmholecentres)
Product Weights

Type Product Description MedDuty HeavyDuty Alum UOM

Code MSGalv MSGalv
Stanchions P StanchionTypeP 4.8kg 5.25kg 2.05kg ea
PA StanchionTypePA 4.8kg 5.25kg 2.05kg ea
C StanchionTypeC 4.9kg 5.35kg 2.08kg ea
CA StanchionTypeCA 4.9kg 5.35kg 2.08kg ea
W StanchionTypeW 3.9kg 4.45kg 1.67kg ea
WA StanchionTypeWA 3.9kg 4.45kg 1.67kg ea
AMW StanchionTypeAMW 3.9kg 4.45kg 1.68kg ea
S StanchionTypeS 5.05kg 5.65kg 2.2kg ea
SC StanchionTypeSC 4.9kg 5.45kg 2.1kg ea
SO StanchionTypeSO 5.4kg 5.9kg 2.5kg ea
SAL StanchionTypeSAL 4.9kg 5.45kg 2.1kg ea
SAR StanchionTypeSAR 4.9kg 5.45kg 2.1kg ea
SOAL StanchionTypeSOAL 5.35kg 5.65kg 2.3kg ea
SOAR StanchionTypeSOAR 5.35kg 5.65kg 2.3kg ea
AM StanchionTypeAM 4.5kg 5.05kg 1.68kg ea
ORP StanchionTypeORP 1.7kg 1.95kg 0.7kg ea
ORS StanchionTypeORS 2kg 2.35kg 0.88kg ea
ORH StanchionTypeORH 1.5kg 1.65kg 0.59kg ea
Bends RB32 RailBend32NB 1.73kg 2.28kg ea
RB25 RailBend25NB 1.34kg 1.76kg ea
RB46 RailBend46OD 0.8kg ea
RB38 RailBend38OD 0.6kg ea
CBA ClosureBendsAngled 2.79kg 3.42kg 1.2kg ea
CBH ClosureBendsHorizontal 2.82kg 3.76kg 1.2kg ea
Pipe P32 Pipe32NB 3.1kg 3.8kg mt
P25 Pipe25NB 2.41kg 2.94kg mt
P46 Pipe46OD 1.3kg mt
P38 Pipe38OD 0.97kg mt
Kickplate K1006 Kickplate100x6 5.32kg 1.6kg mt
3
4
J 8 = < = C F F I @ E > J F C L K @ F E J
?
8
E
;
I
8
@
C
?
8
E
;
I
8
@
C
Horizontal Closure
Bends:
Horizontal closure bends have
a wall thickness of 3.2 mm. A
standard 90

closure bend has a

140mmradius.Bendshave300/
260mmlegsat457mmcentres.
Standard & Non
Standard 90 Bends
Astandard90bendhasa140mm
radius with 300mm legs. A non-
standard 90 bend has a 140mm
radius with nominated leg lengths
toenableeaseoferection.
Angle Closure Bends
Angleclosurebendshave140mm
radius bends, with 300 / 200 mm
legs at 457mm centres. Angle
closure bends are made to order
to the nominated angle, between
1and45.
Standard & Non-
Standard Bends
Special angles are made to suit
customers requirements. Always
specify angles as shown, either A
or B. *Please note: Locker Group
productcodesdenotetheAangle.
75
65
146
102
150
88
150 88
172
126
STANDARD
ANGLE MOUNTING ONLY CORNER
ALL BASE PLATES 10mm MATERIAL
NB: ALL BASE PLATES HAVE PRE-DRILLED DRAIN HOLES.
HOLE SIZE 17.5 TYPICAL
Standardlengthandanglebendsinstock
Nonstandardlengthandspecifcanglebendsmadetoorder
Bends
Base Plates
CHANNELS UNIVERSALBEAMS
SIZE OFFSET SIZE OFFSET
150x75 110mm 200UB 110mm
180x75 110mm 250UB 110mm
200x75 110mm 310UB 110mm
230x75 110mm 360UB 115mm
250x90 115mm 410UB 125mm
300x125 115mm 460UB 125mm
380x100 125mm 530UB 135mm
Offsets
Kick Plate
3
4
s
lo
t

1
4

x

3
0
m
m

4
5


8
5

40

7
6


D

29
CORNER MOUNTING PLATE

1
5
0

88
150

8
8

32NB
25NB
75
75
Max 1500mm
All Base Plates 10mm Thick Material
Hole Sizes 17.5mm Typical
STANDARD MOUNTING PLATE
146

7
5

102
NW swing
ANGLE MOUNTING ONLY
172

6
5

126
NE swing SW swing

D


4
5

40

D

40
grating

D

offset
40
SE swing

7
6


R
9
0

s
lo
t

1
4

x

3
0
m
m

4
5


8
5

40

7
6


D

29
CORNER MOUNTING PLATE

1
5
0

88
150

8
8

32NB
25NB
75
75
Max 1500mm
All Base Plates 10mm Thick Material
Hole Sizes 17.5mm Typical
STANDARD MOUNTING PLATE
146

7
5

102
NW swing
ANGLE MOUNTING ONLY
172

6
5

126
NE swing SW swing

D


4
5

40

D

40
grating

D

offset
40
SE swing

7
6


R
9
0


D

30

D

55

D

20
29
grating
offset
40
10
4
0
x
5
x
5
0

L
o
n
g

a
n
g
le

4
5

47

1
2

14
22.5
s
lo
t

1
4

x

2
6
m
m
KickplateMountingBracketOption1
DimensionDforvariousstanchiontypes
GratingHeight(mm) Nil 20,25,32 40,45,50 60,65
P,W,C D=40 D=65 D=80 D=100
S&SO D=115 D=140 D=160 D=175
KickplateMountingBracketOption2
DimensionDforvariousstanchiontypes
GratingHeight(mm) Nil 20,25,32 40,45,50 60,65
P,W,C D=60 D=85 D=100 D=120
S&SO D=135 D=160 D=180 D=195

R
1
4
0

300

R
1
4
0


R
1
4
0

300

R
1
4
0


R
1
4
0


3
0
0

o
r

n
o
m
.

B

300 or nom.

A


1
2
0


9
0
0

100mm Centers of 12mm bars
300 or nom.

3
0
0

o
r

n
o
m
.


R
1
4
0

R
1
4
0

300

R
1
4
0

R
1
4
0

300

R
1
4
0


R
1
4
0

300

R
1
4
0


R
1
4
0


3
0
0

o
r

n
o
m
.

B

300 or nom.

A


1
2
0


9
0
0

100mm Centers of 12mm bars
300 or nom.

3
0
0

o
r

n
o
m
.


R
1
4
0

R
1
4
0

300

R
1
4
0

300 cr ncm

3
0
0

c
r

n
c
m

F140
F140
8


/

300 cr ncm.
3
0
0
c
r n
c
m
.
300 cr ncm

3
0
0

c
r

n
c
m

F140
F140
8


/

300 cr ncm.
3
0
0
c
r n
c
m
.
J 8 = < = C F F I @ E > J F C L K @ F E J
?
8
E
;
I
8
@
C
?
8
E
;
I
8
@
C
Multi Rail Applications
Balustrade
CompliantwiththebuildingcodesofAustralia
(BCA2010)&NewZealand.
The12mmverticalbarsat100mmcentresare
designedtopreventchildrenfrom
climbingorfallingthroughthepanel.
Fabricatedtoexactprojectspecifcations.
Self Closing Gates
Gate types
HGATEsinglegatenokickplate
HGATEKPsinglegatewithkickplate
HGATEDdoublegate(upto3000mm
stanchioncentre)
Self Closing Gates

When ordering a self closing gate

the following information is required.
Gatetype
Swingdirection
Stanchiontype
Stanchioncentres
Planviewofgatein-situshowing
raildirection
Eg.HGATESEswingTypeP
at1200mm(stanchioncentres)
Multiballstanchions
areavailable.
Madetoorderforany
application/specifcation.
Pleasenoteminimumball
centresof295mm.
2000mm approx
900mm
120mm
100mm CRS of 12mm bars
5
6
Base plate to suit applications as per standard stanchions


Nominal minimum centers 300mm
Absolute minimum centers achievable 295mm (POA)
Base plate to suit applications as per standard stanchions


Nominal minimum centers 300mm
Absolute minimum centers achievable 295mm (POA)
32NB
25NB
75 75
Max 1500mm
32NB
25NB
75 75
Max 1500mm
J 8 = < = C F F I @ E > J F C L K @ F E J
?
8
E
;
I
8
@
C
?
8
E
;
I
8
@
C
Panelisation

LockerGrouphandrailcanbesuppliedinpanels,
manufacturedtosuityourexactrequirements.
Benefts
Fastandeffcientonsiteinstallation
Reducedsitelabourcosts
Professionalfnish
Weld Options
Fullyweldedandgalvanisedafterfabrication
Tackweldedandgalvanisedafterfabrication
Galvanisedcomponents,tackweldedandcold
galvedafterfabrication

Finish options
Galvanised
Galvanisedandpainted**(wetordry)
Untreated(black)
Untreatedandpainted**(wetordry)
**Paintedtoyourspecifcation
Installation tips
Stanchion Centres
Steel-2000mmrecommendmaximumcentresforstandard32mmmediumdutystanchions
Aluminium-1800mmrecommendmaximumcentres(Sideoffsetstanchionsshouldbe
spacedatnogreaterthan1200mmcentres)
Welding
Steelone20mmtackweldtoeachsideoftheundersideofball
Aluminiumfullcircumferentialweldtoeachsideofball

Slip Joints
Steelsuppliedgalvanisedcompletewithtaperedpins,(holesizefortaperpinsshouldbe5mm)
Aluminiumsuppliedstainlesssteellockingscreworpoprivets
General Tips
Joinrailswheneverpossibleinsideballstohidejoints
Boltthefrststanchionrigidlyinplacefrst
Do notbolttheotherstanchionsrigidlyinpositionandattempttofeedpipethroughstanchions.
Startstairandslopingrunsatthebottomandworkup.
Closurebendsaredesignedsothatthetoprailistojoininsidethetopballandthelower
legofthebendstopsontheoutsideofthekneerailballwiththekneerailslidinginsidethebend.

5
6
? 8 E ; I 8 @ C
0B00 2B5 B37
www.Icckernz.cc.nz
1B00 635 947
www.Iccker.ccm.au
8 L J K I 8 C @ 8 E < N Q < 8 C 8 E ;
B
e
Y
a
[
h

=
h
e
k
f

h
[
i
[
h
l
[
i

j
^
[

h
_
]
^
j

j
e

c
W
a
[

j
[
Y
^
d
_
Y
W
b

Y
^
W
d
]
[
i

m
_
j
^
e
k
j

d
e
j
_
Y
[
$

@
k
b
o

(
&
'
'
?
8
E
;
I
8
@
C
?
8
E
;
I
8
@
C
S A F E F L 0 0 R ! N C S 0 L U T ! 0 N S S A F E F L 0 0 R ! N C S 0 L U T ! 0 N S