Professional Documents
Culture Documents
Bore Gage
Catalog No.E3051-511
NE W
Best-selling range of bore gages now offers better accuracy,
user-friendliness and durability
Bore Gage N E W
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1 All2models
3 now4 more5 accurate
6 7 8
The measurement accuracy of
new models has improved by
50% or more compared with their
predecessors (in JIS standard values).
1 2 3 4 5 6 7 8
Wide-range accuracy:
Improved from 5 m to 2 m
Repeatability: Improved from
2 m to 0.5 m
Adjacent error: Improved
from 2 m to 1 m
1 2 33%
3 longer
4 plunger
5 6stroke7 8 9
The plunger stroke of flagship models has expanded from
1.2mm to 1.6mm, still maintaining the stated accuracy.
(For information about compatible models, refer to the specification of
each model on pages 4 and 6.)
1 2 3 4 5 6 7 8 9
New model: 1.6 mm
Old model: 1.2 mm
Error (m)
Standard
bore bage
Bore gage with
micrometer head
5
New model wideOld models
Example of Bore Gage
4
range accuracy
Wide-range Accuracy
New models
3
(Mitutoyo standard:
2 m)
2
1
0
-1
Old model
-2
wide-range accuracy
-3
(Mitutoyo standard:
5 m)
-4
-5
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 (mm)
grip6
improves
accuracy
during
1 2 3 Carbide
4 5contact-tips
6 17and28anvils39 4
10New
5
7
8
9
10
prolonged use
(Design registered in Japan)
1 2 3 4 5 6 17 28 39 4 5 6 7 8 9
Hollow
structure
Carbide ball
The length below the grip is the same as that of the old model.
This guarantees no difference in operability of the gage.
(Note: The overall length of this model is longer than that of its predecessor
and therefore may not fit in an existing custom-made storage box.)
20
Depth of wear:
0.001mm
1350HV or more
Depth of wear:
0.1mm
750HV or more
150
150
262
Rotating a sandpaper-wrapped
cylinder against the ball tip.
282
80
Test method
100
Steel ball
New
model
1 2 3 4 5 New
6 contacts
7 8mean9smoother
10
action and better durability
3
SR
Ra0.4
Surface profile of
specimen after test
Depth: 10 m
3 Ra0.4
SR .5 Ra0.06
2
SR
66
1 2 3 4 5 6 7 8 9
4.0
3.5
Ra0.06
Measuring force (N)
Surface profile of
specimen after test
Depth: 1 m or less
Old model
3.0
2.5
New model
A : Difference between
forward and
retraction directions
2.0
1.5
1.0
B : Measuring
force variation
0.5
0.0
1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
Plunger stroke (mm)
Plunger forward direction
Plunger retraction direction
A : The new models provide a minimum difference in measuring force between the
Test method
Reciprocating the tip 20 times on an aluminum plate under a load of 4N
forward and retraction directions, thus achieving smooth operation and high durability.
B : The new models enable stable measurement by reducing the variation of measuring force.
Series 511
Standard Bore Gage
Short-leg Bore Gage
Accuracy
Wide-range accuracy: 2 m
Repeatability: 0.5 m
Adjacent error: 1 m
511-763
511-703
511-764
Measuring Heads
511-704/511-764
511-703/511-763
511-703
511-702/511-762
511-701/511-761
Specifications
Metric
Code No.
Type
511-701
511-761
511-702
511-762
511-703
511-763
511-704
511-764
511-705
511-706
Standard
Short-leg
Standard
Short-leg
Standard
Short-leg
Standard
Short-leg
Standard
Standard
Inch
Code No.
Type
511-731
511-781
511-732
511-782
511-733
511-783
511-734
511-784
511-735
511-736
Standard
Short-leg
Standard
Short-leg
Standard
Short-leg
Standard
Short-leg
Standard
Standard
Measuring
range
18-35mm
35-60mm
Effective stroke
of plunger
Measuring force
Guide force
1.2mm
4N or less
6N or less
5N or less
10N or less
6N or less
15N or less
Measuring force
Guide force
50-150mm
100-160mm
1.6mm
160-250mm
250-400mm
Measuring
range
.7- 1.4
1.4- 2.5
2- 6
4- 6.5
6.5- 10
10- 16
511-705
Effective stroke
of plunger
Number of
Number of anvils adjustment
spacers
9 pcs
2 pcs
6 pcs
11 pcs
4 pcs
13 pcs
6 pcs
5 pcs
511-706
Sub-anvil
1 pcs (75mm)
160g
150g
230g
210g
250g
230g
310g
290g
680g
775g
Sub-anvil
Mass Net
1 pcs (50mm)
7 pcs
Number of
Number of anvils adjustment
spacers
Mass Net
160g
150g
230g
6 pcs
210g
250g
11 pcs
4 pcs
1 pcs (2)
230g
5N or less
10N or less
310g
.063
13 pcs
290g
6 pcs
680g
6N or less
15N or less
7 pcs
5 pcs
1 pcs (3)
775g
*It is not permissible to use a sub-anvil other than as supplied as a standard accessory, or widen a measuring range by using multiple
sub-anvils. (The measurement accuracy in such cases is not guaranteed.)
.047
4N or less
6N or less
9 pcs
2 pcs
Type
Standard
Short-leg
Code No.
Dial gage
511-701
511-711
511-721
511-702
511-712
511-722
511-703
511-713
511-723
511-704
511-714
511-724
511-705
511-715
511-725
511-706
511-716
511-726
511-761
511-766
511-771
511-762
511-767
511-772
511-763
511-768
511-773
511-764
511-769
511-774
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Inch
Type
21DZA000
Not attached
21DZA000
Not attached
21DZA000
Standard
Not attached
21DZA000
Not attached
21DZA000
Not attached
21DZA000
Not attached
21DZA000
Not attached
21DZA000
Short-leg
Not attached
21DZA000
Not attached
21DZA000
Dial gage
511-731
511-741
511-751
511-732
511-742
511-752
511-733
511-743
511-753
511-734
511-744
511-754
511-735
511-745
511-755
511-736
511-746
511-756
511-781
511-786
511-791
511-782
511-787
511-792
511-783
511-788
511-793
511-784
511-789
511-794
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
511-931
511-921
Metric
Code No.
Code No.
Bore Gage
Indicator
511-921
511-922
511-925
511-701
511-702
511-703
2046SB
2109SB-10
543-264B
21DZA000
Inch
Code No.
Bore Gage
Indicator
511-931
511-932
511-935
511-731
511-732
511-733
2922SB
2923SB-10
543-266B
21DZA000
Unit: mm
Approx.80
12
7.4
Metric
t (mm)
0.5
1
Inch
t (inch)
.02
.04
Wrench
Part No.
205623
205624
Part No.
205623
205624
5.9
Adjustment spacers
47
7
No.102148
1.5 1.5mm
Thickness
6.2
Adjustment spacers
Part No.
Metric
t (mm)
0.5
1
2
3
Inch
Part No.
205457
205458
205459
205460
t (inch)
.02
.04
.08
.12
Inch
Main unit Marking
1
2
511-732
3
4
511-782
5
6
1
511-733
2
511-783
3
NOTE: Each 4
56.5 in 5
dimension
parentheses
50
6
is that of
7
511-733,
indicating a 8
size if the 2 9
sub-anvil is 10
used.
11
1
2
3
4
5
6
511-734
7
511-784
8
9
10
11
12
13
5.9
7.4
21DZA213A
21DZA213B
21DZA213C
21DZA213D
21DZA213E
21DZA213F
21DZA213G
21DZA213H
21DZA213J
9.5
511-731
511-781
Size
L
Marking (inch)
(inch)
1
.709 .098
2
.787 .177
3
.866 .256
4
.945 .335
5
1.024 .413
6
1.102 .492
7
1.181 .571
8
1.260 .650
9
1.339 .728
Size
L
Main unit Marking (mm)
Part No.
(mm)
1
35
5.5 21DZA232A
2
40
10.5 21DZA232B
511-702
3
45
15.5 21DZA232C
4
50
20.5 21DZA232D
511-762
5
55
25.5 21DZA232E
6
60
30.5 21DZA232F
1 50(100) 5.5 21DZA232A
511-703
2 55(105) 10.5 21DZA232B
511-763
3 60(110) 15.5 21DZA232C
t
NOTE: Each 4 65(115) 20.5 21DZA232D
dimension in 5 70(120) 25.5 21DZA232E
M111
parentheses 6 75(125) 30.5 21DZA232F
is that of
7 80(130) 35.5 21DZA232G
511-703,
8 85(135) 40.5 21DZA232H
indicating
a size if the 9 90(140) 45.5 21DZA232J
50mm sub- 10 95(145) 50.5 21DZA232L
anvil is used. 11 100(150) 55.5 21DZA232M
1
100
5.5L 21DZA232A
9.5 L 9.5
2
105 10.5 21DZA232B
3SR2.5 110 SR2.5
15.5 21DZA232C
4carbide115
20.5 ball
21DZA232D
ball carbide
5
120 25.5 21DZA232E
6
125 30.5 21DZA232F
511-704
7
130 35.5 21DZA232G
511-764
8
135 40.5 21DZA232H
9
140 45.5 21DZA232J
10
145 50.5 21DZA232L
11
150 55.5 21DZA232M
12
155 60.5 21DZA232N
13
160 65.5 21DZA232P
6.2
Main unit
21DZA213A
21DZA213B
21DZA213C
21DZA213D
21DZA213E
21DZA213F
21DZA213G
21DZA213H
21DZA213J
Part No.
9.5
Inch
Metric
L
(mm)
2.5
4.5
6.5
8.5
10.5
12.5
14.5
16.5
18.5
Contact point
SR1.0 carbide ball
Dimensions of 511-702/511-762
SR2.5
carbide ball
6.2
511-701
511-761
Size
Marking (mm)
1
18
2
20
3
22
4
24
5
26
6
28
7
30
8
32
9
34
9.5
9.5
Main unit
M50.5
A
38
50
511-703
511-704
Anvil
SR1.5
carbide ball
Code No.
12.8
Anvils
L 3
Contact point
SR1.5 carbide ball
Metric
*
23
32
5.9
2.7
Anvils
Approx.80
123
Anvil
28.9
Contact point
SR1.0 carbide ball
6.4
*
23
32
11.9
Anvil
123
8
*
9.53
**
10050
8
*
9.53
18-35mm/.7-1.4
0.5
Dimensions
L
(inch)
.217
.413
.610
.807
1.004
1.201
.217
.413
.610
.807
1.004
1.201
1.398
1.594
1.791
1.988
2.185
.217
.413
.610
.807
1.004
1.201
1.398
1.594
1.791
1.988
2.185
2.382
2.579
Part No.
21DZA232A
21DZA232B
21DZA232C
21DZA232D
21DZA232E
21DZA232F
21DZA232A
21DZA232B
21DZA232C
21DZA232D
21DZA232E
21DZA232F
21DZA232G
21DZA232H
21DZA232J
21DZA232L
21DZA232M
21DZA232A
21DZA232B
21DZA232C
21DZA232D
21DZA232E
21DZA232F
21DZA232G
21DZA232H
21DZA232J
21DZA232L
21DZA232M
21DZA232N
21DZA232P
Part No.
205457
205458
205459
205460
Size
(inch)
1.378
1.575
1.772
1.969
2.165
2.362
1.969(3.969)
2.165(4.165)
2.362(4.362)
2.559(4.559)
2.756(4.756)
1
M11
2.953(4.953)
3.150(5.150)
No.102178
3.346(5.346)
3.543(5.543)
3.740(5.740)
3.937(5.937)
3.937
4.134
4.331
4.528
4.724
4.921
5.118
5.315
5.512
5.709
5.906
6.102
6.299
56.5
M1150
1
56.5
50 M111
M111
No.102178No.102178
Dimensions
Unit: mm
160-250mm/6.5-10, 250-400mm/10-16
123
250
Approx.80
Anvil
100.9
15
8
*
9.53
*
23
32
Contact point
SR1.5 carbide ball
90
12
511-705
511-706
NOTE: Each
dimension in
parentheses
is that of
511-706,
indicating
a size if the
75mm subanvil is used.
1
2
3
4
5
6
Size
(mm)
160
175
190
205
220
235
L
(mm)
10
25
40
55
70
85
Inch
Part No.
21DZA241A
21DZA241B
21DZA241C
21DZA241D
21DZA241E
21DZA241F
325 10
250
21DZA241A
340 25
265
21DZA241B
355 40
280
21DZA241C
370 55
295
21DZA241D
385 70
310
21DZA241E
SR2.5
Size
(inch)
6.500
7.091
7.681
8.272
8.862
9.453
511-735
1
2
3
4
5
6
511-736
1
NOTE: Each
dimension in 2
parentheses
is that of
3
511-736,
indicating
a
L 3 28 4
size if the
sub-anvil is
5
used.
L
(inch)
.394
.984
1.575
2.165
2.756
3.346
21DZA241A
21DZA241B
21DZA241C
21DZA241D
21DZA241E
21DZA241F
carbide ball
M161
14
t
8.1
7.9
Adjustment spacers
Metric
Part No.
14
8.1
SR2.5
carbide ball
Metric
28
88
No.202974: 75
SR2.5
1 No.202975: 76.2
M16
carbide ball
L
7.9
28
14
8.1
Anvils
7.9
19.8
t
(mm)
0.5
1
2
3
4
5
6
M161
Inch
Part No.
205467
205461
205462
205463
205464
205465
205466
t
(inch)
.02
.04
.08
.12
.16
.20
.24
No.202974 (511-706)
No.202975 (511-736)
Part No.
205467
205461
205462
205463
205464
205465
205466
88
No.202974: 75
No.202975: 76.2
Series 511
Micrometer Head Bore Gage
Accuracy
Wide-range accuracy: 2 m
Repeatability: 0.5 m
Adjacent error: 1 m
511-804
511-806
Measuring Heads
511-803
511-803
511-804
511-805
511-806
511-804
511-807
Specifications
Metric
Effective stroke
of plunger
Code No.
Measuring range
511-803
511-804
511-805
511-806
511-807
511-808
60-100mm
100-160mm
150-250mm
250-400mm
400-600mm
600-800mm
1.6mm
Code No.
Measuring range
Effective stroke
of plunger
511-833
511-834
511-835
511-836
511-837
511-838
2.4-4
4-6.4
6-10
10-16
16-24
24-32
Inch
Measuring force
Guide force
5N or less
10N or less
15N or less
6N or less
20N or less
Measuring force
Guide force
5N or less
10N or less
.063
15N or less
6N or less
20N or less
Micrometer head
stroke
10mm
13mm
13mm
25mm
50mm
50mm
Micrometer head
stroke
.4
.5
.5
1
2
2
511-808
Sub-anvil
Mass Net
10,20mm
10,20,20mm
10,20,20,50mm
25,50,50mm
50,100mm
50,100mm
260g
310g
680g
780g
1100g
1500g
Sub-anvil
Mass Net
.4, .8
.4, .8, .8
.4, .8, .8, 2
1, 2, 2
2, 4
2, 4
260g
310g
680g
780g
1100g
1500g
*Storage boxes of 511-807, 808, 837 and 838 models are made of wood. The boxes of other models are made of plastic.
*It is not permissible to expand measuring range using sub-anvils other than as supplied as standard accessories.
(The measurement accuracy in such cases is not guaranteed.)
Type
Micrometer Head
type
Code No.
Dial gage
511-803
511-813
511-823
511-804
511-814
511-824
511-805
511-815
511-825
511-806
511-816
511-826
511-807
511-817
511-827
511-808
511-818
511-828
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Not attached
2046SB
2109SB-10
Inch
Dialprotection Cover
Assy
Not attached
Type
Code No.
Dial gage
Micrometer Head
type
511-833
511-843
511-853
511-834
511-844
511-854
511-835
511-845
511-855
511-836
511-846
511-856
511-837
511-847
511-857
511-838
511-848
511-858
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
Not attached
2922SB
2923SB-10
21DZA000
Not attached
21DZA000
Not attached
21DZA000
Not attached
21DZA000
Not attached
21DZA000
Not attached
21DZA000
Dialprotection Cover
Assy
Not attached
21DZA000
Not attached
21DZA000
Not attached
21DZA000
Not attached
21DZA000
Not attached
21DZA000
Not attached
21DZA000
Dimensions
Unit: mm
Sub-anvils
K
L
M111
15
M111
*
23
32
Approx.80
8
*
9.53
Code No.
511-803
511-804
511-805
511-806
511-807
511-808
B
SR8
150
250
28.9
E
9
70.3
SR1.5 12
SR10 100.9
200.9
16
300.9
Metric
K L
Main unit Marking (mm)
(mm)
511-803 10 15 10
511-804 20 25 20
10 15 10
511-805 20 25 20
50 55 50
M161
M161
F
38
50
78
90
18.4
18.4
123
12.8 12
No.301336
120
K L
Main unit Marking (mm)
(mm)
25 35 25
511-806
50 60 50
511-807 50 60 50
511-808 100 110 100
Metric
No.200154
Code No.
60
60
46.5
R8.6
R7.3
1.5
Thickness
1.5mm
R4.
R4.
15.5
1.5
511-803
1.5
Thickness
1.5mm
K
KL
L
Metric
19.8 15
Wrenches
No.202863
Inch
Part No.
208892
208894
208892
208894
21DAA492
511-804
511-805
511-806
511-807
511-808
K L Part No.
Main unit Marking (inch)
(inch)
511-833 .4 .6 .4 208893
511-834 .8 1 .8 208895
.4 .6 .4 208893
511-835 .8 1 .8 208895
2 2.2 2 21DAA493
M161
M161
Inch
Part No.
208926
208928
208928
208932
Part No.
3013362piece
2028631piece
3013362piece
3013362piece
2001542piece
2001542piece
2001542piece
K L
Main unit Marking (inch)
(inch)
1 1.4 1
511-836
2 2.4 2
511-837 2 2.4 2
511-838 4 4.4 4
Inch
Code No.
511-833
511-834
511-835
511-836
511-837
511-838
Part No.
208927
208929
208929
208933
Part No.
3013362piece
2028631piece
3013362piece
3013362piece
2001542piece
2001542piece
2001542piece
deep-hole measurement.
When a rod is connected, there might be error margins
due the distortion of the rod, etc.
In order to keep the error margins minimum, please
dont connect more than 2 rods to a bore gage.
Extension
rod
Wrench seat
Measuring
head
Main
unit
*To remove the measuring head, use the wrench with extension rods.
With the wrench held onto the wrench hook on the main unit sleeve, dismount the head.
Specifications
125mm/5
953549
250mm/10
953550
953552
953553
953554
953557
952361
953558
1,000mm/40
Extension rod
diameter
9
953555
953556
12
212556
953559
953560
15
212556
71
60
No.190007M2.5
No.21DZA000
No.139484
plate
Retaining
98
Dial
protection
cover
set partNo.
No.
Round-head
phillips screws
No.21DAA000
Cover
10
28
12.5
Applicable
measuring range
18-35mm/.7-1.4
35-60mm/1.4-2.5
50-150mm/2-6
100-160mm/4-6.5
60-100mm/2.4-4
100-160mm/4.5-6
160-250mm/6.5-10
250-400mm/10-16
150-250mm/6-10
250-400mm/10-16
400-600mm/16-24
600-800mm/24-32
Specifications
Order No.
515-590
Accuracy
Standard configuration:
Stand
Attachment A, B, C (1 piece each)
Dedicated jaws (2 pieces)
515-590
CCG-400
These rings are used for checking the datum point of bore gages
11
Mitutoyo Corporation
Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data contained in this pamphlet, as well as other
technical data are to be regarded as approximate average values. We therefore reserve the right to make changes to the corresponding designs, dimensions and weights.
The stated standards, similar technical regulations, descriptions and illustrations of the products were valid at the time of printing. Only quotations submitted by ourselves
may be regarded as denitive.
Our products are classied as regulated items under Japanese Foreign Exchange and Foreign Trade Law. Please consult us in advance if you wish to export our products to
any other country. If the purchased product is exported, even though it is not a regulated item (Catch-All controls item), the customer service available for that product
may be affected. If you have any questions, please consult your local Mitutoyo sales ofce.