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Technical Data 50 Hz DIN/IEC

Vertical centrifugal pumps series: DPV2 DPV4 DPV6 DPV85 Design Version B

Table of Contents 1 Pump introduction


1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 General .................................................................................................................................................. 4 Model key............................................................................................................................................... 4 Operation ............................................................................................................................................... 5 Measuring, draining and venting............................................................................................................ 5 Working range........................................................................................................................................ 5 Basic material variants ........................................................................................................................... 6 Pump bearing......................................................................................................................................... 6 Modular selection................................................................................................................................... 6 Approvals ............................................................................................................................................... 7

Performance characteristics
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 Performance range ................................................................................................................................ 8 Performance curve details ..................................................................................................................... 8 Performance with variable frequency drive.......................................................................................... 10 How to read the values from the curves ...............................................................................................11 Hydraulic performance curve DPV(C/S) 2 B 50 Hz ............................................................................. 12 Hydraulic performance curve DPV(C/S) 4 B 50 Hz ............................................................................. 13 Hydraulic performance curve DPV(C/S) 6 B 50 Hz ............................................................................. 14 Hydraulic performance curve DPV(C/S)F 85 B 50 Hz ......................................................................... 15

Dimensions
3.1 3.2 3.3 3.4 DPV 2 B - 50Hz - 2 pole - DIN ............................................................................................................. 16 DPV 4 B - 50Hz - 2 pole - DIN ............................................................................................................. 18 DPV 6 B - 50Hz - 2 pole - DIN ............................................................................................................. 20 DPV(C/S) F 85 B 50Hz - 2 pole - DIN.................................................................................................. 22

4 5 6

Seals
4.1 Mechanical seal option specifications.................................................................................................. 24

Motors and motor options


5.1 General ................................................................................................................................................ 25

Accessories
6.1 6.2 Horizontal mounting kit (optional) ........................................................................................................ 26 Thrust bearing housing (optional) ........................................................................................................ 27

7 8

Materials
7.1 Parts overview ..................................................................................................................................... 28

Medium handled
8.1 Medium handled .................................................................................................................................. 34 3

1
1.1

Pump introduction
General
The vertical, single or multi stage centrifugal pump series are designed for pumping clean, or lightly aggressive, watery mediums. Suction and discharge of the pump are in-line, making the pump easy to install. The hydraulic assembly is driven by an electric motor. All hydraulic parts of the pump are made of stainless steel. The vertical, multi-stage centrifugal DPV pumps are produced by DP-Pumps.

ID3355

DPVME2 B

DPV4 B

DPVF6 B

DPVCF85 B

1.2

Model key

Table 1: Model key Example DPVSF85/3-1 B


DP VS F Label Material/Construction DP VC V VM VS Connections E F V T 85 /3 85 /3 -1 B Product Label Cast Iron pump foot and top bracket hydr. 14301 / AISI 304 All wetted parts Stainless Steel 1.4301 / AISI 304 All wetted parts Stainless Steel 1.4301 / AISI 304 with closed coupled motor All wetted parts Stainless Steel 1.4401 / AISI 316 Male thread (with non-return valve insert) Oval flange with female thread Round flange Victaulic connections Tri-clamp connections Capacity in m3/h at Q.opt. Number of stages Number of stages of which one stage with reduced head B Design version /3 -1

20090719

1.3

Operation

This total capacity and raised pressure will be guided to the outside of the pump, between the pump stages and the outer sleeve (C) and the medium will leave the pump at the discharge connection (D).

ID3027

1.4

Measuring, draining and venting

The pump is provided with plugs for measuring, draining and venting. Connection (E) is meant to drain the inlet part of the pump. Or to measure the inlet / suction pressure using a G connection. Connection (F) is meant to drain the outlet part of the pump. Or to measure the discharge pressure using a G connection. Connections (G) are meant to vent the pump system when the pump is not in operation. Or to measure the discharge pressure of the pump using a G 3/8 connection.
G G

1.5

Working range

The working range is depending on the application and a combination of pressure and temperature For specific and detailed limits advice the working ranges are described in the chapter 1.8Modular selection. The overall working range of the pumps can be summarised as follows: Table 2: Specification of the working range
Pump type Ambient temperature [C] Minimum inlet pressure DPV -20 up to 40 NPSHreq. + 1m 1-100 1000-2500 forced motor cooling 10 60 [5m] to [1mm]
4

note
1

Viscosity [cSt] Density [kg/m ]


20080190-A/27022008 3

2 3 3

Cooling Minimum frequency [Hz] Maximum frequency [Hz] Allowable size of solids pumped 1.

Figure 1: DPVF 85

If the ambient temperature exceeds the above value or the motor is located more than 1000 m above sea level, the motor cooling is less effective and could require an adapted motor power. See table 9: Motor load dep. sea level or amb. temp or please contact your supplier for more detailed advice.

During centrifugal operation of the pump an negative pressure is created at the inlet of the impeller. This underpressure enables the medium to enter the pump at the suction connection (A). Every stage (B) consists of an impeller and diffuser. The passage of this stage determines the capacity of the pump. The diameter of the stages is related to the centrifugal forces and its stage pressure: the more stages, the more pressure.

2.

Deviation in viscosity and/or density could require an adapted motor power. Please contact your supplier for more detailed advice.

3.

The free space above the motor cooling fan must be at least 1/4 of the diameter of the inlet of the cooling fan in order to have a sufficient flow of (cooling) air.

4.

Pumps that are intended for 50 Hz operation, may not be connected to 60 Hz power supply.

Ambient temperature [C] 45 50

Above sea level [m] 1625 2250 2875 3500 4125 4750

motor load 98% 95% 90% 85% 80% 75%

1.5.1

Minimum capacity

55 60 65 70

For minimum capacity at medium temperature of 20 oC, see table 3Minimum capacity (Qmin); for higher temperatures, see table 4Minimum capacity vs.temperature (in % of Q optimum) To prevent the pump from overheating, gathering gas, cavitation etc. a minimum capacity has to be secured. The minimum capacity corresponds to al percentage of the optimum flow Qopt in relation to the temperature of the liquid pumped. Table 3: Minimum capacity (Qmin)
size 2 4 6 85 Qmin [m3/h] 50 Hz - 2 pole 0.2 0.4 0.6 8.5 60 Hz - 2 pole 0.25 0.4 0.7 10.2

Table 6: Ambient Temperature [C] above sea level [m]


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1.6

Basic material variants

Table 4: Minimum capacity vs.temperature (in % of Q optimum)


ID2312

Table 7: Basic material variants


Model Hydraulic 1.4301 1.4404 1.4301 Casing 1.4308 1.4408 JL1040 Sealing EPDM Viton EPDM V VS VC

30
Q [%]

25 20 15 10 5 0 40 50 60 70 80 90 100 110 t [C] 120

2312/29072004

1.7

Pump bearing

Medium lubricated stage bearing Tungsten Carbide against Ceramic

1.5.2

Ambient temperature and higher altitude If the ambient temperature exceeds the above value or the motor is located more than 1000 m above sea level, the motor cooling is less effective and could require an adapted motor power. See Tabel: 6 Ambient Temperature [C] above sea level [m] or please contact your supplier for more detailed advice. Table 5: Ambient Temperature [C]
Ambient temperature [C] 20 25 30 35 40 Above sea level [m] 1000 1000 1000 1000 1000 motor load 100% 100% 100% 100% 100%

1.8

Modular selection

To suit almost every application the pump is assembled out of modules which can be selected depending on the required working range. Basic modules are:

Basic pump model, which defines the capacity, pressure and basic material Connections, which define the suction and discharge connection as well as the base plate. Sealings, which define the elastomers, the mechanical seal and the shaft seal type. Electric motor, which defines all requirements of the motor such as motor size, power, voltage, frequency and all possible motor accessories.

3422/09112009

1.9
CE ACS WRc ATEX

Approvals
Conformity with European Safety Directive Drinking Water Approval (F) Drinking Water Approval (GB) Conformity with ATmosphres EXplosibles Directive

2
2.1

Performance characteristics
Performance range

ID3429

Figure 2: Performance range DPV 2,4,6 & 85 50 Hz

2.2

Performance curve details


DPV 4/2: model DPV 4 model DPV 85 2 stages with 2 full head impellers 4 stages with 3 full head impellers and 1 reduced impeller DPV 85/4-1

The performance diagrams give a global overview of all the pump models the shaded models are mentioned in this documentation. Detailed characteristics are given for each model showing the hydraulic efficiency, NPSHreq, and shaft power as well. The performance of the pump depends on the number of stages. As per example:

The detailed performance curves are in accordance with ISO 9906 Annex A. The motors used for the measurements are calibrated motors with a specific rotational speed. Therefore the performance data, like Q/H, efficiency and shaft

power used for published curves are converted to the average speed per motor power. To refine this data the published data has to be corrected accordingly. The published curves and data mentioned on the pump are based on the following rotational speed: Table 8: Rated motor power and speed
Rated motor power 0.37 and 0.55 kW to 2.2 kW to 3 kW to 4 kW to 5.5 kW to 7.5 kW to 15 kW to 22 kW to 45 kW Rated speed at 50 Hz [rpm] 2800 2880 2920 2920 2940 2940 2950 2950 2960 Rated speed at 60 Hz [rpm] 3460 3460 3510 3510 3530 3530 3530 3550 3550

The characteristics given are based on: De-aerated water at a temperature of 20 C Density of 1.0 kg/dm3 Kinematical viscosity of 1 mm2/s (1 cst) To prevent the pump from overheating, gathering gas, cavitation etc. a minimum capacity has to be secured. The minimum capacity corresponds to a percentage of the optimum flow Qopt in relation to the temperature of the liquid pumped.

2.3

Performance with variable frequency drive

The minimum frequency of the DP motor should be limited to 10 Hz to ensure sufficient cooling. When the rotational speed exceeds the nominal speed of the motor, make sure that the power output of the motor is suitable to drive the corresponding pump model.
ID3238

The performance of the pump differs from the fixed speed performance according to the recalculation scheme.

Figure 3: Performance characteristics

10

3238/08072008

2.4

How to read the values from the curves

A B

To find the required hydraulic information from the published curves, it is important to know the application in which the pump has to be installed. There are two main distinction to be made:

Flow determined (like booster sets and cleaning) Opening taps Pressure determined (like boiler feed and reverse osmosis systems) Facing counter pressure.

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Pump size / no of stages. Installed motor power Capacity @ Pressure

NPSH (m)

Hydraulic efficiency (%)

Required power (P2)

Figure 4: How to read the values from the curves


O z A B Calculated duty point Actual hydraulic performance Flow determined Pressure determined

3227/04072008

11

2.5

Hydraulic performance curve DPV(C/S) 2 B 50 Hz

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Figure 5: Performance curve DPV(C/S) 2 B 50 Hz

20090370-C

2.6

Hydraulic performance curve DPV(C/S) 4 B 50 Hz

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13

Figure 6: Performance curve DPV(C/S) 4 B 50 Hz

20090372-C

2.7

Hydraulic performance curve DPV(C/S) 6 B 50 Hz

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14

Figure 7: Performance curve DPV(C/S) 6 B 50 Hz

20090374-C

2.8

Hydraulic performance curve DPV(C/S)F 85 B 50 Hz

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15

Figure 8: Performance curve DPV(C/S)F 85 B 50 Hz

20080076-A/26062008

3
3.1

Dimensions
DPV 2 B - 50Hz - 2 pole - DIN

Table 9: VM CLOSED coupled motor Construction type; IM 3619


ID3343

Connection

Min. pressure class options [kW] PN10 0.37 0.37 0.37 0.37 0.55 E1 138 138 138 138 138 E2 109 109 109 109 109

DPV(S) -/E/V/T

DPV(C/S)F

Model 2/2 2/3 2/4 2/5 2/6

F1 420 441 463 484 506

F1 445 466 488 509 531

20081033-E

Table 10: V Long coupled motor Construction type; V18


ID3436

Connection

Min. pressure class options [kW] PN10 0.37 0.37 0.37 0.37 0.55 0.55 0.55 0.75 0.75 1.10 1.10 1.10 PN16 1.50 1.50 1.50 2.20 PN25 PN40 2.20 2.20 2.20 2.20 E1 138 138 138 138 138 138 138 160 160 160 160 160 185 185 185 185 185 185 185 185 E2 109 109 109 109 109 109 109 150 150 150 150 150 160 160 160 160 160 160 160 160

DPV(S) -/E/V/T

DPV(C/S)F

Model 2/2 2/3 2/4 2/5 2/6 2/7 2/8 2/9 2/10 2/11 2/12
20091216-A/30112009

F1 472 493 515 536 558 579 601 676 698 719 741 784 833 876 919 991 1034 1077 1120 1163

F2 259 280 302 323 345 366 398 419 441 462 484 527 580 623 666 709 752 795 838 881

F1 497 518 540 561 583 604 626 701 723 744 766 809 858 901 944 1016 1059 1102 1145 1188

F2 284 305 327 348 370 391 423 444 466 487 509 552 605 648 691 734 777 820 863 906

2/14 2/16 2/18 2/20 2/22 2/24 2/26 2/28 2/30

16

ID3345

ID 3484

20090617-A
ID3351

DPV E Male thread With non return valve insert at discharge side and pressure measurement plug at upstream side Norm: G EN ISO 228 Size: G 6/4 Pressure Class: PN16 Option: Base plate in Cast SS 1.4308

20100156
ID3352

DPV (S) Counter flange with female thread included DPV: Cataphoric coated cast iron DPVS: Cast Stainless steel 1.4408 Norm: G EN ISO 228 Size: G1 Pressure Class: PN16 Option: SS 1.4308 flange and base plate DPV (S) V VIctaulic Norm: Size: 42.2 Pressure Class: PN25 Option: Base plate in cast SS 1.4308

20090626-A
ID3350

20090625-A
ID3348

DPV S T Tri-Clamp Norm: 32676 Size: DN32 Pressure Class: PN16 Option: Base plate in cast SS 1.4308

DPV C F Cast iron flange Norm: EN 1092-1/1092-2 Size: NW25 Pressure Class: PN40

20090624-A

20090623-A

DPV (S) F Round collar flange Cataphoric coated collar flange Norm: EN 1092-1/1092-2 Size: NW25 Pressure Class: PN40 Option: Collar flange and/or base plate in cast SS 1.4308

17

3.2

DPV 4 B - 50Hz - 2 pole - DIN

Table 11: VM CLOSED coupled motor Construction type; IM 3619


ID3343

Connection

Min. pressure class options [kW] PN10 0.37 0.55 0.55 0.75 1.1 E1 138 138 138 160 160 E2 109 109 109 150 150

DPV(S) -/E/V/T

DPV(C/S)F

Model 4/2 4/3 4/4 4/5 4/6

F1 420 441 463 528 550

F1 453 466 488 553 573

20081033-E

Table 12: V Long coupled motor Construction type; V18


ID3436

Connection

Min. pressure class options [kW] PN10 0.37 0.55 0.55 0.75 1.1 1.1 1.5 1.5 1.5 2.2 2.2 PN16 2.2 3 3 3 PN25 PN40 4 4 4 E1 138 138 138 160 160 160 185 185 185 185 185 185 205 205 205 220 220 220 E2 109 109 109 150 150 150 160 160 160 160 160 160 175 175 175 190 190 190

DPV(S) -/E/V/T

DPV(C/S)F

Model 4/2 4/3 4/4 4/5 4/6 4/7 4/8 4/9 4/10 4/11 4/12
20091216-A/30112009

F1 472 493 515 590 612 633 661 682 704 754 776 819 904 947 990 1042 1085 1128

F2 259 280 302 333 355 376 408 429 451 472 494 537 590 633 676 719 762 805

F1 497 518 540 615 637 658 686 707 729 779 801 844 929 972 1015 1067 1110 1153

F2 284 305 327 358 380 401 433 454 476 497 519 562 615 658 701 744 787 830

4/14 4/16 4/18 4/20 4/22 4/24 4/26

18

ID3345

ID 3484

20090617-A
ID3351

DPV E Male thread With non return valve insert at discharge side and pressure measurement plug at upstream side Norm: G EN ISO 228 Size: G 6/4 Pressure Class: PN16 Option: Base plate in cast SS 1.4308

20100156
ID3352

DPV (S) Counter flange with female thread included DPV: Cataphoric coated cast iron DPVS: Cast Stainless steel 1.4408 Norm: G EN ISO 228 Size: G1 Pressure Class: PN16 Option: Base plate & flange in SS 1.4308 DPV (S) V VIctaulic Norm: Size: 42.2 Pressure Class: PN25 Option: Base plate in cast SS 1.4308

20090626-A
ID3350

20090625-A
ID3348

DPV S T Tri-Clamp Norm: 32676 Size: DN32 Pressure Class: PN16 Option: Base plate in cast SS 1.4308

DPV C F Cast iron flange Norm: EN 1092-1/1092-2 Size: NW25 Pressure Class: PN40

20090624-A

20090623-A

DPV (S) F Round collar flange Cataphoric coated collar flange Norm: EN 1092-1/1092-2 Size: NW25 Pressure Class: PN40 Option: Collar fland and/or base plate in cast SS 1.4308

19

3.3

DPV 6 B - 50Hz - 2 pole - DIN

Table 13: VM CLOSED coupled motor Construction type; IM 3619


ID3343

Connection

Min. pressure class options [kW] PN10 0.37 0.75 1.1 1.1 E1 138 160 160 160 E2 109 150 150 150

DPV(S) -/E/V/T

DPV(C/S)F

Model 6/2 6/3 6/4 6/5

F1 427 496 521 546

F1 452 521 546 571

20081033-E

Table 14: V Long coupled motor Construction type; V18


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Connection

Min. pressure class options [kW] PN10 0.37 0.75 1.1 1.1 1.5 1.5 2.2 2.2 2.2 3 PN16 3 3 4 PN25/40 4 E1 138 160 160 160 185 185 185 185 185 205 205 205 220 220 E2 109 150 150 150 160 160 160 160 160 175 175 175 190 190

DPV(S) -/E/V/T

DPV(C/S)F

Model 6/2 6/3 6/4 6/5 6/6 6/7 6/8 6/9 6/10 6/11 6/12
20091216-A/30112009

F1 479 558 583 608 639 664 718 743 768 835 860 910 969 1016

F2 266 301 326 351 386 411 436 461 486 521 546 596 646 696

F1 504 583 608 633 664 689 743 768 793 860 885 935 994 1044

F2 291 326 351 376 411 436 461 486 511 546 571 621 671 721

6/14 6/16 6/18

Table 15: V1 motor


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Connection

Min. pressure class options [kW] PN25 PN40 5.5 5.5 5.5 5.5 E1 260 260 260 260 E2 220 220 220 220

DPV(S) -/E/V/T

DPV(C/S)F

Model 6/20 6/22 6/24 6/26

F1 1168 1218 1268 1318

F2 821.5 871.5 921.5 971.5

F1 1193 1243 1293 1343

F2 847 897 947 997

20

20091217

ID3345

ID3346

20090617-A
ID3351

DPV E Male thread With non return valve insert at discharge side and pressure measurement plug at upstream side Norm: G EN ISO 228 Size: G 6/4 Pressure Class: PN16 Option: Base plate in cast SS 1.4308

20090620-B
ID3352

DPV (S) Counter flange with female thread included DPV: Cataphoric coated cast iron DPVS: Cast Stainless steel 1.4408 Norm: G EN ISO 228 Size: G 5/4 Pressure Class: PN16 Option: Flange and base plate in SS1.4308 DPV (S) V VIctaulic Norm: Size: 42.2 Pressure Class: PN25 Option: Base plate in SS 1.4308

20090626-A
ID3354

20090625-A
ID3428

DPV S T Tri-Clamp Norm: 32676 Size: DN32 Pressure Class: PN416 Option: Baseplate in cast SS 1.4308

DPV C F Cast iron flange Norm: EN 1092-1/1092-2 Size: NW32 Pressure Class: PN40

20090622-A

DPV (S) F Round collar flange Cataphoric coated collar flange Norm: EN 1092-1/1092-2 Size: NW32 Pressure Class: PN40 Option: Collar flange and/or base plate in cast SS 1.4308
20090621-A

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3.4

DPV(C/S) F 85 B 50Hz - 2 pole - DIN

ID3439

Connection

Min. pressure class options [kW] PN10 5.5 7.5 11 15 15 18.5 22 22 30 PN16 30 30 37 37 37 45 PN25 PN40 45 45 E1 233 233 315 315 315 315 350 350 400 400 400 400 400 400 466 466 466 E2 162 162 206 206 206 206 225 225 290 290 290 290 290 290 373 373 373

DPV(C/S)F

Model 85/1-1 85/1 85/2-2 85/2-1 85/2 85/3-2 85/3-1 85/3 85/4-2 85/4-1 85/4 85/5-2 85/5-1 85/5 85/6-2 85/6-1
20091237

F1 970 998 1282 1282 1282 1435 1484 1484 1648 1648 1648 1757 1757 1757 1923 1923 1923

F2 641 641 780 780 780 889 889 889 998 998 998 1107 1107 1107 1216 1216 1216

85/6

22

ID3416

DPV C F Cast iron flange Norm: DIN 2633 Size: NW100 Pressure Class:PN16

ID3417

20090642

DPV C F Cast iron flange Norm: DIN 2633 Size: NW100 Pressure Class:PN25/40

ID3416

20090643

DPV (S) F Round collar flange Cataphoric coated collar flange Norm: DIN 2633 Size: NW100 Pressure Class: PN16 Option: Collar flange and baseplate in cast SS1.4308

ID3417

20090642

DPV (S) F Round collar flange Cataphoric coated collar flange Norm: DIN 2633 Size: NW100 Pressure Class: PN25/40 Option: Collar flange and baseplate in cast SS1.4308

20090643

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4
4.1

Seals
Mechanical seal option specifications

Table 16: Seal code


Material mechanical seal Max. pressure [bar] Material shaft seal Temerature range shaft seal[oC]

Shaft seal Type

Material pump elastomer

Easy Access

Seal code

MG-G60 MG-G60 RMG-G606 RMG-G606 RMG-G606 RMG-G606 RMG-G606 H7N H7N H7N RMG-G606

B Q1 E GG B Q1 V GG Q1 B E GG Q1 B V GG U3 U3 X4 GG U3 U3 V GG U3 B E GG Q1 A E GG Q1 A V GG Q1 A X4 GG Q1 B E GG

11 12 13 14 15 16 18 20 21 22 23

Ca / SiC / EPDM Ca / SiC / Viton SiC / Ca / EPDM SiC / Ca / Viton TuC / TuC / HNBR TuC / TuC / Viton TuC / Ca / EPDM SiC / Ca / EPDM SiC / Ca / Viton SiC / Ca / HNBR SiC / Ca / EPDM

EPDM Viton EPDM WRc / ACS Viton HNBR Viton EPDM 559236 EPDM 559236 Viton HNBR EPDM

-20 - 100 -20 - 120 -20 - 100 -20 - 120 (140) -20 - 120 (140) -20 - 120 -20 - 120 (140) -30 - 120 (140) -20 - 120 (140) -30 - 120 (140) 100

10 10 25 25 (16) 25 (16) 25 25 (16) 40 (25) 40 (25) 40 (25) 25

z z z z z z z z z z z z z z z z z z z

24

Cartridge

Fixed

5
5.1

Motors and motor options


General 5.2 Options
Standard motors as per above, but in 4 pole version (low speed) (DPV(C/S)F 85 B only). Standard motors as per above, but IP 54, in single phase (1x230V). Provided with 10 pole industrial connector Harting stecker HAN 10, mounted in stead of the motor connection box. Provided with Rain cover on top of the fan hood. For motors < 3kW provided with 3 x PTC and anti condensation heater. Motor as per above, but manufacturer Siemens in efficiency class IE 2. Motor as per above, but manufacturer VEM/ Dutchi in efficiency class IE 2. Explosion proof, class Eex e II T3, make Siemens. Explosion proof, class Eex d II T4, make VEM/ Dutchi.

The standard DP motors are produced conform the latest technical design, and comply with the international standards and EU directives regarding safety measures. The motors can be specified as: T.E.F.C. (totally enclosed fan cooled) Squirrel cage. AC induction motor. Protection IP55 (single phase IP54). Insulation class F. Temperature rise class B. Duty class S1. Noise levels conform IEC 60034-9. > 2.2 kW standard 3 x PTC. The motors come in 3 different configurations.Mounting in acc. with IEC60034-7 and dimensions in acc. with IEC 60072-1
ID3442

V18 flange

V1 flange

close coupled

20091254

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6
6.1

Accessories
Horizontal mounting kit (optional)

In special applications it could be a solution to mount the pump in a horizontal position. Although the pump is designed for vertical positioning the hydraulic parts of the pump are also capable of functioning in a horizontal position. This option is limited by the motor rating. The motors of 11kW and above are equipped with a co-axial bearing which is not suitable for horizontal positioning. To ensure a proper and stable horizontal mounting position for the pump, stainless steel AISI 304 support frames are available. To mount the support frames, bolts up to a maximum of M12 can be used. The horizontal mounting kit includes the following parts:


ID3445

Pump bracket support Motor flange support 4 bolts M12 4 washers 12mm 4 nuts M12
ID3420

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20090417-A

ID2628

ID3420

Figure 9: DPV 2/4/6/ B horizontal pumps

Figure 10: V(S)F 85 B horizontal pumps

20071047-B

20050451-F

20071047-B

6.1.1

Dimensions of pumps fitted with horizontal mounting kit

Dimensions are related to the dimensions of the complete pump in standard vertical position and are mentioned in [mm].
DPV 2/4/6 B Motor [kW] 0.37 - 0.55 2p / 0.25 - 0.37 4p 0.75 - 1.1 2p / 0.55 - 0.75 4p 1.5 - 2.2 2p / 1.1 - 1.5 4p 3 - 4 2p / 2.2 - 4 4p 5.5 - 7.5 2p/4p
20090417-A

V(S)(V) D = 82 V(C/S)F D = 107 Art. nr. C H A B Weight [kg] 1.520

18707065 F2+49 18707066 18707067 F2+47 18707068 18707069 F2-18

120 100 100

170

210

2.280

DPV 85 B Motor [kW] 5.5 - 7.5


20071047-B

V(S)F D = 165 Art. nr. 18707064 C F2- 16 H 180 A 210 B 250 Weight [kg] 0.830

6.2

Thrust bearing housing (optional)

ATTENTION Only a motor with a standard key can be installed with a thrust bearing housing. ATTENTION There is no need to change the motor stool of the pump. The bearing flange can be mounted on the standard motor stool of the pump.

ID3377

Figure 11: Thrust bearing housing

The standard DP-Pumps motors are specially designed to drive the pump. When a standard motor has to be installed (or a special motor to fulfill the applications requirement, like explosion proof, high efficiency) a special bearing housing must be installed to relieve the motor of the axial force created by the pump. ATTENTION This option is not applicable for pump model DPVM.

20070627-E

27

7
7.1
7.1.1
Part. no. 101

Materials
Parts overview
Part list
part description Pump casing material code JL1040 1.4308 1.4408 (Collar) flange JS1030 1.4308 1.4301 1.4404 1.4308 1.4408 1.4301 1.4404 1.4308 1.4408 1.4301 1.4404 1.4057 1.4460 1.4308 1.4408 1.4301 1.4404 JL1040 EPDM EPDM WRc/ACS Viton EPDM E425 HNBR X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X z z z z z z z z z z z z { { { { z z { { z { { z { z z z z { { { { z z { { z { { z { z z z z z z z z z z z z { { z { { { { z z { z { { z z z z z z z z z z z z z z z z z z z z Wetted part X X X z { z z VC z z z V VS

10-6 108 108 160 160 210 230 230 341 412

Pump shroud Stage Casing DPV 85 B Stage Casing DPV 2,4,6 B Cover DPV 85 B Cover DPV 2,4,6 B Shaft Impeller DPV 85 B Impeller DPV 2,4,6 B Motor stool Pump sealing elastomers

433

Shaft seal LP (P at Q=0 < 9.2bar) Shaft seal LP (P at Q=0 < 9.2bar)

B Q 1 E GG LP Q1 B E GG HP1 B Q1 V GG LP Q1 B V GG HP1 EPDM Viton HNBR

45-4

Spacer DPV(C/S) 85 B

28

471 503 525 529 Part of 108 722 862

Seal cover Impeller wear ring DPV 85 B Spacer sleeve Bearing sleeve Bearing Taper piece Coupling 5.5 kW Coupling 4 kW

1.4308 1.4408 1.4404 1.4301 1.4404 Tungsten Carbide Aluminium Oxide JL1040 JS1030 Aluminium

Part. no. 890

part description Base plate Base plate Base plate (for F connection)

material code JS1030 1.4308 JL1040 1.4301 (A2) 1.4404 (A4) 1.4057 1.4301 (A2) 1.4404 (A4) 1.4301 1.4404 1.4404 1.4571 1.4301 1.4401

Wetted part

VC z

V z { z

VS z { z z

903.02 905 903.01 920.01 930 932 950 1.

Screwed plug (drain) Tie bolt Screwed plug (vent) Lock nut Safety device Nord-lock Circlip Wave spring DPV(C/S) 2,4,6 B

X X

z z

z z z z z z z z z { z z { z z

X X X X X X X X

z z z z z {

HP: high pressure version > 10 bar (P at Q=0 > 9.2 bar)

z Standard{ Option

7.1.2
Material JL 1040 JS1030 1.4057 1.4301 1.4305 1.4308 1.4401 1.4404 1.4408 1.4460 1.4571 1.

Materials conversion
Description Cast iron Cast iron Chromium-nickel steel Chromium-nickel steel Chromium-nickel steel Chromium-nickel cast steel Chromium-nickel-molybdenum steel Chromium-nickel-molybdenum steel Chromium-nickel-molybdenum cast steel Chromium-nickel-molybdenum steel Chromium-nickel-molybdenum steel Code and material nr. GJL-250 GJS-400 X17CrNi16-2--QT800 X5CrNi18-10 X8CrNiS 18-9 GX5CrNi 19-10 X5CrNiMo 17-12-2 X2CrNiMo 17-12-2 GX5CrNiMo 19-11-2 X3CrNiMoN 27 5 2 X6CrNiMoTi17-12-2 Standard EN 1561 EN 1563 EN 10088-3 EN 10088 EN 10088 EN 10283 EN 10088 EN 10088 EN 10213 EN 10088 EN 10088 A276:431 A276:304 A276:303 A743:CF8 A276:316 A276:316L A743CF8M --:329 A276:316Ti ASTM / AISI1 A48:40B

Note: The indication of the material designations to ASTM / AISI is not binding

29

7.1.3
ID3414

Sectional drawing DPVCF 2/4/6 B

30

Figure 12: Sectional drawing DPVCF 2/4/6/ B

20080767-E/30112009

7.1.4
ID3413

Sectional drawing DPV(S) 2/4/6 B

31

Figure 13: Sectional drawing DPV(S) 2/4/6 B

20080766-F/30112009

7.1.5
ID3335

Sectional drawing DPVCF 85 B

32

Figure 14: Sectional drawing DPVCF 85 B

20080067-F/30112009

7.1.6
ID3239

Sectional drawing DPV(S)F 85 B

33

Figure 15: Sectional drawing DPV(S)F 85 B

20080066-E/04062009

8
8.1

Medium handled
Medium handled

Media description

Media group

Chemical for- Cons. mula max. [%]

PH Temp max. max. {C]

Model Material shaft seal

Material pump

rotor Acetic anhydride Aceton Alcaline (bottle rinse) Alcohol (Ethanol) Alum (potassium alumminium sulphate) Aluminium chloride Aluminium chloride Aluminium chloride Aluminium sulphate Aluminium sulphate Aluminium sulphate Ammonia Weak acid derivative Ketone Rinsing Hydrocarbon Salt C2H5OH (CH3CO)2O (CH3)2CO 0.02 1 < 9.5 40 60 80 V VC V V VS SiC SiC TuC SiC SiC

stator elas- elastomer tomer Ca Ca TuC Ca Ca EPDM EPDM EPDM EPDM HNBR HNBR EPDM EPDM Viton Viton

MI MIII (SO4)2 0.03

Halide Halide Halide Salt Salt Salt Strong base

AlCl3 AlCl3 AlCl3 Al2(SO4)3 Al2(SO4)3 Al2(SO4)3 NH3 (NH4)HCO3 (NH4)2SO4

0.05 0.1 0.25 0.05 0.05 0.1 0.2 0.45 1

50 20 20 20 60 Boiling 40 60 110 15

VS VS VS V V VS VC V V V V VS V

SiC SiC SiC SiC TuC SiC SiC SiC SiC SiC SiC SiC SiC SiC SiC

Ca Ca Ca Ca TuC Ca Ca Ca Ca Ca Ca Ca Ca Ca Ca Ca TuC Ca

EPDM EPDM EPDM EPDM EPDM EPDM EPDM EPDM Viton Viton EPDM EPDM EPDM EPDM EPDM EPDM EPDM EPDM EPDM EPDM EPDM EPDM Viton Viton

Ammonium bicarbo- Salt nate Ammonium sulphate Salt Antifreeze (glykol base, salt-free) Beer (not lathery / under pressure) Benzene Boric acid Buttermilk Butyl alcohol (butanol) Calcium acetate Calcium nitrate (non-acidic) Cider (applecider) Alcohol Alcohol Hydrocarbon solvent Acid Dairy product Hydrocarbon Salt Salt Alcohol

C6H6 H3BO3 fats + water CH3(CH2)3OH C4H6O4Ca Ca(No3)2 H 2O + sucrose + alcohol CuSO4-5H2O C4H10O3 C2H5OH (CH2OH)2 FeCl3 C3H8O3 0.1 0.1 1 60 60 40 1 60

EPDM EPDM EPDM EPDM EPDM EPDM EPDM EPDM Viton Viton

VS VS V

SiC TuC SiC

EPDM EPDM

34

Copper sulphate Corn oil Diethylene glycol (salt-free) Ethanol (alcohol) Ethylene glycol (salt-free) Ferric-II-sulphate Fuel oil (light) Glycerin (glycerol)

Salt Vegetable oil Alcohol Hydrocarbon Alcohol Salt Hydrocarbon Alcohol

0.05 1 1 1 1 0.05 0.4

80 100 100 60 100 80 80 80

V V VC V V V VS V

TuC SiC SiC SiC SiC TuC SiC SiC

TuC Ca Ca Ca Ca TuC Ca Ca

HNBR HNBR Viton Viton EPDM EPDM EPDM EPDM EPDM EPDM Viton Viton Viton Viton

EPDM EPDM

Media description

Media group

Chemical for- Cons. mula max. [%]

PH Temp max. max. {C]

Model Material shaft seal

Material pump

rotor Kerosene Linseed oil Hydrocarbon Vegetable oil 1 1 1 MgSO4 C4H2O3 C3H6(OH)2 fats + water H2C2O4 H2C2O4 H2C2O4 0.05 0.05 0.1 1 Hydrocarbon KClO3 KCl KOH KNO3 K2SO4 mixture Na2CO3 NaOH NaNO3 Na3PO4 Na2SO4 0.05 1 H 2O + sucrose + alcohol H2SO4 C76H52O46 C4H6O6 CH3COOH H2O + ... 0.4 60 100 60 0.06 0.05 0.1 0.05 0.05 0.03 40 30 20 100 60 40 60 1 20 Boiling 60 90 80 1 20 0.1 80 60 60 80 V V V V V VC V VC V V V V V V VS V VS VS VS VS V V V V V V V TuC SiC SiC SiC TuC SiC SiC SiC SiC SiC SiC SiC SiC SiC SiC SiC SiC SiC SiC SiC SiC SiC SiC SiC TuC SiC

stator elas- elastomer tomer Ca Ca Ca Ca Ca Ca Ca Ca Ca Ca Ca Ca Ca Ca TuC Ca Viton Viton Viton Viton Viton Viton Viton Viton Viton Viton

Linseed oil + 3% sul- Vegetable oil phur acid Magnesium sulphate Malic acid Methyl glycol (prolpylene glycol) Milk Olive oil Oxalic acid Oxalic acid Oxalic acid Paraffins Peanut oil Petroleum Potassium chlorate Potassium chloride Potassium hydroxide Potassium nitrate Potassium sulphate Rape-seed oil Sodium cabonate Sodium hydroxide (soda lye) Sodium nitrate (non acidic) Sodium phosphate Sodium sulphate (non acicdic) Soybean oil Spirits Salt Acid Alcohol Dairy product Vegetable oil Acid Acid Acid Hydrocarbon Vegetable oil Hydrocarbon Salt Salt Salt Salt Salt Vegetable oil Salt Salt Salt Salt Salt Vegetable oil Alcohol

EPDM EPDM EPDM EPDM Viton Viton Viton Viton Viton Viton Viton Viton Viton Viton EPDM EPDM EPDM EPDM

HNBR HNBR EPDM EPDM EPDM EPDM

TuC Ca Ca Ca TuC Ca Ca Ca Ca Ca

HNBR HNBR Viton Viton Viton Viton

EPDM EPDM HNBR HNBR EPDM EPDM EPDM EPDM EPDM EPDM Viton Viton

EPDM EPDM

Sulphuric acid Tannic acid Tartaric acid Vinegar (wine vinegar) Water, untreated / suspended solids <20 ppm Water, boilerfeed water (conform. Vd TV 1466 Water, brackish Water, brackish Water, brackish Water, brackish Water, brackish Water, coast water Water, coast water

Acid Acid Acid Acid Water

0.05 0.2 0.08 0.1 1

30 80 40 60 60

VS V VS VS VC

TuC SiC SiC SiC TuC

TuC Ca Ca Ca Ca

Viton Viton Viton

Viton Viton Viton

EPDM EPDM EPDM EPDM

Water

H2O + ...

120

VC

TuC

Ca

EPDM EPDM E425 Viton Viton Viton Viton Viton Viton Viton Viton Viton Viton Viton Viton Viton Viton

35

Sea water Sea water Sea water Sea water Sea water Sea water Sea water

H2O + ... H2O + ... H2O + ... H2O + ... H2O + ... H2O + ... H2O + ...

1 1 1 1 1 1 1

7 7 7 7 7 7 7

5 10 15 20 25 5 10

V V VS VS VS VS VS

TuC TuC TuC TuC TuC TuC TuC

TuC TuC TuC TuC TuC TuC TuC

Media description

Media group

Chemical for- Cons. mula max. [%]

PH Temp max. max. {C]

Model Material shaft seal

Material pump

rotor Water, coast water Water, condensate (conform Vd TV 1466) Sea water Water H2O + ... H2O + ... 1 7 15 100 VS VS TuC TuC

stator elas- elastomer tomer TuC TuC Viton Viton EPDM EPDM

Water, cooling water Water Water, decarbonised Water (softened) Water, deionised Water, distilled Water, fire fighting Water, harbour Water, harbour Water Water Water Sea water Sea water

H2O + ... H2O + ... H2O + ... H2O + ... H2O + ... H2O + ... H2O + ... H2O + ... H2O + ... 1 1 1 1 1 0.05 H2O + ... H2O + ... H2O + ... H2O + ... H2O + ... H2O + ... H2O + ... 1 1 1 1 1 7 7 7 7 7 7 1

100 120 120 60 5 10 120 100 80 5 10 15 20 60 70 25

VS V VS V VC VS VS VC VC V V VS VS VS V VS VS

TuC TuC SiC SiC TuC TuC TuC SiC TuC SiC TuC TuC TuC TuC SiC TuC SiC

TuC TuC Ca Ca TuC TuC TuC Ca Ca Ca TuC TuC TuC TuC Ca TuC Ca

Viton

Viton

HNBR HNBR EPDM EPDM EPDM EPDM HNBR HNBR Viton Viton Viton Viton

Water, heating (con- Water form Vd TV 1466) Water, (conform VDI 2035) Water, oil water mixture Water, ordinary sea water Water, ordinary sea water Water, ordinary sea water Water, ordinary sea water Water, pure (chemically neutral) Water, rinsing Water, swimmingpool (chlorine 0.8 mg/l) Water, tap (drinking water) Water Water Sea water Sea water Sea water Sea water Water Water Water

EPDM EPDM EPDM EPDM Viton Viton Viton Viton Viton Viton Viton Viton Viton Viton

EPDM EPDM Viton Viton Viton Viton

Water

H2O + ...

60

SiC

Ca

EPDM EPDM WRc/ ACS

36

37

38

39

dp pumps
dp pumps P.O. Box 28 2400 AA Alphen aan den Rijn The Netherlands t +31 172 48 83 25 f +31 172 46 89 30 dp@dp-pumps.com www.dp-pumps.com 03/2010 97004455
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