Iom Aqt410 N 2GB

Installation and maintenance manual Manuel dinstallation et de maintenance Installations- und Wartungshandbuch Manuale di installazione e di manutenzione Manual de instalacin
y de mantenimiento
AQTL/AQTH/AQTC/AQTR
English
269
Franais
Deutsch
Italiano
Espaol
478 kW 273
Air-Cooled Water Chillers and Heat Pumps Refroidisseurs dEau et Pompe Chaleur Refroidis lAir Luftgekhlte Flssigkeitskhler und Wrmepumpen Refrigeratori dAcqua e Pompe di Calore Raffreddati ad Aria Enfriadores de Agua y Bomba de Calor Condensadas con Aire
IOM AQT.410-N.2 GB Part number / Codice / Code / Code / Cdigo : 035B09056-000A Supersedes / Annulla e sostituisce / Annule et remplace / Annulliert und ersezt / Anula y sustituye: 035B09056-000 Notified Body / Organismo Notificato / Organisme Notifi / Benannte Zertifizierungsstelle / Organismo Notificado No. 1115
670 kW
HS
B IS O
9001:2 0
00
Table of contents English

21 21 22 22 23 24 24 27 28 29 29 29 29 29 30 30 32 32 33 34 44 46 49 56 68
Page 1
1 FOREWORD
1.1 1.2 1.3 1.4 Introduction Warranty Emergency stop/Normal stop An introduction to this manual 3 3 3 3
5 START-UP
5.1 5.2 5.3 5.4 Preliminary check Start-up Checking the operation Delivery to the customer
2 SAFETY
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 Foreword Definitions Access to the unit General precautions Precautions against residual risks Precautions during maintenance operations Safety labels Safety regulations 4 4 5 5 5 6 7 9
6 CONTROL
6.1 6.2 6.3 6.4 6.5 Control of AQT The CHILLER CONTROL system Display Key board Protection and safety equipment HPF version configuration
7 GENERAL DESCRIPTION
7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 Introduction General specifications Compressors Refrigeration circuits Water heat exchanger Air heat exchanger Fans Electric power supply and control system Accessories
3 TRANSPORT, LIFTING AND POSITIONING

3.1 3.2 3.3 3.4 Inspection Lifting Anchoring Storage 12 12 13 13
4 INSTALLATION
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 Positioning of the unit Spring Isolator Installation External hydraulic circuit Hydraulic connection Draining the Defrosting Waste Water (for heat pump unit only) Power supply Electrical connections Connecting plate-type evaporator temperature sensors Total heat recovery features 14 14 15 16 16 17 17 19 20
8 TECHNICAL DATA
8.1 8.2 8.3 8.4 8.5 8.6 8.7 Pressure drop Technical data Unit Electrical data Hydraulic Features Position of shock absorbers and weight distribution on supports Overall dimensions Services spaces
Table of contents
9 MAINTENANCE
9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 9.10 General requirements Planned maintenance Refrigerant charge Compressor Condenser Fans Dehydrating filter Sight glass Electronic expansion valve Evaporator 69 69 70 70 70 70 71 71 71 71 72
10 TROUBLESHOOTING 11 SPARE PARTS

11.1 Spare parts list 11.2 Oil for compressors 11.3 Wiring diagram
74 74 74
12 DISMANTLING, DEMOLITION AND SCRAPPING

12.1 Generalities 75
Page 2
Foreword English
FOREWORD
1.1 Introduction
AirwellItalia units, manufactured to state-of-the-art design and implementation standards, ensure top performance, reliability and fitness to any type of airconditioning systems. These units are designed for cooling water or glycoled water (and for water heating in heat pump models) and are unfit for any purposes other than those specified in this manual. This manual includes all the information required for a proper installation of the units, as well as the relevant operating and maintenance instructions. It is therefore recommended to read this manual carefully before installation or any operation on the machine. The chiller installation and maintenance must be carried out by skilled personnel only (where possible, by one of AirwellItalias Authorised Service Centers). The manufacturer may not be held liable for any damage to people or property caused by improper installation, start-up and/or improper use of the unit and/or failure to implement the procedures and instructions included in this manual.
Failure to comply with any of these conditions will automatically void the warranty.
1.3 Emergency stop / Normal stop

The emergency stop of the unit can be enabled using the master switch on the control panel (move down the lever). For a normal stop, press the relevant push-buttons. To restart the appliance, follow the procedure detailed in this manual.
1.4 An introduction to the manual

For safety reasons, it is imperative to follow the instructions given in this manual. In case of any damage caused by non-compliance with these instructions, the warranty will immediately become null and void. Conventions used throughout the manual: The Danger sign recalls your attention to a certain procedure or practice which, if not followed, may result in serious damage to people and property.
DANGER
1.2
Warranty
WARNING
These units are delivered complete, tested and ready for being operated. Any form of warranty will become null and void in the event that the appliance is modified without AirwellItalias preliminary written authorisation. This warranty shall apply providing that the installation instructions have been complied with (either issued by AirwellItalia, or deriving from the current practice), and the Form 1 (Start-up) has been filledin and mailed to AirwellItalia (attn. After-Sales Service). In order for this warranty to be valid, the following conditions shall be met:
The Warning sign precedes those procedures that, if not followed, may result in serious damage to the appliance.
The Notes contain important observations.

NOTE
The Useful Tips provide valuable information that optimises the efficiency of the appliance.
USEFUL TIPS
The machine must be operated only by skilled personnel from AirwellItalias Authorised After-Sales Service. Maintenance must be performed only by skilled personnel - from one of AirwellItalias Authorised After-Sales Centers. Use only original AirwellItalia spare parts. Carry out all the planned maintenance provided for by this manual in a timely and proper way.
This manual and its contents, as well as the documentation which accompanies the unit, are and remain the property of AirwellItalia, which reserves any and all rights thereon. This manual may not be copied, in whole or in part, without AirwellItalias written authorization.
Page 3
Safety
SAFETY
DANGER
2.1 Foreword
These units must be installed in conformity with the provisions of Machinery Directive 98/37/EC, Low Voltage Directive 2006/95/EC, Pressure Vessels Directive 97/23/EC, Electromagnetic Interference Directive 89/336/EC, as well as with other regulations applicable in the country of installation. If these provisions are not complied with, the unit must not be operated. The unit must be grounded, and no installation and/or maintenance operations may be carried out before deenergising the electrical panel of the unit.
DANGER
The guards of the fans (only for units provided with air heat exchangers) must be always mounted and must never be removed before de-energising the appliance. It is the Users responsibility to ensure that the unit is fit for the conditions of intended use and that both installation and maintenance are carried out by experienced personnel, capable of respecting all the recommendations provided by this manual. It is important that the unit is adequately supported, as detailed in this manual. Noncompliance with these recommendations may create hazardous situations for the personnel. The unit must rest on a base which meets the characteristics specified in this manual; a base with inadequate characteristics is likely to become a source of serious injury to the personnel. The unit has not been design to withstand loads and/or stress that may be transmitted by adjacent units, piping and/or structures. Each external load or stress transmitted to the unit may break or cause breakdowns in the units structure, as well as serious dangers to people. In these cases, any form of warranty will automatically become null and void. The packaging material must not be disposed of in the surrounding environment or burnt.
DANGER
DANGER
Failure to respect the safety measures mentioned above may result in electrocution hazard and fire in the presence of any short-circuits. Inside the heat exchangers, the compressors and the refrigeration lines, this unit contains liquid and gaseous refrigerant under pressure. The release of this refrigerant may be dangerous and cause injuries. The units are not designed to be operated with natural refrigerants, such as hydrocarbons. AirwellItalia may not be held liable for any problems deriving from the replacement of original refrigerant or the introduction of hydrocarbons.
WARNING
DANGER
DANGER
WARNING
AirwellItalia units are designed and manufactured according to the requirements of European Standard PED 97/23/EC (pressure vessels). The used refrigerants are included in group II (nonhazardous fluids). The maximum working pressure values are mentioned on the units data plate. Suitable safety devices (pressure switches and safety valves) have been provided, to prevent any anomalous overpressure inside the plant. The vents of the safety valves are positioned and oriented in such a way as to reduce the risk of contact with the operator, in the event that the valve is operated. Anyway, the installer will convey the discharge of the valves far from the unit. Dedicated guards (removable panels with tools) and danger signs indicate the presence of hot pipes or components (high surface temperature).
2.2 Definitions
OWNER: means the legal representative of the company, body or individual who owns the plant where AirwellItalia unit has been installed; he/she has the responsibility of making sure that all the safety regulations specified in this manual are complied with, along with the national laws in force. INSTALLER: means the legal representative of the company who has been given by the owner the job of positioning and performing the hydraulic, electric and other connections of AirwellItalia unit to the plant: he/she is responsible for handling and properly installing the appliance, as specified in this manual and according to the national regulations in force.
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Safety English
OPERATOR: means a person authorised by the owner to do on AirwellItalia unit all the regulation and control operations expressly described in this manual, that must be strictly complied with, without exceeding the scope of the tasks entrusted to him. ENGINEER: means a person authorised directly by AirwellItalia or, in all EC countries, excluding Italy, under his full responsibility, by the distributor of AirwellItalia product, to perform any routine and extraordinary maintenance operations, as well as any regulation, control, servicing operations and the replacement of pieces, as may be necessary during the life of the unit.
use tools in a good state of repair; be sure to have understood the instructions before using them be sure to have removed all tools, electrical cables and any other objects before closing and starting the unit again
2.5 Precautions against residual risks

Prevention of residual risks caused by the control system
be sure to have perfectly understood the operating instructions before carrying out any operation on the control panel when you have to work on the control panel, keep always the operating instructions within reach start the unit only after you have checked its perfect connection to the plant promptly inform the ENGINEER about any alarm involving the unit do not reset manual restoration alarms unless you have identified and removed their cause install the unit according to the instructions provided in this manual carry out all the periodical maintenance operations prescribed by this manual wear a protective helmet before accessing the interior of the unit before opening any panelling of the machine, make sure that it is secured to it by hinges do not touch air condensation coils without wearing protective gloves do not remove the guards from moving elements while the unit is running check the correct position of the moving elements guards before restarting the unit connect the unit to the mains according to the instructions provided in this manual periodically carry out all the maintenance operations specified by this manual disconnect the unit from the mains by the external disconnecting switch before opening the electrical board check the proper grounding of the unit before startup check all the electrical connections, the connecting cables, and in particular the insulation; replace worn or damaged cables
2.3 Access to the unit

The unit must be placed in an area which can be accessed also by OPERATORS and ENGINEERS; otherwise the unit must be surrounded by a fence at not less than 2 meters from the external surface of the machine. OPERATORS and ENGINEERS must enter the fenced area only after wearing suitable clothing (safety shoes, gloves, helmet etc.). The INSTALLER personnel or any other visitor must always be accompanied by an OPERATOR. For no reason shall any unauthorised personnel be left alone in contact with the unit.
Prevention of residual mechanical risks
2.4 General precautions

The OPERATOR must simply use the controls of the unit; he must not open any panel, other than the one providing access to the control module. The INSTALLER must simply work on the connections between plant and machine; he must not open any panels of the machine and he must not enable any control. When you approach or work on the unit, follow the precautions listed below:
do not wear loose clothing or jewellery or any other accessory tat may be caught in moving parts wear suitable personal protective equipment (gloves, goggles etc.) when you have to work in the presence of free flames (welding operations) or with compressed air if the unit is placed in a closed room, wear ear protection devices cut off connecting pipes, drain them in order to balance the pressure to the atmospheric value before disconnecting them, disassemble connections, filters, joints or other line items do not use your hands to check for any pressure drops
Prevention of residual electrical risks
Page 5
Safety
periodically check the boards internal wiring do not use cables having an inadequate section or flying connections, even for limited periods of time or in an emergency make sure that the connections to the unit conform to the instructions provided in this manual and on the units panelling if you have to disassemble a piece, make sure that it has been properly mounted again before restarting the unit do not touch the delivery pipes from the compressor, the compressor and any other piping or component inside the machine before wearing protective gloves keep a fire extinguisher fir for electrical appliances near the machine on the units installed indoor, connect the safety valve of the refrigeration circuit to a piping network that can channel any overflowing refrigerant outside remove and leak of fluid inside and outside the unit collect the waste liquids and dry any oil spillage periodically clean the compressor compartment, to remove any fouling do not store flammable liquids near the unit do not disperse the refrigerant and the lubricating oil into the environment weld only empty pipes; do not approach flames or other sources of heat to refrigerant pipes do not bend/hit pipes containing fluids under pressure
To carry out any measurements or checks which require the activation of the machine:
work with the electrical board open only for the necessary time close the electrical board as soon as the measurement or check has been completed for outdoor units, do not carry out any operations in the presence of dangerous climatic conditions (rain, snow, mist etc.) do not scatter the fluids of the refrigeration circuit in the surrounding environment when replacing an eprom or electronic cards, use always suitable devices (extractor, antistatic bracelet, etc.) to replace a compressor, the evaporator, the condensing coils or any other weighty element, make sure that the lifting equipment is consistent with the weight to be lifted in air units with independent compressor compartment, do not access the fan compartment unless you have disconnected the machine by the disconnecting switch on the board and you have placed a warning sign do not turn on - maintenance in progress contact AirwellItalia for any modifications to the refrigeration, hydraulic or wiring diagram of the unit, as well as to its control logics contact AirwellItalia if it is necessary to perform very difficult disassembly and assembly operations use only original spare parts purchased directly from AirwellItalia or the official retailers of the companies on the recommended spare parts list contact AirwellItalia if it is necessary to handle the unit one year after its positioning on site or if you wish to dismantle it.
Prevention of other residual risks
The following precautions must be always adopted:
2.6 Precautions during maintenance

operations Maintenance operations can be carried out by authorised technicians only. Before performing any maintenance operations:
disconnect the unit from the mains with the external disconnecting switch place a warning sign do not turn on - maintenance in progress on the external disconnecting switch make sure that on-off remote controls are inhibited wear suitable personal protective equipment (helmet, safety gloves, goggles and shoes etc.)
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Safety English
Identification of the unit Outside, on the right-hand front column Electrical warning Adjacent to the master switch
2.7 Safety labels

The labels below will be affixed to each unit in the indicated point:
Identification of the refrigerant External door
TENERE SU QUESTA LINEA GANCIO DI SOLLEVAMENTO
Read the instruction On the electrical board
Gravity centre - Base
DO NOT OPEN THE PANEL WHILE UNIT IS RUNNING

WARNING
NON APRIRE IL PANNELLO CON LUNIT IN FUNZIONE
On the compressor box
Grounding connection - On the electrical board, adjacent to the connection
KEEP LIFT HOOK ON THIS LINE

Page 7
Safety
Start-up warning Outside the door of the electrical board Final Test Certificate Inside the external door
Instruction for the lifting On the coil
EIN - INLET ENTRE - ENTRATA AUS - OUTLET SORTIE - USCITA

Fitting identification Adjacent to fittings
Page 8
Warning - safety valves vents
Warning - hightemperature zones Adjacent to hot pipes or components
Safety English
Safety data: R410A Low If sprayed, the refrigerant is likely to cause frost burns. If absorbed by the skin, the danger is very limited; it may cause a slight irritation, and the liquid is degreasing. Unfreeze the affected skin with water. Remove the contaminated clothes with great care - in the presence of frost burns, the clothes may stick to the skin. Wash with plenty of warm water the affected skin. In the presence of symptoms such as irritation or blisters, obtain medical attention. Vapours do not cause harmful effects. The spraying of refrigerant may cause frost burns. Wash immediately with a proper solution or with tap water for at least 10 minutes, and then obtain medical attention. Very unlikely - should something happen, it will cause frost burns. Do not induce vomiting. Only if the patient is conscious, wash out mouth with water and give some 250 ml of water to drink. Then, obtain medical attention. R410A: remarkable concentrations in the air may have an anaesthetic effect, up to fainting. The exposure to considerable amounts may cause irregular heartbeat, up to the sudden death of the patient. Very high concentrations may result in the risk of asphyxia, due to the reduction in the oxygen percentage in the atmosphere. Remove the patient to fresh air and keep warm and at rest. If necessary, give oxygen. In case of breathing difficulties or arrest, proceed with artificial respiration. In case of cardiac arrest, proceed with cardiac massage. Then, obtain medical attention. Semiotics or support therapy is recommended. Cardiac sensitisation has been observed that, in the presence of circulating catecholamines such as adrenalin, may cause cardiac arrhythmia and accordingly, in case of exposure to high concentrations, cardiac arrest. R410A: a study on the effects of exposure to 50,000 ppm during the whole life of rats has identified the development of benign testicle tumour. This situation should therefore be negligible for personnel exposed to concentrations equal to or lower than professional levels. R410A: Recommended threshold: 1000 ppm v/v - 8 hours TWA. R410A: Not specified Do not use in the presence of flames, burning surfaces and excess humidity. May react with sodium, potassium, barium and other alkaline metals. Incompatible substances: magnesium and alloys with magnesium concentrations > 2%. R410A: Halogen acids produced by thermal decomposition and hydrolysis.
Page 9
2.8
Safety regulations
Refrigerant data Toxicity Contact with skin
Contact with eyes
Ingestion
Inhalation
Recommendations
Prolonged exposure
Professional levels Stability Conditions to avoid Hazardous reactions
Hazardous decomposition products
Safety
General precautions
Do not inhale concentrated vapours. Their concentration in the atmosphere should not exceed the minimum preset values and should be maintained below the professional threshold. Being more weighty than the air, the vapour concentrates on the bottom, in narrow areas. Therefore, the exhaust system must work at low level. If you are in doubt about the concentration in the atmosphere, it is recommended to wear a respirator approved by an accident-prevention Authority, of the independent or oxygen type. Cylinders must be stored in a dry and fresh place, free from any fire hazard, far from direct sunlight or other sources of heat, radiators etc. Keep a temperature below 50 C. Wear overalls, protective gloves and goggles or a mask. It is important to wear protective clothing and a respirator. Stop the source of the leak, if you can do this without danger. Negligible leaks can be left evaporating under the sun, providing that the room is well ventilated. Considerable leaks: ventilate the room. Reduce the leak with sand, earth or other absorbing substances. Make sure that the liquid does is not channelled into gutters, sewers or pits where the vapours are likely to create a stuffy atmosphere. The best method is recovery and recycling. If this method is not practicable, dispose according to an approved procedure, that shall ensure the absorption and neutralization of acids and toxic agents. R410A: Not flammable in the atmosphere. The cylinders, if exposed to fire, shall be cooled by water jets; otherwise, if heated, they may explode. In case of fire, wear an independent respirator and protective clothing.
Respiratory system protection
Storage
Protective clothing Accidental release measures
Disposal
Fire fighting information Cylinders Protective fire fighting equipment
Page 10
Safety English
Page 11
Lubricant oil data Classification Contact with skin
Safety data: Polyester oil (POE) Not harmful May cause slight irritation. Does not require first aid measures. It is recommended to follow usual personal hygiene measures, including washing the exposed skin with soap and water several times a day. It is also recommended to wash your overalls at least once a week. Wash thoroughly with a suitable solution or tap water. Seek medical advice immediately. Seek medical advice immediately. Strong oxidising substances, caustic or acid solutions, excess heat. May corrode some types of paint or rubber. Use in well ventilated rooms. Always wear protective goggles or a mask. Wearing protective gloves is not mandatory, but is recommended in case of prolonged exposure to refrigerant oil. It is important to wear protective clothing and, especially, goggles. Stop the source of the leak. Reduce the leak with absorbing substances (sand, sawdust or any other absorbing material available on the market). The refrigerant oil and its waste will be disposed of in an approved incinerator, in conformity with the provisions and the local regulations applicable to oil waste. In the presence of hot liquid or flames, use dry powder, carbon dioxide or foam. If the leak is not burning, use a water jet to remove any vapours and to protect the personnel responsible for stopping the leak. The cylinders exposed to a fire will be cooled with water jets in case of fire. In case of fire, wear an independent respirator.
Contact with eyes Ingestion Inhalation Conditions to avoid Protection of the respiratory system Protective clothing
Accidental release measures
Disposal
Fire fighting information
Cylinders Fire fighting protective equipment
Transport, Lifting and Positioning
TRANSPORT, LIFTING AND POSITIONING
It is recommended to use a spacer to prevent cables from damaging the unit (see the figure).
Refrigerators are supplied assembled (apart from standard antivibrating rubber supports, that will be installed on site). The equipment are full of refrigerant and oil, in the quantity required for a proper operation.
3.1 Inspection
When the unit is delivered, it is recommended to check it carefully and to identify any damage occurred during transportation. The goods are shipped ex-factory, at the buyers risk. Check that the delivery includes all the components listed in the order. In case of damage, note it down on the carriers delivery note and issue a claim according to the instructions provided in the delivery note. In the presence of any serious damage, that does not affect the surface only, it is recommended to inform AirwellItalia immediately. Please note that AirwellItalia may not be held liable for any damage to the equipment during transportation, even though the carrier has been appointed by the factory.
3.2 Lifting
The unit must be lifted by using the hooks inserted into the relevant eyebolts (see the figure).
Before positioning the unit, make sure that the place of installation is appropriate and sturdy enough to hold the weight and to withstand the stress caused by the operation of the whole assembly. Do not displace the unit on rollers, and do not lift it with a lift truck.
WARNING
Unit must be lifted carefully. To lift unit slowly and regularly. To lift and displace the unit:
Insert and secure eyebolts into the holes marked on the frame. Insert spacer between cables. Hook near the barycentre of the unit. The cables must be long enough to form, if tensioned, an angle of at least 45 with respect to the horizontal plane.
Page 12
Transport, Lifting and Positioning English

Page 13
For lifting operations, use only tools and material fit for this purpose, in accordance with accident-prevention regulations.
WARNING
WARNING
During the lifting and handling of the unit, be careful not to damage the finned pack of the coils positioned on the sides of the unit. The sides of the unit must be protected by cardboard or plywood sheets. It is recommended not to remove the protective plastic envelope, that should prevent scraps from penetrating into the appliance and any damage to the surfaces, until the unit is ready for operation. The lifting eyebolts protrude from the base of the unit; it is therefore recommended to remove them once the unit has been lifted and positioned, if in your opinion they are likely to become a source of hazard and injury.
WARNING
WARNING
The eyebolts must be mounted on the unit whenever it shall be displaced and then lifted again.
3.3 Anchoring
It is not essential to secure the unit to the foundations, unless in areas where there is a serious risk of earthquake, or if the appliance is installed on the top of a steel frame.
3.4 Storage
When the unit is to be stored before installation, adopt a few precautions to prevent any damage or risk of corrosion or wear:
plug or seal every single opening, such as water fittings do not store the appliance in a room where the temperature exceeds 50C for the units using R410A and, if possible, do not expose to direct sunlight minimum storage temperature is -25 C it is recommended to store the unit in a roof where traffic is minimized, to prevent the risk of accidental damage the unit must not be washed with a steam jet take away and leave to the site manager all the keys providing access to the control board
Finally, it is recommended to carry out visual inspections at regular intervals.
Installation
INSTALLATION
Before installing the unit, make sure that the structure of the building and/or the supporting surface can withstand the weight of the appliance. The weights of the units are listed in Chapter 8 of this manual.
4.2 Spring Isolator Installation

4.1 Positioning of the unit
Prepare the base, that must be flat and plane. Lift the appliance and insert shock absorbers as follows:
DANGER
These units have been designed for outdoor installation on a solid surface. Standard accessories include antivibrating rubber supports, that must be positioned under the base. When the unit is to be installed on the ground, it is necessary to provide a concrete base, to ensure a uniform distribution of the weights. As a general rule, no special sub-bases are required. However, if the unit is to be installed on the top of inhabited rooms, it is advisable to rest it on spring shock absorbers (optional), that will minimise the transmission of any vibration to the structures. To choose the place of installation of the unit, bear in mind that:
the longitudinal axis of the unit must be parallel to the direction of prevailing winds, so as to ensure a uniform distribution of the air on finned exchangers the unit must not be installed near boilers vent pipes the unit must not be installed leeward with respect to sources of air contaminated by greases, such as, for example, the outlets to kitchen exhaust hoods into the atmosphere. Otherwise, the grease is likely to deposit on the fins of the refrigerant /air exchangers, and would fix every type of atmospheric impurity, resulting in the quick clogging of the exchangers the unit must not be installed in areas subject to considerable snow falling the unit must not be installed in areas subject to flooding, under gutters etc. the unit must not be installed in air shafts, narrow courts or other small places, where the noise may be reflected by the walls or the air ejected by fans may short-circuit itself on refrigerant/air heat exchangers or condenser the place of installation must be have all the necessary spaces for air circulation and maintenance operations (see Chapter 8).
1) Proceed to assemble the jack components.
Insert
Page 14
Installation English
2) Fit the jack in the threaded housing on the upper plate of the antivibration mount. Next fit the jack mounted on the antivibration mount in the hole in the machine base.
insulated storage tank shall be installed. A membrane expansion vessel provided with safety valve with vent, that must be visible. The capacity of the expansion vessel must allow for an expansion of at least 2% of the volume of the fluid in the circuit (evaporator, piping, user circuit and standby tank, if any). The expansion vessel needs not be isolated, because no water can circulate inside it.
NOTE
A flow switch, to disable the appliance when the water is not circulating. The flow switch must be connected (terminals 1-2) as shown in the wiring diagram of the Users Terminal Box (Paragraph 4.7).
WARNING
To install the flow switch, follow the manufacturers instructions. As a general rule, the flow switch shall be mounted on a horizontal pipe, at a distance from the curves equal to 10 times the diameter of the pipe and far from valves or other components that are likely to hinder the water flow upstream of or downstream from the flow switch.
3) Make sure the machine base is resting on the flat washer (pos. E) of the jack. To offset any levelling problems, adjust the top nut (pos. D) using an adeguate spanner. Lock in position with grower washer (pos.F) and low nut (pos. C). At the end of this operation, make sure the machine is elastic on the axes and compensating antivibration joints can be fitted in the water connections.
The bleed valves must be mounted on the highest point of the piping. The stop valves must be mounted on the piping of the water entering/leaving the condenser. The discharge points (provided with plugs, cocks etc.) must be arranged in the lowest point of the piping.
4.3 External hydraulic circuit

The external hydraulic circuit must ensure the water flow to the evaporator under any working or adjustment conditions.
WARNING
The external hydraulic circuit should consist of the following elements:
A circulation pump that can ensure the necessary capacity and discharge head. The capacity of the primary hydraulic circuit should not be less than 7.5 litres/KW of cooling capacity, in order to prevent the repeated startup of the compressor and any damage to it. If the water capacity in the primary piping of the circuit and in the evaporator is lower than this value, an
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Installation
Then:
Provide the evaporator with a by-pass circuit equipped with a valve to wash the plant. Insulate the piping, to prevent the risk of heat loss. Position a filter on the suction side of the evaporator of the heat recovery condenser.
Installation Flow Switch
Unit
External Hydraulic Circuit Connection Diagram
Legends: I: S: F1: GA: Pressure gauge connection Gate valve Flow Switch Flexible hoses Before filling the circuit, it is important to check that it is free from any foreign matter, sand, gravels, rust, welding deposits, waste and other materials that may damage the evaporator.
R: Drain cock T: Thermometer F: Filter I1/I2: Pressure gauge connection to measure pressure drop or head pressure
4.4 Hydraulic connection

The water inlet/outlet fittings shall conform to the instructions provided by the plates affixed near the connection points.
WARNING
When cleaning the lines, it is recommended to create a circuit by-pass. It is important to mount a filtering medium (30 mesh) upstream of the chiller. If necessary, the water required to fill the circuit must be treated to obtain the requested PH.
NOTE
4.5 Draining the defrosting waste water (for heat pump unit only)
When heat pump units work in heating mode, during defrosting cycles, they may discharge water from the base. This is why the units should be installed at least 200 mm above the floor level, so as to allow the free drainage of waste water, without the risk of producing ice banks. The heat pump units must be installed in positions where the defrosting water cannot create any damage.
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4.6 Power supply

Before carrying out any operations on the electrical system, make sure that the unit is deenergised.
DANGER
4.7 Electrical connections

The unit must be installed on site according to the Machinery Directive (98/37/EC), the Low Voltage Directive (Low voltage directive 2006/95/EC), the Electromagnetic Interference Directive (89/336/EC) and the usual procedures and standards applicable in the place of installation. The unit must not be operated if its installation has not been carried out according to the instructions provided in this manual. The power supply lines must consist of insulated copper conductors, dimensioned for the maximum absorbed current. Connection to terminals must be performed according to the diagram of connections (Users Terminal Box) provided in this manual and according to the wiring diagram which accompanies the unit. Before connecting the power supply lines, check that the available voltage value does not exceed the range specified in the Electric Data (Chapter 8).
It is important that the appliance is grounded.

DANGER
The company in charge of the installation shall conform to the standards applicable to outdoor electrical connections.
WARNING
AirwellItalia may not be held liable for any damage and/or injury caused by failure to comply with these precautions. The unit conforms to EN 60204-1. The following connections shall be provided:
WARNING
A 3-phase and grounding connection for the power supply circuit. The electrical distribution system shall meet the power absorbed by the appliance. The disconnecting and magnetothermal switches must be sized to control the starting current of the unit. The power supply lines and the insulation devices must be designed in such a way that every line independent. It is recommended to install differential switches, to prevent any damage caused by phase drops. The fans and compressors are supplied through contactors controlled from the control panel. Each motor is provided with an internal safety thermal device and external fuses. The power supply cables must be inserted into dedicated openings on the front of the unit, and the will enter the electrical board through holes drilled on the bottom of the board.
For 3-phase systems, check also that the unbalance between the phases does not exceed 2%. To perform this check, measure the differences between the voltage of each phase couple and their mean value during operation. The maximum % value of these differences (unbalance) must not exceed 2% of the mean voltage. If the unbalance is unacceptable, contact the Energy Distributor to solve this problem. Supplying the unit through a line whose unbalance exceeds the permissible value will automatically void the warranty.
WARNING
Installation
AQTL/AQTH Version Electrical Connections
REMOTE START/STOP SWITCH REMOTE SUMMER/WINTER SWITCH (ONLY HETA PUMP) DOUBLE SET-POINT (DAY/NIGHT) FLOW SWITCH EXTERNAL INTERLOCK (OPTIONAL) CIRC PUMP ETC LAN WATER TEMPERATURE PROBE
(SRS) (COMMON) (SRHP) (SDN) (SF)
(B8) (GND)
REMOTE INDICATION VOLTAGE ON
(NO) (COMMON) (NO) (COMMON) (NC) (NO) (COMMON) (NO) (COMMON) (NO) (COMMON) (NO) (COMMON) (NO) (COMMON) (NO) (COMMON)
GENERAL ALARM SYSTEM 1-2
REMOTE INDICATIO COMPRESSOR 1 ON REMOTE INDICATIO COMPRESSOR 2 ON REMOTE INDICATIO COMPRESSOR 3 ON REMOTE INDICATIO COMPRESSOR 4 ON REMOTE INDICATIO COMPRESSOR 5 ON REMOTE INDICATIO COMPRESSOR 6 ON
COMMON ANTIFREEZE RELAY CONTROL PUMP RELAY CONTROL
(COM) (NO) (NO)
Page 18
BT-OUT). Fittings are supplied separate and must be mounted during the installation of the unit, as explained in the instruction below.
BT-IN IN BT-OUT OUT 3 Victaulic Flex joint 4 Manifold fitting 1/2 Gas well
3 Victaulic Flex Joint 3 Manifold Pump/Heat exchanger BT-IN 1/2 Gas Well BT-OUT 1/2 Gas Well IN 4 Victaulic Flex Joint 4 Manifold Fitting 3 Victaulic Flex Joint OUT 4 Manifold Fitting
4.8 Connecting plate-type evaporator temperature sensors

AQTL, AQTH and AQTR units are provided with fittings for hydraulic connections between heat exchangers and plant. Each fittings is complete with sensor well to fasten temperature sensor (BT-IN and
1/2 Gas well Manual exhaust valve 4 Manifold fitting 3 Victaulic Flex joint
Connecting the plate type evaporators temperature sensors (version with pump)
Plate Heat exchanger Pump
4 Victaulic Flex Joint
Page 19
Installation
Connecting the plate type evaporators temperature sensors (version with pump and buffer tank)
Plate Heat exchanger
3 Victaulic Flex Joint 3 Manifold Pump/Heat exchanger
Buffer tank
BT-IN 1/2 Gas Well BT-OUT 1/2 Gas Well
4 Manifold Fitting
IN
OUT
4 Manifold Fitting
4.9
Total heat recovery features Forced shuttering

When recovery system is on, a commutation from air condensing and water condensing takes place. At the same time compressor-tandem is automatically shuttered to allow the control of condensation in the transient phase. The same process takes place when the system commutates from water condensing to air condensing.
Temperature sensors
Temperature sensors for recovery system water control, BTRin e BTRout, are supplied by factory with the unit, already wired, and must be fitted on the water connections at the heat reclaim condenser inlet and outlet (see wiring diagram).
Three-way valve
The three-way valve must be installed on-site. It permits bypassing the heat reclaim condenser for correct operation at low return water temperature. Water and electrical connections, as well as thermal insulation must be made at the time of installation on-site. The best position is close to heat reclaim condenser (to achieve a small water circuit). NOTE: The space required by this valve does not permit installation on the factory
Page 20
Start-up English
Page 21
START-UP
The unit must be started for the first time by personnel suitably trained by one of AirwellItalias Authorised Service Centre. Failure to meet this requirement will immediately void the warranty. The operations carried out by AirwellItalia personnel are limited to the start-up of the unit, and do not include any other operation on the plant, such as, for example, electrical and hydraulic connections etc. All the other operations before start-up, including oil pre-heating for at least 12 hours, must be performed by the Installer.
5.2 Start-up
Start-up sequence:
WARNING
Turn on the master switch (at least 12 hours before). Check that the oil in the compressor has reached the requested temperature (the minimum temperature outside the pan must be approx. 40C) and that the auxiliary control circuit is energised. Check the operation of all the external equipment, and make sure that the control devices of the plant are properly calibrated. Start the pump and check that the water flow is correct. Set the desired fluid temperature on the control board. Start the appliance (see Chapter 6). Check the correct direction of rotation of compressors. Scroll compressors cannot compress the refrigerant when they rotate in the opposite direction. To make sure that they are rotating in the correct direction, simply check that, just after the start-up of the compressor, the pressure drops on the LP side and rises on the HP side. Furthermore, if a scroll compressor rotate in the opposite direction, there is a considerable rise in the sound level of the unit, as well as in a dramatic reduction of current absorption compared to normal values. In case of wrong rotation, the scroll compressor can be definitely damaged. After about 15 minutes of operation check that there are no bubbles, through the sight glass on the liquid line. The presence of bubbles may indicate that a part of the refrigerant charge has been released in one or more points. It is important to remove these leaks before proceeding.
NOTE
5.1 Preliminary check

The checks listed below shall be performed before starting the unit and before the arrival of the personnel authorised by AirwellItalia.

Check the section of power supply and grounding cables; make sure that terminals are tightened and check the correct operation of contactors, with the master switch open. Check that any voltage and phase variation in the power supply does not exceed the prefixed thresholds. Connect the contacts of the flow switch and the thermal relay of the pump and of the other devices (if any), to terminals 1-2 and 3-4, respectively. Check that the components of the external water circuit (pump, user equipment, filters, power supply tank and reservoir, if any) have been installed properly, and according to the manufacturers instructions. Check the filling of the hydraulic circuits, and make sure that the fluid circulation is correct, without any trace of leaks and air bubbles. If you use ethylene glycol as antifreeze, check that its percentage is correct. Check that the direction of rotation of the pumps is correct, and that fluids have been circulating for at least 12 hours for both pumps. Then, clean the filters on the suction side of the pumps. Adjust the liquid distribution network in such a way that the flow rate is within the specified range. Check that the water quality is up to the specifications. Check that oil heaters, if any, have been turned on at least 12 hours before.
WARNING
Repeat the start-up procedure after removing the leaks. Check the oil level in the compressors sight glass.
Start-up
5.3 Checking the operation

Check the following:
The temperature of the water entering the evaporator. The temperature of the water leaving the evaporator. The level of the water flow rate in the evaporator, if possible. The current absorption upon the start of the compressor and in case of stabilised operation. The fans current absorption.
Check that the condensing and evaporation temperatures, during operation at high and low pressure detected by the pressure gauges of the refrigerant, are within the following range: (On the units not provided with HP/LP pressure gauges for the refrigerant, connect a pressure gauge to the Shrader valves on the refrigeration circuit). HP side Approx. 15 to 21C above the temperature of the air entering the condenser, for R410A units. Approx. 2 to 4C below the temperature of the leaving chilled water, for R410A units.
LP side
5.4 Delivery to the customer
Train the user according to the instructions provided in Section 6.
Page 22
Control English
Page 23
GENERAL INFORMATION
Keyboard & Display Terminal General information

The figure shows the terminal with the front door open. It is provided with a LCD 4 lines x 20 columns, keyboard and microprocessor-controlled LEDs, so as to allow the programming of the control parameters (setpoint, differential bands, alarm thresholds) and themain operations to be carried out by the user.
Introduction
This document contains the information and the operating instructions for AQT. This information is for the after-sales service and the production operators, for the end-of-line testing.
Main Characteristics
Microprocessor control User-friendly keyboard Proportional and integral control of the return water temperature (RWT) Hysteresis control of the leaving water temperature (LWT) Access code to enter the Manufacturers Level Access code to enter the Assistance Level Alarm and LED Backlighted LCD Closed-loop condensing pressure control Pump-Down logic (start-stop) Rotation of the compressor operation Oil return function Night mode (or Low Noise) control Counting of the pump/compressors hours of operation Display and control of superheating by EEV Display of discharge and suction pressure values History of stored alarms (option) Programming of different setpoints with 4 ranges of time/setpoint. The following accessories can be also connected: Real Time Clock Memory Card: alarm history and programming of different setpoints with ranges of time Serial Communication RS485 Card; to connect the Chiller Control to a BMS network Remote Display Terminal Wire Remote Control
Terminal & Key Board description

The terminal makes it possible to carry out the following operations: the the the the initial configuration of the machine change of all the main operating parameters display of the detected alarms display of all the measured quantities
The terminal and the card are connected by a 6way phone cable. The connection of the terminal to the basic card is not essential for the normal operation of the controller.
6.1
Control of AQT The CHILLER CONTROL system
The AQT machines are provided with a microprocessor card which is fully programmed in factory for the control of a chiller with 2 circuits, 2/3 compressors per circuit, a high-pressure transducer per circuit, electronic expansion valve.
Control
Access to the display mask of the machine status. Utente Costruttore Manutenzione In/Out Setpoint Versione Fasce orarie Esc key: allows you to move from one mask to another. Alarm key: used to display the alarms, to reset them in manual. Press it one to display the mask of the activated alarm, press it again to reset the alarm signal. Prg-Esc keys: Pressing these keys at the same time,allows you to turn the unit on/off. Up-Down keys: allows you to set the control parameters values and to move from one mask to another (not backlighted). Enter key: used to move the cursor inside the masks and to save the values of the set parameters. Alarm-Enter keys:Press these keys at the same time to enter the storical alarmafter 1 come back at status machine menu.
6.2
Display
The display is an LCD 4 lines x 20 columns. The quantities and the information about the operation of the unit are alternated in the form of subsequent screens, named.
+--------------------+ Line 0 x Riga0 Home Riga1 Line 1 Riga2 Line 2 Riga3 Line 3 +--------------------+
6.3
Keyboard
Arrows key - Up/Down/Enter If the cursor is in the top left-hand corner (Home), press the UP/DOWN keys to access the subsequent masks associated to the selected branch. If a mask includes some value setting fields and you press the ENTER key, the cursor will reach these fields. Once you have reached the quantity setting field, you can modify any value (within the expected limits) by pressing the UP/DOWN keys. After you have selected the desired value, press the ENTER key again to store it.
Page 24
Control English
Comp Circ 1 Comp Circ 2 Fan Circuit Fan Circuit Status Status 1 Status 2 Status OFF OFF OFF OFF OFF ON OFF ON OFF COMP1 OFF COMP2 OFF COMP3 ON ON ON OFF OFF ON ON OFF ON OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF OFF ON OFF OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON ON ON OFF COMP1 OFF COMP2 OFF COMP3 ON ON OFF OFF ON OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF OFF ON OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF OFF ON OFF OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON ON ON ON ON ON ON ON ON ON ON OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF ON ON ON ON Pump Status OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF ON ON OFF OFF ON ON OFF ON ON OFF ON ON OFF OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF ON ON ON ON Reset aut/ man MAN MAN MAN AUTO 1/hour AUTO 1/hour AUTO 1/hour AUTO 1/hour AUTO 1/hour AUTO 1/hour AUTO 1/hour AUTO 1/hour AUTO 1/hour AUTO 1/hour AUTO 1/hour MAN MAN MAN MAN MAN MAN MAN AUTO 1/hour MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN Recovery disabled
Alarms
Description Power supply wrong Antifreeze alarm Interlock Lack of flow SYS #1 Low suction pressure SYS #2 Low suction pressure SYS #1 High pressure supply SYS #2 High pressure supply SYS #1 Thermal compressor 1 SYS #1 Thermal compressor 2 SYS #1 Thermal compressor 3 SYS #2 Thermal compressor 1 SYS #2 Thermal compressor 2 SYS #2 Thermal compressor 3 Recovery antifreeze alarm SYS #1 Thermal cond.fans1 SYS #1 Thermal cond.fans2 SYS #2 Thermal cond.fans1 SYS #2 Thermal cond.fans2 SYS #1 Compressor diff.press.alarm SYS #2 Compressor diff.press.alarm Remote setpoint out of range Press.suction SYS1 Sensoralarm Press.discharge SYS1 Sensoralarm Temp.Return Water Damaged Sensor Temp Leaving Water Damaged Sensor Press Suction SYS2 Sensoralarm Press.Discharge SYS2 Sensoralarm Temperatur Chill.net Sensoralarm Temperatur Coil SYS1 Sensoralarm Temperatur Coil SYS2 Sensoralarm Outdoor Air Temper. Sensoralarm Temp.Discharge SYS1 Sensoralarm Temp.Discharge SYS2 Sensoralarm Temp.Return Recovery Sensoralarm Temp Leaving Recovery Sensoralarm SYS #1 compressor 1 maintenance SYS #1 compressor 2 maintenance SYS #1 compressor 3 maintenance SYS #2 compressor 1 maintenance SYS #2 compressor 2 maintenance SYS #2 compressor 3 maintenance Evaporator Pump Maintenance pCOe disconnected Analog input probe channel 1 broken Analog input probe channel 2 broken Analog input probe channel 3 broken Analog input probe channel 4 broken EEV Motor error (check wirings) SYS1 MOP timeout (check timeout) SYS1 LOP timeout (check timeout) SYS1 Low SuperHeat (check timeout)
Alarm AL01 AL02 AL03 AL04 AL05 AL06 AL07 AL08 AL91 AL92 AL93 AL101 AL102 AL103 AL11 AL141 AL142 AL151 AL152 AL16 AL17 AL21 AL22 AL23 AL24 AL25 AL26 AL27 AL28 AL29 AL30 AL301 AL302 AL303 AL304 AL305 AL311 AL312 AL313 AL321 AL322 AL323 AL33 AL44 AL45 AL46 AL47 AL48 AL51 AL52 AL53 AL54
Page 25
Control
Alarm AL55 AL56 AL57 AL58 AL59 AL60 AL61 AL62 AL63 AL64 AL65 AL66 AL67 AL68 AL69 AL70 AL71 AL72 AL73 AL74 AL75
Description High SuperHeat (check timeout) EEV not closed during power OFF Probe S1 error Probe S2 error Probe S3 error EVD Gohead request (maintenance menu) Lan disconnected Auto Setup Procedure not completed EEprom error EEV Motor error (check wirings) MOP timeout (check timeout) LOP timeout (check timeout) Low SuperHeat (check timeout) High SuperHeat (check timeout) EEV not closed during power OFF Probe S1 error Probe S2 error Probe S3 error EVD Gohead request (maintenance menu) Lan disconnected Auto Setup Procedure not completed
Comp Circ 1 Comp Circ 2 Fan Circuit Fan Circuit Status Status 1 Status 2 Status OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Pump Status ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Reset aut/ man MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN MAN
Setpoint
Pressing the Set key allows you to enter the Set point level accessible to the user. The parameters that can be set are listed below, along with the limit values and the default values (standard shop settings):
User parameters Cooling Setpoint Cooling Setpoint - glycol water Proportional band Neutral band Heating Setpoint Languages System On/Off System 1 # System 2 # Unit Management OFF OFF Cooling ON ON Heating OFF OFF Control mode RWT Return Control LWT Leaving Control RWT Return Control LWT Leaving Control RWT Return Control LWT Leaving Control RWT Return Control LWT Leaving Control ITA Min value 8 6 -15 -15 1 1 20 20 ENG FRE GER Max value 20 20 20 20 10 6 45 50 SPA Default 10 8 10 8 5 2 40 40 ITA
Page 26
Control English
6.4 Protection and Safety Equipment

Defrosting System (only for AQTH models) The AQTH units are provided with an automatic defrosting system, which prevents the formation of excessive ice banks on coolant/air exchangers during heat pump operation. This system, which is part of the electronic control system, is of the time/suction pressure type, and when the suction pressure detected by a sensor drops below a fixed limit, once the preset time is over, switches from heating to cooling the operation of the unit, with the fans stopped. During the defrosting cycle the compressor works normally, but the coils fans remain off. The defrosting cycle stops after the coil has been defrosted, and at this point the unit can work in heating mode again. For safety purposes, fans are started also during defrosting, if the discharge pressure reaches considerable values.
NOTE
Compressor protection Compressors are equipped with a heating element to prevent oil dilution, which may result in remarkable risks of failure of compressors. The windings of the compressors motors are provided with a thermal protection. For AQT models an accessory kit for thermal protection is available, for any overcurrent of scroll compressors, which shall be shop-mounted. Electrical flow switch To ensure the correct operation of the unit, a electrical flow switch must be installed, to prevent the unit working in case of insufficient circulation of the chilled fluid. The electrical flow switch must be carefully installed, according to the instructions given by the Manufacturer.
WARNING
Frost Protection for the Chilled Fluid These units are provided with frost protection for the chilled fluid. This protection consists of an electrical resistor positioned in contact with the coolant/circulating fluid exchanger, which is activated (although the unit is off) when the temperature of the fluid drops below 5 C - the standard value for a non-glycol unit. If the leaving water temperature drops below 4 C (standard value for a non-glycol unit) the machines antifreeze alarm is activated. If the circulating fluid is water, before the beginning of the cold season it is advisable to drain the circuit to prevent water frosting. If the circuit cannot be drained, it is essential to avoid de-energizing the unit, so as to permit the activation, when necessary, of the frost protection.
The electrical flow switch must be installed on the pressing side of the circulation pump for the fluid, just upstream of the heat exchangers inlet. The electrical flow switch must be installed in a horizontal straight length of piping, in a position reasonably far (both upstream and downstream) from localized pressure drops (curves, valves etc.). Continuous Regulation of the Fan Speed The fans speed regulator, if installed, allows the unit to work at an ambient temperature down to -18 C. Differential pressure switch This pressure switch halts the operation of the unit in the event that it does not detect a sufficient pressure drop through the exchanger.
Page 27
Control
6.5 HPF version configuration

Units equipped with special brushless fans (HPF) can be set-up on the field to give the unit a specific static pressure. By entering parameter in service level - Max Speed (Vdc) - it is possible to modify high static pressure. The table below shows the correspondance between chiller model, fan RPM, high static pressure.
Size
Fan Static Pressure [Pa]

0 30
Fan RPM
900 950 1000 1050 1110 900 950 1000 1050 1110 900 950 1000 1050 1110 900 950 1000 1050 1110 900 950 1000 1050 1110 900 950 1000 1050 1110 900 950 1000 1050 1110
Parameter in Service Level: Max Speed (Vdc)

7,6 8,1 8,5 8,9 9,4 7,6 8,1 8,5 8,9 9,4 7,6 8,1 8,5 8,9 9,4 7,6 8,1 8,5 8,9 9,4 7,6 8,1 8,5 8,9 9,4 7,6 8,1 8,5 8,9 9,4 7,6 8,1 8,5 8,9 9,4
1206
55 85 120 0 25
1355
55 85 120 0 25
1506
50 80 120 0 15
1656
45 80 120 0 10
1806
40 75 120 0 15
2106
45 80 120 0 10
2406
40 75 120
Page 28
General Description English

te fluids (glycoled water), for air-conditioning applications in industrial processes. These units can be installed outdoor on the roof of a building or at ground level. This series includes the following versions: Description Air condensing chillers/heat pumps, using R410A refrigerant.
2
GENERAL DESCRIPTION
7.1 Introduction
AQT units are water chillers /air-water heat pumps provided with hermetic scroll compressors with two refrigeration circuits. These units are fit for cooling and heating intermediaVersion (STD/HSE1) Base Low Noise version (BLN2) Low Noise version (LN) Extra Low Noise version (ELN) High Temperature version (HT)
1
High efficiency Units (HSE) with brushless fans
A High Pressure Fan (HPF) version is available
For each AQT version, the corresponding condensing unit version (AQTC) is available Available options: Options AQTL/D AQTH/D AQTR Description The heat recovery is carried out by a desuperheater mounted on the compressors discharge line. Total heat recovery is carried out by a heat exchanger mounted on the compressors discharge line in parallel with the condensing circuit. Heat recovery function is activated by mean of a 4-ways valve. The capacity control, as well as the control of the delivered cooling capacity, are always ensured by the electronic control.
7.2 General specifications

AQT units are supplied complete and provided with all connecting pipes for the refrigerant and internal wiring. The refrigeration circuit of each unit undergoes a pressure test, is drained, vacuumised, dehydrated and filled with refrigerant, and includes the necessary oil. Once assembled, each unit is subjected to a complete final testing and the correct operation of all refrigeration circuits is checked. The base and the frame of each unit are made of very thick galvanised sheet, and are secured by screw and stainless bolts. All panels are secured by screw and tropicalised steel bolts, they can be disassembled for easy access to internal components. All galvanised steel parts are painted with white polyester resin (RAL 9001), to ensure the resistance of the unit to corrosion and weather agents over time.
7.4 Refrigeration circuits

Each unit has two complete refrigeration circuits, including: a service valve to fill the unit with refrigerant, shut-off valves, thermostatic expansion valve, dehydrating filter, sight glass with humidity indicator, a differential pressure switch for the water. The outdoor AQTC units, deriving from the AQTL versions, are marked by the absence of the evaporator, and are equipped with shutoff cocks on the suction line and on the liquid line, so as to allow the connection of remote evaporators. Furthermore, each circuit is equipped with safety devices in accordance with PED 97/23/EC: HP and LP pressure switches, safety valves providing protection in case of fire or malfunction of compressors.
7.3 Compressors
These units are provided with hermetic scroll compressors, with built-in motor protection. Compressors are mounted on shock absorbers to reduce vibrations. Motors are of direct start-up type, cooled by the sucked refrigerant gas. Thermistors protect the windings from any overtemperatures and the electronic control checks that the delivery temperature is within the permissible range.
7.5 Water heat exchanger

The evaporators are of stainless steel plate type. Their thermal insulation is ensured by a thick flexible closed-cell heat-insulating jacket. Furthermore, the frost protection is ensured by electric heaters. These exchangers can work at pressures up to 10 bar on the hydraulic side and 30 bar on the refrigerant side.
Page 29
General Description
The hydraulic connections to the evaporator are of 3 Victaulic type.
7.7
Fans
7.6 Air heat exchanger

Coils are made of copper pipes in staggered rows, mechanically expanded inside an aluminium finned pack.
Fans are of directly coupling propeller type, provided with aluminium blade with wing profile. Each fan is provided with galvanised steel accidentprevention guard. Finally, motors are completely closed, protection class IP54, protection thermostat immersed in windings.
AQTL refrigeration diagram

Components (fluid group 2): 1) Compressor Trio Scroll Type 2) Air cooled condenser 3) Filter Drier 4) Electronic expansion valve 5) Globe valve 6) Heat exchanger (dual type) 7) Desuperheathers (optional) Safety/ control devices: A High Pressure switch (42 bar) AT High Pressure transducer BT Low Pressure transducer C Water differential pressure switch (105 bar) D Air temperature sensor E Outlet water temperature sensor F Inlet water temperature sensor G Ped pressure relief valve (46 bar) S 5/16 Shrader connenction (service only) Pipe connection with Shrader Valve Vessel Category ( 2) / Evaluation module 2 / mod. D1
2 / mod. B+D Hazard Category / Evaluation module 4 / mod. B+D
4 / mod. H1
AQTH refrigeration diagram

Components (fluid group 2): 1) Compressor Trio Scroll Type 2) Air cooled condenser 3) Filter Drier 4) Electronic expansion valve 5) Globe valve 6) Check valve 7) Liquid receiver 8) 9) 10) 11) 12) Four-way valve Suction accumulator Sight glass Heat exchanger (dual type) Desuperheathers (optional) Vessel Category ( 2) / Evaluation module 2 / mod. D1
2 (SIZE 1206) - 3 (SIZE 1355-1806) / mod. D1 2 / mod. D1 2 / mod. B+D Hazard Category / Evaluation module 4 / mod. B+D
Safety/ control devices: A High Pressure switch (42 bar) AT High Pressure transducer BT Low Pressure transducer C Water differential pressure switch (105 bar) D Air temperature sensor E Outlet water temperature sensor F Inlet water temperature sensor G Pressure relief valve (46 bar) H Defrost temperature sensor S 5/16 Shrader connenction (service only) Pipe connection with Shrader Valve
4 / mod. H1
Page 30
General Description English

Page 31
AQTC refrigeration diagram

Components (fluid group 2): 1) Compressor Trio Scroll Type 2) Air cooled condenser 3) Globe valve Safety/control devices: A AT BT D G S Vessel Category ( 2) / Evaluation module 2 / mod. D1
High Pressure switch (42 bar) High Pressure transducer Low Pressure transducer Air temperature sensor Pressure relief valve (46 bar) 4 / mod. H1 5/16 Shrader connenction (service only) Pipe connection with Shrader Valve
Hazard Category / Evaluation module 4 / mod. B+D
AQTR refrigeration diagram

Components (fluid group 2): 1) Compressor Trio Scroll Type 2) Air cooled condenser 3) Filter Drier 4) Electronic expansion valve 5) Globe valve 6) Check valve 7) Liquid receiver 8) Four-way valve 9) Heat Recover (dual type) 10) Heat exchanger (dual type) Safety/ control devices: A High Pressure switch (42 bar) AT High Pressure transducer BT Low Pressure transducer C Water differential pressure switch (105 bar) D Air temperature sensor E Outlet water temperature sensor F Inlet water temperature sensor G Pressure relief valve (46 bar) H Defrost temperature sensor S 5/16 Shrader connenction (service only) Pipe connection with Shrader Valve Vessel Category ( 2) / Evaluation module 2 / mod. D1
2 (SIZE 1206) - 3 (SIZE 1355-1806) / mod. D1 2 / mod. B+D 2 / mod. B+D Hazard Category / Evaluation module 4 / mod. B+D
4 / mod. H1
General Description
7.8 Electric power supply and control system

The control compartment contains and electronic card with keyboard and a display for working parameters, alarms, if any, and operating blocks. It is complete with remote control switches and protection fuses for the motors of compressors, fans and pumps.
RS-485 serial card (for MODBUS or LONWORK or BACNET ) A communication interface makes it possible to control and manage the unit from a local station, with RS485 connection, up to a distance of 1,000m. It is possible to obtain the remote control and the management, by inserting the control into the management plant of the building.
7.9 Accessories
List of available accessories, provided separately, to be mounted on site by the installer: Water flow switch Prevents the operation of the unit when the chilled fluid is insufficient. It is advisable to install a flow switch, to ensure the correct operation of the unit. Water filter Filter to be mounted on the suction side of the water heat exchanger. Antivibrating supports (AVM) Isolating spring supports, equipped with bolts for fastening to the base. They are supplied separated from the unit and must be mounted on site by the customer, at his own expense. Fan speed regulator The speed regulator of the fans is mounted as a standard accessory for the Extra Low Noise units, and is an optional accessory for the Standard and Low Noise units. The fan speed is controlled in order to work at a low room temperature, and allows the unit to work down to a room temperature of 18C. The control can be of the pressostatic step type, with temperature correction, or of continuous type (under pressure), with electronic regulator. The regulator is of electronic type only for the Extra Low Noise versions. Wire-type remote control kit The kit includes a remote control for wall mounting, complete with 3m-long connecting cable, and installation manual and a transformer. For longer distances (i.e. up to 50m) you can use a multipolar cable of minimum section (0.25mm). Conductors should be connected directly and according to the diagram with accompanies the installation instructions. Remote wall terminal Makes it possible to check the unit through a remote terminal, up to a maximum distance of 200 meters.
Page 32
Technical data English

PRESSURE DROP IN THE EVAPORATOR* AQTL/H/R 1206 K Minimum flow rate Nominal flow rate Maximum flow rate Minimum pressure drop Nominal pressure drop Maximum pressure drop P = K Q2 kPa/(l/s)^2 l/s l/s l/s kPa kPa kPa 0,21 8,6 13,8 23,0 15,8 40,5 112,4 AQTL/H/R 1355 0,21 10,0 16,1 26,8 21,4 54,7 152,0 AQTL/H/R 1506 0,15 10,8 17,3 28,8 17,9 45,8 127,2 AQTL/H/R 1656 0,15 12,2 19,4 32,4 22,6 57,9 160,8 AQTL/H/R 1806 0,08 14,1 22,6 37,7 16,2 41,4 115,0 AQTL/H/R 2106 0,08 16,5 26,4 44,0 22,1 56,6 157,2 AQTL/H/R 2406 0,08 18,7 29,9 49,8 28,2 72,1 200,4 PRESSURE DROP IN THE DESUPERHEATER* AQTL/H/R 1206 K Minimum flow rate Nominal flow rate Maximum flow rate Minimum pressure drop Nominal pressure drop Maximum pressure drop P = K Q
2
TECHNICAL DATA
8.1 Pressure drops
AQTL/H/R 1355 10,01 1,3 2,0 3,3 15,7 40,3 111,9
AQTL/H/R 1506 10,01 1,4 2,2 3,7 18,9 48,3 134,2
AQTL/H/R 1656 6,49 1,6 2,5 4,1 15,7 40,1 111,3
AQTL/H/R 1806 6,49 1,8 2,9 4,8 20,8 53,3 148,2
AQTL/H/R 2106 4,15 2,1 3,3 5,6 18,1 46,4 128,9
AQTL/H/R 2406 4,15 2,3 3,7 6,2 22,5 57,6 160,0
kPa/(l/s)^2 l/s l/s l/s kPa kPa kPa
14,63 1,1 1,8 2,9 17,9 45,7 127,0
PRESSURE DROP IN THE RECOVERY CONDENSER* AQTR 1206 K Minimum flow rate Nominal flow rate Maximum flow rate Minimum pressure drop Nominal pressure drop Maximum pressure drop P = K Q
2
AQTR 1355 0,21 9,9 15,9 26,5 21,0 53,7 149,3
AQTR 1506 0,15 10,7 17,1 28,5 17,5 44,8 124,4
AQTR 1656 0,15 12,0 19,3 32,1 22,2 56,7 157,6
AQTR 1806 0,08 14,0 22,4 37,3 15,8 40,5 112,6
AQTR 2106 0,08 16,4 26,2 43,6 21,7 55,6 154,3
AQTR 2406 0,08 18,5 29,6 49,4 27,6 70,8 196,6
kPa/(l/s)^2 l/s l/s l/s kPa kPa kPa
0,21 8,5 13,7 22,8 15,5 39,6 110,1
* data refer to BLN version
Page 33
Technical data
8.2 Technical data

AQTL BLN Power supply Number of refrigerant circuits Total capacity steps % V/ph/Hz 2 2 2 1206 1355 1506 1656 2 1806 2 2106 2 2406 2 400 ( 10%) / 3 / 50 17-33-50- 19-37-56- 17-33-50- 15-30-45- 17-33-50- 15-30-45- 17-33-5067-8378-100 67-8364-8267-8364-8267-83100 100 100 100 100 100 R410A kg 35+35 35+37 37+37 37+47 Scroll 6 0/100 5 0/100 6 0/100 6 Direct 0/100 Plate 1 l/s kPa l 13,8 40,5 25 1 16,1 54,7 25 1 17,3 45,8 28 1 19,4 57,9 28 Threaded gas male inch inch 4" 4" 4" 4" 4" 4" 4" 4" 4" 4" 4" 4" 4" 4" 1 22,6 41,4 38 1 26,4 56,6 38 1 29,9 72,1 40 0/100 0/100 0/100 6 6 6 47+47 54+69 69+69
Refrigerant Type Charge (1) Compressor Type Number Start-up type Nof loading stages Evaporator Type Number Water flow rate Pressure drop Water volume Hydraulic connections Type Inlet diameter Outlet diameter Air cooled condenser Type Weight Shipping weight Operating weight Additional weight HSE*/HPF** versions Desuperheater versions With pump/s With pump/s and tank 750 lt Copper Fins Dimensions Length Width Height mm mm mm 4000 2200 2550 4000 2200 2550 4000 2200 2550 4000 2200 2550 4000 2200 2550 6000 2200 2550 6000 2200 2550 kg kg kg kg kg 0 0 420 1200 489 0 0 420 1200 489 0 0 420 1200 489 0 0 420 1200 581 0 0 420 1200 674 0 0 468 1580 897 0 0 468 1580 1034 kg kg 3157 3182 3201 3226 3388 3416 3567 3595 3784 3822 4503 4541 4676 4714 Al/Cu (standard version), Copper fins, Blue fins, Fin guard silver treatment
(1) Indicative value. Always refer to the value specified on the units label (*) HSE Units with high efficiency brushless fans (**) HPF Units with high static pressure fans
Page 34
AQTL LN Power supply Number of refrigerant circuits Total capacity steps % V/ph/Hz
1206 2
1355 2
1506 2
1656 2
1806 2
2106 2
2406 2
400 ( 10%) / 3 / 50 17-33-50- 19-37-56- 17-33-50- 15-30-45- 17-33-50- 15-30-45- 17-33-5067-8378-100 67-8364-8267-8364-8267-83100 100 100 100 100 100 R410A
Refrigerant Type Charge (1) Compressor Type Number Start-up type Nof loading stages Evaporator Type Number Water flow rate Pressure drop Water volume Hydraulic connections Type Inlet diameter Outlet diameter Air cooled condenser Type Weight Shipping weight Operating weight Additional weight HSE* versions Desuperheater versions With pump/s With pump/s and tank 750 lt Copper Fins Dimensions Length Width Height mm mm mm 4000 2200 2550 4000 2200 2550 4000 2200 2550 4000 2200 2550 6000 2200 2550 6000 2200 2550 6000 2200 2550 kg kg kg kg kg 0 0 420 1200 489 0 0 420 1200 489 0 0 420 1200 489 0 0 420 1200 581 0 0 420 1200 760 0 0 468 1580 897 0 0 468 1580 1034 kg kg 3157 3182 3201 3226 3388 3416 3567 3595 4271 4309 4503 4541 4676 4714 Al/Cu (standard version), Copper fins, Blue fins, Fin guard silver treatment inch inch 4" 4" 4" 4" 4" 4" Threaded gas male 4" 4" 4" 4" 4" 4" 4" 4" l/s kPa l 1 13,3 37,7 25 1 15,5 50,9 25 1 16,7 42,6 28 Plate 1 18,8 54,0 28 1 21,8 38,5 38 1 25,5 52,6 38 1 28,8 66,9 40 0/100 0/100 0/100 6 5 6 Scroll 6 Direct 0/100 0/100 0/100 0/100 6 6 6 kg 35+35 35+37 37+37 37+47 54+54 54+69 69+69
(1) Indicative value. Always refer to the value specified on the units label (*) HSE Units with high efficiency brushless fans
Page 35
Technical data
AQTL ELN Power supply Number of refrigerant circuits Total capacity steps % V/ph/Hz
1206 2
1355 2
1506 2
1656 2
1806 2
2106 2
2406 2
400 ( 10%) / 3 / 50 17-33-50- 19-37-56- 17-33-50- 15-30-45- 17-33-50- 15-30-45- 17-33-5067-8378-100 67-8364-8267-8364-8267-83100 100 100 100 100 100 R410A
Refrigerant Type Charge (1) Compressor Type Number Start-up type Nof loading stages Evaporator Type Number Water flow rate Pressure drop Water volume Hydraulic connections Type Inlet diameter Outlet diameter Air cooled condenser Type Weight Shipping weight Operating weight Additional weight HSE* versions Desuperheater versions With pump/s With pump/s and tank 750 lt Copper Fins Dimensions Length Width Height mm mm mm 4000 2200 2550 4000 2200 2550 4000 2200 2550 4000 2200 2550 6000 2200 2550 6000 2200 2550 6000 2200 2550 kg kg kg kg kg 0 0 420 1200 489 0 0 420 1200 489 0 0 420 1200 489 0 0 420 1200 581 0 0 420 1200 760 0 0 468 1580 897 0 0 468 1580 1034 kg kg 3157 3182 3201 3226 3388 3416 3567 3595 4271 4309 4503 4541 4676 4714 Al/Cu (standard version), Copper fins, Blue fins, Fin guard silver treatment inch inch 4" 4" 4" 4" 4" 4" Threaded gas male 4" 4" 4" 4" 4" 4" 4" 4" l/s kPa l 1 12,9 35,1 25 1 14,9 47,3 25 1 16,1 39,7 28 Plate 1 18,1 50,2 28 1 21,0 35,8 38 1 24,3 47,9 38 1 27,4 60,4 40,4 0/100 0/100 0/100 6 5 6 Scroll 6 Direct 0/100 0/100 0/100 0/100 6 6 6 kg 35+35 35+37 37+37 37+47 54+54 54+69 69+69
Page 36
AQTL HT Power supply Number of refrigerant circuits Total capacity steps % V/ph/Hz
1206 2
1355 2
1506 2
1656 2
1806 2
2106 2
2406 2
400 ( 10%) / 3 / 50 19-37-5617-3315-3017-3315-3017-3317-3350-67-83- 78-100 50-67-83- 45-64-82- 50-67-83- 45-64-82- 50-67-83100 100 100 100 100 100 R410A
Refrigerant Type Charge (1) Compressor Type Number Start-up type Nof loading stages Evaporator Type Number Water flow rate Pressure drop Water volume Hydraulic connections Type Inlet diameter Outlet diameter Air cooled condenser Type Weight Shipping weight Operating weight Additional weight Desuperheater versions With pump/s With pump/s and tank 750 lt Copper Fins Dimensions Length Width Height mm mm mm 4000 2200 2550 4000 2200 2550 4000 2200 2550 4000 2200 2550 4000 2200 2550 6000 2200 2550 6000 2200 2550 kg kg kg kg 0 420 1200 489 0 420 1200 489 0 420 1200 489 0 420 1200 581 0 420 1200 674 0 468 1580 897 0 468 1580 1034 kg kg 3157 3182 3201 3226 3388 3416 3567 3595 3784 3822 4503 4541 4676 4714 Al/Cu (standard version), Copper fins, Blue fins, Fin guard silver treatment inch inch 4" 4" 4" 4" 4" 4" Threaded gas male 4" 4" 4" 4" 4" 4" 4" 4" l/s kPa l 1 14,0 41,3 25 1 16,2 55,7 25 1 17,5 46,8 28 Plate 1 19,6 59,0 28 1 22,8 42,3 38 1 26,6 57,4 38 1 30,1 73,3 40,4 0/100 0/100 0/100 6 5 6 Scroll 6 Direct 0/100 0/100 0/100 0/100 6 6 6 kg 35+35 35+37 37+37 37+47 47+47 54+69 69+69
(1) Indicative value. Always refer to the value specified on the units label
Page 37
Technical data
AQTH BLN Power supply Number of refrigerant circuits Total capacity steps % V/ph/Hz
1206 2
1355 2
1506 2
1656 2
1806 2 17-3350-67-83100
2106 2
2406 2
400 ( 10%) / 3 / 50 17-33-50- 19-37-56- 17-33-50- 15-30-4567-8378-100 67-8364-82100 100 100 R410A 15-30-45- 17-33-5064-8267-83100 100
Refrigerant Type Charge (1) Compressor Type Number Start-up type Nof loading stages Evaporator Type Number Water flow rate Pressure drop Water volume Hydraulic connections Type Inlet diameter Outlet diameter Air cooled condenser Type Weight Shipping weight Operating weight Additional weight HSE*/HPF** versions Desuperheater versions With pump/s With pump/s and tank 750 lt Copper Fins Dimensions Length Width Height mm mm mm 4000 2200 2550 4000 2200 2550 4000 2200 2550 4000 2200 2550 4000 2200 2550 6000 2200 2550 6000 2200 2550 kg kg kg kg kg 0 0 420 1200 489 0 0 420 1200 489 0 0 420 1200 489 0 0 420 1200 581 0 0 420 1200 674 0 0 468 1580 840 0 0 468 1580 920 kg kg 3319 3344 3384 3409 3592 3620 3772 3800 4005 4043 4658 4696 4836 4874 Al/Cu (standard version), Copper fins, Blue fins, Fin guard silver treatment inch inch 4" 4" 4" 4" 4" 4" Threaded gas male 4" 4" 4" 4" 4" 4" 4" 4" l/s kPa l 1 13,6 39,1 25 1 15,6 51,5 25 1 16,8 43,3 28 Plate 1 18,9 54,8 28 1 21,8 38,6 38 1 24,4 48,3 38 1 27,6 61,5 40,4 0/100 0/100 0/100 6 5 6 Scroll 6 Direct 0/100 0/100 0/100 0/100 6 6 6 kg 37+37 37+39 39+39 40+49 49+49 56+71 71+71
(1) Indicative value. Always refer to the value specified on the unit's label (*) HSE Units with high efficiency brushless fans (**) HPF Units with high static pressure fans
Page 38
AQTH LN Power supply Number of refrigerant circuits Total capacity steps % V/ph/Hz
1206 2
1355 2
1506 2
1656 2
1806 2
2106 2
2406 2
400 ( 10%) / 3 / 50 17-33-50- 19-37-56- 17-33-50- 15-30-45- 17-33-50- 15-30-45- 17-33-5067-8378-100 67-8364-8267-8364-8267-83100 100 100 100 100 100 R410A
Page 39
Technical data
AQTH ELN Power supply Number of refrigerant circuits Total capacity steps % V/ph/Hz
1206 2 17-33-5067-83100
1355 2 19-37-5678-100
1506 2 17-33-5067-83100
1656 2 15-30-4564-82100 R410A
1806 2 17-33-5067-83100
2106 2 15-30-4564-82100
2406 2 17-33-5067-83100
400 ( 10%) / 3 / 50
Page 40
AQTH HT Power supply Number of refrigerant circuits Total capacity steps % V/ph/Hz
1206 2 17-33-5067-83100
1355 2 19-37-5678-100
1506 2 17-33-5067-83100
1656 2 15-30-4564-82100 R410A
1806 2 17-33-5067-83100
2106 2 15-30-4564-82100
2406 2 17-33-5067-83100
400 ( 10%) / 3 / 50
Refrigerant Type Charge (1) Compressor Type Number Start-up type Nof loading stages Evaporator Type Number Water flow rate Pressure drop Water volume Hydraulic connections Type Inlet diameter Outlet diameter Air cooled condenser Type Weight Shipping weight Operating weight Additional weight Desuperheater versions With pump/s With pump/s and tank 750 lt Copper Fins Dimensions Length Width Height mm mm mm 4000 2200 2550 4000 2200 2550 4000 2200 2550 4000 2200 2550 4000 2200 2550 6000 2200 2550 6000 2200 2550 kg kg kg kg 0 420 1200 489 0 420 1200 489 0 420 1200 489 0 420 1200 581 0 420 1200 674 0 468 1580 840 0 468 1580 920 kg kg 3319 3344 3384 3409 3592 3620 3772 3800 4005 4043 4658 4696 4836 4874 Al/Cu (standard version), Copper fins, Blue fins, Fin guard silver treatment inch inch 4" 4" 4" 4" 4" 4" Threaded gas male 4" 4" 4" 4" 4" 4" 4" 4" l/s kPa l 1 13,7 39,9 25 1 15,6 51,5 25 1 17,0 44,3 28 Plate 1 19,1 55,9 28 1 22,1 39,5 38 1 25,9 54,4 38 1 29,3 69,4 40,4 0/100 0/100 0/100 6 5 6 Scroll 6 Direct 0/100 0/100 0/100 0/100 6 6 6 kg 37+37 37+39 39+39 40+49 49+49 56+71 71+71
(1) Indicative value. Always refer to the value specified on the units label
Page 41
Technical data
AQTC BLN/LN/ELN/HT Power supply Number of refrigerant circuits Total capacity steps % V/ph/Hz
1206 2 17-3350-67-83100
1355 2 19-37-5678-100
1506 2 17-3350-67-83100
1656 2 15-3045-64-82100 R410A Scroll
1806 2 17-3350-67-83100
2106 2 15-3045-64-82100
2406 2 17-3350-67-83100
400 ( 10%) / 3 / 50
Refrigerant Type Compressor Type Number Start-up type Nof loading stages Air cooled condenser Type Refrigerant connections Inlet diameter Outlet diameter Weight 3515 Shipping weight Additional weight HSE*/HPF** versions Copper Fins Dimensions 4000 Length Width Height mm mm mm 4000 2200 2550 4000 2200 2550 4000 2200 2550 4000 2200 2550
(BLN/HT)
6 Direct
6 0/103
0/100
0/100
0/101
0/102
(BLN/HT)
0/104
(LN/ELN)
0/100
0/100
Al/Cu (standard version), Copper fins, Blue fins, Fin guard silver treatment inch inch 1 1/8" 2 1/8" 1 1/8" 2 1/8" 1 1/8" 2 1/8" 1 3/8" 2 1/8" - 2 5/8" 1 3/8" 2 5/8" 1 1/8" 2 1/8" 1 1/8" 2 1/8"
kg
2974
3012
3182
3350
4014
(LN/ELN)
4187
4360
kg kg
0 489
0 489
0 489
0 581
0 674
(BLN/HT)
0 897
0 1034
760
(LN/ELN)
6000
(LN/ELN)
6000 2200 2550
6000 2200 2550
2200 2550
(*) HSE Units with high efficiency brushless fans (**) HPF Units with high static pressure fans
Page 42
AQTR BLN/LN/ELN/HT Power supply Number of refrigerant circuits Total capacity steps % V/ph/Hz
1206 2
1355 2
1506 2
1656 2
1806 2
2106 2
2406 2
400 ( 10%) / 3 / 50 17-33-50- 19-37-56- 17-33-50- 15-30-45- 17-33-50- 15-30-45- 17-33-5067-8378-100 67-8364-8267-8364-8267-83100 100 100 100 100 100 R410A Scroll 6 0/100 5 0/100 6 0/100 6 Direct 0/100 Plate 1 1 15,9 53,7 25 1 17,1 44,8 28 1 19,3 56,7 28 Threaded gas male 1 22,4 40,5 38 1 26,2 55,6 38 1 29,6 70,8 40,4 0/100 0/100 0/100 6 6 6
Refrigerant Type Compressor Type Number Start-up type Nof loading stages Evaporator Type Number Water flow rate Pressure drop Water volume Hydraulic connections Type Inlet diameter Outlet diameter Recovery condenser Type Number Water flow rate Pressure drop Water volume Hydraulic connections Type Inlet diameter Outlet diameter Air cooled condenser Type Weight Shipping weight Operating weight Additional weight HSE*/HPF** versions Copper Fins Dimensions Length Width Height mm mm mm 4000 2200 2550 4000 2200 2550 4000 2200 2550 4000 2200 2550
4000 (BLN) 6000 (LN-ELN)
l/s kPa l
13,7 39,7 25
inch inch
4" 4"
4" 4"
4" 4"
4" 4" Plate
4" 4"
4" 4"
4" 4"
1 l/s kPa l 13,7 39,6 25
1 15,9 53,7 25
1 17,1 44,8 28
1 19,3 56,7 28 Threaded gas male
1 22,4 40,5 38
1 26,2 55,6 38
1 29,6 70,8 40,4
inch inch
4" 4"
4" 4"
4" 4"
4" 4"
4" 4"
4" 4"
4" 4"
Al/Cu (standard version), Copper fins, Blue fins, Fin guard silver treatment
4174 (BLN) 4627 (LN-ELN) 4250 (BLN) 4703 (LN-ELN)
kg kg
3435 3485
3500 3550
3719 3775
3898 3954
4807 4883
5036 5112
kg kg
0 489
0 489
0 489
0 581
0
674 (BLN-HT) 760 (LN-ELN)
0 897
0 1034
6000 2200 2550
6000 2200 2550
2200 2550
(*) HSE Units with high efficiency brushless fans (**) HPF Units with high static pressure fans
Page 43
Technical data
8.3 Unit Electrical Data
AQTL/AQTH/AQTC/AQTR BLN Rated voltage Max. absorbed power Max. current FLA Max. start-up current LRA External fuses Max. cable section (*) Exchanger resistance Rated voltage Max. absorbed power V/ph/Hz W V/ph/Hz kW A A A mm
2
1206 150 321 485 315 185
1355 134 302 497 315 185
1506 191 413 608 400 2x150
1656 209 459 700 400 2x150
1806 227 504 745 500 2x185
2106 265 476 788 500 2x185
2406 (**) 298/302 530/538 842/850 630 2x185
400 ( 10%) / 3 / 50
230 ( 10%) / 1 / 50 370
AQTL/AQTH/AQTC/AQTR LN/ELN Rated voltage Max. absorbed power Max. current FLA Max. start-up current LRA External fuses Max. cable section (*) Exchanger resistance Rated voltage Max. absorbed power V/ph/Hz W V/ph/Hz kW A A A mm
2
1206 147 315 479 315 185
1355 131 294 489 315 185
1506 187 403 598 400 2x150
1656 204 447 688 400 2x150
1806 222 492 733 500 2x185
2106 259 462 774 500 2x185
2406 (**) 292/294 514/518 826/830 630 2x185
400 ( 10%) / 3 / 50
230 ( 10%) / 1 / 50 370
AQTL/AQTH/AQTC/AQTR HSE BLN/LN/ ELN/HT / HPF Rated voltage Max. absorbed power Max. current FLA Max. start-up current LRA External fuses Max. cable section (*) Exchanger resistance Rated voltage Max. absorbed power V/ph/Hz W V/ph/Hz kW A A A mm2
1206
1355
1506
1656
1806
2106
2406 (**)
400 ( 10%) / 3 / 50 153 322 486 315 185 139 304 499 315 185 196 415 610 400 2x150 215 461 702 400 2x150 234 507 748 500 2x185 272 479 791 500 2x185 307/312 533/541 845/853 630 2x185
230 ( 10%) / 1 / 50 370
(*) The dimensioning of the units power cables is the responsibility of the installer, who shall consider: the rating, the maximum working temperature in the room, the type of insulation and the cable laying, the maximum length of the power supply line. (**) The second data for size 2406 refers to AQTH.
Page 44
Compressors Electrical Data

AQTL/AQTH/AQTC/AQTR Number Max. absorbed power 1206 6 1355 5 1506 6 circuit 1 (30+30+30) circuit 2 (30+30+30) circuit 1 (65+65+65) circuit 2 (65+65+65) circuit 1 (150+150+150) circuit 2 (150+150+150) 1656 6 1806 6 2106 6 2406 6
circuit 1 circuit 1 (23,8+23,8+23,8) (23,8+23,8+23,8) kW circuit 2 circuit 2 (23,8+23,8+23,8) (30+30) A circuit 1 (51+51+51) circuit 2 (51+51+51) circuit 1 (150+150+150) circuit 2 (150+150+150) circuit 1 (51+51+51) circuit 2 (65+65) circuit 1 (150+150+150) circuit 2 (150+150+150)
circuit 1 circuit 1 circuit 1 circuit 1 (30+30+30) (35,4+35,4+35,4) (36,1+36,1+36,1) (46,7+46,7+46,7) circuit 2 circuit 2 circuit 2 circuit 2 (35,4+35,4+35,4) (35,4+35,4+35,4) (46,7+46,7+46,7) (46,7+46,7+46,7) circuit 1 (65+65+65) circuit 2 (79+79+79) circuit 1 (150+150+150) circuit 2 (150+150+150) circuit 1 (79+79+79) circuit 2 (79+79+79) circuit 1 (150+150+150) circuit 2 (150+150+150) circuit 1 (65,4+65,4+65,4) circuit 2 (82+82+82) circuit 1 (150+150+150) circuit 2 (150+150+150) circuit 1 (82+82+82) circuit 2 (82+82+82) circuit 1 (150+150+150) circuit 2 (150+150+150)
Max. current FLA
Oil pan resistor
Fans Electrical Data

AQTL/AQTH/AQTC/AQTR BLN Rated voltage Number Rated power Absorbed rated current FLA AQTL/AQTH/AQTC/AQTR LN/ELN Rated voltage Number Rated power Absorbed rated current FLA V/ph/Hz kW A 4 1,15 2,2 1206 5 1,15 2,2 1355 6 1,15 2,2 1506 V/ph/Hz kW A 4 1,80 3,8 1206 5 1,80 3,8 1355 6 1,80 3,8 1506 1206 1355 1506 1656 7 1,80 3,8 1656 7 1,15 2,2 1656 1806 8 1,80 3,8 1806 8 1,15 2,2 1806 2106 9 1,80 3,8 2106 9 1,15 2,2 2106 2406 10 - 12* 1,80 3,8 2406 10 - 12* 1,15 2,2 2406
400 ( 10%) / 3 / 50
400 ( 10%) / 3 / 50
AQTL/AQTH/AQTC/AQTR HSE BLN/LN/ ELN/HT/HPF Rated voltage Number Rated power Absorbed rated current FLA
* The second data refers to AQTH
V/ph/Hz kW A 4 2,67 4,1 5 2,67 4,1 6
400 ( 10%) / 3 / 50 7 2,67 4,1 8 2,67 4,1 9 2,67 4,1 10 - 12* 2,67 4,1 2,67 4,1
Pumps electrical data

AQTL/AQTH 1/2P-SP Rated voltage Rated power Absorbed rated current FLA AQTL/AQTH 1/2P-HP Rated voltage Rated power Absorbed rated current FLA V/ph/Hz kW A 7,5 13,7 7,5 13,7 7,5 13,7 V/ph/Hz kW A 5,5 10,1 1206 5,5 10,1 1355 5,5 10,1 1506 1206 1355 1506 1656 7,5 13,7 1656 11 20 1806 7,5 13,7 1806 11 20 2106 11 20 2106 15 26,7 2406 11 20 2406 15 26,7
400 ( 10%) / 3 / 50
400 ( 10%) / 3 / 50
Page 45
Technical data
8.4 Hydraulic Features

AQTL/AQTH Unit
PUMP STATIC HEAD PRESSURE (LOW HEAD PUMPS MODELS 1206-1506)

250 225
Available Static Pressure [kPa]
200 175 150 125 100 75 50 25 0
1506
1206-1355
40.000 42.500 45.000 47.500 50.000 52.500 55.000 57.500 60.000 62.500 65.000 67.500 70.000 72.500 75.000
Water flow [l/h]
PUMP STATIC HEAD PRESSURE (HIGH HEAD PUMPS MODELS 1206-1506)

350 325
300 275 250 225 200 175 150 125 100
1506
1206-1355
40.000 42.500 45.000 47.500 50.000 52.500 55.000 57.500 60.000 62.500 65.000 67.500 70.000 72.500 75.000
Water flow [l/h]
Page 46

250 225
200 175 150 125 100 75 50 25 0
1806
1656
52.500 55.000 57.500 60.000 62.500 65.000 67.500 70.000 72.500 75.000 77.500 80.000 82.500 85.000 87.500 90.000 92.500
Water flow [l/h]

350 325
300 275 250 225 200 175 150 125 100
1806
1656
52.500 55.000 57.500 60.000 62.500 65.000 67.500 70.000 72.500 75.000 77.500 80.000 82.500 85.000 87.500 90.000 92.500
Water flow [l/h]
Page 47
Technical data

180
160 140 120 100 80 60 40 25 0 88.500 91.000 93.500 96.000 98.500
2106-2406
101.000 103.500 106.000 108.500 111.000 113.500 116.000 118.500 121.000
Water flow [l/h]

400
350 300 250 200 150 100 53.500 57.500 61.500 65.500 69.500 73.500
2106-2406
77.500
81.500
85.500
89.500
93.500
97.500 101.500 105.500
Water flow [l/h]
Page 48

CG coordinates d mm 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 x mm 886 883 875 870 889 934 930 921 914 929 1003 999 987 977 989 1104 1099 1084 1073 1078 1120 1115 1100 1088 1092 y mm 2207 2163 2187 2204 2213 2217 2175 2197 2213 2220 2157 2118 2142 2159 2169 1869 1839 1871 1896 1917 1844 1815 1847 1873 1894
8.5 Position of shock adsorbers and weight distribution on supports
Electrical board
Compressor Side
P1 - P4 Unit positions
AQTL 1206 - 1806 Al/Cu All STD Versions

AQTL Al/Cu 1206 1355 1506 1656 1806 1206 1P 1355 1P 1506 1P 1656 1P 1806 1P 1206 2P 1355 2P 1506 2P 1656 2P 1806 2P 1206 1PT 1355 1PT 1506 1PT 1656 1PT 1806 1PT 1206 2PT 1355 2PT 1506 2PT 1656 2PT 1806 2PT Weight distribution F1 kg 735 722 782 836 884 758 745 805 859 907 738 725 785 839 887 602 589 650 704 751 589 576 636 690 738 F2 kg 535 514 555 593 649 599 578 619 656 712 644 623 664 702 757 607 587 628 665 721 615 594 635 673 728 F3 kg 644 652 696 736 772 656 664 708 748 784 659 668 711 752 787 695 703 747 787 823 700 708 752 792 828 F4 kg 416 423 443 462 502 465 472 491 510 551 541 548 567 587 627 729 736 755 775 815 761 767 787 806 846 F5 kg 526 561 583 605 626 522 558 580 602 622 557 592 615 637 657 816 852 874 896 916 846 881 904 926 946 F6 kg 326 353 356 362 390 363 391 394 399 427 463 490 493 499 527 822 849 852 858 886 872 900 903 908 936 Operating weight kg 3182 3226 3416 3595 3822 3362 3406 3596 3775 4002 3602 3646 3836 4015 4242 4272 4316 4506 4685 4912 4382 4426 4616 4795 5022 Shipping weight kg 3157 3201 3388 3567 3784 3337 3381 3568 3747 3964 3577 3621 3808 3987 4204 3497 3541 3728 3907 4124 3607 3651 3838 4017 4234 P1-P6 coordinates* a mm 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 b mm 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 c mm 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208
* Dimensions are referred to unit with antivibration mounted isolators.
Page 49
Technical data
AQTL 1206 - 1806 Cu/Cu All STD Versions
AQTL Cu/Cu 1206 1355 1506 1656 1806 1206 1P 1355 1P 1506 1P 1656 1P 1806 1P 1206 2P 1355 2P 1506 2P 1656 2P 1806 2P 1206 1PT 1355 1PT 1506 1PT 1656 1PT 1806 1PT 1206 2PT 1355 2PT 1506 2PT 1656 2PT 1806 2PT Weight distribution F1 kg 826 815 877 944 1008 849 838 900 967 1031 829 818 880 947 1011 694 682 744 811 876 680 669 731 798 862 F2 kg 620 600 642 692 763 683 664 706 756 827 729 709 751 801 872 692 672 715 765 836 700 680 722 772 843 F3 kg 745 754 800 855 909 756 766 811 866 920 760 770 815 870 924 796 805 850 906 959 801 810 855 911 965 F4 kg 513 521 541 576 633 562 569 590 624 682 638 645 666 700 758 826 833 854 888 946 857 865 885 920 977 F5 kg 638 675 699 738 778 635 672 695 734 775 669 706 730 769 810 929 966 990 1029 1069 958 995 1019 1058 1099 F6 kg 431 460 464 487 534 469 497 501 524 571 568 597 601 623 671 927 956 960 983 1030 978 1006 1010 1033 1080 Operating weight kg 3774 3825 4023 4292 4626 3954 4005 4203 4472 4806 4194 4245 4443 4712 5046 4864 4915 5113 5382 5716 4974 5025 5223 5492 5826 Shipping weight kg 3749 3800 3995 4264 4588 3929 3980 4175 4444 4768 4169 4220 4415 4684 5008 4089 4140 4335 4604 4928 4199 4250 4445 4714 5038 P1-P6 coordinates* a mm 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 b mm 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 c mm 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 d mm 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 CG coordinates x mm 913 910 903 901 919 953 950 940 937 951 1011 1008 996 990 1000 1098 1094 1081 1071 1075 1113 1108 1095 1084 1088 y mm 2161 2124 2146 2157 2160 2171 2136 2156 2166 2169 2123 2089 2111 2123 2128 1874 1848 1876 1898 1916 1852 1827 1855 1878 1897
AQTH 1206 - 1806 Al/Cu All STD Versions

AQTH Al/Cu 1206 1355 1506 1656 1806 1206 1P 1355 1P 1506 1P 1656 1P 1806 1P 1206 2P 1355 2P 1506 2P 1656 2P 1806 2P 1206 1PT 1355 1PT 1506 1PT 1656 1PT 1806 1PT 1206 2PT 1355 2PT 1506 2PT 1656 2PT 1806 2PT Weight distribution F1 kg 766 757 821 875 926 788 780 844 898 949 769 760 824 878 929 633 624 688 742 793 619 611 675 729 780 F2 kg 557 539 583 620 678 621 603 647 684 742 666 648 692 729 787 629 611 656 693 751 637 619 663 700 758 F3 kg 676 688 736 776 815 687 699 747 787 826 691 703 751 791 830 726 738 786 827 866 731 743 791 832 871 F4 kg 439 449 471 491 533 488 497 520 539 581 564 573 596 615 658 752 761 784 803 846 783 793 816 835 877 F5 kg 558 597 624 646 669 554 594 620 642 666 589 629 655 677 701 848 888 914 937 960 878 918 944 966 990 F6 kg 349 380 386 391 422 386 417 423 428 459 486 517 523 528 559 845 876 882 887 918 895 926 932 937 968 Operating weight kg 3344 3409 3620 3800 4043 3524 3589 3800 3980 4223 3764 3829 4040 4220 4463 4434 4499 4710 4890 5133 4544 4609 4820 5000 5243 Shipping weight kg 3319 3384 3592 3772 4005 3499 3564 3772 3952 4185 3739 3804 4012 4192 4425 3659 3724 3932 4112 4345 3769 3834 4042 4222 4455 P1-P6 coordinates* a mm 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 b mm 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 c mm 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 d mm 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 CG coordinates x mm 887 885 878 873 891 933 930 921 914 929 1000 996 984 975 985 1097 1092 1077 1066 1071 1112 1108 1093 1081 1085 y mm 2197 2154 2176 2193 2201 2207 2166 2186 2202 2209 2150 2112 2135 2151 2161 1874 1846 1877 1900 1920 1850 1823 1854 1878 1899
Page 50
AQTH 1206 - 1806 Cu/Cu All STD Versions

AQTH Cu/Cu 1206 1355 1506 1656 1806 1206 1P 1355 1P 1506 1P 1656 1P 1806 1P 1206 2P 1355 2P 1506 2P 1656 2P 1806 2P 1206 1PT 1355 1PT 1506 1PT 1656 1PT 1806 1PT 1206 2PT 1355 2PT 1506 2PT 1656 2PT 1806 2PT Weight distribution F1 kg 838 829 893 961 1025 860 852 916 984 1048 841 832 896 964 1028 705 696 760 828 892 691 683 747 815 879 F2 kg 628 610 654 705 776 692 674 718 769 840 737 719 763 814 885 700 683 727 777 849 708 690 734 785 856 F3 kg 756 768 816 872 926 768 780 828 883 937 771 784 831 887 941 807 819 867 922 977 812 824 872 928 982 F4 kg 521 531 554 588 646 570 580 602 637 695 646 656 678 713 771 834 844 866 901 959 866 875 898 933 991 F5 kg 650 689 716 755 796 646 686 712 752 792 681 721 747 787 827 940 980 1006 1046 1087 970 1010 1036 1076 1116 F6 kg 440 471 477 500 547 477 508 514 537 584 577 608 614 637 684 936 967 973 996 1043 986 1017 1023 1046 1093 Operating weight kg 3833 3898 4110 4381 4717 4013 4078 4290 4561 4897 4253 4318 4530 4801 5137 4923 4988 5200 5471 5807 5033 5098 5310 5581 5917 Shipping weight kg 3808 3873 4082 4353 4679 3988 4053 4262 4533 4859 4228 4293 4502 4773 5099 4148 4213 4422 4693 5019 4258 4323 4532 4803 5129 P1-P6 coordinates* a mm 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 b mm 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 613 c mm 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 1208 d mm 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 1583 CG coordinates x mm 913 911 904 902 920 952 950 941 937 951 1010 1007 995 989 999 1096 1092 1079 1069 1074 1110 1106 1093 1082 1086 y mm 2159 2122 2143 2153 2157 2169 2133 2153 2163 2166 2121 2088 2109 2120 2126 1876 1851 1878 1900 1918 1854 1830 1858 1880 1898
AQTC 1206 - 1806 Al/Cu All STD Versions

AQTC Al/Cu 1206 1355 1506 1656 1806 Weight distribution F1 kg 684 670 725 778 809 F2 kg 447 425 458 494 519 F3 kg 624 631 672 711 741 F4 kg 368 373 388 406 430 F5 kg 545 579 603 623 653 F6 kg 308 334 335 339 363 Operating weight kg 2.974 3.012 3.182 3.350 3.515 Shipping weight kg 2.974 3.012 3.182 3.350 3.515 P1-P6 coordinates* a mm 2.099 2.099 2.099 2.099 2.099 b mm 613 613 613 613 613 c mm 1.208 1.208 1.208 1.208 1.208 d mm 1.583 1.583 1.583 1.583 1.583 CG coordinates x mm 835 832 822 819 827 y mm 2.157 2.110 2.135 2.156 2.151
AQTC 1206 - 1806 Cu/Cu All STD Versions

AQTC Cu/Cu 1206 1355 1506 1656 1806 Weight distribution F1 kg 756 742 798 864 909 F2 kg 517 495 528 577 615 F3 kg 705 712 754 808 853 F4 kg 450 455 470 503 543 F5 kg 638 672 696 733 781 F6 kg 398 425 426 446 488 Operating weight kg 3.463 3.501 3.671 3.932 4.189 Shipping weight kg 3.463 3.501 3.671 3.932 4.189 P1-P6 coordinates* a mm 2.099 2.099 2.099 2.099 2.099 b mm 613 613 613 613 613 c mm 1.208 1.208 1.208 1.208 1.208 d mm 1.583 1.583 1.583 1.583 1.583 CG coordinates x mm 870 867 857 858 868 y mm 2.120 2.080 2.103 2.118 2.110
Page 51
Technical data
AQTR 1206 - 1806 Al/Cu All STD Versions

AQTR Al/Cu 1206 1355 1506 1656 1806 Weight distribution F1 kg 792 783 850 904 965 F2 kg 616 598 648 685 765 F3 kg 685 698 746 787 829 F4 kg 476 486 512 531 587 F5 kg 545 585 610 633 651 F6 kg 369 400 408 414 452 Operating weight kg 3485 3550 3775 3954 4250 Shipping weight kg 3435 3500 3719 3898 4174 P1-P6 coordinates* a mm 2099 2099 2099 2099 2099 b mm 613 613 613 613 613 c mm 1208 1208 1208 1208 1208 d mm 1583 1583 1583 1583 1583 CG coordinates x mm 923 920 915 908 934 y mm 2220 2178 2200 2214 2227
AQTR 1206 - 1806 Cu/Cu All STD Versions

AQTR Cu/Cu 1206 1355 1506 1656 1806 Weight distribution F1 kg 894 857 924 992 1066 F2 kg 719 671 721 771 865 F3 kg 771 780 829 885 942 F4 kg 558 570 596 631 703 F5 kg 609 679 704 744 780 F6 kg 435 493 501 524 579 Operating weight kg 3986 4052 4276 4547 4936 Shipping weight kg 3936 4002 4220 4491 4860 P1-P6 coordinates* a mm 2099 2099 2099 2099 2099 b mm 613 613 613 613 613 c mm 1208 1208 1208 1208 1208 d mm 1583 1583 1583 1583 1583 CG coordinates x mm 945 942 936 932 956 y mm 2220 2143 2164 2173 2181
Compressor Side
P1 - P8 Unit positions
AQTL/AQTH/AQTC/AQTR 1806 Al/Cu (LN and ELN)

1806 LN/ELN AQTL AQTL1P AQTL2P AQTL1PT AQTL2PT Weight distribution F1 kg F2 kg 694 756 901 777 922 695 756 778 902 923 766 592 F3 kg 701 714 750 711 755 785 798 795 834 839 796 669 F4 kg 496 539 713 587 735 481 523 571 698 720 527 430 F5 kg 584 586 639 599 645 658 660 672 713 719 655 573 F6 kg 379 411 602 474 625 354 385 448 577 600 386 334 F7 kg 386 370 452 408 458 444 427 466 509 516 416 412 F8 kg 181 194 415 283 438 140 153 242 373 397 147 173 Operating Shipping weight weight kg 4321 4501 4741 5411 5521 4554 4734 4974 5644 5754 4728 4014 kg 4283 4463 4703 4623 4733 4516 4696 4936 4856 4966 4652 4014 P1-P8 coordinates* a mm 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 b mm 577 577 577 577 577 577 577 577 577 577 577 577 e mm 1882 1882 1882 1882 1882 1882 1882 1882 1882 1882 1882 1882 f mm 1116 1116 1116 1116 1116 1116 1116 1116 1116 1116 1116 1116 CG coordinates x mm 893 929 982 1064 1077 812 849 904 991 1006 853 843 y mm 3617 3648 3543 3469 3457 3634 3662 3561 3488 3477 3680 3543
899 931 938 902 942 999 AQTH AQTH1P 1031 AQTH2P 1002 AQTH1PT 1038 AQTH2PT 1042 1035 AQTR 831 AQTC
Page 52
AQTL/AQTH/AQTC/AQTR 1806 Cu/Cu (LN and ELN)

1806 LN/ELN AQTL AQTL1P AQTL2P AQTL1PT AQTL2PT Weight distribution F1 kg F2 kg F3 kg 794 807 843 804 848 877 891 888 927 932 889 762 F4 kg 589 632 806 679 828 573 616 664 791 812 620 523 F5 kg 681 683 737 696 742 755 757 770 810 816 752 671 F6 kg 476 508 700 571 722 451 483 546 674 697 483 432 F7 kg 491 475 557 513 564 549 532 571 614 621 521 517 F8 kg 286 299 520 388 544 245 258 347 478 502 252 278 Operating Shipping weight weight kg 5081 5261 5501 6171 6281 5314 5494 5734 6404 6514 5488 4774 kg 5043 5223 5463 5383 5493 5276 5456 5696 5616 5726 5412 4774 P1-P8 coordinates* a mm 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 b mm 577 577 577 577 577 577 577 577 577 577 577 577 e mm 1882 1882 1882 1882 1882 1882 1882 1882 1882 1882 1882 1882 f mm 1116 1116 1116 1116 1116 1116 1116 1116 1116 1116 1116 1116 CG coordinates x mm 923 953 997 1067 1079 852 883 929 1003 1016 886 882 y mm 3505 3536 3450 3395 3386 3524 3553 3470 3415 3406 3568 3436
984 779 1016 840 1023 986 987 862 1027 1007 1084 780 AQTH AQTH1P 1116 841 AQTH2P 1087 863 AQTH1PT 1123 986 AQTH2PT 1126 1007 1120 851 AQTR 915 676 AQTC
AQTL 2106-2406 Al/Cu All STD Version

AQTL Weight distribution F1 kg F2 kg F3 kg 733 755 742 764 754 776 802 824 812 728 F4 kg 522 546 563 586 615 639 812 835 845 758 F5 kg 614 637 624 647 637 661 682 705 686 619 F6 kg 403 428 445 470 499 524 691 717 719 649 F7 kg 412 439 425 451 441 467 479 505 474 436 F8 kg 202 229 245 273 302 330 489 517 507 467 Operating Shipping weight weight kg 4543 4731 4747 4935 5011 5199 5973 6161 6123 6311 kg 4505 4693 4709 4897 4973 5161 4935 5123 5085 5273 P1-P8 coordinates* a mm 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 b mm 577 577 577 577 577 577 577 577 577 577 e mm 1882 1882 1882 1882 1882 1882 1882 1882 1882 1882 f mm 1116 1116 1116 1116 1116 1116 1116 1116 1116 1116 CG coordinates x mm 898 907 934 941 976 982 1099 1100 1115 1116 y mm 3597 3566 3566 3538 3530 3505 3459 3439 3469 3450
2106 2406 2106 1P 2406 1P 2106 2P 2406 2P 2106 1PT 2406 1PT 2106 2PT 2406 2PT
934 723 953 744 941 762 961 783 951 812 970 833 1004 1014 1024 1035 1024 1057 911 941
AQTL 2106-2406 Cu/Cu All STD Version

AQTL Weight distribution F1 kg 1023 1064 1059 1100 1026 1067 1093 1134 1113 1154 F2 kg 808 855 878 925 901 948 1099 1146 1142 1189 F3 kg 837 878 852 893 848 889 906 947 916 957 F4 kg 622 669 671 717 723 770 912 958 945 992 F5 kg 726 767 729 770 743 783 795 835 799 840 F6 kg 512 558 548 594 618 664 801 847 828 875 F7 kg 541 581 522 562 565 605 607 648 602 642 F8 kg 326 372 341 387 440 486 613 659 631 677 Operating Shipping weight weight kg 5395 5745 5599 5949 5863 6213 6825 7175 6975 7325 kg 5357 5707 5561 5911 5825 6175 6037 6387 6187 6537 P1-P8 coordinates* a mm 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 b mm 577 577 577 577 577 577 577 577 577 577 e mm 1882 1882 1882 1882 1882 1882 1882 1882 1882 1882 f mm 1116 1116 1116 1116 1116 1116 1116 1116 1116 1116 CG coordinates x mm 926 940 957 969 1003 1012 1096 1099 1110 1112 y mm 3466 3439 3500 3472 3411 3389 3373 3356 3383 3366
2106 2406 2106 1P 2406 1P 2106 2P 2406 2P 2106 1PT 2406 1PT 2106 2PT 2406 2PT
Page 53
Technical data
AQTH 2106-2406 Al/Cu All STD Version

AQTH Weight distribution F1 kg F2 kg F3 kg 808 831 823 846 812 842 865 900 887 910 F4 kg 495 522 543 571 601 623 772 812 817 845 F5 kg 683 703 685 706 694 720 738 771 755 776 F6 kg 369 395 405 431 483 501 645 684 685 711 F7 kg 470 489 452 470 494 513 524 555 532 550 F8 kg 156 180 171 195 283 294 431 467 462 485 Operating Shipping weight weight kg 4709 4903 4913 5107 5177 5371 6040 6333 6289 6483 kg 4671 4865 4875 5069 5333 5333 5002 5295 5251 5445 P1-P8 coordinates* a mm 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 b mm 577 577 577 577 577 577 577 577 577 577 e mm 1882 1882 1882 1882 1882 1882 1882 1882 1882 1882 f mm 1116 1116 1116 1116 1116 1116 1116 1116 1116 1116 CG coordinates x mm 813 828 853 867 921 921 1028 1034 1046 1051 y mm 3608 3591 3640 3623 3520 3520 3479 3462 3480 3471
2106 2406 2106 1P 2406 1P 2106 2P 2406 2P 2106 1PT 2406 1PT 2106 2PT 2406 2PT
1021 707 1046 737 1057 777 1082 807 1011 800 1049 830 1079 986 1116 1028 1111 1041 1136 1071
AQTH 2106-2406 Cu/Cu All STD Version

AQTH Weight distribution F1 kg 1115 1148 1151 1184 1118 1152 1185 1219 1204 1238 F2 kg F3 kg F4 kg 597 635 646 683 698 735 887 924 920 957 F5 kg 790 821 793 824 806 837 858 889 863 894 F6 kg 476 513 512 549 582 618 765 801 792 829 F7 kg 587 616 568 597 611 640 653 683 648 677 F8 kg 273 307 288 322 387 421 560 595 578 613 Operating Shipping weight weight kg 5549 5823 5753 6027 6017 6291 6979 7253 7129 7403 kg 5511 5785 5715 5989 5979 6253 6191 6465 6341 6615 P1-P8 coordinates* a mm 2099 2099 2099 2099 2099 2099 2099 2099 2099 2099 b mm 577 577 577 577 577 577 577 577 577 577 e mm 1882 1882 1882 1882 1882 1882 1882 1882 1882 1882 f mm 1116 1116 1116 1116 1116 1116 1116 1116 1116 1116 CG coordinates x mm 855 870 888 901 936 946 1036 1042 1051 1056 y mm 3496 3477 3528 3508 3440 3425 3399 3387 3408 3397
2106 2406 2106 1P 2406 1P 2106 2P 2406 2P 2106 1PT 2406 1PT 2106 2PT 2406 2PT
801 911 840 943 870 926 910 958 893 922 933 954 1092 980 1131 1012 1134 990 1174 1022
Page 54
AQTC 2106-2406 Al/Cu All STD Version

AQTC Weight distribution F1 kg 856 873 F2 kg 609 628 F3 kg 694 714 F4 kg 448 470 F5 kg 599 620 F6 kg 352 376 F7 kg 438 462 F8 kg 191 217 Operating Shipping weight weight kg 4187 4360 kg 4187 4360 P1-P8 coordinates* a mm 2099 2099 b mm 577 577 e mm 1882 1882 f mm 1116 1116 CG coordinates x mm 846 857 y mm 3520 3492
2106 2406
AQTC 2106-2406 Cu/Cu All STD Version

AQTC Weight distribution F1 kg 956 956 F2 kg 709 715 F3 kg 804 806 F4 kg 557 564 F5 kg 714 716 F6 kg 467 475 F7 kg 562 566 F8 kg 315 324 Operating Shipping weight weight kg 5084 5122 kg 5084 5122 P1-P8 coordinates* a mm 2099 2099 b mm 577 577 e mm 1882 1882 f mm 1116 1116 CG coordinates x mm 889 894 y mm 3405 3399
2106 2406
AQTR 2106-2406 Al/Cu All STD Version

AQTR Weight distribution F1 kg 1056 1087 F2 kg 775 815 F3 kg 821 846 F4 kg 540 575 F5 kg 681 703 F6 kg 400 432 F7 kg 446 463 F8 kg 165 191 Operating Shipping weight weight kg 4883 5112 kg 4807 5036 P1-P8 coordinates* a mm 2099 2099 b mm 577 577 e mm 1882 1882 f mm 1116 1116 CG coordinates x mm 851 870 y mm 3649 3635
2106 2406
AQTR 2106-2406 Cu/Cu All STD Version

AQTR Weight distribution F1 kg 1156 1202 F2 kg 875 931 F3 kg 930 972 F4 kg 649 701 F5 kg 796 836 F6 kg 515 564 F7 kg 570 606 F8 kg 289 334 Operating Shipping weight weight kg 5780 6146 kg 5704 6070 P1-P8 coordinates* a mm 2099 2099 b mm 577 577 e mm 1882 1882 f mm 1116 1116 CG coordinates x mm 888 907 y mm 3528 3506
2106 2406
Page 55
Technical data
8.6 Overall dimensions

AQTL/AQTH 1206-1806
1806
Page 56

1656
(*) Only with hydro pumps (**) Only for desuperheather
1506
1355
WATER CONNECTION STANDARD Water outlet "A" Water inlet "C" 4" 4"
WATER CONNECTION HYDRO OPTION H 1P-LP L 2260 2238 1377 4"M
1206
1P-HP 2P-LP 2P-HP 750 L TANK Water inlet "B"
889 343 414
Page 57
Technical data
AQTL/AQTH 1806 ELN AQTL/AQTH 2106-2406
L A
2998 LIFT 6015
597
1806 ELN
567 1882 1116 1882 567
2099 AVM
500 * 1500 *
Page 58
302
568

2550
4x2"M **
400 *
519
2289 LIFT 2369
1051
234
2185
250
885
2106
2406 AQTL
WATER CONNECTION STANDARD Water outlet "A" Water inlet "C" 4" 4"
WATER CONNECTION HYDRO OPTION H 1P-LP L 2260 2238 1377 4"M
2406 AQTH
1P-HP 2P-LP 2P-HP 750 L TANK Water inlet "B"
889 343 414
Page 59
565 *
930 *
Technical data
AQTC 1206-1806
circ.1 circ.2
590 490 350 250 0
LIFT
2172
L S
613
1583
1208
613
1806
613
1208
1583
613
Page 60
2099 AVM

255 2182 LIFT 2289 2369
1656
1506
REFRIGERANT CONNECTION Liquid line L (mm) 11/8 13/8 Suction line S (mm) 735 750 21/8 25/8
1355
1206-1506 1656-1806
735 750
1206
Page 61
Technical data
AQTC 1806 ELN AQTC 2106-2406
circ.1 circ.2
590 490 350 250 0
2998 LIFT 6015
L S
1806
567 1882 1116 1882 567
2099 AVM
Page 62

2550 2185 2289 LIFT 2369
2106
REFRIGERANT CONNECTION Liquid line L (mm) 750 13/8 Suction line S (mm) 750 25/8
2406
Page 63
Technical data
AQTR 1206-1806
LIFT 4018
2172
598
613
1583
1208
613
1806
613
1208
1583
613
Page 64
2099,2 AVM
302
870
672

255 2182,2 LIFT 2289,2 2369,2
1656
1506
WATER CONNECTION STANDARD Water outlet A Water outlet (recover) B Water inlet C Water inlet (recover) D 4 4 4 4
1355
1206
Page 65
Technical data
AQTR 1806 ELN AQTR 2106-2406
1806 ELN
Page 66

2106
WATER CONNECTION STANDARD Water outlet A Water outlet (recover) B Water inlet C 4 4 4 4
2406
Water inlet (recover) D
Page 67
Technical data
8.7 Service spaces

Units AQT All versions Installation of Single Units
mm 3000
mm 2000
mm 2000
mm 2000
mm 2000
Installation of several Units

A1 WALL A A2 1.5 1.5m m
WALL D
WALL B A1 1.5 m WALL A A2 A3
2.0 2.0m m
WALL D
WALL B
1.0 2.0m m WALL C
1.0 m WALL C
ARRANGEMENT 1
ARRANGEMENT 1
A and C SCREENED B and D SOLID A1 ARRANGEMENT 1 (m) ARRANGEMENT 2 (m) 2 2 A2 2 2 2 A3
A and B SOLID C and D SOLID A1 2 2 A2 2 2 A3 1.5 2
B and D SCREENED A and C SOLID A1 1.5 1.5 A2 1.5 2 A3 1.5 1.5
A and B SCREENED C and D SOLID A1 1 1 A2 2 2 A3 1.5 2
A and D SCREENED B and D SOLID A1 1.5 2 A2 2 2 2 A3
A wall only may be higher that the units. The area between the walls must be kept free from any obstacle which may hinder the free air inflow towards the unit(s).
Page 68
Maintenance English
MAINTENANCE
Planned maintenance
End of season
Carefully read the Safety section of this manual before carrying out any maintenance operations. Do not discharge the refrigerant into the atmosphere while the refrigeration circuits are being drained. Use appropriate recovery equipment. When the recovered refrigerant cannot be re-used, return it to the manufacturer. Do not throw away the waste oil of the compressor, because it contains refrigerant in solution. The waste oil must be returned to the manufacturer. Monthly Weekly Operations Daily Beginning of season
DANGER
Check the temperature of the leaving fluid Check the pressure drops in the heat exchanger Check for electric absorption Check suction pressure and temperature Check delivery pressure and temperature Check the oil level in the compressor Check that there are no gas bubbles in the liquid line Check that the fins of the external coil are clean (if any) Check the operation of the oil heaters Check the remote control switches Check the operation of the LP pressure switch Check the operation of the HP pressure switch Check the insulation of the heat exchanger Check that terminals are tightened Check that the terminals screws are tightened Clean the exterior of the unit with water and soap Check the density of the antifreeze (if any) Check the operation of the flow switches Check the operation of the solenoid valve
DANGER
Unless otherwise specified, the operations described below may be carried out only by a trained maintenance operator.
9.1 General requirements

AirwellItalia units have been designed for continuous operation, providing that they are subjected to regular maintenance, within the limits specified in this manual. Each unit must be serviced according to the programme by the User/Customer, and must be inspected at regular intervals by the personnel of one of AirwellItalias authorised Service Centers. It is the responsibility of the User to meet these maintenance requirements and/or to enter into an agreement with one of AirwellItalias Service Centers, so as to properly safeguard the operation of the appliance. During the warranty period, in case of damage or failures caused by improper maintenance, Airwell Italia will not refund the costs incurred to repair the appliance in its original state. The provisions of this section apply only to standard units; according to the order requirements, other documentation may be added, concerning any modifications or supplementary accessories.
9.2 Planned maintenance

Maintenance inspections must be carried out according to the program below, by a qualified person. As a general rule, units cannot be repaired directly by the user, who shall not try to service or repair any failures or anomalies identified during daily inspections. If you are in doubt, please contact Airwell Italia Service Centre.
Page 69
Maintenance
9.3 Refrigerant charge

Do not inject refrigerant liquid into the LP side of the circuit. Be very careful, and charge the circuit properly. If the charge is insufficient, the efficiency of the unit will be lower than expected. In the worst of cases the LP pressure switch may be activated, resulting in the halting of the unit. In the presence of an excess charge, the condensing pressure will rise (in the worst of cases, the HP pressure switch may be activated, resulting in the stop of the equipment), and the consumption will increase as well. It is strictly forbidden to use the compressor as a vacuum pump to drain the plant.
WARNING WARNING
WARNING
Compressors use polyester oil. During maintenance operations on the compressor, or if you have to open the refrigerant circuit in any point, remember that this type of oil is highly hygroscopic, and accordingly it is important that it is not left exposed to the weather for prolonged periods, as this would require the replacement of the oil.
9.5 Condenser
The condensers coils consist of copper pipes and aluminium fins. In the presence of leaks caused by any damage or shock, the coils shall be repaired or replaced by one of AirwellItalias authorised Service Centers. To ensure the effective and correct operation of the condenser coils, it is important to keep the condensers surface perfectly clean, and to check that there is no foreign matter, such as leafs, wires, insects, waste etc. If the coil becomes dirty, there is an increase in the absorption of electric energy. Furthermore, the maximum pressure alarm may be activated and may halt the unit. Be careful not to damage the aluminium fins during cleaning.
WARNING
Fill the refrigeration circuit after it has been drained for maintenance purposes (leaks, replacement of the compressor etc.). The amount of the charge is indicated on the plate affixed to the unit. Before refilling, it is important to drain and de-hydrate the circuit, thus obtaining a minimum abs. pressure value of 50 Pa. Inject the refrigerant fluid before removing the vacuum, then fill the circuit up to 90% of the total gas requirement (in liquid form). The appliance must be filled through the filling valve on the liquid line, on the outlet side of the condenser. It is recommended to connect the refrigerant cylinder to the filling valve on the liquid line, and to arrange it in such a way as to inject only liquid refrigerant. Then start the compressor and let the gas flow from the cylinder, up until the liquid flow, which can be observed through the sight glass, is limpid.
The condenser must be cleaned with a LP compressed air jet, parallel to the aluminium fins, in the direction opposite to the air circulation. To clean the coil you can use also a vacuum cleaner, or a jet of water and soap.
9.6 Fans
The fans of the condenser, of axial type, are complete with impeller with aerodynamic profile blades and a cylindrical nozzle. The motors bearings are lubricated forever. Before starting the appliance, after any maintenance operations involving the disconnection of 3-phase connections, check that the direction of rotation of the fans is the one indicated by the arrow (upward air current). If the direction of rotation is wrong, invert two of the three supply phases to the motor.
9.4 Compressor
Compressors are delivered with the necessary charge of lubricating oil. During normal operation, this charge is sufficient for the whole life of the unit, providing that the efficiency of the refrigeration circuit is satisfactory and if it has not been overhauled. If the compressor needs to be replaced (following a mechanical failure or if burnt), contact one of Airwell Italias Service Centers.
Page 70
Maintenance English
9.7 Dehydrating filter

The refrigeration circuits are provided with dehydrating filters. The filter clogging is marked by the presence of air bubbles in the sight glass, or by the difference between the temperatures measured downstream from and upstream of the drying filter. If, once the cartridge has been cleaned, there are still some air bubbles, the appliance has lost a part of the refrigerant charge in one or more points, that must be identified and serviced.
9.10 Evaporator
Check at regular intervals that the water side of the heat exchanger is perfectly clean. To do this, measure the pressure drop, water side (see Section 8) or measure the temperature of the liquid leaving and entering the heat exchanger, and compare it to the evaporation temperature. To obtain an effective heat exchange, the difference between the temperature of the leaving water and the saturated evaporating temperature must be in the 2 - 4C range. A greater difference would indicate a low efficiency of the heat exchanger (i.e. the heat exchanger is dirty). In this case, the heat exchanger must be subjected to chemical cleaning, an operation that shall be carried out by authorised engineers. For other maintenance operations (extraordinary overhauling, replacement of the heat exchanger etc.), contact an authorised Service Centre.
9.8 Sight glass

The sight glass is used for inspecting the refrigerant flow and the humidity % of the refrigerant. The presence of bubbles indicates that the dehydrating filter is clogged or the charge insufficient. A colour indicator is positioned inside the sight glass. If you compare the colour of the indicator to the scale on the ring of the sight glass, you can calculate the percentage of humidity of the refrigerant. If it is excessive, replace the filters cartridge, operate the appliance for 1 day and then check the humidity % again. When the humidity % is within the pre-determined range, no other operations are required. If the humidity % is still too high, replace the dehydrating filter again, start the unit and operate it for another day.
9.9 Electronic expansion valve

The circuit of the unit is equipped with Electronic expansion valve. The valve is calibrated for an overheating of 6C. Procedure to check for overheating: Measure the suction pressure with the pressure gauges on the board of the unit o using a pressure gauge connected to the service valve on the suction side. From the pressure gauges temperature scale, measure the saturated suction temperature (Tsa) which corresponds to the pressure value. Using a contact pressure gauge affixed to the outlet fitting of the gas of the evaporator, measure the actual temperature (Tse). Overheating calculation (S): S = Tse - Tsa Overheating is regulated through the expansion valve. If the Electronic expansion valve cannot be regulated, it is probably broken, and shall be replaced. The replacement must be carried out by a Service Centre.
Page 71
Troubleshooting
10 TROUBLESHOOTING
The table below lists the anomalies of operation of the unit, the relevant causes and the corrective measures. For anomalies of any other type or not listed, contact one of AirwellItalias Service Centre for technical assistance. Anomaly The unit continues to work, but without cooling. Ice on the suction line. Excessive noise. Cause Insufficient charge of refrigerant. The dehydrating filter is clogged. Wrong calibration of overheating. Vibration of lines. Whistler emitted by the thermostatic expansion valve. Noisy compressor. Operation Refill. Replace. Increase overheating. Check the charge. Check the clamping brackets, if any. Refill. Check the dehydrating filter. Seized bearings; replace the compressor. Check that the compressors locknuts are tightened. Low oil level in the compressor. One or more gas or oil leaks in the circuit. Mechanical failure of the compressor. Anomaly of the oil heater of the compressors base. Identify and remove leaks. Request the intervention of a Service Centre. Check the electric circuit and the resistor of the heater of the motor base, and replace defective components.
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Troubleshooting English
Anomaly One or both compressors are not working.
Cause Breaking of the electric circuit.
Operation Check the electric circuit and detect any ground dispersions and short circuits. Check fuses. Reset the pressure switch and the control panel and restart the appliance. Identify and remove the cause that enabled the pressure switch. Check for ground dispersions and short circuits. Replace fuses. Check and tighten. Check the operation of check and safety devices. Identify and remove the cause. Check wiring of check and safety devices. Check voltage. If problems regard the system, solve them. If they are caused by the distribution network, inform the Energy Distributor. Check the continuity of the winding. Replace the compressor. Identify and remove the leak. Refill. Replace the pressure switch. Check the operation of the pressure switch, replace it if defective. Open the valve and replace it, if faulty. Drain the circuit. Check cables and motor. If defective, repair or replace. Identify and remove the cause of the loss of charge and refill. Check that valves are open. Replace the cartridge or the filter.
Intervention of the HP pressure switch.
The fuse of the control circuit is broken. Loosened terminals. Halt caused by thermal overload of the electric circuit. Wrong wiring. The line voltage is too low.
Short-circuit of the compressors motor. Seized compressor. Activation of the LP alarm, stop of the unit. Gas leak. Insufficient charge Failure of the pressure switch. Activation of the HP alarm, stop of the unit. Failure of the pressure switch. The delivery valve is partially closed. Substances with condensable gases in the circuit. The fan of the condenser is stopped. The liquid line is too hot. Frosting of the liquid line. Insufficient charge. The valve of the liquid line is partially closed. The liquid filter is clogged.
Page 73
Spare parts
11
SPARE PARTS
11.1 Spare part list

The table below shows the list of spare parts recommended during the first two years of operation. Component HP pressure switch LP pressure switch Gas filter Electronic expansion valve Auxiliary relays Fans fuses Compressors fuses Auxiliary fuses Set of compressor contactors Fans contactor Water sensor Air sensor Electronic card Keyboard Compressor oil resistor Number 1 1 2 2 2 6 6 6 1 1 1 1 1 1 1
11.2 Oil for compressors

The compressors are lubricated with polyester oil (P.O.E.).
11.3 Wiring diagrams

The wiring diagrams are installed inside the doors of the electrical panels of the unit. Any request for wiring diagrams shall be forwarded to AirwellItalias Service Centre.
Page 74
Dismantling, Demolition and Scrapping English
12 DISMANTLING, DEMOLITION AND SCRAPPING

During the draining of the refrigeration circuits, do not let the refrigerant overflow in the surrounding atmosphere. The circuit must be drained using suitable recovery equipment. Do not disperse the waste oil of the compressors in the environment, since it contains some dissolved refrigerant.
DANGER
After draining operations, the piping of the hydraulic networks can be disconnected and disassembled. Once they have been disconnected as specified, the packaged units can be disassembled in a single piece. First of all, disassemble the anchoring screws and then lift the unit from the position of installation, and hook it to the lifting points provided, using suitable lifting equipment. To this end, refer to Chapter 4 for the installation of these appliances, to Chapter 8 for their weights and Chapter 3 for handling. The units that, once disconnected, cannot be removed in a single piece, must be dismantled on site; in this case, be very careful with the weight and handling of every single component. It is always advisable to dismantle the units following the installation steps, but in reverse. Some residues of oil, glycoled water or similar solutions may remain in certain parts of the unit. These residues must be recovered and disposed of according to the procedures specified above.
DANGER
For the disposal, contact the competent authority for information. Unless otherwise specified, the maintenance operations listed below may be carried out by any trained maintenance operator.
12.1 Generalities
Open each line that supplies the unit, including the ones of control circuits. Make sure that all disconnecting switches are secured in the off position. The power cables can be disconnected and disassembled. Refer to Chapter 4 for the position of connection points. Remove all the refrigerant from the refrigeration circuits of the unit and store it in suitable containers, using a recovery unit. If its characteristics have remained the same, the refrigerant can be used again. Contact the competent authority to obtain information about disposal. In NO event shall the refrigerant be discharged into the atmosphere. The oil in each refrigeration circuit must be drained and collected into a suitable container; then it shall be disposes of in conformity with local regulations that apply to the disposal of waste lubricants. Any oil spillage must be recovered and disposed of in like manner. Isolate the units heat exchangers from the external hydraulic circuits and drain the heat exchange sections of the plant. If no shutoff valves have been provided, it may be necessary to drain the whole plant. If a glycoled solution or a similar fluid has been used in the hydraulic circuits, or if chemical additives have been added to the circulating water, the circulating fluid MUST be drained in a proper way. For NO reason shall a circuit containing glycoled water or a similar solution be discharged directly into the drains or surface waters.
DANGER
It is very important to ensure that, while a component of the unit is being removed, all the others are properly supported. Use only lifting means of adequate capacity.
DANGER
Once disassembled, the components of the unit can be disposed of in conformity with current regulations.
DANGER
Page 75
Airwell Italia
Via XXV Aprile, 29 20030 Barlassina (MI) Italy : +39 0362 680.1 : +39 0392 680.281
HS
B IS O
9001:2 0
00
As part of our ongoing product improvement programme, our products are subject to change without prior notice. Non contractual photos. Dans un souci damlioration constante, nos produits peuvent tre modis sans pravis. Photos non contractuelles. In dem Bemhen um stndige Verbesserung knnen unsere Erzeugnisse ohne vorherige Ankndigung gendert werden. Fotos nicht vertraglich bindend. A causa della politica di continua miglioria posta in atto dal costruttore, questi prodotti sono soggetti a modiche senza alcun obbligo di preavviso. Le foto pubblicate non danno luogo ad alcun vincolo contrattuale. Con objeto de mejorar constantemente, nuestros productos pueden ser modicados sin previo aviso. Fotos no contractuales.

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Installation and maintenance manual Manuel dinstallation et de maintenance Installations- und Wartungshandbuch Manuale di installazione e di manutenzione Manual de instalacin

Table of contents English

3 TRANSPORT, LIFTING AND POSITIONING

10 TROUBLESHOOTING 11 SPARE PARTS

12 DISMANTLING, DEMOLITION AND SCRAPPING

1.3 Emergency stop / Normal stop

1.4 An introduction to the manual

The Notes contain important observations.

2.5 Precautions against residual risks

2.3 Access to the unit

Prevention of residual mechanical risks

2.4 General precautions

Prevention of residual electrical risks

Prevention of other residual risks

The following precautions must be always adopted:

2.6 Precautions during maintenance

2.7 Safety labels

Identification of the refrigerant External door

TENERE SU QUESTA LINEA GANCIO DI SOLLEVAMENTO

Read the instruction On the electrical board

Gravity centre - Base

DO NOT OPEN THE PANEL WHILE UNIT IS RUNNING

On the compressor box

Grounding connection - On the electrical board, adjacent to the connection

KEEP LIFT HOOK ON THIS LINE

Instruction for the lifting On the coil

EIN - INLET ENTRE - ENTRATA AUS - OUTLET SORTIE - USCITA

Warning - safety valves vents

Warning - hightemperature zones Adjacent to hot pipes or components

Refrigerant data Toxicity Contact with skin

Contact with eyes

Professional levels Stability Conditions to avoid Hazardous reactions

Hazardous decomposition products

Respiratory system protection

Protective clothing Accidental release measures

Fire fighting information Cylinders Protective fire fighting equipment

Lubricant oil data Classification Contact with skin

Accidental release measures

Fire fighting information

Cylinders Fire fighting protective equipment

Transport, Lifting and Positioning

TRANSPORT, LIFTING AND POSITIONING

Transport, Lifting and Positioning English

Finally, it is recommended to carry out visual inspections at regular intervals.

4.2 Spring Isolator Installation

4.1 Positioning of the unit

1) Proceed to assemble the jack components.

4.3 External hydraulic circuit

The external hydraulic circuit should consist of the following elements:

Installation Flow Switch

External Hydraulic Circuit Connection Diagram

4.4 Hydraulic connection

4.6 Power supply

4.7 Electrical connections

It is important that the appliance is grounded.

AQTL/AQTH Version Electrical Connections

(SRS) (COMMON) (SRHP) (SDN) (SF)

REMOTE INDICATION VOLTAGE ON

GENERAL ALARM SYSTEM 1-2

COMMON ANTIFREEZE RELAY CONTROL PUMP RELAY CONTROL

(COM) (NO) (NO)

4.8 Connecting plate-type evaporator temperature sensors

4 Victaulic Flex Joint