Minimum Critical Spares for KWU Design To Meet Spare Preparedness in Case of Breakdown Turbine & Aux.

Applicability:
S No Sub System High Items Pressure Turbine 1 Turbine MS pipe/casing U-seal ring as per Drawing 2 Inner-Outer casing ,U-seal ringUnmachined 3 4 5 6 HPT exhaust Pipe/Casing U-seal ring Unmachined Rotating Blades Stationary Blades Module 1 2.38/64 2.38/64 2.19/77 1 Set Available Nil Nil ST-I - Nil, II - Rec'd STPool Pool Pool Drg /Part No Cap Circ ref sl no Qty. 2 1 Availability/PO. Status Rec'd Nil/Under PO Remarks

As on22-06-09

Intermediate 7 Pressure Turbine Extraction pipe angle ringUnmachined 8 Rotating Blades 9 10 11 12 13 Bearing LPT Rotor Gland seal segments Rotor Stationary Blades

Drg No 01061301000/P No 5,6,7,8 2.38/64 2.19/76 Drg No 01060601000/P No 1&2

1 1 Set 1 1 Set 1 2.38/64 2.19/82 1 Set 1 Set 1 1 Set

Nil Rec'd St-II-Available ST-I- Nil Under PO (01 no. ST-II) (nil- ST-I) Nil Rec'd (01 no. ST-I avl.) ST-II-PR raised Nil NIL NIL NIL NIL(St-I obsolete,St-II PR raised) Pool Pool 01 no given to Korba

Brg.2 babbited shell with matching support and thrust pads 14 Brg.4 babbited shell with matching support 15 Jacking Oil system Jacking oil to each bearing NRV 16 Control Oil system Main Trip Valve assembly 17 and Governing Rack Filter elements 18 19 Lubricating Oil System MOP suction oil injector assembly AOP assembly Drg No 01142901000

2.19/84

1 1 Set

Drg No 01190450002 & 3 2.19/85

1 Set 1

Lubricating Oil System 20 21 22 23 24 25 26 27 28 29 HPBP IPSV/CV HPSV/CV Turning gear EOP assembly Stationery Blades/Nozzle Rotating blades Stop valve test valve liner with Margin Stop valve pilot Stop valve test valve liner Stop valve Pilot Control valve stem and disc Control valve U seal ring Pressure control valve stem, seat BOI Drg No 01621870001C34/P No 9 Drg No 32644000C34 /P No 9 Drg No 32644000C34 /P No 9 Drg No 11150101000 Drg No 01150501000 2.19/93 2.19/93 2.19/93 2.19/93 2.19/86 NIL(St-I obsolete,St-II PR raised) 1 Set Nil 1 Set 1 1 2 Set 1 Set 1 1 1 1 1 1 Set 1 1 1 1 1 1 NIL Nil/PO placed Nil/PO placed Nil/PO placed Nil/PO placed Nil/PO placed Nil/PO placed 01 Set Available Nil Nil Nil Nil New Available Going for new ST-II under P.O. Nil ST-I under P.O. ST-II Available ST-I under PR ST-II, III Available Nil Nil New pooled item New pooled item 1

30 Evacuation System Cooler element ?? Flash Box/drains 31 Heaters LP heater-1 safety valve shell side 32 33 34 35 37 LP heater-2 safety valve shell side LP heater-3 safety valve shell side HP heater-5 safety valve shell side HP heater-6 safety valve shell side Hydraulic coupling assembly

36 Feed Water System Discharge valve stem and disc 38 Condensate System CEP assembly 39 40 41 CEP Suction Strainer CEP discharge valve stem and disc

Condensate line NRV before assembly 42 Turbine Gland Seal Deaerator Gland steam condenser assembly Steam System

Total Short fall 54

Received Balance 14 40

Under PO 10

Under PR

B'offer 9 Awaited 9

Pool 6

Details NA 3

Yet to start 3

ANNEXURE L SUGGESTED LIST OF RECOMMENDED SPARES FOR 200/500/660 MW UNIT TG

S.N. 1 Item Description Generator & Auxiliaries Gaskets/ O rings/ Cords of all types (one set should include all types and sizes of gaskets for one generator, hydrogen seals for TG and EE hydrogen coolers) (i) Liners (ii) Coil spacers 4 15 18 Oil guard rings spare for TE and EE bearings Nut and bolts for Generator Insulating sleeves and washer Qty. 1 Set Availability/PO. Status Available

1 Set 1 Set 1 Set 25% of total population of each type 25% of total population of each type

Nil Nil Available (Partly indented) Available (Partly indented) Available (Partly indented)

MINIMUM essential Spares-BoP-CT, HVAC, CAS

1) 2) 3 4 5 13 15 HP assembly LP assembly AHU Blower & Motor Refrigerant pump with motor for VAM Absorbent pump with motor for VAM Steam pressure control valve in VAM HVAC CT gear box internal gear set 1 Set of each type 1 Set of each type 1 Set for each type 1 Set for each type 1 Set for each type 1 No for each type 1 Set for each type Available Available St-I Available Available Available PR raised Available

STATUS BREAKUP
Total Short fall 54 Received 14 S No:T1,3,6,8,13,29,34; G-1; CAS1,2,3,4,5,15 Balance 40 Under PO 10 Under PR 9 S No:T14,19,20,35,39; G-4,15,18;CAS13 B'offer Awaited 9 Pool 6 Details NA 3 Yet to start 3

S No:T-2,10,23 to 28,36,38

S No:TS No :T7,16,17,21,22,31, 4,5,11,12, S No;TS No:T32,33; G-2 37,42 15,18,30, 9,40,41

LATEST STATUS BREAKUP

Total Short fall 40 Under PO 10 Under PR 9 S No:T14,19,20,35,39; G-4,15,18;CAS13 B'offer Awaited 9 Pool 6

As on 23-06-09 Details Yet to NA start 3 3

S No:T-2,10,23 to 28,36,38

S No:TS No :T7,16,17,21,22,31, 4,5,11,12, S No;TS No:T32,33; G-2 37,42 15,18,30, 9,40,41

TMD CRITICAL SPARES STATUS BREAKUP

Total Received Balance Under PO Short fall 54 14 40 10 S No:T1,3,6,8,13, 29,34; G1; CASS No:T1,2,3,4,5,1 2,10,23 to 5 28,36,38 Under PR 9 S No:T14,19,20,3 5,39; G4,15,18;C AS-13 B'offer Awaited 9 Pool 6 Details NA 3 Yet to start 3

S No:T7,16,17,21 S No :T,22,31,32, 4,5,11,12, S No;TS No:T33; G-2 37,42 15,18,30, 9,40,41

LATEST STATUS BREAKUP

Total Under PO Under PR Short fall 40 10 9 S No:T14,19,20,3 5,39; S No:TG2,10,23 to 4,15,18;C 28,36,38 AS-13 B'offer Awaited 9 Pool 6

As on 15-07-09 Details Yet to NA start 3 3

S No:T7,16,17,21 S No :T,22,31,32, 4,5,11,12, S No;TS No:T33; G-2 37,42 15,18,30, 9,40,41