1

1.1
1.2
1.3
2
2.1
2.2
2.3
3
3.1
3.3
3.4
4
4.1
4.2
4.3
4.4

..............................................................................................................................5

........................................................................................................6

........................................................................................................................6
( ) .........................................................................................7
...............................................................................................................8

...............................................................................................................................8

...............................................................................................................................9
........................................................................................................................9
...................................................................................................................9

..........................................................................................................10
......................................................................................................................10
.........................................................................................................................10
............................................................................. 11

.......................................................................................... 11
..................................................................................................

11

..................................................................................................12

..............................................................................................................13

4.4.1 ..........................................................................................13
4.4.2 ..........................................................................................13
4.4.3 ......................................................................................14
5

.....................................................................................14

5.1

......................................................................................................14
5.2
..........................................................................................................15
6
.....................................................................................................16

6.1 ..................................................................................................................16
6.2 ..............................................................................................................16
6.3 ..............................................................17
7
.............................................................................................................17
7.1
..............................................................................................................18
7.2 ...................................................................................................20
8
.....................................................................................................................21
8.1 ......................................................................................................21
8.2 ......................................................................................................................22
8.3 .............................................................................................................................23
8.4 ..........................................................................................23

8.5
......................................................................................................................24
8.6 ......................................................................................................................25
8.7 ..........................................................................................................26
8.8 ..................................................................................................................27
9
.............................................................................................................27

9.1 .......................................................................................................................27
9.2
...................................................................................................27
9.2.1 ..............................................................................................27

9.2.2 ..............................................................28
9.2.3 .......................................................................29
9.3 ..........................................................................................30

9.3.1
.....................................................................................................30

9.3.2

..............................................................................................................31
9.3.4

..............................................................................................................31
9.3.5
............................................................................32
................................................................................................................33
9.3.6

9.3.7 .........................................................................................................................34
9.4 ......................................................................................................................................34
10
..........................................................................................................................34
10.1 ....................................................................................................................35
10.2
................................................................................35
10.3 ................................................................................................................35 11

.................................................................................................36
12
.........................................................................................36
13
...................................................................................................................36
14
...............................................................................................................38
14.1 .................................................................................................................38
14.2

.........................................................................................40

1.1

1.2
1.2.1 ,,
(

)
, ,

HARDPOINT

,



1.2.2

1.2.3
,
,,,,
, ,
, ,

,
,
,

 ,, ,

,,,,,

,
,,
,

1.3 ( )

1/5

1/1

1/1

5 10

2.1

2.2

2.3

2
3
4

3.1

3.3

1)

2)

3)

3.4



0.91.0

1
2

3
4.1

4.2

Pmax =

1 m a gf
C A 3
(
Vmax + D Vmax
)
76140
T 3600

Pmax
kw

 T
m a
Kg

gg
=9.81/
ff

C D
A

0.78*

km/h
V
max

T f

9.2.29.2.3

4.3

M emax = 7019

aPmax
np

M emax N.m;
a
a= M emax / M P
M P
N.m;

a=1.2~1.35
a=1.1~1.25
a

a
np

r/min

n p

n p / n m 1.4~2.0
n m

n p / n m 1.4
n m

4.4

4.4.1

0

5
5

Dmax 0.040.08 0.10.15
4.4.2

U k1

m a g(fcos + sin )rk

M emax T i 0

rk

i k1 1.0 i k1 .i 0 = i 6
i k1

 Fmax = M emax i i
0 T
rk

Fmax
F F = m2 g
m2 kg

30

4.4.3

( 1.7~1.8 )
7

5.1

1-5-1
1-5-1

VW
A 00
A0
A
B
C
D
FORD
A
B
C
D
E
F

1.0
1.0~1.3
1.3~1.6
1.6~2.0
2.0~2.5
2.5
(L)

2.00~2.20 2.20~2.30 2.30~2.45 2.45~2.60 2.60~2.80 2.80

m
3.30~3.70 3.70~4.00 4.00~4.20 4.20~4.45 4.45~4.80 4.80
m
680~800
800~970
970~1150 1150~1380 1380
(kg)
680

1-5-2
1-5-2

2 3
4 5
6 7
8 9

2
3
4
5

2
2 1
2 2
2 3 2 1
2

5.2
1

L0

600km

45L
:55L~60L
60L~80L

1L
3mm

350mm,
200mm
JB3983-8


2
5%1502mm

50%1700mm
95%1800mm

1) 5% 1502 5%
1800mm
2)
1985
5 1.4mm 95
2.3mm
SAE
1
2
3 GB11562
4
5
H61- R
H37-
H63- R
H38-
3

6.1

1.
2.
3.
4.

6.2
,,

,
(1)
(2)

(3)
(4)
, ,

,,

6.3
(1)
(2)
(3)
(4)

1 10

1 1 7.1

7.1

1.



2.

3.

4.

5.


MPV SUV
0.51.5

L A\B 7.2
A,B
rr1,rr2 O1,O2, O1,O2 ro1,ro2

A,B a,b

a,b

b-a=LtanaF A,BO1
A

1.
2.

3.

7.2

SAEECEDIN
1.
QC/T 4902000
2. QC/T 5761999
3. GB/T 178671999

4. GB
141671993
5. AB GB 115561994GB 115651989
6.
GB 115621994
7.
GB/T 130531991
8. SAE J 1100

8.1

1.
2.
3.

4. 25 3

5. 4 811

6.

(1)
: (a)();
(b) (); (c) (); (d) (); (d)
( ); ,
,
(2)
, .
(a),;(b)
,
;(c)

.
(3)
(a)() -0.5~+0.5 ,

2, 0~1 ,
( 3 )
-1~+0 ,-2~+2 ,
, 0~+2 -2~0 .
(b) :

10~15mm;
15~25mm;

>25mm 25~50mm; 30mm,
30~60mm; 60mm, 60~90mm,
.
(c) -0.5~+0.5mm;
-2~+2mm , 1~+1mm, -0.25~+0.25,
-0.25~+0.25;
2mm ( M10 12 ),.

8.2

(1)

, . SAE GB ,
.,
.
(2)
(a) 30~60mm,,
Y () 20~80mm( );
(b) 30~60mm,
180~220mm. (c) 2 ,

.
,
,

, ,

, , (
30~150mm), .
(3)

(COPY )

,

(4)
, ,
, ,
(5)
(a) 0.25~+0.25mm; (b)
-3~+3mm.

8.3

DIN70020
(1) ,

,
, ,
,
, ,,

(2)
.
,
. ,,
.
, , . ,
.
( 3 ), 11~13 -0.5~+0.5 ,
-10~+10mm; 0~+3 -0.3~+0.3 ;
+0~+0.5 -0.25~+0.25 .
(3) (a),
-0.25~0.25 ,
-1~+1mm,
-0.25~+0.25mm,
-0.25~+0.25mm.
(b)-0.25~+0.25mm.

(c) -0.25~+0.25mm,
-2~+2mm.(e) -0.25~+0.25mm,

-3~+3mm.

,.

8.4

8.5

(1)

. , ,
,
. .

, ,

(2)

,

, 2
, ..
(3)
(a) 10~15mm,
15~25mm;
(b)-1~+1mm ; (c)

-0.25~+0.25mm;
(d)-0.5~+0.5mm; (e)
-0.25~+0.25mm; (f)
; (g)0.25~+0.25mm; (h) -0.5~+0.5mm,

-0.25~+0.25mm;
(i)

2mm ,.

8.6

(1)
,

,
, , ,
.
,
.
(2)
(a) -0.25~+0.25mm,

-3~+3mm.
(b) -0.25~+0.25mm,
,.
(c) , ,
.
.
ABS X

1.X
A X 50

2.
A


B

3.
A

B
C 5060mm
2
D

5ABS
ABS

6

8.7

30mm

8.8

50mm

9.1



Y X

9.2
9.2.1

7160
5 / 2 / 5

m
m
m
m

4180
1735

m
m
m
m
m

1618

m
m
m
m

1470
720

m
m
m
kg

1300

kg

440

kg

1740

kg

kg

77059.2
53040.8
89551.4
84548.6

2580
1465
880

18

17

m
m
m

131
10.5

9.2.2
4G18 F5M41

4G18

5 F5M41

1.584

kW/rpm

73.5/6000

N.m/rpm

133.3/4500

4G18 F5M41

 BHC

X -209.6 Y -48.9 Z 145.1

Y 137.5

X -29.8 Y -137.9 Z 95.2

X -452.8 Y -69.9 Z 75.9

X 132.5 Y -48 Z 234.8

X -172.4 Y -356.7 Z 322.4

X -231.1 Y 483.9

X -11.8 Y -276.6 Z 95.2

X -11.8 Y -1.2 Z 95.2

mm

386.6

mm
663.8
9.2.3
4G18 F5M41
z
z

z 5
z
z

z +

152mm
5

37mm

X -567.6 Y -175

23mm

X -419.3 Y 94.4 Z

30 mm

4.6

Z 104.1
215.4

17.9

8.69.3

X: 842; Y: 12; Z: 262

9.3

9.3.1
z

X -13 Y 381.6 Z25.2

X 318.5 Y 362.9 Z -17.7

X 15.8 Y 555.5 Z 596.4

X 2553.3 Y 469.9 Z 142.8

X 2718.3 Y 621.4 Z -28.3

X 2629.7 Y 566 Z 622.4

195 / 55 R15 88T

6J15

0.830

0.230

12.630

2.530

0.630

0.230

9.3.2

X 156.5 Y 310 Z 128.7

380mm
36.4/32.2

44.6

37.1/38.1/40.1
47.8 mm (277.351401mm
X 769.4 Y-331.9 Z 740.5
=51.9

9.3.4

X ABS

X 189 .6 Y344.2 Z 480.5

mm

98 inch

mm
mm

mm
mm

ABS

23.81
16+18
22
57.1520.64
103 114
5

X 1318 Y 0 Z 148.8
45

9.3.5

z 1.2kw
z 12V/90A
z ,
z

6570Ah

z
ECM z
z

300181250 mm

X317.2Y501.8Z641.3

20

ECU

X 376.8 Y 76 Z 208.7

ECU

X 1044.2 Y 0 Z 120

ECU

X 1258 Y459.3 Z 48.5

X 1258 Y280.5 Z 48.5

ECU

X 287.9 Y670 Z 547

CD

X 2509.6 Y 448.3 Z 301.8

X 676.7 Y 326.6 Z 690.5

X 605.3 Y326.5 Z 612

X 485.2 Y 323.3 Z 720.6

Y 456.4 Z 248.5

9.3.6

HVAC 1026

68020386mm
16mm
z

HVAC 1

5
X -675.3 Y 0.4 Z 90.2

HVAC 2

X 173.7 Y -138.8 Z 409.4

HVAC 3

X 202.4 Y 199 Z 327.6

HVAC 4

X 193.7 Y 253.6 Z 291

HVAC 5

X 188 Y 452.2 Z 339.8

HVAC 6

X 269.2 Y 637.7 Z 383.4

HVAC 7

X 320 Y 194 Z 602.1

HVAC 8

X 306.3 Y 287.2 Z 604.7

HVAC 9

X 387.8 Y 461.3 Z 659.3

SE5H14

X 154.5 Y -170.5 Z 531.6

X -415.8
129.1

9.3.7

GRPS

ECU

X21.6Y167.6Z835.4
X91.6Y564.4Z830

X3183.6Y0Z843.4

X1318Y-11.5Z148.7

X938.7Y483.6Z1234.6
X938.4Y476.1Z1234.9
X438.6Y724.6Z858

X378.9Y754.4Z774.4
X434.8Y741.5Z756.9

X758.2Y0Z1188.7

9.4

10

, ,
,

10.1
1
,

.
() , , .()
,(). ,
,

, ,,.
,
. ()
. . 1/3 1/2
. ,


,
.
. , .


.,

,

, .

).
.
( )
,

, , ;
, (),
.

1/2 80
90

2 2/3

10.2

10.3

2
3

11

11.1
11.1.1
11.1.2
11.1.3
11.1.4
11.2
11.2.1
11.2.2
11.2.3
11.2.4
11.2.5
11.3
11.3.1
11.3.2
11.3.3
11.4
11.4.1
11.4.2
11.5
11.6
11.7

12

12.1
12.2
12.3

13

GB1156294

GB15083--94

CMVDR631

GB1508494

CMVDR346

GB40941999

CMVDR634

GB706394

CMVDR635

GB150821999

CMVDR339

GB1156695

CMVDR221

GB126761999

GB1580594

GB1155694

GB1155594

CMVDR633
CMVDR632

GB47851998

CMVDR148

GB459994

CMVDR120

GB466094

CMVDR119

GB59201999

CMVDR107

GB1523594

CMVDR123

GB175091998

CMVDR106

GB115541998

CMVDR138

GB115641998

CMVDR103

GB115571998

GB508394

CMVDR217

GB11550
CMVDR225

GB841094

GB195989

GB157411995

GB157776.195

GB1416793

GB1508694

GB176751999

CMVDR221

GB1495

GB/T1496
199920

[1999]280

[1995]645

GB72581997
CMVDR191

GB1156189

GB1156889

GB1574395

GB1735498

GB75487

GB96561996

GB115521999
CMVDR294

14

14.1

15

55

25

10

2
5
2

05

15

20

1
5
2

30

30

10

15

10

20

0
3
0
3
0
1
0
1
5
1
0
2
0

15

20

15

2
5
0
1

52

60

15

6
0
1

15

1
55

15

10

1
5
1

05

15

1
58

15

1
50

ABS

15

()

ECU

10

10

10

10

30

30

DFMEA

20

20

0.5

100

50

CAE

25

25

30

30

14.2

73
6