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by
‘I hereby declare that this submission is my own work and to the best of knowledge it
contains no materials previously published or written by another researcher, or substantial
proportions of material which have been accepted for the award of any other degree or
diploma at Jacobs University or any other educational institutions, except where due
acknowledgement is made in the thesis. I also declare that the intellectual content of this
thesis is the product of my own work, except to the extent that assistance from my thesis
supervisor in the project’s design and conception or in style, presentation and linguistic
expression is acknowledged.’
Signature …………………………….
Date ……………………..
II
Abstract
Common limitations encountered during the direct recovery of bioproducts from an
unclarified feedstock are related to the presence of biomass in such processing systems.
Biomass related effects can be described as biomass-to-support interaction and cell-to-cell
aggregation. In the current thesis work biomass related effects were studied in an important
integrated primary unit operation mode viz Expanded bed adsorption (EBA), which was
proved to suffer from the detrimental effects by the presence of biomass.
Current work involves the investigation and understanding of the biomass interaction and
aggregation onto various EBA process surfaces at local or molecular level. In doing so
Streamline materialsTM of various chemistries were taken as process surface and intact
yeast cell, yeast homogenates, and disrupted bacterial paste were employed as model
colloids to understand their deposition and subsequent aggregation.
Deposition and aggregation was studied with surface energetics according to XDLVO
theory. These predictions based on the application of XDLVO theory were confirmed by
independent experimental methods, like biomass deposition experiments and laser
diffraction spectroscopy.
Calculations indicated that the interaction and aggregation is mainly due to the existence of
a reversible secondary energy minimum. The extent and depth of pocket varied based on
the operating process conditions for different interacting pairs.
III
either biomass deposition, cell aggregation, or a combination of both effects, a non ionic
polymer PVP 360 was found to alleviate biomass deposition on weak anion exchangers.
The predictions made by the XDLVO theory were well correlated with the physicochemical
parameter α, in relation to ion exchangers where only interaction is happening. On the other
hand a discrete modifications of XDLVO energies was observed with the lump parameter α
for hydrophobic and pseudo affinity process surfaces where interaction and aggregation is
taking place. Establishing a correlation defined a safe operational windows for EBA
process when U ≤ |50| kT and α ≤ 0.15.
Fundamental knowledge which could predict feedstock behaviour during primary unit
operations of downstream processing would alleviate the current bottleneck during
processing of bioproducts.
IV
Acknowledgements
I would like to thank to all those who gave me the possibility and helping me to complete
this exciting milestone.
First, I owe my deepest thanks to my thesis supervisor Prof. Dr. Marcelo Fernandez Lahore
offering me the opportunity to carry out my PhD work under his guidance. I also would like
to express my sincere appreciation for his inspiring discussions, valuable suggestions, and
constant encouragement throughout this work. I greatly appreciate all the learning’s I got
from him related to professional and personal life, which are going to have great impact
on my future career. I would like express my earnest gratitude for his personal kindness and
care starting from the day one during my stay in Germany. There are many more to
mention thank you very much for every thing.
I would like thank my thesis jury members, Prof.Dr. Jürgen Fritz, Prof.Dr. Briger Anspach
for accepting to be in my PhD defense committee and agreed to review my PhD thesis i
gratefully acknowledge for their interest. Many thanks to Prof.Dr. Mathias Winterhalter and
Prof.Dr. Ryan Richards for showing their interest to be as a part of my PhD proposal
committee.
My sincere thanks to Dean Prof.Dr. Kramer, former Dean Prof.Dr.Haerendel for giving me
the possibility and supporting my application here at Jacobs University to continue my
doctoral studies. I am indebted for the financially support from the Jacobs foundation.
I would like to greatly appreciate the timely suggestions and help from the Prof.Dr. H.C.
van der Mei, Dr. Carl Bolster, Prof.Dr. Gang Chen, Prof.Dr. Canan Tari and Prof.Dr.
Mariano Grasselli from the other Universities. All suggestions added a great value to carry
out the work in appropriate way.
I would like thank all my current and former group members Aasim, Ayse, Benjamin,
Doreen, Leo, Noor, Rustem, Marcelo, Sabinae, Sissi for their great cooperation. A special
thanks to Leo, Marcelo, Marcel, Sissi for the great time when on outing for a social
gathering. Thanks to all the Indian friends at JUB.
V
Not only the academic support important to conclude a thesis but also the emotional
support especially when you are so far away from home. I would like thank Marcelo and
his family members for being to my host family and supporting emotionally during my stay
away from my home.
Friends are every thing once you cross the sea; I have many friends back from India and
here to thank who have directly and indirectly helped during the work. Thank you
everyone.
Finally the most important one Lord God almighty. With out his blessings nothing would
have been possible today. I am infinitely grateful to my God for being my courage and
refuge. Since there are no words to thank God for taking care of me all though my current
life as heartfelt appreciation the current work is dedicated in his name.
VI
Dedication
VII
Table of contents
VIII
2.2 Colloid deposition experiments as a diagnostic tool for biomass attachment onto
bioproduct adsorbent surfaces ………………………………………….. 65
2.4 Surface energetics to assess biomass attachment onto immobilized metal affinity
adsorbents in expanded beds ……………………………………………… 128
IX
2.5 Surface energetics to assess biomass deposition onto fluidized chromatographic
supports …………………………………………………………………...... 156
X
Introduction
1 General Introduction
1.1 Introduction to Biotechnology
Biotechnology is known to exist as such since the late 17th century. This “traditional”
biotechnology was mostly concerned with processing of food e.g. wine, beer, cheese and
other diary products. In the late 19th century a new wave in the biotechnology industry
started when complex organic molecules like antibiotics and enzymes were produced for
the first time by biosynthesis (Enfors and Häggström 2005). With the knowledge gained on
microbial physiology, biochemistry and genetics it was possible to think about genetic
manipulations of the cells during the 70’s and the so called “genetic engineering” was born.
The advances in genetic engineering led to a new era in biotechnology with products like
insulin, erythropoietin, and interferon. These biopharmaceutical products have a high
market value. In the current century, the biopharmaceutical industry in one the fastest
growing sectors in the global economy (Pavlou and Reichert 2004). Proteins constitute an
important class of biopharmaceutical products, but also have food and biotechnology
applications (Headon and Walsh 1994). Advances in the recombinant DNA and cell culture
technology have permitted the large scale production of virtually any protein by
fermentation routes at increased titers (Walsh 2006), thereby shifting the bottleneck in
biopharmaceutical process development to the purification of such bioproducts (Smith
2005; Thiel 2004).
Also microbial bioprocess can be divided in main two parts: a) the fermentation step, as the
(bio) synthesizing step, and b) downstream processing, for the primary recovery and
purification of the desired product (Ref. Figure 2). Since considerable efforts were made on
the genetic manipulation of cells and on the improvement of fermentation strategies, a
considerable increase in production level was already accomplished. However, optimized
downstream processes have to be designed for the subsequent recovery of these products so
as to match “upstream” performance.
11
Introduction
Biotechnological process fluids are generally of complex nature and contain solid
(biological) particles of various sizes, as well as solutes of various molecular masses and
chemistries (Anspach et al. 1999; Thömmes 1997). The required purity of the products in
the biotechnological industry ranges from partially purified concentrates e.g. food enzymes
to highly purified preparations e.g. purity demand ≥ 99.99% in the case of therapeutic
proteins used for intravenous dosage. A direct consequence of the latter is that purification
processes comprise a relatively large number of unit operations whose complexity depends
on the final product purity required (Wheelright 1991). It is common place to observe
downstream processes having a total number of processing steps between seven and
fourteen (Bonnerjea et al. 1986; Fish and Lilly 1984; Wheelright 1991). Each additional
step or unit operation will affect the overall process economy by increasing operational cost
and process time. Additional steps will also produce a certain degree of product loss and
thus, the overall yield after a certain processing “train” will substantially decrease. For
example, assuming single step yields in the range 70-95%, ≈ 60% of the product will be
lost after six processing steps (Maitra and Verma 2003) (Ref. Figure 1). Therefore, the
process economics, yield and time are interrelated and an optimum balance between them
has to be found in order to design a successful downstream process.
12
Introduction
Individual step
100 100 95
85.5
80 72.6
61.7
60
46.3 41.6
Yield (%)
40
20
0
Global process
NC
#1
#2
AR UP
t
F
uc
M
M
SL
G
CL SR
od
/C
RO
RO
IF
DI
Pr
CH
CH
Processing steps
Integration is the creation of link between previously separate unit operations or combining
individual steps in to one unit operation, by which product losses and process economics
can be minimized.
Process integration has been actively researched in the field of biochemical engineering
over the last decade and these efforts continue today. The reason is that “integration” could
be one of the keys for the rational, cost-effective and productive design of (bio) separation
processes. From the preceding paragraphs it is understood that increasing the processing
steps would lead to a suboptimal process.
Draeger and Chase in the year 1994 (Chase 1994) presented a novel integrated concept
based on fluidized adsorbent beads for the direct sequestration of bioproducts. Expanded
bed adsorption (EBA) was introduced as an advantageous unit operation; details are given
in following sections (McCormick 1993).
13
Introduction
Expanded bed adsorption is an integrative primary recovery technology which allows the
direct capture of targeted species from an unclarified biological feedstock. The classical
route to downstream processing is illustrated in Figure 2. Within the previous scheme, three
independent unit operations i.e. solid-liquid separation, volume (buffer) reduction, and
(partial) fractionation can be ideally replaced with a single EBA “capture” step. Therefore,
EBA allowed to reduce process cost, time and product losses in many processing examples
(Anspach et al. 1999; Walter and Feuser 2002). For adequate performance, EBA relies on
the formation of a stable -and perfectly classified- fluidized bed or “expanded” bed. This
has to occur even in the presence of a turbid feedstock.
Fermentation broth
Cell disruption
Primary recovery
Volume reduction
(Isolates, concentrates and
stabilizes)
EBA
Partial
purification/Fractionation
14
Introduction
15
Introduction
a) Sedimented
bed b) Equilibration c) Sample d) Elution
Classified Application
Fluidization
Bio-product cell
Figure 3: The unclarified feedstock when applied to the EBA column. The particulates and the cell debris
are supposed to move freely around the adsorbent beads and eventually leave through the top of the column.
The compound of interest interacts with the beads via specific ligands and becomes adsorbed. Afterwards, the
matrix is allowed to settle and the plunger is moved down flow. Elution can be performed either in the packed
bed mode or alternatively in the expanded bed mode at decreased superficial velocity (Lihme et al. 1999).
+ +
Plug flow
Figure 4: The phenomenon of proper fluidization and classification during the expanded
bed adsorption.
16
Introduction
The majority of unit operations applied in the downstream processing have a long history in
the field of chemical and process engineering. All the platform technologies established are
used in the above mentioned area to the best, however in the bioprocess engineering
scenario these established technologies were not able to be utilized fully or may not be
mimicked completely due to the complexity of biological feedstock.
Cells types commonly utilized in biotechnology as hosts for the production of recombinant
proteins include bacteria, yeast, filamentous fungi, plant cells, insect cells, and mammalian
cells. The different adsorbent types used in EBA for product sequestration include ion
exchange materials (cation- or anion- exchangers), hydrophobic interaction beads, and
IMAC supports, among others like immuno- and pseudo- affinity. When a biological
feedstock is loaded into the EBA system with the aim of selectively capturing the
bioproduct of interest, it is usually observed that bed hydrodynamics and stability is
compromised due to biomass attachment to the chromatographic beads (Anspach et al.
1999; Hubbuch et al. 2005). Biomass attachment may derive from cell-to-support
interactions and eventually from cell-to-cell aggregation (Fernandez-Lahore et al. 2000)
(Figure 5) . The influence of various biomass-types like Saccharomycess cervisiae, yeast
cell homogenate, E.coli homogenate, and mammalian cells onto several commercial
adsorbents (Streamline DEAE, SP, Phenyl, Chelating and Base matrix) has been studied
(Fernandez-Lahore et al. 2000; Feuser et al. 1999; Poulin et al. 2008; Smith et al. 2002).
But most of these studies were restricted to anion exchangers. Moreover, no effort has been
made until now to elucidate the physicochemical mechanisms promoting biomass
deposition under process conditions.
In 1994, Erickson et al. (Erickson JC et al. 1994) described the deposition of CHO cells
from a cell culture onto fluidized controlled pore glass beads, which were coated with
Protein A in order to allow for the recovery of monoclonal antibodies. The extent of cell
deposition is known to differ with the adsorbent type, cell type, solution chemistry, and
operational conditions (Fernandez-Lahore et al. 2000).
Many authors have emphasized the fouling effects of various biomasses types, especially
on anion-exchangers. This is due to the strong electrostatic attraction which develops
between the cells (usually negative) and the adsorbent beads (positively charged) (Feuser et
17
Introduction
al. 1999; Lin et al. 2001). Biomass deposition on other adsorbent beads like cation-
exchangers, hydrophobic interaction materials, and Chelating beads was overlooked until
now. All these materials have the potential to interact with biomass and hence the danger of
impaired EBA performance can not be ruled out. For example, a significant fouling on a
cation-exchanger by hybridoma cells in culture was reported during the recovery of
murine IgG1 (Ameskamp et al. 1999). Some authors also showed the fouling of
hydrophobic (Smith et al. 2002) and pseudo-affinity chromatography beads (Poulin et al.
2008) under real process conditions.
It is clearly demonstrated that biomass deposition will result in deteriorated EBA process
performance (Fernandez-Lahore et al. 2000). The adverse effects of the biomass
interactions was experimentally determined and described as follows (Feuser et al. 1999;
GEHealthCare 2001-04; GEHealthCare 2002-11):
1) The bed stability may be reduced due to the formation of channels and stagnant zones
during sample application, and beyond (Figure 5).
3) During product elution in the packed bed mode, resin particles to which biomass has
adsorbed may show hindered sedimentation, poor packing quality, and distorted elution
peaks i.e. diluted product.
4) The product solution can be contaminated with biomass, which is co-eluted under
desorption conditions. This leads to degradation of product quality.
5) The life expectancy of the chromatographic beads may be reduced due to irreversible
fouling effects and harsh regeneration conditions.
6) Biomass interaction would result in increased buffer consumption in order to remove and
wash away sticky biological particles.
18
Introduction
Interaction
Bio-product
Bead
cells
Aggregation
Bead
Bio-product Bead
cells
The biomass deposition phenomena is hampering the industrial utilization of EBA since its
introduction in 1994 (Curbelo et al. 2003). Some advancement was made in the 90’s to
alleviate such limitation with partial success. Several methods were developed to analyze
the extent of biomass–adsorbent interactions. The methods include finite bath adsorption,
pulse response and residence distribution analysis (Hubbuch et al. 2005). All these
techniques can only provide an overall indication of the state of fouling. Few recent studies
attempted to understand this phenomenon more in detail (Lin et al. 2006). The
aforementioned diagnostic methods address the degree of interaction of biomass to a
19
Introduction
limited range of material types, particularly anion-exchangers. For example, zeta potential
was introduced as a significant parameter for process design, due to the obvious ionic
interaction prevailing in ion-exchange systems. However, this approach cannot explain the
interaction and aggregation of biomass onto hydrophobic and pseudo-affinity beads as
electrostatic interactions play a minor role in such cases. This is due to processing
conditions under which high-conductivity buffers are employed (Gallardo-Moreno et al.
2002; Klotz et al. 1985). Exploring further in this direction Peter Brixius during his doctoral
work in Jülich and Novo Nordisk A/S (Brixius 2003) addressed the existence of some other
forces like Van der Waals and hydrophobic forces involved in the adhesion of biomass
apart from the electrostatic forces. However, Brixius’ work mainly dealt with charge-
mediated attraction forces onto anion exchangers. Some insight on physicochemical
parameters affecting the adhesion of biomass on ion exchanger adsorbents was provided
(Vergnault et al. 2004). A few authors also tried to understand fouling on chromatographic
beads utilizing confocal laser microscopy (Siu et al. 2006). Also manufacturers have tried
to alleviate biomass interaction by introducing novel type of equipment for EBA by
designing novel bead structures (Viloria-Cols et al. 2004). Among the various methods
tried to overcome the interaction of biomass to process surfaces thermal pretreatment of
biomass before loading on the column was reported in literature (Ng et al. 2007).
Despite all these efforts, a comprehensive picture of the interfacial forces acting between
cells and beads was unavailable until now. Particularly, previous work has focused on cell-
to-bead interaction but the role of cell-to-cell aggregation was neglected since this
phenomenon can not be captured by existing methods, like the biomass-impulse test earlier
developed by Feuser (Feuser et al. 1999). Today, we have realized the importance of
aggregation under certain processing conditions (Fernandez-Lahore et al. 2000). Fouling is
a common phenomena in the integrated process where there direct contact between crude
feedstock and reactive solids e.g., membrane operations, magnetic separations, direct
capture techniques (Bierau et al. 2001; Theodossiou et al. 2001; Ventura et al. 2008)
20
Introduction
For having this comprehensive picture, surface thermodynamics was utilized. XDLVO
theory was used to determine the interactions and aggregation onto the process surface.
XDLVO calculations were performed via experimental determination of contact angles and
zeta potentials values for the interacting surfaces or particles. Experimental XDLVO
quantitative information was validated independently with the biomass deposition
experiments (Tari et al. 2008) and laser diffraction experiments.
Under the frame of current research work the following aspects were studied
1) Interaction of three different biomass types intact yeast, yeast homogenates and
E.coli homogenates with the Streamline ion exchangers. Aggregation of only intact
yeast was studied with this type.
2) Interaction and aggregation of Saccharomycess cervisiae with the Streamline
hydrophobic and chelating (pseudo affinity) supports.
3) Influence of chemical additives on the interaction and aggregation of
Saccharomycess cervisiae with different Streamline materials.
21
Introduction
The biomass adhesion on the different substrata has been studied by many authors
(Absolom et al. 1983; Bos et al. 1999) by applying classical DLVO (CDLVO) and
extended DLVO (XDLVO) theory, which was proven to be more advantageous and can be
applied to biological particles (Bos et al. 1999). The detailed theoretical part of XDLVO is
described in chapter I within this thesis.
22
References
1.5 References
Absolom DR, Lamberti FV, Policova Z, Zingg W, Van Oss CJ, Neumann AW. 1983.
Surface thermodynamics of bacterial adhesion. Appl Environ Microbiol 46(1):90-7.
Ameskamp N, Priesner C, Lehmann J, Lütkemeyer D. 1999. Pilot scale recovery of
monoclonal antibodies by expanded bed ion exchange adsorption. Bioseparation
8(1):169-188.
Anspach FB, Curbelo D, Hartmann R, Garke G, Deckwer WD. 1999. Expanded-bed
chromatography in primary protein purification. J Chromatogr A 865(1-2):129-144.
Bierau H, Hinton RJ, Lyddiatt A. 2001. Direct process integration of cell disruption and
fluidised bed adsorption in the recovery of labile microbial enzymes. Bioseparation
10(1-3):73-85.
Bonnerjea J, Oh S, Hoare M, Dunnill P. 1986. Protein Purification: The Right Step at the
Right Time. Nat Biotech 4(11):954-958.
Bos R, Van der Mei HC, Busscher HJ. 1999. Physico-chemistry of initial microbial
adhesive interactions--its mechanisms and methods for study. FEMS Microbiol Rev
23(2):179-230.
Brixius PJ. 2003. On the influence of feedstock properties and composition on process
development of expanded bed adsorption. Dusseldorf, Germany: Heinrich Heine
University.
Chase HA. 1994. Purification of proteins by adsorption chromatography in expanded beds.
Trends Biotechnol 12(8):296-303.
Curbelo DR, Garke G, Guilarte RC, Anspach FB, Deckwer WD. 2003. Cost Comparison of
Protein Capture from Cultivation Broths by Expanded and Packed Bed Adsorption.
Eng Life Sci 3(10):406-415.
Enfors S, Häggström L. 2005. Bioprocess Technology - Fundamentals and Applications A
textbook for introduction of the theory and practice of biotechnical processes. 1-350
p.
Erickson JC, Finch JD, Greene DC. 1994. Direct capture of recombinant proteins from
animal cell culture media using a fluidized bed adsorber. In: Griffiths B, Spier RE,
BertholdW, editors. Animal cell technology:Products for today, prospects for
tomorrow. Oxford: Butterworth-Heinemann:557-560.
23
References
24
References
Lin DQ, Zhong LN, Yao SJ. 2006. Zeta potential as a diagnostic tool to evaluate the
biomass electrostatic adhesion during ion-exchange expanded bed application.
Biotechnol Bioeng 95(1):185-91.
Maitra SS, Verma AK. 2003. End of Small Volume High Value Myth in Biotechnology,
Process Design for a Mega-plant Producing gamma Interferon for Mega Profit. IE
(I) Journal CH 84.
McCormick DK. 1993. Expanded Bed Adsorption. Nat Biotech 11(9):1059-1059.
Ng MYT, Tan WS, Abdullah N, Ling TC, Tey BT. 2007. Direct purification of
recombinant hepatitis B core antigen from two different pre-conditioned unclarified
Escherichia coli feedstocks via expanded bed adsorption chromatography. J
Chromatogr A 1172(1):47-56.
Pavlou AK, Reichert JM. 2004. Recombinant protein therapeutics-success rates, market
trends and values to 2010. Nat Biotech 22(12):1513-1519.
Poulin F, Jacquemart R, DeCrescenzo G, Jolicoeur M, Legros R. 2008. A Study of the
Interaction of HEK-293 Cells with Streamline Chelating Adsorbent in Expanded
Bed Operation. Biotechnol Prog 24(1):279-282.
Siu SC, Boushaba R, Topoyassakul V, Graham A, Choudhury S, Moss G, Titchener-
Hooker NJ. 2006. Visualising fouling of a chromatographic matrix using confocal
scanning laser microscopy. Biotechnol Bioeng 95(4):714-723.
Smith C. 2005. Striving for purity: advances in protein purification. Nat Meth 2(1):71-77.
Smith MP, Bulmer MA, Hjorth R, Titchener-Hooker NJ. 2002. Hydrophobic interaction
ligand selection and scale-up of an expanded bed separation of an intracellular
enzyme from Saccharomyces cerevisiae. J Chromatogr A 968(1-2):121-128.
Tari C, Vennapusa RR, Cabrera RB, Fernandez-Lahore M. 2008. Colloid deposition
experiments as a diagnostic tool for biomass attachment onto bioproduct adsorbent
surfaces. J Chem Technol Biotechnol 83:183-191.
Theodossiou I, Sondergaard M, Thomas OR. 2001. Design of expanded bed supports for
the recovery of plasmid DNA by anion exchange adsorption. Bioseparation 10(1-
3):31-44.
Thiel KA. 2004. Biomanufacturing, from bust to boom...to bubble? Nat Biotech
22(11):1365-1372.
Thömmes J. 1997. Fluidized bed adsorption as a primary recovery step in protein
purification. Adv Biochem Eng/Biotechnol 58:185-230.
25
References
Ventura AM, Fernandez Lahore HM, Smolko EE, Grasselli M. 2008. High-speed protein
purification by adsorptive cation-exchange hollow-fiber cartridges. J Membr Sci
321(2):350-355.
Vergnault H, Mercier-Bonin M, Willemot RM. 2004. Physicochemical parameters involved
in the interaction of Saccharomyces cerevisiae cells with ion-exchange adsorbents
in expanded bed chromatography. Biotechnol Prog 20(5):1534-42.
Viloria-Cols ME, Hatti-Kaul R, Mattiasson B. 2004. Agarose-coated anion exchanger
prevents cell-adsorbent interactions. J Chromatogr A 1043(2):195-200.
Walsh G. 2006. Biopharmaceutical benchmarks 2006. Nat Biotech 24(7):769-776.
Walter J, Feuser J. Novel approach and technology in expanded bed adsorption techniques
for primary recovery of proteins at large technical scale; 2002; Florida. Downstream
EBA ’02, Sweden, Amersham Biosciences. p 37-39.
Wheelright SM. 1991. Protein purification: Design and scale up of downstream processing.
New York: Oxford University Press.
26
Results
Colloid deposition experiments as a diagnostic tool for biomass attachment onto bioproduct
adsorbent surfaces
C.Tari†, R.R. Vennapusa†, R.B. Cabrera, M. Fernandez-Lahore, published in Journal of
Chemical Technology & Biotechnology, 2008, 83, 183-191.
Surface energetics to assess biomass attachment onto immobilized metal affinity adsorbents
in expanded beds
R.R. Vennapusa, M. Aasim, R.B. Cabrera, M. Fernandez-Lahore. Biotechnology and
Bioprocess Engineering (Submitted).
†: Equal authorship
27
Results
Rami Reddy Vennapusa, Sara M. Hunegnaw, Rosa B. Cabrera, and Marcelo Fernández-
Lahore
Downstream Processing Laboratory, Jacobs University, Campus Ring 1, D-28759, Bremen,
Germany.
2.1.1 Abstract
28
Results
2.1.2 Introduction
29
Results
Taken into consideration the complexity of interfacial phenomena at the (sub) micrometer
scale, a more comprehensive approach would consider interaction forces other than those
purely electrostatic in nature and would employ principles of colloid chemistry to explain
biomass-adsorbent attachment at the local (particle) level (Van Oss 1994). It is known that
biological particles like microbial cells can be considered “soft” colloidal particles and thus
their adhesion to substrata should be studied as a physicochemical phenomenon. It is
evident that, besides hydrodynamic effects, biomass adhesion to process supports has the
potential to be strongly influenced by long-range (electrodynamic Lifshitz – van der Waals,
electrostatic) and short-range (acid-base) interfacial interactions. Within the classical
DLVO (Derjaguin, Landau, Verwey, Overbeek) theory, Lifshitz-Van der Waals (LW) and
electrostatic interactions (EL) are considered while in the extended approach (XDLVO) the
so called acid-base (AB) component is also accounted for. Application of these principles
to process science would lead to the development of appropriate tools for better bioprocess
30
Results
design and prediction and would guide the development of improved materials for
downstream processing. The later is especially true when direct sequestration methods are
in focus.
Accurate understanding and prediction of interfacial forces during biomass adhesion onto
process supports require the utilisation of quantitative models which, in turn, require
experimental measurements to be performed. EL interactions arise from the existence of
overlapping double layers of counter-ions near charged surfaces in aqueous media and are
accessible by determination of the zeta potential. On the other hand, LW interactions are
caused by the specific alignment and coupling of molecular dipoles. Additionally, the
extended approach has been adopted to explain cell-surface interactions in the presence of
other forces like hydrophobic (Van Oss 1995), hydration (Strevett and Chen 2003), and
electrostatic (Camesano and Logan 2000). LW and AB forces are experimentally accessible
via contact angle measurement with three diagnostic liquids.
The aim of this paper was to contribute to a more in-depth understanding of biomass-
adsorbent adhesion and to propose a universal tool for process / material design. In doing
so, the physicochemical properties of biomass-derived material, taken as colloidal particles,
vs. the physicochemical properties of the adsorbent beads, taken as a process surface, were
determined indirectly via contact angle and zeta potential measurements. Subsequently,
total interfacial interaction energy values were calculated as a function of surface distance
in aqueous media e.g. process buffer. Calculated interaction energy values were correlated
to process performance.
2.1.3 Theory
The total interaction energy between a colloidal particle and a solid surface can be
expressed in terms of the classical DLVO theory as:
DLVO
U mwc = U mwc
LW
+ U mwc
EL
(1)
where UDLVO is the total interaction energy in aqueous media, ULW is the LW interaction
term, and UEL is the EL interaction term. The subscript m is utilised for the
chromatographic matrix (adsorbent bead), w refers to the watery environment, and c to the
31
Results
colloidal (cell) particle. This classical DLVO approach can be extended to include a third
short-range (≤ 5 nm) Lewis AB term so as to include “hydrophobic attractive” and
“hydrophilic repulsive” forces into account (Van Oss 1994).
XDLVO
U mwc = U mwc
LW
+ U mwc
EL
+ U mwc
AB
(2)
where UDLVO is the total interaction energy and UAB is the AB interaction term.
Surface energy parameters (tensions) can be calculated from contact angle measurements
on the colloidal particles and adsorbent surface utilising the LW-AB approach. These
parameters (or components) can be determined by performing contact angle measurements
utilising three probe liquids (i.e. two high-energy polar liquids and one high-energy non-
polar liquid) with known surface tension parameters and employing the extended Young’s
equation:
(1 + cos θ )γ lTOT (
= 2 γ sLW γ lLW + γ s+ γ l− + γ s− γ l+ ) (3)
where θ is the contact angle, γLW is the LW surface tension parameter, γ+ is the electron-
acceptor parameter, and γ- is the electron-donor parameter. The subscript s and l is utilised
for solid and liquid respectively. The polar AB component is given by:
γ AB = 2 γ + γ − (4)
and the total surface tension of a pure substance can be represented by the sum of the polar
AB and the non-polar LW surface tension parameters. The later represents a single
electrodynamic property of a certain material.
The mentioned surface energy parameters can be employed to evaluate the free energy of
interaction between two defined surfaces (ΔGLW - ΔGAB) e.g. the cell particles and the
adsorbent bead (interaction) or between two cells (aggregation). ΔG represents here the
interaction energy per unit area between two (assumed) infinite planar surfaces bearing the
properties of the adsorbent bead and the cell or two cells, respectively. Moreover, contacts
32
Results
between any of these two surfaces are evaluated at the so-called minimum cut-off distance
(h0) i.e. the distance between the outer electron shells of adjoining non-covalently
interacting molecules. The value for h0 is commonly assumed to be 0.158 nm. However, the
mentioned LW and AB interaction energy components follow a unique decay profile with
surface separation distance. Dimensions of the preceding equations are Joule. Nevertheless,
for interaction energies the kT scale is preferred since 1 kT represents the Brownian motion
energy of a microbial particle.
The ULW energy-distance profile can be expressed according to the existing geometric
constraints in order to obtain the actual interaction energy as:
A ⎡ Rc Rc ⎛ h ⎞⎤
LW
U mwc (h ) = − ⎢ + + ln⎜⎜ ⎟⎟⎥ (Sphere-Plate) (5a)
6 ⎣ h h + 2 Rc ⎝ h + 2 Rc ⎠⎦
− ARc Rm
LW
U cwc (h ) = (Sphere-Sphere) (5b)
6h (Rc + Rm )
where Rc and Rm are the radius of the interacting bodies i.e. ~ 5 μm for yeast and ∼ 200 μm
for the adsorbent bead. A is the Hamaker constant that can be obtained from ΔGLW, as
calculated from contact angle measurements, according to
ΔGmwc
LW
(
= 2 γ wLW − γ mLW )( γ LW
c − γ wLW ) (6b)
The UAB energy-distance profile can be expressed according to the existing geometric
constraints in order to obtain the actual interaction energy as:
⎡h − h⎤
AB
U mwc (h) = 2π Rc λ ΔG AB exp ⎢ 0 ⎥ (Plate-Sphere) (7a)
⎣ λ ⎦
⎡h − h⎤
AB
U cwc ( h ) = π Rc λ ΔG AB exp ⎢ 0 (Sphere-Sphere) (7b)
⎣ λ ⎥⎦
where λ is a characteristic decay length for AB interactions in water (λ ~ 0.6 nm) and
where:
33
Results
ΔGmwc
AB
= 2 γ w+ (γ −
m )
+ γ c− − γ w− + 2 γ w− (γ +
m ) (
+ γ c+ − γ w+ − 2 γ m+ γ c− + γ m− γ c+ ) (8)
In order to account for UEL energy-distance profile the following expression can be
employed assuming either plate-sphere or sphere-sphere geometry, respectively:
⎡ 2ζ ζ 1 + exp(− κ h ) ⎤
EL
U mwc ( h ) = π ε 0ε r Rc (ζ m2 + ζ c2 ) ⎢ 2 m c 2 ln + ln{1 − exp(− 2κ h )}⎥ (9a)
⎣ ζ m + ζ c 1 − exp(− κ h ) ⎦
π ε 0ε r Rc Rm (ζ m2 + ζ c2 ) ⎡ 2ζ mζ c 1 + exp(− κ h ) ⎤
EL
U cwc (h ) = ⎢ ln + ln{1 − exp(− 2κ h )}⎥ (9b)
( Rc + Rm ) ⎣ ζ m + ζ c 1 − exp(− κ h )
2 2
⎦
where ε0εr is the dielectric permittivity of the suspending fluid, ζm is the zeta potential of
the adsorbent bead, and ζc is the zeta potential of the cell particle. Zeta potential values are
measured by electrophoretic mobility experiments. κ is the inverse Debye screening length
and can be calculated on the basis of the relationship below:
e 2 ∑ ni z i2
κ= (10)
ε r ε 0 kT
where e is the electron charge, ni is the number concentration of ion i in solution, zi is the
valence of ion i, k is the Boltzman constant, and T is the absolute temperature.
34
Results
2.1.4.1 Materials
The goniometric system (OCA 20) was obtained from DataPhysics Instruments GmbH
(Filderstadt, Germany). Zeta potential was measured with a Zetasizer Nano ZS from
Malvern Instruments (Worcestershire, United Kingdom).
2.1.4.2 Biomass
Preparation of the intact yeast cells for contact angle measurements was performed
essentially according to Henriques et al. (Henriques et al. 2002). Fresh (washed) cells were
suspended to 10% (w/v) in 50 mM citrate phosphate buffer (pH 3, 5, 7 or 9). Suspended
cells were further allowed to equilibrate in the respective buffer for 30 minutes and the
suspension was poured onto an agar plate containing 10% glycerol and 2% agar-agar. The
plate was allowed to dry for 24-36 hours at room temperature on a properly levelled surface
and free from dust.
35
Results
contact with the liquid phase for additional 30 minutes with gentle mixing. Fine bead
fragments were poured onto a glycerol-containing agar plate and allowed to dry, as
described before.
For the contact angle estimation, the sessile drop technique was utilized (Sharma and Rao
2002). Data acquisition and analysis was performed utilising SCA20 commercial software
(DataPhysics Instruments GmbH, Filderstadt, Germany). Measurements were performed at
room temperature, using three different diagnostic liquids: water, formamide and 1-
bromonaphtalene. Assays were performed in triplicate and at least 20 contact angles per
samples were measured. Contact angles were measured for biomass samples as a function
of pH in the range from 3.0 to 7.0. Measurements for adsorbent materials were performed
at pH 4.0 and pH 7.0 in diluted buffer solutions. The solution chemistry employed reflected
common process conditions.
Particle zeta potential was determined for the cell particles and for the chromatographic
supports under study. Biomass-derived particles were suspended to 1% (w/v) in 20 mM
phosphate or citrate-phosphate buffers. Fragmented Sepharose beads were utilized instead
of Streamline beads due to their lower density and to avoid sedimentation during
measurements. Particles were contacted with buffer until equilibrium was reached and
further diluted to appropriate particle count (~200) before measuring the zeta potential. Zeta
potentials were calculated from the electrophoretic mobility data as per the
Smoluchowski’s equation (Ottewill and Shaw 1972). All the measurements were done in
triplicate.
36
Results
Solid-liquid partitioning experiments were performed with adsorbent beads and biomass in
glass flasks (4 cm height, 1.5 cm diameter), which were closed with plastic caps.
Chromatographic beads (0.5 ml) were contacted with a cell suspension (2.0 ml of 0.03%
w/v) under gentle orbital stirring. Samples were taken after 15 min and 3 h to evaluate the
fast and slow phases of cell deposition (Fernandez-Lahore et al. 2000). The optical density
of the samples was evaluated by absorbance at 600 nm. The fraction of non-bound cells or
biomass particles to each material type was defined as the Cell Partition Index (CPI).
37
Results
Sepharose 4B 9.5 ± 2 10 ± 1 44 ± 1
Q Sepharose XL 12 ± 1 14 ± 2 52 ± 1
DEAE Sepharose 9.6 ± 3 13 ± 2 41 ± 1
SP Sepharose 6.7 ± 3 13 ± 1 39 ± 1
Table 1 shows the contact angle values for the anion-exchanger DEAE-Sepharose, the
cation exchanger SP-Sepharose, and the agarose base material 4B-Sepharose. An additional
composite ion-exchanger, Q-Sepharose-XL was also included. Sepharose materials were
utilised for obtaining small particles suitable for contact angle measurements since
Streamline materials have a difficult-to-brake quartz core but similar chemical structure. In
the later case, particle diameter was lower than 10μm to assure no interference with
38
Results
measurement of contact angles. Contact angle values with polar liquids were similar for all
the chromatographic supports under consideration. Low values were observed for water (7-
12°) and formamide (10-14°), which reflects the general very hydrophilic nature of the
beads under study. However, 1-bromonaphtalene contact angles were able to discriminate
between Agarose- based beads (Sepharose series) and the Agarose-Dextran composite (XL
material). The contact angle value with the apolar solvent for the later was 20% higher,
which might indicate an increased hydrophilic character for XL-Sepharose in comparison
with standard materials. This is in agreement with the known higher hydrophilic character
of Dextran T-70 in comparison with polymeric Agarose as judged by the free energy of
interaction of these molecules in water: ΔGsws was reported as -9.2 mJ·m-2 for agarose and
+17.6 mJ·m-2 for Dextran (Van Oss 1994). Moreover, comparison between 1-
bromonaphtalene contact angle values for functionalised vs. non-functionalised Sepharose
materials showed decreased values for the first group i.e. 44° (base material) vs. 39°- 41°
(SP and DEAE materials, respectively). This might reflect an increased hydrophobic
character of the functionalised adsorbent due to the influence of ligand immobilisation
chemistry. Contact angles were determined with the various adsorbents and all the three
liquids at pH 4 but no major changes were observed (data not shown).
Table 2 shows the contact angle values obtained for biomass types which are relevant to
process situations: intact yeast cells, disrupted yeast cells, and disrupted bacterial cells.
Saccharomyces cerevisiae and Escherichia coli were employed as model biomass systems.
Cell disruption was accomplished by bead milling which generated yeast cell fragments
with a size ~ 2-3 μm and bacterial fragments with a size ~ 1 μm. As opposed to the
observed trend when analysing the adsorbent materials, contact angle values for the apolar
39
Results
liquid were almost the same i.e. 54° with 1-bromonaphtalene. This apolar liquid can probe
the ability of biomass surfaces to exert LW forces, as expressed by the Hamaker constant.
Although it is not the case for the experimental work performed here, previous
investigations among large collections of different microorganisms may impede the
generalisation of Hamaker constant values for biomass adhesion analysis (Sharma and Rao
2002).
When considering the biomass type, contact angle values with water varied from 15° (intact
yeast cells) to 18° (yeast debris) and 28° (bacterial homogenate). Similarly, formamide
contact angles varied between 14° (yeast cells) to 22° (yeast debris) and 30° (bacterial
debris). This indicates that polar liquids can be employed as main discriminators between
biomass types. For the biomass types studied in this work contact angle values with both
polar liquids were:
Contact angle data has allowed the calculation of the LW and AB surface free energy
components by application of the modified Young-Dupré equation (Table 3 and 4).
Neglecting at this point the influence of electrostatic interactions and structural
characteristics of the cell wall, the nature of the biomass surface was directly quantitated
according to (Van Oss and Good 1988; Volpe and Siboni 1997):
γ sv = γ svLW + γ svAB
40
Results
The electron-donating ( γ sv− ) and the electron-aceptor ( γ sv+ ) free energy components give an
indication on the biomass or material ability to exert acid-base interactions on an scale
taking water as an arbitrary reference. Since 1-bromonaphtalene is apolar ( γ lvAB = 0), this
liquid can be utilised to calculate the LW component of the biomass/material:
2
⎧⎪ γ (cos θ + 1) ⎫⎪
γ LW
sv = ⎨ lv ⎬
⎪⎩ 2 ⎪⎭
On the other hand, since water and formamide are polar, these liquids can be employed in
combination to calculate the electron-donating and electron-accepting parameters of the
sample surface from:
According to van Oss (Van Oss 1997) the hydrophilic/ hydrophobic character of a certain
material can be defined in terms of the variation of the free energy of interaction between
two moieties of that material immersed in water. This is given after:
ΔG sws
TOT
(
= −2 γ sLW − γ wLW ) − 4( γ
2
+
s γ s− + γ w+ γ w− − γ s+ γ w− − γ s− γ w+ )
Calculation of ΔGsws yielded positive values for all the adsorbents i.e. > +25 mJ·m-2, which
demonstrates their hydrophilic nature. However, further inspection of Table 3 showed that
a lower γLW value was obtained for the XL material and therefore the more polar character
of this composite in comparison with the Agarose beads can be confirmed. Moreover, an
increased value for the electron-acceptor parameter characterises the composite adsorbent.
On the basis of the contact angle values obtained with polar liquids and the calculation of
the corresponding surface free energy parameters, the tested adsorbents can be considered
to have a polar character according to the following series:
41
Results
Calculation of ΔGsws also yielded positive values for all the biomass types under
consideration (Table 4). Concerning microorganisms it is generally accepted that ΔG > 0
characterises hydrophilic cell surfaces and therefore, the tendency of these biological
particles to aggregate in aqueous environments is very limited. This is particularly true for
cells suspended in dilute buffer solutions, which are common during adsorption onto ion-
exchangers.
Table 3: Surface energy parameters for agarose and beaded chromatographic supports
calculated from contact angle measurements at pH 7.
42
Results
Table 5 depicts the values for interfacial free energy of interaction between several ion-
exchangers and model biomass particles, at closest distance of approximation. ΔGLW values
for agarose-based chromatographic supports were very similar, irrespective of the ligand
chemistry. This may indicate the strong influence of the base material e.g. cross-linked
agarose on the calculated LW energy component. As expected LW energy values were
negative, indicating an attractive interaction. The composite material Q-XL showed a 30%
decreased ΔGLW value (-0.9 mJ·m-2), which again indicates the different structural nature of
the later. On the basis of experimental ΔGLW values it was possible to calculate an average
Hamaker constant for agarose-based materials equal to 4⋅10-21 J or 0.34 kT. This is in
agreement with commonly assumed values for microbial systems (~ 0.49 kT). Variations in
ΔGLW values within a range ± 50% were observed when comparing beaded agarose
supports with other biomass-interacting materials, like polystyrene, ceramic, or glass.
Repulsive forces were found to play a role during biomass interaction phenomena. This
forces, based on electron donor / electron acceptor or Lewis acid-base, can be seen as
responsible for abnormalities found in the DLVO theoretical interpretation of interfacial
interactions in aqueous media. Table 5 shows an average value for the studied
chromatographic supports in the range +26 to +30 mJ·m-2. These values for the AB
component are 20 times higher than those found for the attractive LW component. AB
forces are known to surpass other DLVO forces by as much as two decimal orders of
magnitude and therefore are extremely important in understanding biomass-support
interactions. The decay with distance of the AB interaction energy is assumed to describe
the distance dependence of the boundary layer ordering. Moreover, ΔGAB values were
shown to change when other systems were examined. For example, the E. coli / PES system
43
Results
showed a low value (+2.5 mJ·m-2) and the yeast / Q-Hyper Z or the mammalian cell / glass
showed moderate values (~ +20 mJ·m-2). From these data it becomes clear that acid-base
forces exerted in dilute buffer solutions have the potential to strongly influence biomass
interactions during normal processing conditions. Moreover, ΔGAB forces are the dominant
component of the calculated total interfacial free energy of interaction (ΔGTOT as per Table
5) in several process systems of biochemical and environmental importance.
Table 5: Interfacial free energy of interaction between biomass and process materials.
Calculations were performed assuming interactions under process buffer conditions at pH
7.
b
S. cerveviseae Q-Hyper Z -0.7 +18.4 +17.7
a b c
Taken from (Gallardo-Moreno et al. 2002) , taken from (Vergnault et al. 2004), taken
from (Li and Logan 2004; Van Oss 1994).
44
Results
Cell to cell aggregation was also characterised in terms of free surface energy components
(Table 6). Following the general trends already described in the preceding paragraphs,
ΔGLW values showed attraction between particles (~ -1.6 mJ·m-2) while repulsion was
dominating as judged by ΔGAB values in the range +25 - +29 mJ·m-2. Therefore, in the
absence of other attractive forces like charge-mediated effects, these biological particles
would have a tendency to coexist as discrete entities suspended in aqueous media.
Table 7 summarises zeta potential values for the chromatographic supports under
investigation. In diluted aqueous buffers (≤9 mS/cm, pH 7) agarose-based materials showed
a slightly negative charge (~ -2 mV). This is in agreement with the value reported for
soluble polysaccharides like Dextran (-0.05 mV) (Van Oss 1994). Beads harbouring
positively charged ligands, under similar conditions, showed zeta potential values ~ +12
mV (DEAE) and ~ +17 mV (Q-XL). On the contrary, the cation exchanger SP showed
strongly negative zeta potential values (∼ -30 mV). Zeta potential measurements
approached minimal values close to zero, when the ionic strength of the medium was
45
Results
increased. These values keep constant by decreasing the pH down to 4 in diluted buffer
solution.
Support type
Zeta potentials values for silica particles (Si-m) were reported as -36.5 mV by Li and Logan
(Li and Logan 2004).
nd: not determined
a
Own determinations
b
Experiments were performed in sodium acetate buffer at pH (1mS/cm) and
sodium/potassium phosphate buffer at pH 7 (4 mS/cm).
c
Published values after Lin et al.(Lin et al. 2006)as performed in 50 mM sodium phosphate
buffer pH 7.2 or values after Lin et al (Lin et al. 2003) in 10 mM KNO3 pH 7.2.
d
Zeta potential measurements according to Lin et al (Lin et al. 2006)in 50 mM phosphate
buffer and sodium chloride as added salt.
e
Experiments were performed in 20 mM sodium/potassium phosphate buffer at pH 4 and
pH 7.
Cell or cell debris particles are also known to bear surface charge. Table 8 depicts zeta
potential values for several model biomass types like intact yeast cells, yeast homogenate
particles, and bacterial debris. It can be observed that intact yeast cells have negative zeta
potential values raging from ∼ -30 mV to ∼ -10 mV in salt solution from 1.0 to 100 mM,
respectively, at neutral pH. At lower pH (∼ 4) zeta potential values ranged from ∼ -18 mV
to ∼ -2 mV. Biological particles originated by cell disruption have had a tendency to be
less negative (yeast debris ∼-12 mV) or more negative (bacterial debris ∼ -30 mV) than
intact yeast and bacterial cells, respectively. This fact reflects both the influence of
46
Results
feedstock treatment and the biological nature of the feedstock (Brixius 2003; Lin et al.
2007).
Values reported here for zeta potential of biomass and process materials were obtained by a
meta-analysis of the current literature and confirmed by own measurements. Special
emphasis was placed on conditions that are significant in industrial practice, like feedstock
loading (buffer conductivity ≤ 2-9 mS·cm-1) and product elution (buffer conductivity ≥ 15
mS·cm-1). Extremes of pH (4 and 7) were considered to evaluate to potential effect of pH
change on electrostatic interactions.
Biomass type
nd: Not determined. (+) Published values for intact E.coli cells are -17 at pH 4 and -27 at
pH 7 in 50 mM phosphate buffer (Lin et al. 2006). Mammalian cells were reported to have
zeta potential values ~ -25 mV (Van Oss 1994).
a
Own measurements in 20mM sodium/potassium phosphate buffer.
b
Data from Lin et al.(Lin et al. 2006)
c
According to Kang et al. (Kang and Choi 2005)
d
Taken from Lin et al.(Lin et al. 2007)
2.1.5.5 Adhesion and interaction phenomena: free energy vs. distance profiles
Integration of the various existing interfacial forces between an adsorbent bead and a
biological particle (interaction) or between two biological particles (aggregation) can be
performed by calculating Energy (U) vs. distance (H) profiles. Figure 1 depicts such
interfacial energy curve for the adhesion of an intact yeast cell onto a DEAE Streamline™
bead. From this figure, it can be realised how different interfacial forces can contribute to
47
Results
cell-bead interaction. While LW and EL forces are attractive in this case, AB forces are
repulsive. The total energy profile obtained after application of the DLVO theory would
predict an infinite (primary) energy pocket where a cell would be irreversibly trapped in
close contact with the adsorbent bead. However, previous experimental findings have
shown that intact cell yeasts can be detached from adsorbent beads by applying an
increased shear stress to the system. Calculations based on the XDLVO theory better
explain this phenomenon by showing a secondary energy minimum having a finite
magnitude.
In order to better elucidate the appropriateness of the XDLVO theory to predict microbial
adhesion within the frame of biochemical engineering systems, calculation were run with
several cell / support pairs. Figure 2 depicts the total energy vs. distance profiles for
selected agarose and non-agarose based materials and several biomass types. Adsorbent
beads suitable for expanded bed operation showed, in agreement with previous reports,
48
Results
strong interaction with intact cells. It is now clear that this interaction occurs at a distance
of 4-5 nm and within (secondary) energy wells between -200 kT for DEAE (taken as a
reference) and -400 kT for Q-Hyper-Z, a ceramic composite material. These findings can
explain why the utilisation of dynamic flow distribution and the introduction of denser
particles can alleviate biomass adhesion to fluidised adsorbent: the increased shear /
hydrodynamic stress provide enough energy to detach cell particles from the (finite)
secondary minimum.
Other system behaved differently. The PES / bacteria pair, which is know as a strong
interacting system (Absolom et al. 1983), showed an infinite primary minimum. This is due
to the hydrophobic nature of the solid substrate and the low contribution of repulsive AB
forces. On the other hand, the mammalian / glass pair showed a moderate secondary energy
well (-60 kT) occurring at 15-20 nm distance. This is also in agreement with hydrodynamic
limitations found during the purification of monoclonal antibodies onto porous glass cation
exchangers in the fluidised mode (Thommes et al. 1995).
Figure 2: Total interaction free energy profiles for several process systems according to the
extended approach: (—) DEAE/yeast cells, (—) PES/bacterial cells, (—) Q ceramic/yeast
cells, and (—) glass particles/mammalian cells.
49
Results
Interaction energy as a function of biomass type in the feedstock can be observed in Figure
3. Calculation performed for intact yeast cells, yeast homogenate, and bacterial homogenate
suggest that a much strong interaction would occur between the intact cell and the DEAE
Streamline adsorbent bead than with any of the two homogenates. This is in fully
agreement with experimental evidence reported earlier by Fernandez Lahore et al
(Fernandez-Lahore et al. 2000; Fernandez-Lahore et al. 1999). Additionally, from this
figure the effect of particle size on the overall energy vs. distance profile can be
understood. Lin et al. (Lin et al. 2003) have realised the importance of biological particle
size, besides the obvious electrostatic effects between two opposite charged spheres, during
biomass interactions in EBA. Both factors, in addition to the contribution of LW, AB, and
BR forces are nicely summarised in a single U vs. H curve.
50
Results
Process operational parameters and process materials are of prime importance to biomass
adhesion effects. Figure 4 depict the energy vs. distance profiles for agarose based supports
in contact with intact yeast cells. Interaction of yeast cells with these adsorbent beads, as
judged by the depth of the energy pocket, can be ordered as follows:
Q XL(-370 kT) > DEAE (-200 kT) >> BASE (-12 kT) ≈ SP (-10 kT)
The depth of the energy pocket correlates with the proximity of such interaction between
cells and adsorbent beads, as follows:
Q XL (4 nm) > DEAE (5 nm) > BASE (10 nm) > SP (20 nm )
The strongest and closest interactions predicted by the XDLVO theory in the mentioned
scale, therefore, fully correlates with previous work on biomass interaction and
hydrodynamics in expanded beds. In the same line of thought (Fernandez-Lahore et al.
2001), it has been reported that ionic strength operation windows could help in alleviating
hydrodynamic and sorption performance constraint during EBA operation with anion-
exchangers. Figure 5 shows energy vs. distance calculations for various buffer conditions
i.e. low vs. high pH and low vs. high conductivity within the range expected to occur
during real operations. Moreover, with ion-exchange operations it was found that an
increased conductivity reduced the depth of the energy pocket from -200 kT to – 40 kT.
Charge-masking effects and double layer compression mainly dominate this effect. The
influence of the pH, within the range 4 to 7, was only marginal for yeast / anion-exchanger
interacting pair. Calculations performed with experimental data gathered from CEX
materials and intact yeast cells revealed an opposite behaviour. The later showed the
development of a secondary energy well at low to very-low salt concentration in the
running buffer (data not shown). This situation could lead to unexpected biomass
interactions with materials known as “non-interacting” (SP) and with mobile phase
compositions that are not suspected to promote impaired hydrodynamic conditions.
51
Results
Figure 4: The influence of the functional ligand on the total interfacial energy when an
intact yeast cell and an agarose-based bead are the interacting bodies. (—) DEAE, (—) Q-
XL,(—) SP, (—) BASE.
Figure 5: Energy vs. distance curves showing the influence of the buffer pH and
conductivity on the interaction between an anion-exchange bead and an intact yeast
cell.(—) low conductivity pH 7, (—) high conductivity pH 7, (—) low conductivity
pH 4,(•••) high conductivity pH 4. Low conductivity: 2 ms cm-1, High conductivity: 14
mS cm-1.
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Results
As mentioned before, biomass adhesion kinetics recognises two main phases as revealed by
partitioning experiments (Fernandez-Lahore et al. 2000). The second, slow, biomass
concentration dependent phase was linked to cell-to-cell aggregation (homo-coagulation).
Therefore, it is also important to study the interfacial free energy between two cell particles
to have a clear picture of biomass adhesion onto surfaces during bioprocessing.
Mathematical expressions derived for sphere-sphere contact were utilised. Figure 6 depicts
cell aggregation at pH 4 and 7. The figure also presents calculated profiles for low and high
salt concentrations at these two pH values. It can be observed that at low salt concentrations
-and with little influence of the pH value- the secondary energy pocket is almost inexistent.
At high salt concentration, however, the depth of the energy trap increases moderately (∼5-
10 kT) due to the compression of the double layer at increased ion concentration in the
solution. Consequently, for particles repelling each other by charge-mediated effect the
probability of aggregation is higher than in diluted buffer. This situation is analogous to the
interaction between a (negatively charged) cation-exchanger bead and a (negatively
charged) cell particle, as mentioned before. Interaction effects of this kind, however, are
expected to have more impact on the retention of intact cells than on the adhesion of cell
debris since the size of the particles involved is higher in the first case. Moreover,
aggregation might be worsened by the presence of bivalent ions since they were reported to
depress the monopolar electron-donor parameter of the surface tension. This would result in
depressing their mutual repulsion (Van Oss et al. 1987). According to these studies, the
calculated Hamaker constant was 1.4.10-21 for biomass aggregation.
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Results
Figure 6: Interfacial energy between two yeast cells as function of solution chemistry.
(—) 2 mS cm-1 pH 7, (•••) 14 mS cm-1 pH 7, (—) 2 mS cm-1 pH 4, (—) 14 mS cm-1
pH 4.
A correlation between the magnitude and sign of the secondary energy pocket and standard
indexes employed to evaluate biomass adhesion onto fluidised adsorbent was established.
These indexes, as obtained by cell pulse experiments or partition experiments are known to
correlate with the quality of bed fluidization and sorption performance in EBA. This
correlation is depicted in Figure 7. Three main groups of data points can be observed:
a) A first group (U values > -20 kT) showed almost complete cell transmition (CTI ≥ 90%).
Process conditions represented by these points are not expected to create hydrodynamic
disturbances and thus, maximised sorption performance will be reached. This group is
represented by the cation exchangers in dilute buffer solutions, and the anion exchangers at
moderate-high salt containing buffers. The agarose-base material is also included here.
b) A second group (-20 kT < U < -200 kT) showed a linear correlation with the cell
transmition index, from 40% to 90%. Process conditions represented by this group require
54
Results
c) A third group was obtained at strongly negative energy pocket (≤ -300 kT) where cell
transmission was extremely reduced e.g. < 30%. The later situation is most commonly
associated with a complete bed collapse upon feedstock application. This group is
represented by strongly adhesive systems, especially when AEX brush-type composite
materials are employed in diluted buffer solutions or when DEAE supports are subjected to
long contact times.
The surface energetics approach presented in this work can be useful in guiding process
developments. Calculations can be performed easily utilising a personal computer and
commercial software. This assists in finding conditions for reduced interaction and
aggregation with a minimum of experimental effort. Moreover, our approach can help in
the development of novel (less interacting) materials for direct capture applications. In a
recent publication, Kang and Choi (Kang and Choi 2005) have demonstrated the effect of
surface modification as a controlling factor in microbial adhesion. These authors, in
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Results
agreement with this work, have also explained the interaction between microbial cells and
solid substrates on the basis of the XDLVO theory.
The surface energetic approach has a universal nature as predictor of process performance
since it is not restricted to the type of material, the nature / size of the biomass particles, and
the environmental conditions prevailing within the running phase. As such, it is not
restricted to process situations that are dominated by coulomb-type interactions. For
example, Gallardo-Moreno etal. (Gallardo-Moreno et al. 2002) have found a good
correlation between thermodynamic prediction and adhesion behaviour of Candida
parapsilosis to polystyrene.
It is worth to mention at this point that interactions other than the ones described here may
influence interaction between biological and/or polymeric particles. For example, steric
interaction may arise between a polymer-coated surface, which is the case for some
microbial and adsorbent surfaces. A crude feedstock may also contain variable amounts of
bridging cations or macromolecular polymers (Dainiak et al. 2002; Mattiasson et al. 1996).
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Results
Figure 7: Correlation graph between the depth of the secondary energy pocket and the cell
or partition transmission index (CTI). (•) DEAE, (▲) Q- XL, (▼) Q- Hyper D, (■) SP,
(×) Base.
2.1.6 Conclusions
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Results
adhesion took place. As a consequence, depending on the liquid phase ionic strength and
the nature of the process material, a (finite) secondary minimum may exist allowing the
reversible capture of biological particles.
At the distance at which the energy pocket occurs, a correlation exists between the depth of
such energy minima and the degree of biomass entrapment as described by the “Cell
transmition index” and the “Cell partition index”. This correlation is valid for both cation
and anion exchangers under a variety of common operational conditions, which are relevant
to industrial practice. According to the XDLVO methodological approach interactions are
predicted to be alleviated by working within operational windows at moderate conductivity
values for AEX i.e. when employing diluted buffer for sample application. On the contrary,
high conductivity values might hamper CEX operations i.e. under elution conditions were
high salt concentration are commonly utilised. The evaluation of the complete range of
interfacial forces, as proposed here, represents a first step to global modelling. This would
further establish a link between shear / hydrodynamic effects and cell adhesion onto
process surfaces.
Calculations required are simple to produce and are based on two experimental
measurements that are contact angle measurements and zeta potential determinations. This
approach is useful for process design where reduced optimisation time would be required.
But particularly the method provides an excellent tool for novel material design. This in not
only restricted to the development of improved expanded bed adsorbents. Reactive solid
phases utilised in other direct-capture unit operations like finite bath systems, separations
based on magnetic particles, macroporous systems, and big-beads packed beds can be
tailored with assistance of the surface energetics approach.
2.1.7 Acknowledgements
This work was partially funded by the BID 1201/OC AR 649 PICT 08352 and the start-up
grant from Jacobs University [IUB] (2130-90050). The authors would like thank Dr. H. C.
van der Mei for valuable discussions.
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Results
2.1.8 Nomenclature
BR Born repulsion
DEAE Diethylaminoethyl-
H Distance [m]
IC Intact cells
PES Plastic
R Radius [m]
Si-m Silica
SP Sulphopropyl-
T Temperature [K]
Greek letters
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Superscripts
AB Acid-Base
Subscripts
c Cell particle
m Chromatographic matrix
l Liquid
s Solid
v Vapour
w Aqueous buffer
60
References
2.1.9 References
Absolom DR, Lamberti FV, Policova Z, Zingg W, Van Oss CJ, Neumann AW. 1983.
Surface thermodynamics of bacterial adhesion. Appl Environ Microbiol 46(1):90-7.
Anspach FB, Curbelo D, Hartmann R, Garke G, Deckwer WD. 1999. Expanded-bed
chromatography in primary protein purification. J Chromatogr A 865(1-2):129-44.
Bierau H, Hinton RJ, Lyddiatt A. 2001. Direct process integration of cell disruption and
fluidised bed adsorption in the recovery of labile microbial enzymes. Bioseparation
10(1-3):73-85.
Bos R, Van der Mei HC, Busscher HJ. 1999. Physico-chemistry of initial microbial
adhesive interactions--its mechanisms and methods for study. FEMS Microbiol Rev
23(2):179-230.
Brixius PJ. 2003. On the influence of feedstock properties and composition on process
development of expanded bed adsorption. PhD thesis.
Camesano TA, Logan BE. 2000. Probing electrostatic interactions using atomic force
microscopy. Environ Sci Technol 34(16):3354-3362.
Dainiak MB, Galaev IY, Mattiasson B. 2002. Polyelectrolyte-coated ion exchangers for
cell-resistant expanded bed adsorption. Biotechnol Prog 18(4):815-20.
Fernandez-Lahore HM, Geilenkirchen S, Boldt K, Nagel A, Kula MR, Thommes J. 2000.
The influence of cell adsorbent interactions on protein adsorption in expanded beds.
J Chromatogr A 873(2):195-208.
Fernandez-Lahore HM, Kleef R, Kula M, Thommes J. 1999. The influence of complex
biological feedstock on the fluidization and bed stability in expanded bed
adsorption. Biotechnol Bioeng 64(4):484-96.
Fernandez-Lahore HM, Lin DQ, Hubbuch JJ, Kula MR, Thommes J. 2001. The Use of Ion-
Selective Electrodes for Evaluating Residence Time Distributions in Expanded Bed
Adsorption Systems. Biotechnol. Prog. 17(6):1128-1136.
Feuser J, Walter J, Kula MR, Thommes J. 1999. Cell/adsorbent interactions in expanded
bed adsorption of proteins. Bioseparation 8(1-5):99-109.
Gallardo-Moreno AM, Gonzalez-Martin ML, Perez-Giraldo C, Garduno E, Bruque JM,
Gomez-Garcia AC. 2002. Thermodynamic analysis of growth temperature
dependence in the adhesion of Candida parapsilosis to polystyrene. Appl Environ
Microbiol 68(5):2610-3.
61
References
62
References
63
References
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Results
1 2 2
Canan Tari †, Rami Reddy Vennapusa †, Rosa B. Cabrera , and Marcelo Fernández-
2
Lahore .
1
Department of Food Engineering, Izmir Institute of Technology, Urla, Izmir 35430,
Turkey.
2
Downstream Processing Laboratory, Jacobs University, Campus Ring 1, D-28759,
Bremen, Germany.
†These authors contributed equally to the work.
2.2.1 Abstract
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Results
2.2.2 Introduction
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The mechanistic understanding of the transport and deposition of microbial cell onto
natural and process surfaces has significant interest in various environmental and
bioprocess situations. A better description of the factors controlling the transport of
biological particles is important for the appropriate design of direct contact downstream
operations, as well as, for the development of novel adsorbent materials. Traditionally,
microbial deposition has been studied employing packed-beds. A population of biological
particles is introduced into such systems and the suspended cell or cell-debris effluent is
monitored as a function of process time. This type of experiments can provide useful and
quantitative information when assessing factors like cell size and shape, microorganisms
strain, growth phase, bead size, surface coatings, fluid velocity, and ionic strength on cell
deposition onto process media (Tufenkji 2007).
Mathematical models of microbial transport in porous media most commonly utilises the
advection-dispersion equation as derived by mass balance principles (Brown and Jaffe
2001; Rijnaarts et al. 1996). A common approach to evaluate biomass deposition in
laboratory packed-bed experiments employs the “clean-bed” filtration model or colloid
filtration theory (CFT). This model is valid for steady-state systems which are initially free
of biomass particles and where axial dispersion can be neglected (Pe ≥ 20) (Unice and
Logan 2000). Within the CFT, mass transport phenomena are accounted by the “single-
collector contact efficiency” (η0) while the physicochemical phenomena related to biomass
attachment are reflected by the “attachment efficiency parameter” (α) (Redman et al. 2004).
At larger biomass loads, α values are controlled not only by cell-support interactions but
also by the amount of previously attached biomass particles. This implies that attached
biomass particles onto the process surface can effectively reduce deposition by a so called
collector “blocking” effect (Rijnaarts et al. 1996). On the other hand, increased biomass
attachment can result from cell-to-cell aggregation a phenomena known as system
“ripening” (Nascimento et al. 2006).
In this paper we have investigated the factors influencing intact yeast cells deposition onto
anion- and cation- exchangers currently utilised for expanded bed adsorption of
biotechnological products. These two systems represent examples of “interacting” vs. “non-
interacting” situations, which are relevant in industrial practice. The aim of this study was
two-fold: a) To confirm previous findings relating biomass deposition with surface
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energetics according to the XDLVO theory, and b) To provide a simple experimental tool
to evaluate biomass deposition onto process surfaces.
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2.2.3.1 Materials
Saccharomyces cerevisiae cells were cultivated, harvested at late exponential phase, and
washed three times with 10 mM buffer solutions, as previously described (Ganeva et al.
2004). Cells were employed immediately after harvest and washing for deposition
experiments. Intact yeast cell diameter was taken as 8 μm. A Hamaker constant value of
0.34 kT was utilized according to previous work based on contact angle determinations
(Vennapusa et al. 2006).
Zeta potential was measured with a Zetasizer Nano ZS from Malvern Instruments
(Worcestershire, United Kingdom). Particles were contacted with 20 mM sodium
phosphate buffer at pH 7.6 until equilibrium was reached and further diluted to appropriate
particle count (~200 cells total count) before measuring the zeta potential. Zeta potentials
were calculated from the electrophoretic mobility data as per the Smoluchowski’s equation
(Ottewill and Shaw 1972). All the measurements were done in triplicate.
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Cell (colloid) deposition onto collector (adsorbent) beads can be described by model
parameters. To quantitatively compare biomass breakthrough curves, the deposition rate
coefficient (kd) was calculated for each packed-bed experimental run according to the
following expression (Tufenkji et al. 2004):
U ⎛C ⎞
kd = − ln⎜ ⎟⎟ Equation 1
ε L ⎜⎝ C 0 ⎠
where U is superficial velocity, ε is the bed porosity, and L is the column length. The
value for C/C0 corresponding to the initial “clean bed” condition i.e. C/C0 at 2 pore
volumes was utilised for calculations. The deposition rate coefficient is directly related to
the single-collector contact efficiency (η0) and the empirical attachment efficiency (α)
according to the following expression:
3 (1 − ε )
kd = U α η0 Equation 2
2 dc ε
2 dc ⎛C ⎞
α =− ln⎜⎜ ⎟⎟ Equation 3
3 (1 − ε ) Lη 0 ⎝ C 0 ⎠
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Utilising experimental data from breakthrough of cells from packed beds the attachment
efficiency parameter (α) can be calculated as α = kd / kd,fav (Redman et al. 2004).
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The electrokinetic potential of the interacting particles e.g. the yeast cells vs. the beaded
adsorbents were studied as a function of fluid phase conductivity. Figure 1 depicts zeta
potential values for intact yeast cells, cation-exchange beads, and anion-exchange beads in
phosphate buffers of varying conductivities. The zeta-potential has been reported as a main
parameter affecting yeast cell deposition onto beaded adsorbents, particularly onto anion-
exchangers (Lin et al. 2006). Intact yeast cells, harvested at the late exponential phase of
growth, showed zeta-potential values ≈ -25 mV at very low buffer concentration (0.7
mS.cm-1). At standard ion-exchange mobile phase composition e.g. ∼20 mM phosphate pH
7.6, zeta-potential values were -18 mV. Lower zeta-potential values were observed with
increasing conductivity i.e. -6 mV at 34 mS⋅cm-1. A similar trend was observed when
studying the effect of mobile phase conductivity on the electrokinetic behaviour of the
cation-exchanger beads. SP Sepharose fragments were utilised for such studies in order to
avoid errors derived from the settling of the intact adsorbent particles. Lower zeta-potential
values obtained were -36 mV (0.7 mS⋅cm-1) while maximum values were -14 mV (34
mS⋅cm-1).
A second factor recognized to influence biomass deposition onto process surfaces is cell or
cell-debris size and shape (Hubbuch et al. 2006). In this study, both factors are kept
constant since only intact yeast cells (8 μm diameter) of spherical shape were utilised as
model biomass.
Besides electrostatic forces (EL), electrodynamic Lifshitz – Van der Waals forces (LW) are
known to mediate biomass interactions. The LW interaction, which is predominantly
attractive in microbial systems, is not influenced by the ionic strength (Bos et al. 1999) but
both the range and magnitude of the EL interactions decrease with increasing ionic strength
due to shielding of surface charges. LW forces between intact yeast cells and agarose-based
material can be described by a Hamaker constant (A). The value for A, in this particular
system, was previously calculated as 0.34 kT from contact angle measurements; details will
be published elsewhere. Obtained Hamaker constant value are in agreement with assumed
values for various microbial systems (Bos et al. 1999).
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The so-called acid-base (AB) forces are also included in the XDLVO approach (Van Oss
1994). AB interactions were found to be a function of the nature of the process solid phase
onto which cell adhesion took place. For agarose-based supports and yeast cells an average
ΔGAB value was calculated as +30 mJ⋅m-2, indicating the repulsive nature of the AB
component (Vennapusa et al. 2006). This value is valid at closest distance of approximation
between the interacting bodies (1.57 Å).
Figure 1: Zeta potentials of intact yeast cells and adsorbent beads as a function of fluid
phase conductivity at pH 7.6. ▲, intact yeast cells; ■, SP beads; ●, DEAE beads.
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was observed within the packed-bed system since almost quantitative recovery of cells was
verified under (chemical) non-deposition conditions (Figure 3).
Hydrodynamic forces were kept constant within the laminar regime (Re < 10) by
maintaining a constant flow rate of 76.4 cm·h-1. Therefore, biomass adhesion was evaluated
under carefully controlled experimental conditions. Figure 3 illustrates typical run cycles
for both “interacting” and “non-interacting” deposition systems. Each cycle is composed of
an equilibration phase (20 PV), a sample (suspended biomass) pulse (∼10 PV), a washing
step with running buffer (15 PV), and (partial) regeneration with sodium hydroxide solution
(20 PV). The breakthrough of biomass particles suspended in the effluent buffer can be
observed in case b) which corresponds to the partial deposition of cells onto the packed
chromatographic beads. On the contrary, a strong deposition of cell is characterised by the
experimental profile observed in case a) where no suspended material is leaving the
packed-bed system.
WASTE
Detector
PC COLUMN
COLUMN-BYPASS
COLLECTOR
VALVE
SOLUTION PUMP
INJECTION LOOP
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(a)
(b)
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Results
Similar experiments were performed utilising SP- Streamline™ (negatively charged) beads.
The biomass breakthrough curves are presented in Figure 4b. As it can be observed from
this Figure, lower conductivity values in the fluid phase have resulted in negligible
deposition of cells onto the cation-exchange collectors. However, increased conductivity (≥
14 mS⋅cm-1) has promoted biomass deposition onto the cation-exchanger. This finding
might have an impact on bioprocess design since this material has been considered as “non-
interacting” with particulate feedstock (Feuser et al. 1999). However, deposition of intact
yeast cells onto SP- Streamline™ beads can be inferred from XDLVO calculations as
shown below. Practical consequences related to this behaviour during EBA capture of
bioproducts could arise during product elution i.e. since high conductivity buffers are
commonly employed, aggregative fluidization may develop resulting in a diluted product
fraction.
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Results
Table 1 present calculated values for both kd (s-1) and α (-) as a function of fluid phase
conductivity. kd,fav data corresponds to the experimental run performed with the DEAE-
Streamline™ beads as collectors under lowest conductivity (0.6 mS⋅cm-1).
Conductivity
C/Co kd α
( mS cm-1 )
0.66 0.003 0.246 1.00
2.0 0.006 0.211 0.858
8.4 0.075 0.107 0.435
14.0 0.244 0.058 0.236
38.6 0.254 0.056 0.229
Conductivity
C/Co kd α
( mS cm-1 )
0.66 0.654 0.017 0.071
2.0 0.568 0.023 0.095
5.5 0.519 0.027 0.110
14.0 0.445 0.033 0.136
38.6 0.333 0.045 0.184
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Evidence is suggesting that simple models for calculating α based on deposition in the
secondary energy minimum can result in accurate prediction of biomass attachment to
porous media (Tufenkji 2007). For the DEAE-Streamline™ / yeast system, α values
decreased from ∼ 1 at very low conductivity to 0.23 at ∼39 mS⋅cm-1. On the other hand, for
the SP-Streamline™ / yeast system, α values increased from 0.07 (∼ 0.6 mS⋅cm-1) to 0.18 (∼
39 mS⋅cm-1). As a reference α = 1, has the meaning of complete cell deposition onto the
packed collectors. Figure 5 summarizes these results in a graphic form. Minimum α values
were obtained for the anion-exchanger system, which are nearly equivalent to α values
obtained for SP-Streamline™ beads at 39 mS⋅cm-1. These results indicate that biomass
deposition experiments are an appropriate design tool to evaluate biomass deposition onto
process surfaces. On the basis of the preceding experimental evidence, α is proposed as a
diagnostic parameter that provides information on biomass attachment onto process
surfaces. Applying the proposed methodology, changes in α can be effectively utilised to
monitor biomass-support interactions even in such cases where such interaction was
overlooked in the past (Feuser et al. 1999).
Figure 5: Changes in the attachment efficiency parameter (α) as a function of fluid phase
conductivity. Deposition of intact yeast cell was studied for (z) DEAE and (z) SP
chromatographic materials.
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Results
Figure 6 depicts total interfacial energy profiles as a function of the distance between two
interacting bodies (U vs. H) in aqueous media i.e. diluted buffer solutions. Calculations
were performed considering the role of LW, AB, and EL forces, as previously reported
(Bos et al. 1999) by utilising data from contact angle measurement and zeta potential
determinations (Vennapusa et al. 2006). Therefore, the presented profiles are in accordance
to the extended DLVO approach. Since the radius of the chromatographic beads is much
higher than the radius of the intact yeast cell, total free energy was computed assuming a
plane-to-sphere geometry.
Figure 6a represents XDLVO energy profiles for the system where a DEAE-Streamline™
bead interacts with an intact yeast cell. It can be observed that a secondary energy
minimum exists at a distance of ≈ 5nm, where deposition of the cell particle can occur. This
is essentially a reversible interaction that can be overcome by sufficient energy input for
example, in the form of shear or hydrodynamic stress. The magnitude (depth) of the energy
pocket, however, increases upon modification (reduction) of the liquid phase conductivity.
As a consequence, stronger deposition of cell particles is expected when working with
diluted buffers than when working with buffers / salt solutions with higher conductivities.
This situation is reflected by the biomass deposition experiments as presented in Figure 4a.
Therefore, this kind of experiments can confirm the trends predicted by XDLVO
calculations. Both U vs. H calculations and deposition experiments are in full agreement
with the known biomass-interaction behaviour for DEAE-Streamline™ (Fernandez-Lahore
et al. 2000; Fernandez-Lahore et al. 1999; Lin et al. 2001). Moreover, biomass deposition
experiments can offer a simple way to access interfacial phenomena in aqueous media.
These phenomena have relevance from the bioprocess point of view and have important
consequences for appropriate process optimisation and material design.
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Figure 6b represents energy profiles for the system where a SP-Streamline™ bead interacts
with an intact yeast cell. In this case, secondary energy pockets can also be observed.
Minimum free energy, according to XDLVO calculations, occurs at distances between 30
nm and 7 nm. However, when compared to the minimum energy values observed for the
anion-exchange / yeast system, the SP-Streamline™ material promotes the formation of
much less deep pockets e.g. -5 to -30 kT (SP) as compared to -30kT to -1000 kT (DEAE).
It can also be realised that an opposite interaction behaviour takes place for this system i.e.
the depth of the energy pocket increases with the increase in fluid phase conductivity. This
behaviour is again reflected by the biomass deposition experiments, confirming that these
experiments are sensitive and able to reveal not previously recognised underlying
phenomena.
The correlation between the biomass deposition parameter (α) and the value of the free
interfacial energy minimum (energy pocket) is shown in Figure 7. This picture summarises
data gathered from ion-exchanger chromatographic matrices (DEAE-Streamline™ and SP-
Streamline™) interacting with intact yeast cells, under the range of fluid phase conductivity
values reported in this work (0.66 – 38.6 mS⋅cm-1). In a previous study, (Vennapusa et al.
2006) we have demonstrated that energy pockets –as calculated by the XDLVO theory-
showing energy minima ≥ -20 kT are not deleterious during product capture for example,
by expanded bed adsorption. From Figure 7, it can be proposed α ≤ 0.15 as a cut-off value
for negligible biomass deposition. Therefore, as long as α is kept low enough efficient
fluidisation and sorption performance can be anticipated.
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Figure 7: Correlation graph between the attachment efficiency parameter (α) and the total
interaction energy according to the XDLVO approach.
Besides biomass deposition, as expressed by the deposition parameter (α), the cell
breakthrough profiles observed in Figure 4 might indicated that a blocking phenomenon is
also occurring in the systems under study. Blocking refers to the fact that cells which are
already attached to the solid support can interfere with the attachment of further cells being
contacted with the adsorbent beads. This phenomenon, usually accounted by the so called
excluded area parameter (β) has important environmental implications (Bolster et al. 2001).
During direct capture of bioproducts, due to the presence of much higher concentration of
biomass (∼ 8 % wet weight) in contact with the beaded adsorbents, blocking can be
supposed to play a less significant role. Therefore, modeling approaches have been kept
simple enough so as to provide a single parameter (α), which reflects biomass attachment
as an important event having practical consequences for the performance of a direct
capturing unit operation.
Biomass multilayer formation would also occur at long contact time and / or high biomass
concentration, which is not the case for the biomass deposition experiment as described
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here. This phenomenon could be more important in cases where cell-to-cell aggregation or
“ripening” is favored, like during hydrophobic interaction chromatography. Understanding
of cell-to-cell aggregation would require independent experimental methods to be evaluated
(Ramachandran and Fogler 1998).
2.2.5 Conclusions
Biomass deposition experiments were performed in an automated workstation utilizing a
packed-bed format and intact yeast cells in the late exponential phase of growth as biomass
model.
Cell deposition was systematically evaluated as a function of fluid phase conductivity and
quantitatively expressed as a biomass deposition parameter (α). Deposition onto
commercial anion-exchanger beads was observed to increase with decreasing conductivity
values in the mobile phase. The opposite behavior was observed when cation-exchange
beads were utilized as collectors in the packed-bed system. In both cases, experimental
deposition studies confirmed predictions based on the free energy of interaction according
to the XDLVO theory. Coulomb-type interactions were dominating since EL forces are
affected by the ionic strength of the aqueous media surrounding the interaction bodies.
Other forces, which are relevant to the evaluation of biomass deposition, were kept
constant. The evaluation of LW and AB forces is mandatory when comparing microbial
strains and / or process materials apart from the model system employed in this work.
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The biomass deposition parameter ranges from 0 to 1 and defines the probability that a bio-
particle will adhere to a surface upon collision. α can be viewed as a single value when a
fixed transport distance is assumed. A value for α ≤ 0.15 was established as criteria to
reflect insignificant biomass adhesion to the process support(s). It should be pointed out
that this α cut-off value is valid under the experimental conditions described in this work
which are easily matched by utilization of commercial chromatographic systems and
columns.
The bio-colloid deposition experiment can be proposed as simple diagnostic tool for the
evaluation of biomass interference during direct capture of bioproducts. Moreover, the
biomass deposition method results in a novel approach for testing biomass / support
compatibility, which is easy to implement in a standard chromatographic workstation.
2.2.6 Acknowledgements
This work was partially funded by the BID 1201/OC AR 649 PICT 08352 and the start-up
grant from Jacobs University [IUB / 2130-90050]. Dr. Canan Tari was supported by the
International Centre for Transdisciplinary Science (ICTS) at Jacobs University.
2.2.7 Nomenclature
AB Acid Base
AU Absorbance Units
C Final concentration
Co Initial concentration
DEAE Diethylaminoethyl-
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EL Electrostatic interaction
SP Sulphopropyl-
Greek letters
ε Porosity [-]
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2.2.8 Referances
Bolster CH, Mills AL, Hornberger GM, Herman JS. 2001. Effect of surface coatings, grain
size, and ionic strength on the maximum attainable coverage of bacteria on sand
surfaces. J Contam Hydrol 50(3-4):287-305.
Bos R, Van der Mei HC, Busscher HJ. 1999. Physico-chemistry of initial microbial
adhesive interactions--its mechanisms and methods for study. FEMS Microbiol Rev
23(2):179-230.
Brown DG, Jaffe PR. 2001. Effects of Nonionic Surfactants on Bacterial Transport through
Porous Media. Environ Sci Technol 35(19):3877-3883.
Fernandez-Lahore HM, Geilenkirchen S, Boldt K, Nagel A, Kula MR, Thommes J. 2000.
The influence of cell adsorbent interactions on protein adsorption in expanded beds.
J Chromatogr A 873(2):195-208.
Fernandez-Lahore HM, Kleef R, Kula M, Thommes J. 1999. The influence of complex
biological feedstock on the fluidization and bed stability in expanded bed
adsorption. Biotechnol Bioeng 64(4):484-96.
Feuser J, Walter J, Kula MR, Thommes J. 1999. Cell/adsorbent interactions in expanded
bed adsorption of proteins. Bioseparation 8(1-5):99-109.
Ganeva V, Galutzov B, Teissie J. 2004. Flow process for electroextraction of intracellular
enzymes from the fission yeast, Schizosaccharomyces pombe. Biotechnol Lett
26(11):933-7.
Hubbuch JJ, Brixius PJ, Lin DQ, Mollerup I, Kula MR. 2006. The influence of
homogenisation conditions on biomass-adsorbent interactions during ion-exchange
expanded bed adsorption. Biotechnol Bioeng 94(3):543-53.
Hubbuch JJ, Thommes J, Kula MR. 2005. Biochemical engineering aspects of expanded
bed adsorption. Adv Biochem Eng Biotechnol 92:101-23.
Li B, Logan BE. 2004. Bacterial adhesion to glass and metal-oxide surfaces. Colloids Surf
B Biointerfaces 36(2):81-90.
Lin DQ, Brixius PJ, Hubbuch JJ, Thommes J, Kula MR. 2003. Biomass/adsorbent
electrostatic interactions in expanded bed adsorption: a zeta potential study.
Biotechnol Bioeng 83(2):149-57.
Lin DQ, Fernandez-Lahore HM, Kula MR, Thommes J. 2001. Minimising
biomass/adsorbent interactions in expanded bed adsorption processes: a
methodological design approach. Bioseparation 10(1-3):7-19.
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Lin DQ, Zhong LN, Yao SJ. 2006. Zeta potential as a diagnostic tool to evaluate the
biomass electrostatic adhesion during ion-exchange expanded bed application.
Biotechnol Bioeng 95(1):185-91.
Nascimento AG, Totola MR, Souza CS, Borges MT, Borges AC. 2006. Temporal and
spatial dynamics of blocking and ripening effects on bacterial transport through a
porous system: A possible explanation for CFT deviation. Colloids Surf B
Biointerfaces 53(2):241-244.
Northelfer F, Walter JK. 2002. A comparison of STREAMLINE expanded bed adsorption
with the combined techniques of filtration and conventional fixed bed
chromatography for the capture of an Fc-fusion protein from CHO cell culture.
Application note STREAMLINE expanded bed adsorption 18 1144-87 AB.
Ottewill RH, Shaw JN. 1972. Electrophoretic studies on polystyrene lattices. J Electroanal
Chem 37:133-142.
Ramachandran V, Fogler HS. 1998. Multilayer Deposition of Stable Colloidal Particles
during Flow within Cylindrical Pores. Langmuir 14(16):4435-4444.
Redman JA, Walker SL, Elimelech M. 2004. Bacterial Adhesion and Transport in Porous
Media: Role of the Secondary Energy Minimum. Environ Sci Technol 38(6):1777-
1785.
Rijnaarts HHM, Norde W, Bouwer EJ, Lyklema J, Zehnder AJB. 1996. Bacterial
Deposition in Porous Media Related to the Clean Bed Collision Efficiency and to
Substratum Blocking by Attached Cells. Environ Sci Technol 30(10):2869-2876.
Tufenkji N. 2007. Modeling microbial transport in porous media: Traditional approaches
and recent developments. Adv Water Resour 30(6-7):1455-1469.
Tufenkji N, Elimelech M. 2004. Correlation Equation for Predicting Single-Collector
Efficiency in Physicochemical Filtration in Saturated Porous Media. Environ Sci
Technol 38(2):529-536.
Tufenkji N, Miller GF, Ryan JN, Harvey RW, Elimelech M. 2004. Transport of
Cryptosporidium Oocysts in Porous Media: Role of Straining and Physicochemical
Filtration. Environ Sci Technol 38(22):5932-5938.
Unice KM, Logan BE. 2000. Insignificant role of hydrodynamic dispersion on bacterial
transport. J Environ Engin 126(6):491-500.
Van Oss CJ. 1994. Interfacial forces in aqueous media. New York: M. Dekker. viii,440 p.
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Vennapusa RR, Cabrera R, Ganeva V, Fernandez-Lahore HM. 2006. Direct capture from
electro-permeabilized yeast cells on expanded beds: a biomass-adsorbent interaction
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2.3.1 Abstract
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2.3.2 Introduction
Experimental evidence gathered by many authors has addressed the importance of non-
electrostatic forces for biomass adhesion to process surfaces in the broader context
provided by a group of systems of technical and environmental relevance. For example,
hydrophobic interaction as measured by partition tests has been proposed as a generalized
assay to measure adhesion-potential of bacteria to low-energy surfaces (Stenstrom 1989).
Complementarily, differences in the hydrophobic surface characteristics of bacterial strains
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2.3.3.1 Materials
Chromatographic matrices (Phenyl Sepharose FF, high substitution; Phenyl Streamline) and
columns (Tricorn 5/50) were purchased from GE Health Care (Munich, Germany). α-
bromonaphtalene and formamide were obtained from Fluka (Buchs, Switzerland). Water
was Milli-Q quality. All other chemicals were analytical grade.
Yeast cells (Saccharomyces cerevisiae) wild strain was utilized. Five ml of 24 h culture
were inoculated in 500 ml of 3.5 % (w/v) YES medium (yeast extract with supplements of
yeast extract, 5 g l-1; glucose, 30 g l-1; 225 mg l-1 adenine, histidine, leucine, uracail and
lysine hydrochloride) and grown at 30 oC. Cells are harvested at late exponential phase by
centrifugation, and washed three times with 10mM phosphate buffer solutions, as
previously described (Ganeva et al. 2004). Cells were employed immediately after
preparation for further experimental measurements or routines.
Preparation of intact yeast cells for contact angle measurements was performed as
described (Henriques et al. 2002). To evaluate the effect of pH, washed cells were
suspended to 10% (w/v) in 20mM phosphate buffer, pH 7or 50mM sodium acetate buffer,
pH 4 and to evaluate the effect of salt concentration, biomass was suspended in 20mM
phosphate buffer (pH 7) and 50mM sodium acetate buffer (pH 4) containing added
ammonium sulphate (0.2, 0.4, 0.8, 1.2, 1.6 and 2.0M). Cells were equilibrated in the
appropriate buffer condition and the suspension subsequently poured onto agar plates
containing 10% glycerol and 2% agar-agar. The plate was allowed to dry for 24-36 hours at
room temperature on a properly leveled surface free from dust. Salt crystallization was
avoided. Agar plates without cell spreads were utilized as control.
Contact angles were measured as per the sessile drop method (Sharma and Rao 2002)
utilizing a commercial goniometric system (OCA 20, Data Physics instruments GmbH,
Filderstadt, Germany). The three diagnostic liquids α-bromonaphtalene, formamide, and
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Results
water were employed (Bos et al. 1999). All the measurements were performed in triplicate
and at least 20 contact angles per samples were measured.
Zeta-potential values for crushed and equilibrated chromatographic beads were calculated
from the electrophoretic mobility data according the Smoluchowski’s equation (Ottewill
and Shaw 1972). Data was gathered under identical buffer compositions as shown for
biomass related determinations.
Particle size determinations and cell aggregation studies were performed by laser
diffraction employing a MasterSizer 2000, hydro 2000 G (Malvern instruments,
Worcestershire, United Kingdom), according to manufacturer instructions. Cell aggregation
was studied as a function of pH and ammonium sulphate concentration utilizing the buffers
systems already described. For each condition, kinetic studies were performed within a time
interval of 60 minutes (Voloshin et al. 2005). Measurements were performed utilizing cell
suspensions having an optical density ≈ 0.1 for better reproducibility.
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Results
Visual inspection of aggregate formation was performed with a confocal laser scanning
microscope, equipped with argon and helium/neon mixed gas laser with excitation
wavelengths of 488 or 543 nm (LSM 510, Carl Zeiss, Oberkochen, Germany). Washed
yeast cells in 20 mM phosphate buffer (pH 7) or buffered 1.6 M ammonium sulphate
solution were mounted on glass slides and observed. Scans at a resolution of 1024 x 1024
pixels were taken in the line-averaging mode. Micrographs were stored in LSM format
(Carl Zeiss LSM Image Browser).
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Results
The total interaction energy between a colloidal particle and a solid surface can be
expressed in terms of the extended DLVO theory as:
XDLVO
U mwc = U mwc
LW
+ U mwc
EL
+ U mwc
AB
(1)
where UXDLVO is the total interaction energy in aqueous media, ULW is the LW interaction
term, and UEL is the EL interaction term. The subscript m is utilized for the
chromatographic matrix (adsorbent bead), w refers to the watery environment, and c to the
colloidal (cell) particle. A third short-range (≤ 5 nm) Lewis AB term is included to account
for “hydrophobic attractive” and “hydrophilic repulsive” interactions (Van Oss 2003).
Material surface energy parameters (tensions) can be calculated from contact angle
measurements utilizing three diagnostic liquids, according to (Van Oss 1994). In turn, this
data can be employed to evaluate the free energy of interaction between two defined
surfaces (ΔGLW and ΔGAB). ΔG represents here the interaction energy per unit area
between two (assumed) infinite planar surfaces bearing the properties of the adsorbent bead
and the cell (interaction) or two cells (aggregation), respectively. Interaction between any
of these two surfaces are evaluated at a closest distance of approximation (h0 ≈ 0.158 nm)
(Bos et al. 1999). When integrated into mathematical expressions accounting the geometric
constraints existing between two interacting bodies, ΔG values can be utilized to calculate
the corresponding energy-distance profile (U vs. H). Details of this procedure were
published (Bos et al. 1999; Vennapusa et al. 2008). ΔGLW are also related to the Hamaker
constant, as follows:
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Results
Table 1 summarizes the contact angle values obtained after measurements performed onto
homogeneous layers of intact yeast cells at pH 7 and pH 4. The agar plate technique
utilized allowed the measurement of contact angles under the assumption that only bound
water is present in the sample materials. Irrespective of pH (phosphate buffer pH 7 vs.
acetate buffer pH 4) and salt concentration (the ammonium sulphate concentration
increased from 0 to 2 M in the corresponding buffer solution), data gathered for contact
angles measured with both water and formamide overall showed low and nearly constant
values. Average values for water were ≈ 10 and for formamide ≈ 12. This indicates the very
hydrophilic nature of the samples. On the contrary, contact angles values gathered with α-
bromonaphtalene decreased from ≈ 54 to ≈ 30 and from ≈ 46 to ≈ 30 at pH 7 and pH 4,
respectively, upon addition of salt. A more progressive decrease in the contact angle values
was observed -as a function of salt concentration- at pH 7 than at pH 4. In the later case,
values for contact angles at varying salt concentrations tended to keep a constant level (≈
30) a condition which differentiates from the contact angle measured in plain buffer
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Results
solution (≈ 46). This indicates that a non-polar liquid can be employed to discriminate
between biomass types or conditions in relation to surface hydrophobic character (Butkus
and Grasso 1998).
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Table 1: Contact angle values of intact yeast cells in 20 mM phosphate buffer pH 7, 50 mM acetate buffer pH 4 as a function of ammonium
sulphate concentration.
pH 7 pH 4 pH 7 pH 4 pH 7 pH 4
0.0 15.0 ± 1.0 12.0 ± 1.0 14.0 ± 1.0 16.0 ± 1.0 54.0 ± 1.0 46.0 ± 2.0
0.2 12.4 ± 1.0 11.4 ± 1.0 13.5 ± 1.0 13.4 ± 0.5 44.0 ± 0.7 32.0 ± 1.0
0.4 11.1 ± 0.6 11.5 ± 1.0 14.0 ± 1.4 12.3 ± 2 37.5 ± 2 30.3 ± 1.2
0.8 9.0 ± 1.3 7.9 ± 1.0 11.0 ± 1.7 9.6 ± 1.4 33.4 ± 3.5 29.9 ± 3.2
1.2 10.0 ± 0.5 10.9 ± 0.2 12.0 ± 1.1 8.6 ± 0.9 33.0 ± 2.4 30.5 ± 3.2
1.6 9.3 ± 0.7 8.6 ± 0.6 13.0 ± 2.6 10.2 ± 1.4 31.0 ± 0.7 30.5 ± 2.9
2.0 8.6 ±1.0 8.3 ± 0.1 9.5 ± 1.0 10.1 ± 0.2 30.2 ± 1.0 29.8 ± 2.9
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Table 2 shows contact angle values obtained by performing measurements onto layered
fragments (< 10 µm) of the hydrophobic interaction media, Phenyl-Sepharose. This method
was utilized since for soft gel particles other approaches e.g. the capillary raise method are
difficult to implement. Moreover, measurements onto layered materials showed good
reproducibility i.e within ±10% in triplicate measurements (Table 2). As described with
biomass, a range of conditions was explored. At pH 7 contact angle values were ≈ 6-7 for
water and ≈ 8-11 for formamide, irrespective of salt concentration. On the other hand, a
step change in the contact angle with α-bromonaphtalene from ≈ 48 (no salt) to ≈ 30 (0.2 –
2.0 M ammonium sulphate) was noticed. At pH 4 recorded contact angle values were ≈ 7-8
with water and ≈ 9-10 with formamide but observed values with α-bromonaphtalene were
progressively reduced from ≈ 36 (no salt) to ≈ 22 (2.0 M ammonium sulphate). As a whole,
these results stressed the known hydrophilic nature of the chromatographic beads, which
are composed by an agarose backbone. Contact angles values observed with the apolar
liquid also indicate an increased hydrophobic character in the presence of ammonium
sulphate.
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Results
Table 2: Contact angle values for Phenyl-Sepharose particles in 20 mM phosphate buffer pH 7, 50 mM acetate buffer pH 4 as a function of
salt concentration.
pH 7 pH 4 pH 7 pH 4 pH 7 pH 4
0.0 6.0 ± 1.0 7.0 ± 1.0 10.0 ± 1.0 9.0 ± 1.0 48.0 ± 4.8 36.0 ± 3.5
0.2 6.0 ± 1.0 7.3 ± 0.5 8.0 ± 1.0 10.0 ± 1.0 28.0 ± 1.0 28.5 ± 0.5
0.4 6.0 ± 1.0 8.0 ± 1.0 8.0 ± 1.0 10.0 ± 1.0 23.7 ± 2.5 25.0 ± 2.2
0.8 7.0 ± 1.0 7.4 ± 0.5 11.0 ± 1.0 9.0 ± 1.0 30.7 ± 3.1 23.0 ± 1.0
1.2 7.0 ± 1.0 7.0 ± 1.0 10.0 ± 1.0 10.0 ± 1.0 24.0 ± 2.5 21.0 ± 1.0
1.6 6.0 ± 1.0 7.7 ± 0.5 8.0 ± 1.0 9.0 ± 1.0 30.3 ± 3.0 22.3 ±1.0
2.0 7.0 ± 1.0 8.0 ± 1.0 11.0 ± 1.0 10.0 ± 1.0 32.0 ± 3.5 23.6 ± 1.9
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Global analysis of contact angle data suggests a decrease in the contact angle values, as a
function of ammonium sulphate concentration, measured with α-bromonaphtalene for cells
and chromatographic beads. Contact angle values obtained for Phenyl-Sepharose with
water and formamide were nearly constant irrespective of salt concentration. On the other
hand, contact angles determined with the later two diagnostic liquids showed a trend to
decrease when yeast cells were tested in the presence of salt
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envelop which can occur as a function of pH and salt concentration. The observed AB
repulsion in aqueous media often explains the formation of stable suspensions of biological
particles or stable dispersions of proteins and polysaccharides (Wu et al. 1999).
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Results
Table 3: Surface energy parameters of intact yeast cells in 20 mM phosphate buffer pH 7, 50 mM acetate buffer pH 4 as a function of
ammonium sulphate concentration.
pH 7 pH 4 pH 7 pH 4 pH 7 pH 4 pH 7 pH 4 pH 7 pH 4 pH 7 pH 4
0.0 28.0 31.7 4.4 2.9 51.5 54.1 30.1 24.9 58.3 56.6 +23.5 +27.2
0.2 33.0 37.8 2.7 1.5 53.2 54.3 24.1 18.0 56.9 55.8 +26.0 +26.7
0.4 35.6 38.6 2.0 1.4 54.0 54.1 20.7 17.5 56.5 56.0 +26.8 +26.0
0.8 37.4 38.6 1.6 1.5 54.7 54.0 18.6 17.9 56.0 56.5 +27.2 +25.7
1.2 37.9 38.6 1.5 1.5 54.8 54.2 18.2 18.0 56.0 56.5 +27.0 +25.9
1.6 38.0 38.6 1.5 1.5 54.8 54.3 18.0 18.0 56.0 56.6 +27.1 +26.0
2.0 38.5 38.6 1.5 1.5 54.3 54.4 18.0 18.0 56.6 56.6 +26.0 +26.0
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Table 4: Surface energy parameters of Phenyl-Sepharose particles in 20 mM phosphate buffer pH 7, 50 mM acetate buffer pH 4 as a function of
ammonium sulphate concentration.
pH 7 pH 4 pH 7 pH 4 pH 7 pH 4 pH 7 pH 4 pH 7 pH 4 pH 7 pH 4
0 30.8 36.3 3.5 2.0 54.4 54.4 27.5 20.8 58.4 57.1 +26.5 +26.5
0.2 39.3 39.1 1.4 1.3 54.9 55.0 17.3 17.1 56.7 56.3 +26.3 +26.7
0.4 39.3 40.3 1.4 1.1 54.9 54.8 17.3 16.0 56.7 56.3 +26.3 +26.0
0.8 39.3 40.9 1.3 1.0 55.4 54.9 16.7 15.3 56.0 56.2 +27.3 +25.9
1.2 39.3 41.1 1.3 1.0 55.1 54.6 16.9 15.3 56.3 56.4 +26.8 +25.4
1.6 39.3 41.1 1.4 1.0 54.9 54.8 17.3 15.0 56.7 56.2 +26.3 +25.7
2.0 39.3 41.1 1.3 1.0 55.4 55.0 16.7 14.8 56.0 56.0 +27.3 +26.2
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Results
Table 5 depicts the interfacial free energy of interaction between a biomass particles and a
hydrophobic interaction bead, in aqueous media at pH 7 or pH 4, at closest distance of
approximation (1.57 Å). ). The separation distance is determined by the balance between
Born repulsion and van der Waals attractive forces. At pH 7 it can be observed that ΔGLW
decreased from -1.1 mJ⋅m-2 (phosphate buffer) to -4.9 mJ⋅m-2 (salt containing buffer)
indicating increasing LW attraction while ΔGAB increased from +27.2 (buffer) to +36.5
(salt) indicating enhanced repulsion by AB forces. At pH 4 a similar trend was noticed
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Results
Table 5: Interfacial free energy of interaction between intact yeast cells and Phenyl-Sepharose in 20 mM phosphate buffer pH 7, 50 mM acetate
buffer pH 4 as a function of ammonium sulphate concentration.
(NH4)2SO4 ΔG LW ΔG AB ΔG Tot
(M) (mJ⋅m-2) (mJ⋅m-2) (mJ⋅m-2)
pH 7 pH 4 pH 7 pH 4 pH 7 pH 4
0.0 -1.1 -2.6 +27.2 +32.4 +26.1 +29.8
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Results
The Hamaker constant (A) for the interaction pair Phenyl-Sepharose / yeast cells was
calculated from ΔGLW according to Equation (2). When calculated for dilute buffer solution
i.e. phosphate buffer pH 7 and acetate buffer pH 4, a value of 0.42 kT was obtained. The
calculated value for A in buffers containing ammonium sulphate was 1.1 kT. Therefore, an
influence of salt concentration but not of pH was observed on interaction Hamaker constant
values; interaction refers to support-cell phenomena (Butkus and Grasso 1998).
Utilizing the data provided before i.e. ΔGLW, ΔGAB, and zeta potential values, interaction
energy (U) vs. distance (H) profiles were calculated according to the XDLVO approach.
Figure 1(a/b) shows the calculated secondary energy pockets occurring at ≈ 5 nm upon
interaction of a yeast cell and the adsorbent surface. Calculations assumed sphere-to-plate
geometry. This is justified since the adsorbent particles are bigger than the yeast particles
by the factor of ~40. The depth of such energy pockets shifted from low to moderate values
≈ -20-50 kT in dilute buffer solutions down to values ≈ -120 kT at high salt concentrations.
A more gradual modification of the involved interaction energies took place at pH 7 than at
pH 4. This is agreements with previous findings utilizing bacterial cells (Stenstrom 1989).
Stronger interaction energies between cells and fluidized beads in the presence of
ammonium sulphate might explain observed biomass interference during direct HIC / EBA
capturing of bioproducts from a crude feedstock (Fernandez-Lahore et al. 2000).
Application of the extended DLVO approach is justified since due to the very polar nature
of the buffer solutions where cell-adsorbent interactions take place, these interactions are
known to be strongly influenced by polar Lewis acid-base (AB) or electron-acceptor /
electron-donor forces. Contributions by electric double layer (EL) forces and particularly
contributions by apolar Lifshitz-van der Waals (LW) forces are also expected to occur.
Important to the particular system considered here EL and AB forces decay exponentially
with distance but as opposed to EL, the rate of decay of AB forces with distance is
independent on low to moderate variations in the ionic strength. On the other hand, LW
interactions decay gradually and proportional to the separation distance between two
bodies. As observed from Table 5, LW interactions were promoted upon salt addition. On
the other hand, the pronounced asymmetry of the polar properties of hydrophilic materials
like agarose-based chromatographic supports or biological particles promotes a strong AB
repulsion i.e. hydrophilic repulsion. Taken as a whole, calculations performed in relation to
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Results
The extended DLVO approach has served to explain the behavior of many other colloidal
systems. Brandt and Childress have demonstrated that short-range interactions between
synthetic membranes and bio-colloids can be better explained by taking into consideration
the role of AB forces (Brant and Childress 2002). Van Oss and coworkers have studied the
stability of a thixotropic suspension of 2 μm hectorite particles and concluded that Lewis
acid-base interactions play a key role in the coagulation dynamics of such system (Grasso
et al. 2002).
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Results
Figure 1: Energy vs. distance profiles for interaction between intact yeast cells and
hydrophobic interaction beads, at varying ammonium sulphate concentration. A) 20 mM
phosphate buffer pH 7 b) 50 mM acetate buffer pH 4.
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Results
Figure 2 (a/b) depict the cell effluent profiles measured as a function of the chemical
environment provided by the mobile phase. Ammonium sulphate concentration was
systematically varied to observe its influence on cell attachment onto Phenyl-Streamline
beads. Cell deposition was evaluated a pH 7 and 4. Biomass deposition experiments
showed a profound effect of salt concentration on cell effluent profiles e.g. higher cell
deposition with increased ammonium sulphate concentrations. From Figure 2 (a/b) it can
also be noticed that and increased tendency exists for particles to be retained at pH 7 (a)
that at pH 4 (b) when cell deposition was evaluated as a function of increasing ammonium
sulphate concentration (0 – 2 M).
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Results
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Results
This trend i.e. increased deposition with neutral pH and increased salt concentration is
reflected by α, a lump parameter describing such phenomena (Table 6). For example
utilizing either phosphate buffer pH 7 or acetate buffer pH 4, values for α were 0.065 and
0.031, respectively. When ammonium sulphate was included in the mobile phase at a
concentration of 2.0 M, α values were 0.443 at pH 7 and 0.214 at pH 4. This “attachment
efficiency” parameter depends on the experimental conditions set by the experimenter. In
this case the method has been adapted to a chromatographic workstation that can operate in
automatic mode. Therefore, the procedure can be implemented in any chromatographic
laboratory and utilized to gather information without the need of more complicated
experimental determinations like contact angle measurements or zeta potential estimations.
Qualitative and quantitative evaluation of cell deposition experiments can reveal several
underlying phenomena like cell-to-support attachment (interaction), prevention of cell
depositions by already deposited biomass particles (blocking), and cell-to-cell ripening
(aggregation).
The biomass deposition experiment employs a bed of packed collectors which creates a
more stable hydrodynamic situation in comparison with fluidized or expanded bed systems.
Additionally, the biomass deposition experiment operates at a flow rate (~ 75 cm/h) that is
lower than the flow rates expected during expanded bed operation (~ 300 cm/h). These
experiments, however, were designed to confirm XDLVO calculations e.g. to obtain
information related to cell deposition onto the solid surface. Biomass deposition
experiments were run under optimized conditions with demonstrated sensibility to changes
in XDLVO interactions. Studies performed as a function of superficial velocity were
utilized to evaluate the interplay between cell-support attraction and cell detachment by
hydrodynamic drag; no evidence of filtration effects was observed. This data will be
published elsewhere
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Results
Table 6: Calculated lumped biomass-attachment parameter from biomass deposition experiments for Phenyl-StreamlineTM particles vs. intact
yeast cells in 20 mM phosphate buffer pH 7, 50 mM acetate buffer pH 4 as a function of ammonium sulphate concentration.
pH 7 pH 4 pH 7 pH 4
0.0 0.677 0.829 0.065 0.031
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Results
Figure 3 shows the correlation between the attachment efficiency parameter and the depth
of the secondary free energy of interaction between a cell particle and a chromatographic
bead. Points corresponding to hydrophobic interaction systems are presented within the
frame of previous results gathered with ion-exchangers. It can be observed that conditions
were no salt is present, and irrespective of pH and buffer chemical composition, are
characterized by low deposition parameter values (≤ 0.15) which correlate with limited
energy pockets (≤ |25-50| kT). However, by adding ammonium sulphate to the flowing
phase an increase in α values was noticed. The magnitude of this increment depended on
pH. For buffers at neutral pH the parameter α changed from ≈0.1 (0.4 M salt) to ≈0.45 (2.0
M salt). On the other hand, at pH 4 moderate changes in α were observed e.g. from ≈0.07
(0.4 M salt) to ≈0.21 (2.0 M salt). Therefore, cell deposition in the presence of ammonium
sulphate generally resulted in α ≥ 0.15. The later criterion has been set as threshold for
problem-free operation during direct capture of bioproducts from a crude feedstock (Tari et
al. 2008). From a process performance point of view this could indicate hydrodynamic and
sorption performance limitations from example, during expanded bed adsorption of
bioproducts (Fernandez-Lahore et al. 2000). Sorption performance utilizing HIC / EBA
systems has previously been reported (Smith et al. 2002). Until now, however, it has been
difficult to correlate such behavior with simple cell transmission indexes (Feuser et al.
1999). Biomass-impulse experiments, however, have shown to correlate with ion-
exchanger sorption performance were electrostatic-driven cell-to-matrix interactions effects
are predominant.
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Results
Figure 3: Correlation between depth of free energy of interaction pocket and lumped
attachment coefficient for several systems.
Analysis of the correlation between the depth of the interaction energy pockets and the
attachment efficiency values for hydrophobic interaction materials in the presence of
ammonium sulphate reveled differences with ion-exchange adsorbents. For HIC systems, a
modification in α values correlated with discrete modifications in energy pocket values
(Figure 3). Moreover, extreme values of both attachment efficiency and energy valleys
were not observed. These results, as a whole, might indicate that total deposition of biomass
particles is mediated not only by cell-to-matrix interaction but also by cell-to-cell
aggregation phenomena (ripening). Deposition experiments also seem to indicate that
ripening is occurring in a larger extent at pH 7 than at pH 4. Summarizing, for hydrophobic
interaction systems modifications within a secondary interaction energy pocket occurred
only from -70 kT to -120 kT but α values increased up to 0.45 when ammonium sulphate
increased from 0 to 2 M (Figure 3).
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Results
Experiments performed to evaluate the influence of the age of the culture on cell
attachment -as observed by biomass deposition experiments- showed increased α values
when aged cells were employed. For example, in phosphate buffer pH 7 containing 1.0 M
ammonium sulphate α increased from 0.20 to 0.36 when fresh cells were compared to an
aged culture (data not shown). At pH 4 a similar trend was observed with α increasing for
0.14 to 0.26 when considering late exponential phase vs. one day aged culture.
Cell-to-cell aggregation might represent and important mechanism promoting overall cell
attachment during biomass deposition experiments. Therefore, increased values for the
lumped α parameter might indicate not only stronger cell-to-support interaction but
enhanced cell-to-cell aggregation. Consequently, results from biomass deposition
experiments will reveal conditions prevailing during real process performance where both
interaction and aggregation phenomena can coexist.
Contact angle and zeta potential determinations, as reported in this work and elsewhere
(Lin et al. 2006) have been utilized to calculate energy vs. distance profiles between two
intact yeast cells. Sphere-to-sphere geometry was assumed. These XDLVO calculations
have indicated that:
a) At closest distance of approximation ΔGLW took values between -1.5 mJ⋅m-2 (20
mM phosphate buffer pH 7) and -3.8 mJ⋅m-2 (50 mM acetate buffer pH 4) under the
chemical environment provided by the buffering solutions employed. By adding
increasing amounts of ammonium sulphate i.e. up to 2 M ΔGLW values decreased to
-9.5 mJ⋅m-2, irrespective of system pH. Therefore, attraction between cell particles
due to LW forces is similar at both pH values but increased with salt concentration
(Table 7). Hamaker constant values were 0.6 kT (diluted buffer solution) and 2.0 kT
(added salt ≥ 0.4 M) for yeast-to-yeast aggregation.
b) Under similar conditions, ΔGAB showed more repulsion when calculating interfacial
energy values at pH 4 (from +31.0 mJ⋅m-2 and up to +35.6 mJ⋅m-2 under buffer and
added salt conditions, respectively) than when calculating interfacial energy values
at pH 7 (from +25.0 mJ⋅m-2 and up to +36.0 mJ⋅m-2 under buffer and added salt
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Results
conditions, respectively). Therefore, the model biomass utilized in this work might
have a tendency to be more stable e.g. less aggregation under acidic pH conditions
due to enhanced repulsion by AB forces (Table 7).
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Results
Table 7: Interfacial free energy of aggregation of intact yeast cells in 20 mM phosphate buffer pH 7, 50 mM acetate buffer pH 4 as a function
of ammonium sulphate concentration.
(NH4)2SO4 ΔG LW ΔG AB ΔG Tot
(M) (mJ⋅m-2) (mJ⋅m-2) (mJ⋅m-2)
pH 7 pH 4 pH 7 pH 4 pH 7 pH 4
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Results
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Results
a) b)
c) d)
Figure 4: Laser diffraction experiments performed with intact yeast cells as a function of
salt concentration, pH of the suspending buffer, and contact time. a) control yeast cells in
plain buffer at pH 7 and 4; (b) Yeast cells after 10 minutes in contact with buffer containing
1.6 M (NH4)2SO4; (c) yeast cells after 45minutes in contact with buffer containing 1.6 M
(NH4)2SO4; d) Visual aggregation of yeast cells suspended in 1.6 M of salt.
Table 8: Laser diffraction experimental data gathered for intact yeast cells as a function salt
concentration, pH of the suspending buffer, and contact time.
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Results
2.3.5 Conclusions
Qualitative and quantitative evaluation of cell deposition experiments have revealed several
underlying phenomena like cell-to-support sticking, prevention of cell depositions by
already deposited biomass particles (blocking), and cell-to-cell aggregation (ripening).
Analysis of the correlation between the depth of the interaction energy pockets and the
deposition coefficient values for hydrophobic interaction materials in the presence of
ammonium sulphate reveled differences with ion-exchange adsorbents. For HIC systems,
modifications in α values were followed by discrete modifications in energy pocket depths.
Moreover, extreme values of both deposition coefficients and energy valleys were not
observed. These results, as a whole, might indicate that total deposition of biomass particles
is mediated not only by cell-to-material interaction but mainly by cell-to-cell aggregation
phenomena (ripening).
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Results
Cell-to-cell aggregation has represented and important mechanism promoting overall cell
adhesion during biomass deposition experiments. These results would indicate that similar
phenomena would impact on real process performance. Cell aggregation behavior, as a
function of pH and salt concentration, was confirmed by laser diffraction spectroscopic
measurements. Besides direct attachment of cells to the beaded support, cell aggregation
has contributed to elevated α-parameter values, particularly at pH 7, during biomass
deposition experiments.
Further work is being performed in our laboratory in order to extent the observations
reported in this paper to other adsorbent chemistries, biomass types of various
characteristics, and broader operational windows. For example, cell debris shows stronger
interactions with hydrophobic adsorbents than intact cells, because of the hydrophobic
inner membrane. Additionally, the information provided by the XDLVO approach is being
utilised to alleviate process limitations.
2.3.6 Acknowledgements
CT was financially supported by TUBITAK, the Turkish Scientific and Technical Research
Council, Ankara Turkey. RRVP gratefully acknowledges a doctoral fellowship from
Jacobs University. The authors would like thank Professor Udo Fritsching and Ms. Lydia
Achelis, Department of Process Technology, University of Bremen, for helpful assistance
during laser diffraction measurements.
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Results
2.3.7 Nomenclature
AB Acid-Base
EL Electrostatic
γ −
Electron-donor component of surface tension (Lewis base) [mJ⋅m-2]
124
References
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Kang S, Choi H. 2005. Effect of surface hydrophobicity on the adhesion of S. cerevisiae
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Lin DQ, Zhong LN, Yao SJ. 2006. Zeta potential as a diagnostic tool to evaluate the
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Rami Reddy Vennapusa, Muhammad Aasim, Rosa Cabrera, and Marcelo Fernandez-
Lahore*
2.4.1 Abstract
128
Results
2.4.2 Introduction
129
Results
secreted from S. cerevisiae were also processed employing this technique (Noronha et al.
1999). Generally, recoveries over 80% of the product were achieved in successful cases,
but at least two major weak features must be further improved: low dynamic capacity and
efficiency of Clean In Place (CIP) procedures for eliminating contaminants. The later are
directly linked to biomass interference with the sorption process. The combination of
IMAC and EBA techniques has potential to provide a unique approach to simplifying the
whole downstream process, reduce the number of steps and start-up investment, and thus
make the purification more economical.
Experimental evidence has addressed the importance of non-electrostatic forces for biomass
adhesion to process surfaces in the broader context provided by a group of systems of
technical and environmental relevance. In this regard, a more comprehensive approach to
understand biomass deposition onto chromatographic supports has been proposed by
utilizing principles of colloid theory to explain biomass-adsorbent attachment at the local
(particle) level (Vennapusa et al. 2008). This approach is based on extended DLVO
calculations performed via experimentally determined contact angles and z-potentials for
the interacting bodies. This comprehensive method takes into account several types of
possible interaction forces. Lifshitz-Van der Waals (LW) and acid-base (AB) forces are
considered and, therefore, the approach is not limited to those purely electrostatic in nature
(EL). Moreover, biomass attachment behavior onto chromatographic beads predicted on the
basis of XDLVO calculations was validated by independent biomass deposition
experiments (Tari et al. 2008).
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Results
2.4.3.1 Materials
Chromatographic matrices and columns were purchased from GE Health Care (Munich,
Germany). α-bromonaphtalene and formamide were obtained from Fluka (Buchs,
Switzerland). Water was Milli-Q quality. All other chemicals were analytical grade.
Preparation of intact yeast cells for contact angle measurements was performed as
described (Henriques et al. 2002). Washed cells were suspended to 10% (w/v) in IMAC
buffer [20mM phosphate buffer, pH 7.6 / 250 mM sodium chloride / 1 mM imidazol]. Cells
were further equilibrated in the buffer solution and the suspension subsequently poured
onto agar plates containing 10% glycerol and 2% agar-agar. The plate was allowed to dry
for 24-36 hours at room temperature on a properly leveled surface free from dust. Salt
crystallization was avoided. Agar plates without cell spreads were utilized as control.
Contact angles were measured as per the sessile drop method utilizing a commercial
goniometric system (OCA 20, Data Physics instruments GmbH, Filderstadt, Germany). The
three diagnostic liquids α-bromonaphtalene, formamide, and water were employed (Bos et
al. 1999). All the measurements were performed in triplicate and at least 20 contact angles
per samples were measured.
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Results
pieces of the agar-supported chromatographic bead fragments were utilized for measuring
contact angles.
Visual inspection of aggregate formation was performed with a confocal laser scanning
microscope, equipped with argon and helium/neon mixed gas laser with excitation
wavelengths of 488 or 543 nm (LSM 510, Carl Zeiss, Oberkochen, Germany). Washed
yeast cells in control buffer [20 mM phosphate buffer, pH 7.6] or IMAC buffer [20mM
phosphate buffer, pH 7.6 / 250 mM sodium chloride / 1 mM imidazol] were mounted on
glass slides and visually inspected. Scans at a resolution of 1024 x 1024 pixels were taken
in the line-averaging mode. Micrographs were stored in LSM format for further analysis
(Carl Zeiss LSM Image Browser).
132
Results
6.0, 7.6, and 8.3. The operational flow rate was 76.4 cm.h-1. Particle breakthrough curves
were obtained by monitoring the effluent suspensions at 600 nm. On the basis of such data,
the biomass deposition parameter (α) was calculated (Redman et al. 2004).
The total interaction energy between a colloidal particle and a solid surface can be
expressed in terms of the extended DLVO theory as:
XDLVO
U mwc = U mwc
LW
+ U mwc
EL
+ U mwc
AB
(1)
where UXDLVO is the total interaction energy in aqueous media, ULW is the LW interaction
term, and UEL is the EL interaction term. The subscript m is utilized for the
chromatographic matrix (adsorbent bead), w refers to the watery environment, and c to the
colloidal (cell) particle. A third short-range (≤ 5 nm) Lewis AB term is included to account
for “hydrophobic attractive” and “hydrophilic repulsive” interactions (Van Oss 2003).
Material surface energy parameters (tensions) can be calculated from contact angle
measurements utilizing three diagnostic liquids (Van Oss 1994). In turn, this data can be
employed to evaluate the free energy of interaction between two defined surfaces (ΔGLW
and ΔGAB). ΔG represents here the interaction energy per unit area between two (assumed)
infinite planar surfaces bearing the properties of the adsorbent bead and the cell
(interaction) or two cells (aggregation), respectively. Interaction between any of these two
surfaces are evaluated at a closest distance of approximation [h0 ≈ 0.158 nm] (Bos et al.
1999). When integrated into mathematical expressions accounting the geometric constraints
existing between two interacting bodies, ΔG values can be utilized to calculate the
corresponding energy-distance profile (U vs. H). Details of this procedure were published
elsewhere (Bos et al. 1999; Vennapusa et al. 2008). ΔGLW is also related to the interaction
Hamaker constant, as follows:
133
Results
134
Results
The sessile drop technique was employed to measure contact angle values onto
homogeneously deposited fragments crushed Chelating-Sepharose beads in the hydrated
state. The diagnostic liquids water, formamide, and α-bromonaphtalene were utilized.
Diagnostic liquids were chosen to have a higher surface tension than the sample materials
so as to allow for stable drop formation and accurate contact angle determination. In
addition, zeta potential measurements were performed. Zeta-potential measurements values
were ≈ ≤ |10|mV, indicating that charge effect cannot be dominating for this system (data
not shown).
The chromatographic material was carefully equilibrated with 20 mM phosphate buffer (pH
7.6) containing sodium chloride 250 mM and 1 mM imidazol (IMAC buffer). This is a
buffer with a typical composition to be utilized as mobile phase during immobilized metal
affinity chromatography (IMAC). Conditions for binding proteins and macromolecules
onto this particular chromatographic support are usually found within a pH range 7 to 8.
The nature of the immobilized ion has also a profound influence on selectivity and binding.
Therefore, contact angles with three different liquids were performed as a function of pH
and metal-ion type e.g. Cu2+, Ni2+, Zn2+, and Co2+.
Table 1 shows contact angle values obtained by performing measurements onto layered
fragments (< 10 µm) of the Chelating-Sepharose adsorbent. The agar plate technique
utilized allowed the measurement of contact angles under the assumption that only bound
water is present in the sample materials. For unloaded (metal-ion free) material contact
angle values were ≈ 7 for water, ≈ 10 for formamide, and ≈ 53 for α-bromonaphtalene at
pH 7.6 in IMAC buffer. This is in agreement with values reported previously for agarose-
based chromatographic beads (Vennapusa et al. 2008). These results stressed the known
hydrophilic nature of this type of material. Upon loading the Chelating supports with metal-
ions, distinct contact angle values were observed in some cases. By immobilizing Zn2+ and
Cu2+, the contact angle value for α-bromonaphtalene increased to ≈ 57 or decreased to ≈ 45,
respectively. Therefore, contact angle measurements were able to capture information
related to the nature of the fixed ion.
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Results
Table 1: Contact angles obtained on crushed Chelating Sepharose with and without
immobilized metal ions. For IDA-Cu2+, determinations were performed a various pH
values. Measurements were performed in 20 mM phosphate buffer, pH 7.6, containing
sodium chloride.
α-
Water Formamide
Bromonaphtalene
An interesting behavior was observed in relation with acid-base character of the metal-
immobilized materials. Values taken by the electron-acceptor parameter (γ+) and the total
acid-base parameter (γAB) allowed differentiating between beads harboring different metal-
ions as follows :
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Results
γ+ took values between 3.0 and 5.0 mJ⋅m-2 while for most Sepharose adsorbent values ≈ 1-2
mJ⋅m-2 are typical (Vennapusa et al. 2008). Similar observations were made by
(Bayramoglu et al. 2006) when comparing L-histidine affinity membranes with or without
immobilised copper (II) ions. These variations in the acid-base character of the (metal ion)
loaded chromatographic matrices are expected since IMAC adsorption is based on the
interaction between an immobilised transition-metal ion (electron pair acceptors) and
electron-donor groups e.g. on protein surfaces. For proteins, the apparent affinity for a
metal chelate depends strongly on the metal ion involved in coordination. In the case of the
iminodiacetic acid (IDA) chelator, the affinities of many retained proteins and their
respective retention times are in the following order: Cu2+ > Ni2+ > Zn2+ ≈ Co2+ (Gaberc-
Porekar and Menart 2001).
Table 2: Surface energy parameters calculated for Chelating Sepharose loaded with various
metal ions, calculated according to the contact angle values reported in Table 1.
137
Results
Table 2 depicts the surface energy components (γ) calculated for the IMAC adsorbent at
various pH values. As a general trend it was observed that γLW increased with pH (e.g. from
26.5 mJ⋅m-2 at pH 6.0 to 34.6 mJ⋅m-2 at pH 8.3) while γAB decreased (e.g. from 33.5 mJ⋅m-2
at pH 6.0 to 22.5 mJ⋅m-2 at pH 8.3). Clearly noticeable was the influence of pH on the γ+
since this parameter decreased from 5.3 mJ⋅m-2 at pH 6.0 to 2.4 mJ⋅m-2 at pH 8.3.
As observed from Table 2, the parameter ΔGiwi took always values +24-26 mJ⋅m-2,
irrespective of the type of transition metal ion immobilized or the buffer pH, reflecting the
highly hydrophilic nature of the chromatographic beads.
Contact angle determinations were performed on intact yeast cell lawns within the
physicochemical environment provided by the IMAC buffer. Contact angle values were
collected for three distinct pHs: 6.0, 7.6, and 8.3. Water and formamide contact angle
values were observed to increase with pH e.g. from 7.6 to 12.2 and from 10.4 to 18,
respectively. On the contrary α-bromonaphtalene contact angles dropped from 50 to 44.
Overall, this indicates an increased hydrophobic character for the yeast particles at higher
pH values [Refer to Table 3 (a)].
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Results
Table 3(a): Contact angles obtained on intact yeast cell lawns. Measurements were
performed in 20 mM phosphate buffer, pH 6.0, 7.6, and 8.3. Buffers solution contained
sodium chloride to a final concentration of 250 mM.
Table 3(b) depicts the surface energy components (γ) calculated for yeast cells at various
pH values. As a general trend it was observed that γLW increased with pH (e.g. from 30
mJ⋅m-2 at pH 6.0 to 33 mJ⋅m-2 at pH 8.3) while γAB decreased (e.g. from 29 mJ⋅m-2 at pH
6.0 to 22 mJ⋅m-2 at pH 8.3). Buffer pH has also had and influence on the γ+ which
decreased from 3.8 mJ⋅m-2 (pH 6.0) to 2.3 mJ⋅m-2 (pH 8.3). These observations are is in
general agreement with previous studies on the impact of aqueous electrolytes on total
interaction energy parameters (Butkus and Grasso 1998; Van Oss 1994).
Table 3(b): Surface energy parameters calculated for intact yeast cells, calculated
according to the contact angle values reported in Table 3(a).
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Results
Zeta potential measurements performed in IMAC buffer at various pHs were ≈ |8| mV (data
not shown). Zeta potential values close to zero are expected due to the moderate-high
concentrations of salt which are present in such buffers e.g. from 0.25 to 1.0 M in sodium
chloride.
Table 4 depicts the interfacial free energy of interaction between a biomass particles and a
Chelating bead, in aqueous media at pH 7.6, at closest distance of approximation (1.57 Å).
For the unloaded particle, ΔGLW and ΔGAB values were -1.1 mJ⋅m-2 and +28 mJ⋅m-2,
respectively. Upon loading the matrix with different transition metal ions, variations in the
preceding values were observed for Zn2+ (ΔGLW = -0.8 mJ⋅m-2 / ΔGAB = 27.4 mJ⋅m-2) and
for Cu2+ (ΔGLW = -1.7 mJ⋅m-2 / ΔGAB = 29.6 mJ⋅m-2) but not for Ni2+ and Co2+.
Interaction between Cu (II) loaded beads and yeast cells was further investigated as a
function of buffer pH (Table 4). It was noticed that ΔGLW decreased from -0.76 mJ⋅m-2 at
pH 6.0 to -2.6 mJ⋅m-2 at pH 8.3. AB values also followed a similar tendency e.g. ΔGAB
increased from 26.6 mJ⋅m-2 at pH 6.0 to 32.6 mJ⋅m-2 at pH 8.3. This data is indicating that
the pH values of the buffer where interaction is occurring are correlated with modification
in interaction energies.
The interaction Hamaker constant (A) for the pair Chelating-Sepharose / yeast cells was
calculated from ΔGLW according to Equation (2). When calculated for IMAC buffer
solution (pH 7.6) an average value of 0.35 kT was obtained. A was lower for Zn2+ but
higher for Cu2+ i.e. 0.17 kT and 0.40 kT, respectively.
140
Results
Table 4: The interfacial Gibbs energy of interaction between intact yeast cells and
Chelating Sepharose, at closest distance of approximation. Interaction occurs in 20 mM
phosphate buffer containing sodium chloride as added salt.
ΔGLW ΔGAB
Utilizing the data provided before i.e. ΔGLW, ΔGAB, and zeta potential values, interaction
energy (U) vs. distance (H) profiles were calculated according to the XDLVO approach.
Due to the relatively high conductivity of the mobile phase utilized in Chelating systems (≈
30 mS/cm), zeta-potential values for both yeast particles and chromatographic beads were
very low (< 8-10 mV).
Figure 1(a) and Figure 1(b) shows the calculated secondary energy pockets occurring at ≈ 7
nm upon interaction of a yeast cell and the adsorbent surface. Calculations assumed sphere-
to-plate geometry. The depth of such energy pocket for the unloaded matrix showed a
moderate value ≈ -20 kT at pH 7.6. Metal ion loaded systems showed a similar energy
profile. However, the presence of immobilized Cu2+ resulted in an increased pocket depth ≈
-40 kT. In the later case, modification of pH has lead to a reduced (≈ -15 kT at pH 6.0) or
increased (≈ -60 kT at pH 8.3) energy pocket. Therefore, more cell deposition would be
expected when working with immobilized cupper ions at higher pH values.
Data indicated that cell-to-support interactions can be strongly influenced by polar Lewis
acid-base (AB) or electron-acceptor / electron-donor forces which are included in the
XDLVO approach. This has served to explain the behavior of many other colloidal
141
Results
systems. Brandt and Childress have demonstrated that short-range interactions between
synthetic membranes and bio-colloids can be better explained by taking into consideration
the role of AB forces (Brant and Childress 2002; Brant and Childress 2004). Van Oss and
coworkers have studied the stability of a thixotropic suspension of 2 μm hectorite particles
and concluded that Lewis acid-base interactions play a key role in the coagulation
dynamics of such system (Grasso et al. 2002). Van Oss also has reviewed the importance of
AB forces for the stability of many colloidal systems (Van Oss 1993; Van Oss 2003).
Figure1 (a): Free energy of interaction vs. distance profiles between intact yeast and
Chelating Sepharose loaded with different metal-ion types. Calculations were performed
assuming that interaction occurs in a buffer with a typical composition for immobilized
metal affinity chromatography, at pH 7.6 / (—) No metal, (—) Zn2+, (---) Ni2+, (—)
Co2+, (—) Cu2+
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Results
Figure 1(b): Free energy of interaction vs. distance profiles between intact yeast and
Chelating Sepharose loaded with Cu (II) ions. Calculations were performed assuming that
interaction occurs in a buffer with a typical composition for immobilized metal affinity
chromatography, at various pH values. (—) pH 6, (—) pH 7.6, (—) pH 8.3.
Contact angle and zeta potential determinations, as reported in this work have been utilized
to calculate energy vs. distance profiles between two intact yeast cells. The data gathered
on zeta potential showed that charge effects are of marginal importance for the Chelating
system. Sphere-to-sphere geometry was assumed. Table V depicts the interfacial interaction
free energy between two biological particles, in aqueous media as function of pH at the
closest distance of approximation (1.57 Å). The tendency of ΔGLW and ΔGAB interaction
energy of aggregation is similar to that of the interaction of yeast with IDA-Cu2+ as
function of pH (Table IV). Upon modification of buffer pH from 6.0 to 8.3, the ΔGLW
interaction energy decreased from -2.6 mJ⋅m-2 to -4.6 mJ⋅m-2 while ΔGAB changed from
+28.4 mJ⋅m-2 to 33.8 mJ⋅m-2, respectively. Interaction free energies as function of distance
were calculated according to the XDLVO model (Figure 2) . Calculations, in aqueous
media, have indicated that secondary energy pockets can develop at H ≈ 5-7 nm. The depth
143
Results
of such pockets indicated that attraction between cell particles is higher when the pH of the
buffer increased i.e. U ≈ |14| at pH 8.3 and ≤ |8| at lower pH values. This trend was
confirmed by microscopic observations. Figure 3 depicts freely suspended cells in 20 mM
phosphate buffer in comparison with clumped cell in IMAC buffer. Cell aggregation was
verified by independent laser diffraction experiments (Data not shown).
Table 5: The interfacial Gibbs energy of aggregation between intact yeast cells, at closest
distance of approximation. Interaction occurs in 20 mM phosphate buffer containing
sodium chloride as added salt.
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Results
Figure 2: Free energy of interaction vs. distance profiles between intact yeast cells.
Calculations were performed assuming that interaction occurs in a buffer with a typical
composition for immobilized metal affinity chromatography, at various pH values. (—) pH
6, (—) pH 7.6, (—) pH 8.3.
a) b)
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Results
Figure 4(a) depicts the cell effluent profiles measured as a function of the chemical
environment provided by the mobile phase. The transition metal ion immobilized on the
IDA moiety was varied to observe the influence of ion type on cell attachment. Chelating
Streamline beads were utilized. Biomass deposition experiments confirmed that an
increased deposition of yeast cell occur when Cu2+ is the fixed metal ion, at pH 7.6.
Figure 4 (a): Cell effluent profiles obtained after biomass deposition experiments. Intact
yeast cells were utilized as model bio-colloids. Runs were performed in phosphate-based
buffer solutions, at pH 7.6. Chelating Sepharose was utilized as collector particles.
Iminodiacetic beads were loaded with several metal ions: (z) No metal, (z) Zn2+, (z) Ni2+,
(z) Co2+, (z) Cu+2.
This fact is reflected by the “attachment efficiency” parameter (α). This is a lumped
number which depends on experimental conditions; the method has been adapted to a
chromatographic workstation that can operate in automatic mode. α values for the unloaded
material and the Zn2+, Ni2+, and Co2+ loaded support fall within the range 0.056-0.078.
Upon Cu2+ immobilization, α increased to 0.172 i.e. more yeast particles were trapped
within the collector bed (Table 4).
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Results
Table 6: Lumped attachment parameter (α) calculated from yeast deposition experiments
utilizing metal-ion loaded Chelating Sepharose at various pH values. Runs were performed
in 20 mM phosphate buffer, containing sodium chloride as added salt.
Moreover, cell deposition was evaluated a pH 6.0, 7.6, and 8.3. This was performed
employing chelated Cu2+ onto the chromatographic beads. As observed in Figure 4(b), cell
breakthrough profiles indicated that yeast particles are less retained at pH 8.3 than at pH
7.6. This result apparently does not correlate with the predictions made by the application
of the XDLVO theory. However, yeast cells can interact so strongly with Cu (II) ions that
they could actually sequestrate these ions from the chromatographic matrix (Ting. and Sun
2000). Results from collector experiments, which correlate with actual bioprocess
performance, indicated that Cu2+ systems could be prone to deleterious effect by biomass.
This is reflected by α ≥ 0.15 (Tari et al. 2008). At pH 6.0 chemical groups present within
the cell wall structure like carboxyl and phosphoryl groups could be responsible for cell
interaction with the Cu2+ loaded beads.
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Results
Figure 4(b): Cell effluent profiles obtained after biomass deposition experiments. Intact
yeast cells were utilized as model bio-colloids. Runs were performed in phosphate-based
buffer solutions, at several pH values. Chelating Sepharose, loaded with Cu (II) ions, was
utilized as collector particles. (z) pH 6, (z) pH 7.6, (z) pH 8.3.
Cell-to-cell aggregation might represent and important mechanism promoting overall cell
attachment during biomass deposition experiments. Therefore, increased values for the
lumped α parameter might indicate not only stronger cell-to-support interaction but
enhanced cell-to-cell aggregation. For the Chelating system, cell aggregation effects are
predicted to be low-to-moderate according to XDLVO calculations. To evaluate whether
cell aggregation or attrition–in the absence of cell-to-matrix interaction- is influencing cell
breakthrough profiles, biomass deposition experiments were run with plain material as
collectors but utilizing mobile phase compositions known to increase cell aggregation
(Ljungh and Wadström 1982). Experimental runs showed that α values were fairly constant
(α ≈ 0.05) irrespective of the presence of ammonium sulphate, a salt that induces cell-to-
cell aggregation (Figure 5).
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Results
Figure 5: Cell effluent profiles obtained after biomass deposition experiments. Intact yeast
cells were utilized as model bio-colloids. Runs were performed in phosphate-based buffer
solutions, at pH 7.6. Unloaded Chelating Sepharose beads were utilized as collectors. (z) 20
mM phosphate buffer, (z) Buffer containing added ammonium sulphate (0.8 M), (z) Buffer
containing added ammonium sulphate (1.6 M).
As a whole, biomass deposition experiments have indicated that Cu (II) would promote
more cell deposition than other metal ions. Cell aggregation can occur in buffers containing
moderate-to-high concentration of added salts. However, in the absence of cell-to-support
interaction further deposition due to cell aggregation is not possible. Summarizing, IMAC
systems where biomass deposition could play a role seem to be limited to a) immobilized
Cu (II), b) at pH within the range 7.0 to 7.6, and c) with salt containing buffers.
Figure 6 shows the correlation between the attachment efficiency parameter (α) and the
secondary-pocket-depth (free energy of interaction between a cell particle and a
chromatographic bead). Points corresponding to ion-exchangers and hydrophobic
interaction systems are presented as a reference (Tari et al. 2008). It can be observed that
Chelating materials are generally characterized by low deposition parameter values (α ≤
0.15) which correlate with limited energy pockets (≤ |20| kT). However, the effect of
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150
Results
2.4.5 Conclusions
Qualitative and quantitative data from cell deposition experiments has revealed a
predominant role of cell-to-support interaction. Cell-to-cell aggregation showed a less
impact on total biomass deposition in Chelating systems. Analysis of the correlation
between the depth of the interaction energy pockets and the deposition coefficient values
for Chelating materials in the presence of sodium chloride at neutral pH reveled differences
with ion-exchange and hydrophobic interaction adsorbents. The strength of biomass
interaction was enhanced by having copper (II) ions immobilized onto the solid phase.
2.4.6 Acknowledgements
RRVP gratefully acknowledges a doctoral fellowship from Jacobs University. The authors
would thank Dr. Carl Bolster for his valuable discussions during the work.
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Results
2.4.7 Nomenclature
AB Acid-Base
EL Electrostatic
γ −
Electron-donor component of surface tension (Lewis base) [mJ⋅m-2]
152
References
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Dependence in the Adhesion of Candida parapsilosis to Polystyrene. Appl Environ
Microbiol 68(5):2610-2613.
Ganeva V, Galutzov B, Teissie J. 2004. Flow process for electroextraction of intracellular
enzymes from the fission yeast, Schizosaccharomyces pombe. Biotechnol Lett
26(11):933-7.
153
References
154
References
155
Results
Rami Reddy Vennapusa, Sabine Binner, Rosa Cabrera, and Marcelo Fernandez-Lahore*
2.5.1 Abstract
156
Results
2.5.2 Introduction
157
Results
that biomass deposition onto other chromatographic materials like hydrophobic interaction
media (HIC) or immobilized metal-ion supports can occur under real downstream process
conditions (Poulin et al. 2008; Smith et al. 2002). The mentioned chromatographic modes
are significant in laboratory and industrial practice. Therefore, a better understanding and
control of such interaction phenomena is needed. For better understanding yeast was
chosen a model biomass to evaluate adhesion on to various chromatographic adsorbent
surfaces. This model organism was also utilized in number of previous studies and
therefore, comparison can be better established. Additionally yeast cells are major
expression host system in many biotechnology industries .This mentions that yeast cells
could be good model for proof-of- concept for investigations.
The aim of this paper was to understand biomass deposition onto a variety of
chromatographic systems. Cell-to-support interaction and cell-to-cell aggregation were
evaluated via a surface energetics approach. Overall deposition phenomena were
independently confirmed by colloid deposition experiments and laser diffraction
spectroscopy, respectively.
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Results
2.5.3.1 Materials
Chromatographic matrices and columns were purchased from GE Health Care (Munich,
Germany). α-bromonaphtalene and formamide were obtained from Fluka (Buchs,
Switzerland). Water was ultra pure quality. All other chemicals were analytical grade.
Yeast cells (Saccharomyces cerevisiae FY 86, wild type, haploid) were cultivated in shake-
flasks, harvested at late exponential phase by centrifugation, and washed three times with
10 mM phosphate buffer solutions, as previously described (Ganeva et al. 2004). Cells were
employed immediately after preparation.
Preparation of intact yeast cells for contact angle measurements was performed as
described (Henriques et al. 2002). Washed cells were suspended to 10% (w/v) in 20mM
phosphate buffer, pH 7 (ion-exchange buffer / Buffer A / σ = 4 mS·cm-1), Buffer A
containing 1.2 M ammonium sulphate (hydrophobic interaction buffer / Buffer B / σ = 145
mS·cm-1), and 20 mM phosphate buffer adjusted to pH 7.6 with 250 mM sodium chloride
(Chelating buffer / Buffer C / σ = 30 mS·cm-1). Cells were subsequently poured onto agar
plates containing 10% glycerol and 2% agar-agar. The plate was allowed to dry for 24-36
hours at room temperature on a properly leveled surface free from dust. Salt crystallization
was avoided. Agar plates without cell spreads were utilized as control.
Contact angles were measured as per the sessile drop method (Sharma and Rao 2002)
utilizing a commercial goniometric system (OCA 20, Data Physics instruments GmbH,
Filderstadt, Germany). The three diagnostic liquids α-bromonaphtalene, formamide, and
water were employed. All the measurements were performed in triplicate and at least 20
contact angles per samples were measured.
159
Results
Zeta-potential values for crushed and equilibrated chromatographic beads were calculated
from the electrophoretic mobility data according the Smoluchowski’s equation(Ottewill and
Shaw 1972). Data was gathered under identical buffer compositions as shown for biomass
related determinations.
Particle size determinations and cell aggregation studies were performed by laser
diffraction employing a MasterSizer 2000, hydro 2000 G (Malvern instruments,
Worcestershire, United Kingdom), according to manufacturer instructions. Cell aggregation
was studied as a function of buffer composition at 45 minutes contact time (Voloshin et al.
2005). Measurements were performed utilizing cell suspensions having an optical density ≈
0.1 for better reproducibility. Visual inspection of aggregate formation was performed with
a confocal laser scanning microscope, equipped with argon and helium/neon mixed gas
laser with excitation wavelengths of 488 or 543 nm (LSM 510, Carl Zeiss, Oberkochen,
Germany).
160
Results
studies were done by injecting a 4 ml biomass pulse (OD ≈ 0.8 AU). Experiments were
performed utilizing the above described buffer solutions. The operational flow rate was
76.4 cm·h-1. Particle breakthrough curves were obtained by monitoring the effluent
suspensions at 600 nm. On the basis of such data, a lumped deposition parameter (α) was
calculated according to Redman et al. (Redman et al. 2004).
The total interaction energy between a colloidal particle and a solid surface can be
expressed in terms of the extended DLVO theory as:
XDLVO
U mwc = U mwc
LW
+ U mwc
EL
+ U mwc
AB
(1)
where UXDLVO is the total interaction energy in aqueous media, ULW is the LW interaction
term, and UEL is the EL interaction term. The subscript m is utilized for the
chromatographic matrix (adsorbent bead), w refers to the watery environment, and c to the
colloidal (cell) particle. A third short-range (≤ 5 nm) Lewis AB term is included to account
for “hydrophobic attractive” and “hydrophilic repulsive” interactions (Van Oss 2003).
Material surface energy parameters (tensions) can be calculated from contact angle
measurements utilizing three diagnostic liquids, according to Van Oss (Van Oss 1994). In
turn, this data can be employed to evaluate the free energy of interaction between two
defined surfaces (ΔGLW and ΔGAB). ΔG represents here the interaction energy per unit area
between two (assumed) infinite planar surfaces bearing the properties of the adsorbent bead
and the cell (interaction) or two cells (aggregation), respectively. Interaction between any
of these two surfaces are evaluated at a closest distance of approximation (h0 ≈ 0.158 nm)
(Bos et al. 1999). When integrated into mathematical expressions accounting the geometric
constraints existing between two interacting bodies, ΔG values can be utilized to calculate
the corresponding energy-distance profile (U vs. H). Details of this procedure were
published (Bos et al. 1999; Vennapusa et al. 2008). ΔGmwc and ΔGcwc was calculated
according to Vennapusa et al (Vennapusa et al. 2008). ΔGLW are also related to the
Hamaker constant, as follows:
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Results
162
Results
Contact angle determinations with three different liquids were performed so as to consider
conditions prevailing in ion-exchange, hydrophobic interaction, or pseudo-affinity
chromatography. Table 1 shows contact angle values obtained by performing
measurements onto layered fragments (< 10 µm) of the various chromatographic supports,
including Q-XL, DEAE, SP, Chelating-Cu2+, Phenyl, and agarose-base matrix beads.
At neutral pH, adsorbent contact angle values were ≈ 7-10 for water and ≈ 10-13 for
formamide, when considering the base-matrix, chelating matrix, the anion-exchanger
DEAE-Sepharose, and the cation-exchanger SP-Sepharose. On the other hand, for the
mentioned adsorbents the contact angle values with α-bromonaphtalene were ≈ 39-45.
Overall, these values indicate the very hydrophilic nature of such materials. For the
composite support XL-Q Sepharose an increase in the contact angle value for α-
bromonaphtalene was noticed, which might indicate an even increased hydrophilic
character due to the presence of superficial Dextran chains. As expected due to the presence
of hydrophobic ligands, the Phenyl-Sepharose material showed decreased contact angle
values with α-bromonaphtalene. These data indicate that similarities and differences
between different supports can be actually observed on the basis of contact angle
determinations. Published work have shown that the addition of salt can actually influence
the contact angle values -and correspondingly the surface free energy components-
obtained for some types of mineral particles (Karagüzel et al. 2005).
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Results
α-
Water Formamide
Bromonaphtalene
Q-XL 12.0 ± 1.3 14.0 ± 2.0 52.0 ± 1.1
DEAE 9.6 ± 3.1 13.0 ± 2.1 41.0 ± 1.9
SP 6.7 ± 3.3 13.0 ± 1.9 39.0 ± 1.5
2+
Chelating-Cu 10.2 ± 2.4 12.1 ± 0.9 45.0 ± 3.0
Phenyl 7.0 ± 1.0 10.0 ± 1.7 24.0 ± 2.5
Agarose bead 9.5 ± 2.1 10.0 ± 1.7 44.0 ± 1.0
Table 2 summarizes the contact angle values obtained after measurements performed onto
homogeneous layers of intact yeast cells at pH close to 7. The agar plate technique utilized
allowed the measurement of contact angles under the assumption that only bound water is
present in the sample materials. Contact angles observed for water (≈ 10-15) and
formamide (≈12-14) were similar when three different buffers were utilized. Such buffers
corresponded to typical compositions found in ion-exchange, hydrophobic interaction, or
pseudo-affinity chromatography. On the contrary, contact angles measured with the apolar
liquid (α-bromonaphtalene) were able to distinguish between the various conditions tested.
Notably, α-bromonaphtalene contact angle values decreased with buffer conductivity (54 at
4 mS·cm-1, 49 at 30 mS·cm-1, and 33 at 145 mS·cm-1). Therefore, changes in cell surface as
a function of the chemical environment provided by the mobile phases can be detected
utilizing this methodology. Further, these results indicates that a non-polar liquid can be
employed to discriminate between biomass types or conditions in relation to surface
hydrophobic character (Butkus and Grasso 1998).
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Results
Table 2: Contact angle measurements for yeast cells. Determinations were performed
under conditions normally encountered in ion-exchange, hydrophobic interaction, and
chelating systems.
α-
Water Formamide
Bromonaphtalene
IEX-type buffer 15.0 ± 2.2 14.0 ± 1.0 54.0 ± 1.8
As a whole these results indicate that each of the materials studied possess characteristic
surface energetic properties that are experimentally accessible via contact angle
measurements with three diagnostic liquids. For example, Phenyl supports presented high
γLW values (∼ 39 mJ·m-2) but low γ+ values (1.3 mJ·m-2) in comparison with the agarose-
backbone bead. On the contrary, the composite material Q-XL showed the inverse tendency
i.e. high γ+ values (3.9 mJ·m-2) but low γLW values (∼ 29 mJ·m-2).
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Results
Table 3: Surface energy parameters for beaded chromatographic supports calculated from
contact angle measurements under standard buffer compositions.
Modification in the surface characteristics of intact yeast particles were also noticed upon
observation of the values taken by the γLW and γ+ parameters (Table 4), according to the
chemical environment provided by the proposed mobile phases:
These results are indicative of an increased hydrophobic character for cells in the presence
of high concentrations of ammonium sulphate (HIC Buffer) and indicative of an increased
Lewis-acid character for cells in dilute phosphate buffer (IEX Buffer).
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Results
Table 4: Surface energy parameters for yeast cells calculated from contact angle
measurements, under conditions provided by typical chromatographic mobile phases.
Yeast cell
Surface energy parameters [mJ·m-2]
suspension
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Results
The Hamaker constant (A) for the interaction chromatographic systems under study were
calculated from ΔGLW according to Equation (2). A values, according to the adsorption
mode, can be ordered as follows:
HIC (1.1 kT) > IMAC (0.40 kT) > IEX (0.34 kT)
Table 5: Interfacial free energy of interaction between intact yeast cells and agarose beaded
supports, at closest distance of approximation. Calculations were performed assuming
interaction under typical bioprocess conditions. Zeta-potential values for the
chromatographic beads are provided.
ΔGLW ΔGAB
Q-XL -0.9 +26.3 +20.0
DEAE -1.4 +28.7 +15.0
SP -1.5 +29.7 -30.0
2+
Chelating- CU -1.7 +29.6 -8.0
Phenyl -4.8 +36.5 -0.1
Agarose bead -1.3 +27.6 -2.0
Figure 1: Total free energy of interaction as function of distance between intact yeast cells
and several chromatographic supports, under conditions provided by commonly utilizing
mobile phases. (—) Q XL, (—) DEAE, (—) Phenyl, (—) IMAC-Cu+2, (—) Base, (—)
SP.
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Results
Figure 1 depicts interaction energy (U) vs. distance (H) profiles calculated according to the
XDLVO approach, utilizing the data provided before (Table 5). Calculated secondary
energy minima occurring at ≈ 5-10 nm upon interaction of a yeast cell and the adsorbent
surface were observed. Calculations assumed sphere-to-plate geometry. The depth of such
energy minima shifted from low to moderate values ≈ -5-20 kT in dilute buffer solutions for
the agarose-base material or the cation-exchanger down to intermediate values ≈ -40-120
kT at high salt concentrations for Chelating and Phenyl supports. Anion exchangers
showed, in 20 mM phosphate buffer, energy pockets in the range -200-400 kT. These
values increased to > |1000| kT in 10 mM phosphate buffer. The information provided by
analyzing U vs. H profiles is in full agreement with previous experimental data concerning
biomass interaction onto expanded bed adsorbents (Fernandez-Lahore et al. 1999).
Application of the extended DLVO approach is justified since due to the very polar nature
of the buffer solutions where cell-adsorbent interactions take place; these interactions are
known to be strongly influenced by polar Lewis acid-base (AB) or electron-acceptor /
electron-donor forces. Contributions by electric double layer (EL) forces and particularly
contributions by apolar Lifshitz-van der Waals (LW) forces are also expected to occur.
The extended DLVO approach has served to explain the behavior of many other colloidal
systems. Brandt and Childress have demonstrated that short-range interactions between
synthetic membranes and bio-colloids can be better explained by taking into consideration
the role of AB forces(Brant and Childress 2002). Van Oss and coworkers have studied the
stability of a thixotropic suspension of 2 μm hectorite particles and concluded that Lewis
acid-base interactions play a key role in the coagulation dynamics of such system (Grasso
et al. 2002).
Contact angle and zeta potential determinations, as reported in this work have been utilized
to calculate energy vs. distance profiles between two intact yeast cells. Table 6 shows
ΔGLW, ΔGAB, and zeta-potential determinations for yeast cells in various buffers. Sphere-to-
sphere geometry was assumed. These XDLVO calculations can be observed in Figure 2 and
they have indicated that cell-to-cell aggregation might have the chance to occur under the
conditions provided by the hydrophobic interaction buffer e.g. at high conductivity values.
In the later case, a secondary energy minima (∼ -30 kT) can be anticipated at a distance of 5
169
Results
nm. Cell clumping in the presence of salt was confirmed by confocal microscopy and laser
diffraction studies (Data not shown).
On the other hand, moderate energy minima were observed for aggregation of cells
suspended in chelating buffer (∼ -8 kT @ 5 nm). However, moderate cell clumping could
exist in buffers containing 250 mM sodium chloride i.e. IMAC buffer.
The secondary interfacial free energy well between to yeast cell was of a very limited depth
in the case of dilute phosphate buffer (∼ -4 kT @ 5 nm). These low attractive forces would
be easily disrupted by the hydrodynamic stress normally encountered in most processing
schemes. Therefore, cell-to-cell aggregation would rarely take place when biological
particles are suspended in dilute buffer solution due to higher propensity of the cell
complex to be disrupted by shear drag.
HIC (2.0 kT) > IMAC (0.65 kT) > IEX (0.34 kT)
Table 6: Interfacial free energy of aggregation between yeast cells at closest distance of
approximation. Calculations were performed assuming standard chromatographic
conditions. Zeta potential values are provided.
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Results
Figure 2: Interfacial free energy as function of distance between two yeast cells under
mobile phases having typical chemical compositions for ion-exchange, hydrophobic
interaction, and immobilised-metal ion affinity chromatography. (—) IEX buffer, (—)
Chelating-Cu2+, (—) HIC.
Biomass deposition experiments were performed to evaluate overall yeast cells deposition
onto ion-exchange, hydrophobic interaction, and pseudo-affinity chromatographic supports.
This allowed an independent experimental verification of the predictions made on the basis
of energy vs. distance calculations. Interaction phenomena taken place in each of these
chromatographic systems are verified utilizing mobile phase standard compositions i.e. IEX
buffer, IMAC buffer and HIC buffer.
Figure 3 depict the cell effluent profiles measured for the various chromatographic systems
i.e. diverse combinations of solid and mobile phases. Biomass deposition experiments
showed a characteristic cell effluent profile for each of the systems under study. Particle
retention was extremely high for Q-XL and DEAE materials, moderate for Phenyl and
Chelating supports, and very low for the cation-exchanger and the base matrix. Biomass
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Results
Figure 3: Biomass deposition experiments with intact yeast cells onto several process
surfaces. Mobile phases of standard chemical compositions were employed. (z) QXL, (z)
DEAE, (z) Phenyl, (z) IMAC Cu+2, (z) Base, (z) SP.
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Results
Figure 4 shows the correlation between the attachment efficiency parameter and the depth
of the secondary free energy of interaction between a cell particle and a chromatographic
bead. Points corresponding to the various chromatographic systems can be observed. Three
main groups can be clearly distinguished:
a) Group I characterized by α ≤ 0.15 and U ≤ |10-20| kT. This group contains systems
were both cell-to-support interaction and cell-to-cell aggregation is negligible and
therefore, overall biomass deposition phenomena can be neglected [CEX].
Underlying interaction mechanisms within Group I are repulsive EL and AB forces
with moderate attractive LW forces. Cell-to-cell forces are predominantly repulsive
mainly due to AB and EL components.
c) Group III characterized by α > 0.90 and U > |200-1000| kT. This group represents
systems with strong cell-to-support interaction, mainly mediated by electrostatic
attraction (EL) between the interacting bodies. AB and LW forces play a minor role
in this case.
For expanded bed adsorption (EBA) which is the more studied system concerning biomass
deposition evidence exits in the open literature regarding problem-free operation was
consistently reported for CEX (Group I). On the contrary, biomass interference with
appropriate sorption performance was noticed for AEX (Group III). Information regarding
Group II chromatographic systems is scarce. However, recent reports also indicate that such
process combinations are suffering from biomass compatibility limitation (Poulin et al.
2008; Smith et al. 2002).
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Results
Figure 4: Correlation between the depth of energy pocket and lump factor alpha for several
process systems.( z) Cation exchangers, (z) Base matrix, (z) Chelating Cu2+, (z) Phenyl,
[(z) DEAE, (z) Q-XL in 10mM PO4 buffer].
2.5.5 Conclusions
Qualitative and quantitative evaluation of cell adhesion experiments have revealed several
underlying phenomena like cell-to-support sticking, prevention of cell depositions by
already deposited biomass particles (blocking), and cell-to-cell aggregation (ripening). A
correlation between the depth of the interaction energy pockets and the deposition
coefficient values was established and three distinct groups defined.
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Results
In summary, it has been shown that both cell-to-adsorbent (interaction) and cell-to-cell
(aggregation) phenomena are involved in biomass deposition effects onto chromatographic
materials, under conditions normally encountered in practice. Interaction and aggregation
was inferred from XDLVO calculations on the basis of contact angle and zeta potential
measurements. Moreover, experimental confirmation was obtained by independent methods
like biomass deposition experiments and laser diffraction spectrometry.
2.5.6 Acknowledgements
2.5.7 Nomenclature
AB Acid-Base
EL Electrostatic
SP Sulphopropyl [-]
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Results
γ −
Electron-donor component of surface tension (Lewis base) [mJ⋅m-2]
176
References
2.5.8 Referances
Bos R, Van der Mei HC, Busscher HJ. 1999. Physico-chemistry of initial microbial
adhesive interactions--its mechanisms and methods for study. FEMS Microbiol Rev
23(2):179-230.
Brant JA, Childress AE. 2002. Assessing short-range membrane-colloid interactions using
surface energetics. J Membr Sci 203:257-273.
Butkus MA, Grasso D. 1998. Impact of Aqueous Electrolytes on Interfacial Energy. J
Colloid Interface Sci 200(1):172-181.
Fernandez-Lahore HM, Kleef R, Kula M, Thommes J. 1999. The influence of complex
biological feedstock on the fluidization and bed stability in expanded bed
adsorption. Biotechnol Bioeng 64(4):484-96.
Feuser J, Walter J, Kula MR, Thommes J. 1999. Cell/adsorbent interactions in expanded
bed adsorption of proteins. Bioseparation 8(1-5):99-109.
Ganeva V, Galutzov B, Teissie J. 2004. Flow process for electroextraction of intracellular
enzymes from the fission yeast, Schizosaccharomyces pombe. Biotechnol Lett
26(11):933-7.
Grasso D, Subramaniam K, Butkus M, Strevett K, Bergendahl J. 2002. A review of non-
DLVO interactions in environmental colloidal systems. Rev Environ Sci Biotechnol
1(1):17-38.
Henriques M, Gasparetto K, Azeredo J, Oliveira R. 2002. Experimental methodology to
quantify Candida albicans cell surface Hydrophobicity. Biotechnol Lett 24:1111–
1115.
Karagüzel C, Can MF, Sönmez E, Celik MS. 2005. Effect of electrolyte on surface free
energy components of feldspar minerals using thin-layer wicking method. J. Colloid
Interface Sci. 285(1):192-200.
Lin DQ, Zhong LN, Yao SJ. 2006. Zeta potential as a diagnostic tool to evaluate the
biomass electrostatic adhesion during ion-exchange expanded bed application.
Biotechnol Bioeng 95(1):185-91.
Ottewill RH, Shaw JN. 1972. Electrophoretic studies on polystyrene lattices. J Electroanal
Chem 37:133-142.
Poulin F, Jacquemart R, DeCrescenzo G, Jolicoeur M, Legros R. 2008. A Study of the
Interaction of HEK-293 Cells with Streamline Chelating Adsorbent in Expanded
Bed Operation. Biotechnol Prog 24(1):279-282.
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Redman JA, Walker SL, Elimelech M. 2004. Bacterial Adhesion and Transport in Porous
Media: Role of the Secondary Energy Minimum. Environ Sci Technol 38(6):1777-
1785.
Sharma PK, Rao KH. 2002. Analysis of different approaches for evaluation of surface
energy of microbial cells by contact angle goniometry. Adv Colloid Interface Sci
98(3):341-463.
Smith MP, Bulmer MA, Hjorth R, Titchener-Hooker NJ. 2002. Hydrophobic interaction
ligand selection and scale-up of an expanded bed separation of an intracellular
enzyme from Saccharomyces cerevisiae. J Chromatogr A 968(1-2):121-128.
Tari C, Vennapusa RR, Cabrera RB, Fernandez-Lahore M. 2008. Colloid deposition
experiments as a diagnostic tool for biomass attachment onto bioproduct adsorbent
surfaces. J Chem Technol Biotechnol 83:183-191.
Van Oss CJ. 1994. Interfacial forces in aqueous media. New York: M. Dekker. viii, 440p.
p.
Van Oss CJ. 2003. Long-range and short-range mechanisms of hydrophobic attraction and
hydrophilic repulsion in specific and aspecific interactions. J Mol Recognit
16(4):177-190.
Vennapusa RR, Hunegnaw SM, Cabrera RB, Fernandez-Lahore M. 2008. Assessing
adsorbent-biomass interactions during expanded bed adsorption onto ion exchangers
utilizing surface energetics. J Chromatogr A 1181(1-2):9-20.
Vergnault H, Willemot R-M, Mercier-Bonin M. 2007. Non-electrostatic interactions
between cultured Saccharomyces cerevisiae yeast cells and adsorbent beads in
expanded bed adsorption: Influence of cell wall properties. Process Biochem
42(2):244-251.
Voloshin S, Shleeva M, Syroeshkin A, Kaprelyants A. 2005. The Role of Intercellular
Contacts in the Initiation of Growth and in the Development of a Transiently
Nonculturable State by Cultures of Rhodococcus rhodochrous Grown in Poor
Media. Microbiology 74:420-427.
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2.6.1 Abstract
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2.6.2 Introduction
To deliver appropriate sorption performance expanded bed systems have to allow for the
formation of a stable or perfectly classified fluidized bed, even in the presence of a turbid
feedstock. However, this is often not the case. It was early reported (Fernandez-Lahore et
al. 1999; Feuser et al. 1999) that interactions between the biomass components and the
fluidized chromatographic adsorbents may disturb the otherwise stable expansion of the
bed, by changing its hydrodynamic characteristics. Moreover, biomass deposition can
reduce the life expectancy of the (costly) matrix due to adsorbent fouling and due to the
harsh regeneration conditions subsequently required to release the bound cellular material
(Dainiak et al. 2002; Feuser et al. 1999). Deteriorated process performance in expanded bed
systems generates an increased processing time and capital investment (Curbelo et al.
2003). Therefore, the biofouling of chromatographic supports is a significant technical
challenge which has to be better understood to overcome the many limitations that have
been addressed in the last years.
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The shielding of chromatographic support surfaces with polymeric layers proved to inhibit
non-specific interactions and therefore to be a helpful strategy to optimize separation
methods, like high performance chromatography or capillary electrophoresis (Desilets et al.
1991; Petro and Berek 1993; Santarelli et al. 1988; Schomburg 1991). A similar strategy
was attempted during expanded bed adsorption by covering fluidised beads with
polyelectrolyte or agarose to reduce biomass interference (Dainiak et al. 2002; Viloria-Cols
et al. 2004). Other methods implemented to reduce non-specific interaction of biological
particles included a thermal treatment of the crude feedstock before contacting with the
solid phase (Ng et al. 2007). However, biomass deposition or cell aggregation is still
observed in many adsorbent-biomass systems e.g. with anion-exchangers, hydrophobic
interaction beads and (some) pseudo-affinity supports (Fernandez-Lahore et al. 2000;
Poulin et al. 2008; Silvino Dos Santos et al. 2002; Smith et al. 2002). There is room enough
for investigations concerning the potential effects of solution chemistry changes on biomass
deposition in bioprocessing systems.
The mechanistic understanding of transport and deposition of microbial cell onto process
surfaces has significant interest in various bioprocess situations. Traditionally, microbial
deposition has been studied employing packed-beds of collector particles. A population of
biological particles is introduced into such systems and the suspended biomass effluent is
monitored as a function of process time. This type of experiments can provide useful and
quantitative information when assessing factors like cell size and shape, microorganisms
strain, growth phase, bead size, surface coatings, fluid velocity, and ionic strength on cell
deposition onto process media (Tari et al. 2008). A common approach to evaluate biomass
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Results
This work has gathered information on the effect of several chemical additives, which were
incorporated into chromatographic mobile phases, on biomass deposition onto
chromatographic adsorbents. Additives belong to the group of synthetic polymers, non-
ionic surfactants, neutral detergents, and salts. Yeast cells were utilized as model biomass
particles. Various combinations of commercial adsorbents and additives were screened for
cell deposition via partition and biomass deposition experiments. The extended Derjaguin-
Landau-Verwey-Overbeek (XDLVO) theory was employed to explain the observed cell
deposition behaviour.
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Results
2.6.3.1 Materials
Saccharomyces cerevisiae wild strain FY 86, haploid, was obtained from Dr. V. Ganeva
(Sofia University, Bulgaria). The strain was maintained on agar plates made from yeast
extract 10 g/l, soy peptone 20 g/l and agar 20 g/l with D-glucose 20 g/l as additional carbon
source. Yeast cells were grown on YPD medium [1% (w/v) yeast extract, 2% (w/v)
peptone, 2% (w/v) glucose] utilising 300 ml cotton-plugged-conical flasks on a rotary
shaker at 30°C. The culture volume was 100 ml and the shaker speed 150 rpm. Growth was
monitored turbidimetrically at 600 nm. After reaching exponential phase (OD600 = 1.9),
cells were collected by centrifugation at 2000g, washed twice with 10 mM phosphate buffer
(pH 7.6) and re-suspended to give 7.5 × 108 cells·ml−1 (24 mg cell dry wt per ml) (Ganeva
et al. 2004).
Contact angles were measured as per the sessile drop method utilizing a commercial
goniometric system (OCA 20, Data Physics instruments GmbH, Filderstadt, Germany).
Three diagnostic liquids e.g. α-bromonaphtalene, formamide, and water were employed
(Bos et al. 1999). Details of the experimental procedure, as applied for biomass and crushed
chromatographic beads, were published elsewhere (Vennapusa et al. 2008).
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Results
Particle zeta-potential values were measured with a Zetasizer Nano ZS from Malvern
Instruments (Worcestershire, United Kingdom). Fragmented Sepharose particles were
utilized instead of Streamline beads due to their lower density and to avoid sedimentation
during measurements. Before performing the measurement, particles were contacted with
20 mM sodium phosphate buffer at pH 7.6 for 2 h and further diluted to appropriate particle
count (~200 particles total count). Zeta potential measurements were also performed on
particles which were contacted with 1% solution of PVP 360 and then extensively washed
with phosphate buffer. Zeta potentials were calculated from the electrophoretic mobility
data according to the Smoluchowski’s equation (Ottewill and Shaw 1972). All the
measurements were performed in triplicate.
Deposition of yeast cells onto chromatographic beads was studied by partition experiments.
These experiments were performed in glass flasks (4 cm height, 1.5 cm diameter) with
plastic caps. Vacuum dewatered chromatographic beads (0.5 g) were contacted with a cell
suspension (2.0 ml; 0.03% dry weight) under gentle orbital stirring. The optical density of
the cell suspension remaining in the supernatant was evaluated by absorbance at 600 nm.
Cell number was calculated according to the following expression:
where y is the concentration of yeast of cells (% w/v wet basis) and x is the OD@600 nm.
Cell suspensions having an optical density higher than 1.0 were diluted before photometry.
Samples were taken after 3 h to evaluate total cell deposition (Fernandez-Lahore et al.
2000). Results were expressed as a Cell Partition Index (CPI) which was calculated
according to:
Cf
CPI = Equation 2
Ci
where Cf is the final concentration of cells (t = 3h) and Ci is the initial concentration of the
yeast cells (t = 0) in the supernatant.
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Results
Partition tests were also employed to evaluate protein binding in the presence of cells.
Bovine serum albumin (BSA) was utilized as a model protein when anion-exchangers were
under study. Total BSA load was 20-30 mg per vial. Experiments were performed in 20
mM phosphate buffer (pH 7.6) and in the same buffer containing suspended yeast cells (5
% wet weight). Protein binding was evaluated after 3 h and the results expressed as an
“affinity number”, which is defined as follows:
Cf
Affinity number = 1- Equation 3
Ci
where Cf is the final concentration of protein (t = 3h) and Ci is the initial concentration of
protein (t = 0) in the supernatant.
The viscosity of PVP 360 aqueous solutions at 25°C was estimated according to a
previously published correlation (Yeh et al. 1998):
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Results
where μ is the viscosity of the polymer solution [Pa·s] and C is the concentration of PVP
360 [wt. %].
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Results
Certain chemical components may have the ability to modify the interactions between
microbial cells and chromatographic beads –in aqueous media- by promoting changes in
the free interfacial forces / free energy between bodies:
a) Ionic compounds can alter microbial deposition and transport through surface
charge modification (Brown and Jaffe 2001). Polyphosphates are highly negative
charged chemicals which were shown to decrease microbial adhesion to soils and
synthetic membranes. These compounds find applications as microbial dispersants
and to stabilise suspensions of mineral particles. Sodium polyphosphate [NaPP / n =
17] compounds can reduce the zeta-potential of microbial particles (Papo et al.
2002; Sharma et al. 1985).
d) Poly (vinyl alcohol) [PVA] is a polymer having anionic character. This compound
has been reported to bind to controlled-porosity glass beads and to reduce the zeta
potential of such particles (Wisniewska et al. 2007). PVA adsorption would increase
with pH due to the presence of non-hydrolysed acetate groups i.e. the polymer gain
negative charge [89% hydrolysis in this work]. PVA adsorption depends on
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Results
e) Adsorbed polymer / surfactants on the solid surface can modify both physical
surface properties and the interaction between interacting bodies. Therefore, other
non-ionic surfactants have been included: Polyoxyethylene cetyl ether [Brij 58],
Polyoxyethylene sorbitan monolaureate [Tween 20], Polyoxyethylene-
polyoxypropylene block copolymer [Pluronic F68], and Ethylphenolpoly(ethylene
glycolether)n [Nonidet P40].
Anion-exchangers are known to strongly interact with microbial cells, mainly due to
charge-mediated (electrostatic) effects (Lin et al. 2006). Indeed, partition tests run with the
weak anion exchanger DEAE-Streamline and the strong (composite) anion exchanger Q-
Streamline XL showed high cell deposition i.e. a CPI equal to 0.28 and 0.14, respectively.
Subsequent incorporation of non-ionic polymers / surfactants to the liquid phase has
reduced cell deposition in an extent which depends on the additive and the solid phase
under consideration. Table 1 depict the result of screening tests performed for various
adsorbents and additives. When DEAE beads were employed as the solid phase, the basal
condition for cell deposition (i.e. CPI = 0.28 in buffer) was improved: CPI increased to 0.54
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Results
in the presence of Tween 20, to 0.43 with added Pluronic F68, to 0.60 with Brij 58, and
0.34 with PEG. Particularly effective in inhibiting cell deposition onto DEAE beads was
PVP 360; in this case the CPI raised to 0.81. However, the same additive failed to avoid
cell attachment onto the Q-XL material. This could be explained by the presence of
external Dextran chains in the structure of the composite adsorbent. On the contrary,
polymeric sodium phosphate (NaPP), an ionic agent, showed almost no effect in preventing
cell deposition onto DEAE beads but inhibited such phenomena onto Q-XL beads. It could
be hypothesized that NaPP may interact primarily with yeast particles, rendering them more
negative when DEAE beads are present. Thus, cell-to-adsorbent interactions remain the
same. However, the presence of Q-XL beads may trigger the interaction of the (positively)
strongly charged Dextran chains with the (negatively) charged polyphosphate. This would
shield adsorbent charges thus reducing interaction with suspended cells. The distinct
behaviour of the two anion-exchangers rules out a predominant role for the increased
conductivity of the liquid phase in the presence of NaPP (≈ 9.1 mS/cm).
Further studies performed with the DEAE / yeast system in the presence of PVP 360
showed that CPI is fairly proportional to the concentration of the additive in the liquid
phase. A PVP concentration of 1% (w/v) resulted in maximum inhibition of cell deposition.
Kinetic studies also revealed that PVP 360 seems to interfere with cell deposition
mechanisms at early stages i.e. the polymer might inhibit cell-to-support interaction (data
not shown). This phenomenon is discussed in more detail in the sections below.
Partition experiments were also performed with hydrophobic interaction supports (Phenyl-
Streamline) in 20 mM phosphate buffer (pH 7.6) containing 0.75 M ammonium sulphate.
The CPI for the control situation i.e. buffer without additive(s) was 0.75 which correlates
well with previous reported values (Fernandez-Lahore et al. 2000). Addition of non-ionic
polymer / surfactants failed to improve the baseline situation e.g. CPI fell within the range
0.69-0.83. Therefore, only a marginal effect –if any- was observed for HIC systems. The
presence of high concentrations of ammonium sulphate is HIC systems might interfere with
the potential action of the additives utilised in this work.
Chelating Streamline was utilized to evaluate cell deposition as well. Zn (II) ions were
immobilized within the IDA groups present in the matrix. Partition experiments were
performed in 20 mM phosphate buffer (pH 7.6) containing 250 mM sodium chloride and 1
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Results
mM imidazol. Baseline CPI was 0.90 which is similar to values previously reported in the
literature for IMAC (Fernandez-Lahore et al. 2000). For Chelating systems the addition of
non-ionic polymers / surfactants has had a slightly deleterious effect since CPI values
tended to be lower (0.69 – 0.87). This can be explained considering the effect of
considerable amounts of sodium chloride in the liquid phase and / or a possible bridging
effect exerted by the polymers.
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Results
Table 1: Cell depositions of intact yeast cells onto Streamline beads as observed by partition experiments. Additives were present at a final
concentration of 1% (w/v). Experiments were run in buffers having a typical composition, depending on the chromatographic mode involved
(see text). Contact time was 3 h. Control CPI (agarose matrix) was ≥ 0.90. The Chelating material was loaded with Zn (II) ions. CPI values
were within ± 10%.
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Results
A useful additive has to inhibit cell deposition onto a defined type of chromatographic
support without interfering with protein (bioproduct) binding. This situation would lead to a
decreased biomass attachment without compromising adsorbent capacity for the targeted
species. Therefore, partitioning studies were also performed to assess protein sequestration
from a cell suspension with and without a selected number of promising additives.
Partition studies were performed with DEAE-Streamline. In buffer, this material showed a
high affinity number (0.85); the introduction of cells into the system translated in a ≤ 5%
reduction in the affinity (binding) for the model protein. It should be recall that this support
type has also a strong tendency to capture cells (Table 1). The addition of chemicals to the
solution phase, showed no dramatic effect on the (equilibrium) capacity of the adsorbent
(Table 2). Among the additives tested, PVP 360 showed a maximum protection against cell
deposition (CPI 0.81 vs. 0.28) while protein binding remained unaltered (Affinity number
0.80 vs. 0.83). Therefore, PVP was clearly acting without interfering with the charge-
mediated attraction between BSA and the adsorbent beads.
Partition studies were performed also with Q-Streamline XL. This material suffers from an
extremely high deposition of cells, probably due to the presence of densely charged
Dextran chains within its composite structure. As sodium polyphosphate was found to be
effective in inhibiting cell interactions with Q-XL, protein-binding capacities were checked
with buffers containing this chemical. Unfortunately, NaPP was found to interfere with
BSA binding as reflected by affinity numbers falling from 0.92 (cells, no chemical) to 0.13
(cells plus additives). It follows that NaPP most probably interacts with the adsorbent by
masking positively charged sites, therefore inhibiting both cell and protein uptake.
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Results
Table 2: Protein binding studies on Streamline materials in 20 mM phosphate buffer at pH 7.6, as judged by the affinity numbers. Chemical
additives were present to a final concentration of 1 % (w/v). Experiments run in the presence of suspended yeast cells contained 5% biomass
(wet weight). Affinity number values were within ± 5%. CPI values were within ± 10%.
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Results
Data gathered employing a range of adsorbents and chemical additives showed the
beneficial effect of PVP 360 on preventing cell deposition onto the weak anion-exchanger.
In order to confirm such data under dynamic conditions, biomass (yeast cells) deposition
experiments were run. DEAE-Streamline beads were utilized as collectors. Figure 1 depicts
the cell effluent profiles recorded as a function of PVP 360 concentration, within the range
0.01 to 1.0 %. Cell deposition behavior was characterized by a decreased interaction with
the adsorbent in the presence of increased concentrations of the additive in the flowing
phase. The observed lower deposition of cells was reflected by the “attachment efficiency”
parameter (α); α values are shown in Table 3. The baseline condition i.e. no additive
translated into a α value equal to 0.683 which has decreased by a factor of ≈ 8 due to the
presence of the additive. The α value obtained after running cell deposition experiments in
the presence of 50 mM sodium chloride, a condition known to improve system
hydrodynamics with DEAE adsorbents, was 0.213. Combination of 1% PVP 360 and 50
mM sodium chloride resulted in an minimum value for the attachment coefficient (α =
0.052). However, the incorporation of charge-screening ions into the chromatographic
mobile phase may also lead to a decreased capacity for the targeted proteins.
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Results
Figure 1: Biomass deposition experiments onto DEAE-beads. Intact yeast cells were
utilised as model biomass. Solution chemistry was provided by a 20 mM phosphate buffer
pH 7.6, which contained PVP 360 at various concentrations: (z) Control (no additive), (z)
0.01% , (z) 0.05%, (z) 0.1%, (z) 0.5 %, (z) 1 % PVP 360.
Previous work has demonstrated that, as far as a threshold value for the attachment
coefficient e.g. α ≤ 0.15 is not reached, the level of biomass deposition remains low enough
so as to allow for proper bed fluidization and product capture. Therefore, the addition of
PVP within the range 0.2 to 0.5 % would be sufficient to prevent biomass interference with
EBA operation. On the basis of the gathered experimental evidence, anion-exchangers
would operate –in the presence of moderate amounts of PVP 360- similarly to cation-
exchangers. The later are materials which operate without major limitations with a variety
of feedstock compositions (Tari et al. 2008).
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Results
Table 3: Lumped attachment parameter (α) calculated from yeast cell deposition onto DEAE beads. Runs were performed in 20 mM
phosphate buffer at pH 7.6. PVP 360 was employed as an additive.
a
DEAE-Streamline beads were utilized.
b
Sodium chloride at a final concentration of 50 mM was employed.
c
By treatment with PVP 360 and extensive washing with buffer solution.
d
PVP 360 added to the flowing phase at a fixed concentration.
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Results
Table 4: The effect of PVP 360 concentration on mobile phase viscosity, on cell diffusion coefficient, on the hydrodynamic drag exerted on
yeast particles, and on the adsorbent bead settling velocity.
a
Liquid phase. Calculated according to (Yeh et al. 1998)
b
For yeast cells. Calculated according to (Brown 2007)
c
For yeast cells. Calculated according to (Johnson et al. 2007)
d
For adsorbent beads. Calculated according to (Brown 2007)
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Results
A potential drawback on the utilisation of PVP 360 in fluidised bed systems is the increase
of viscosity due to the presence of such polymer in solution. In turn, viscosity can affect
process characteristics (Table 4). For example, mass transfer properties of cells can be
altered via a reduced diffusion coefficient. Moreover, cell transport might be affected due
to increased hydrodynamic drag exerted on them. Bed hydrodynamics can be also
compromised by a reduced adsorbent particle settling velocity, which may promoted bead
elutriation. Therefore, it is advisable to keep the concentration of this additive to a
minimum compatible with its function as “cell-deposition-preventing” agent.
To get a better insight on the mode of action of PVP 360 as an additive preventing cell
deposition, DEAE beads were contacted with the additive (4 CV) and subsequently washed
with phosphate buffer (20 CV). Interestingly, cell deposition experiments performed on
these beads –but in the absence of any additive in the solution chemistry- also demonstrated
much less cell deposition than with untreated beads (α = 0.112) see table 3. It can be
concluded that PVP 360 might have been retained on the adsorbent surface by a
combination of physicochemical forces. This is in agreement with previous work with
hydrophilic polymers (Dainiak et al. 2002; Viloria-Cols et al. 2004). However, protein
binding sites remain available within the adsorbent structure. Due to its hydrodynamic
radius of gyration (~ 19 nm) (Armstrong et al. 2004) is unlikely that PVP 360 would have
complete access to the pores existing in the chromatographic support (pore radius = 29 nm)
(Jungbauer 2005). Moreover, these experiments have demonstrated a beneficial effect of
the additive on cell deposition by decoupling cell attachment from viscosity-related effects
in the presence of PVP.
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Results
The extended DLVO theory can be applied to understand the interaction of two bodies in
aqueous media, on the basis of colloid chemistry principles. In this case, the XDLVO
approach was employed to calculate energy vs. distance profiles between naked or PVP-
covered interaction particles e.g. yeast cells and adsorbent beads. Performing such
calculations require the input of experimentally determined parameters like contact angle
values with three diagnostic liquids and zeta potentials. Details on the mentioned approach
have been published elsewhere (Vennapusa et al. 2008).
Contact angle on hydrated PVP 360 layers were taken from published work (Faibish et al.
2002) and employed to calculate surface energy parameters. Calculations resulted in the
following values:
γLW 35.8 mJ·m-2, γ+ 2.2 mJ·m-2, γ- 34.2 mJ·m-2, and γAB 17.3 mJ·m-2
These values were assumed to be the ones corresponding to either yeast cells or adsorbent
beads when PVP 360 is present on their surface. Utilizing this information, the free
(interfacial) energy of interaction was calculated –at the closest distance of approximation
i.e. 1.57 Å and in aqueous media- for four different cases (Table 5):
Additionally, zeta potential determinations were performed for polymer coated DEAE
beads and intact yeast cells in 20 mM phosphate buffer (pH 7.6). These measurements have
shown that particle zeta potential values can be reduced in the presence of the additive
(Table 5). Similar observations have been made for silica-based particles (Goncharuk et al.
2001).
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Results
Table 5: The interfacial free energy of interaction between bodies in aqueous media, at
closest distance of approximation: a) intact yeast cells and DEAE-beads, and b) aggregation
between two yeast cell particles. Calculations were performed assuming interaction and
aggregation with and without chemical additive at pH 7.6 in 20 mM phosphate buffers.
a
DEAE Streamline
b
PVP 360 treated adsorbent
The interaction systems mentioned above can be better understood by interfacial free
energy (U) as a function of distance (H) profiles. Figure 2 depict such energy / force curves
where it can be observed that:
a) Interaction between naked DEAE beads and intact yeast cells is characterized by a
strong interaction, as reported previously. Charge effects i.e. Coulomb-type
attraction is dominating. A secondary energy pocket would exist at 5nm; pocket
depth is -230 kT. This is in agreement with biomass deposition experiments
presented before (Figure 1 and Table 3; α = 0.683).
b) Interaction between a polymer coated adsorbent bead and a naked cell resulted in a
secondary energy pocket of a moderate depth (-100 kT). The reduction in
interaction energy / forces can be explained on the basis of modifications observed
in the zeta potential values, particularly for the coated adsorbent bead. This is in
agreement with cell deposition experiment utilizing pre-treated DEAE beads as
collectors (Table 3; α = 0.112).
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Results
c) The assumption of having PVP 360 molecules covering the cell surface would result
in a situation characterized by increased LW attraction, decreased AB repulsion,
and almost unaffected EL attraction (Figure 2; U ≈ -160 kT). This behaviour
couldn’t be verified by biomass deposition experiments. Although a slight decrease
in the zeta potential value for cells in the presence of PVP was noticed, evidence
more likely supports the idea that this additive preferentially interacts with the
adsorbent beads.
d) The presence of PVP 360 does not severely compromise colloidal stability of cell
particles in suspension and therefore no aggregation is expected to occur (Figure 2;
U ≈ - 20 kT).
Figure 2: Energy (U) vs. distance (H) profiles calculated for the interaction between a
DEAE-bead and a yeast cell, in 20 mM phosphate buffer at pH 7.6. Calculations were
performed assuming 4 hypothetical cases (refer to text), as follows: (—) DEAE/Cell, (—)
[DEAE]pvp/[Cell]pvp, (—) [DEAE]pvp/[Cell], (—) [Cell]pvp/ [Cell]pvp.
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Results
2.6.5 Conclusions
Several chemical additives were evaluated for their capacity to reduce cell deposition onto
a variety of chromatographic adsorbents.
A simple albeit effective method to reduce biomass deposition onto DEAE adsorbent beads
is presented. Addition of PVP 360, a pharmaceutical grade polymer, seems to preferentially
interact with the adsorbent under process-like conditions. Covered adsorbent beads retain
capacity for proteins but substantially reduce the interaction with suspended cells.
The utilization of safe additives may find practical application to improve the sorption
performance of direct contact methods in the downstream processing of bioproducts.
2.6.6 Acknowledgements
RRVP great fully acknowledges the doctoral fellowship from Jacobs university.
202
References
2.6.7 References
203
References
204
References
205
References
Yeh HM, Cheng TW, Wu HH. 1998. Membrane ultrafiltration in hollow-fiber module with
the consideration of pressure declination along the fibers. Sep Purif Technol
13(3):171-180.
206
General Conclusions and Remarks
This piece of work has arrived to remarkable conclusions on the behavior of particulate
feedstock component deposition onto different chromatographic supports of varied
chemistries, ranging from ion-exchangers and hydrophobic interaction supports to metal-
ion chelating surfaces. Besides the utilization of intact yeast cells, other systems like yeast
cell debris and E.coli homogenate were explored with special focus on the ion exchanger
type of chromatographic beads.
207
General Conclusions and Remarks
The extent of interaction of yeast cells (biomass) with anion- and cation- exchangers
can be explained on the basis of the calculated secondary energy minima e.g. reversible
adhesion can be predicted (Figure 1). The degree of interaction varied with the solution
chemistry e.g. upon changes in buffer pH and conductivity. A positive correlation was
found between energy minima and cell deposition, as evaluated by the so called cell
transmission index (CTI). Coulomb-type interactions, which are related to the measured
zeta potential of the interacting bodies, were confirmed to be dominant. The XDLVO
approach also gave us a clear idea about influence of biomass particle size on the extent of
fouling. The total forces acting during biomass adhesion are greatly altered with the size of
the cell or cell fragments. Secondary interfacial energy minima values were experimentally
validated via biocolloid deposition experiments (BDE). BDE is simple, straightforward and
automatable diagnostic tool, which was developed during the current work. This technique
allowed the calculation of a lumped parameter [α, attachment deposition coefficient]
reflecting biomass interaction and aggregation phenomena.
208
General Conclusions and Remarks
Van der Waals (LW) and acid-base (AB) interaction forces. Biomass deposition onto HIC
supports is correlated to the development of a (reversible) energy secondary minimum,
which can be observed to arise from LW and AB forces. Calculations indicated that
moderate interactions between yeast cells and adsorbent beads can develop, especially in
presence of higher salt concentrations at pH 7.
It was also found that cell-to-cell aggregation is taking place in the context of
hydrophobic interaction conditions i.e. at high salt concentrations. Because of the high salt
concentration, the repulsive electrostatic forces are reduced allowing yeast cells to interact
with each other. Again, LW and AB forces were relevant to aggregation phenomena. Buffer
pH and conductivity were found to influence cell-to-bead interaction and cell-to-cell
aggregation. In both cases, predictions based on the XDLVO approach were validated by
biomass deposition experiments, laser diffraction spectroscopy, and confocal microscopy.
Cell-to-cell aggregation behavior also observed at IMAC process buffer conditions. The
aggregation phenomena especially with IMAC Cu2+ system were also discussed. The
extent of cell- cell aggregation was found to be less at IMAC buffer conditions when you
compare with that of the hydrophobic interaction buffer conditions.
209
General Conclusions and Remarks
U (kT)
Figure 1: Secondary energy minimum where reversible cell adhesion can occur.
210
General Conclusions and Remarks
Force vs. distance profiles were calculated for a large combination of model biomass and
adsorbent bead types. The energy minima values (absolute value / U) obtained for each of
the analyzed cases were correlated with the corresponding deposition coefficient values
(Figure 2). A positive correlation was obtained. It was concluded that total interaction
energy U ≤ -25 to -50 kT and biomass deposition parameter α ≤ 0.15 would be a safe region
for EBA operation e.g. biomass interference can be neglected. Deviation in the correlation
was found in such cases where moderate or high cell-to-cell aggregation occurs, for
example in hydrophobic interaction systems.
211
General Conclusions and Remarks
5) Remarks
1) The work highlighted the use of yeast as model biomass onto various process surfaces.
The tools developed for understanding of yeast interaction and aggregation onto the process
surfaces can be extended to any different model biomass or any kind of process surface.
From the preceding results and discussions, it allowed us to draw conclusion that
mechanistic tools developed here can be universally applied.
2) Local level understanding of biomass interaction can lead to development and design of
an optimized primary unit operation (like EBA). For example, the amount of hydrodynamic
force required to prevent the interaction or modification of the process surfaces with
polymeric brushes (length of brushes) to prevent interaction.
3) The data provided from this work can act as first step for global modeling of EBA.
4) The knowledge obtained from the physicochemical properties of biomass and absorbent
surfaces would allow easy access to process predictions without any trial and error
experiments in laboratory. Hence the developed approach here can be used to design EBA
process where reduced time and effort is required.
1) The current thesis work explored interaction of yeast as a model organism onto various
adsorbent surfaces. There is still room to understand the behavior of several other feed-
stocks like yeast and bacterial debris, mammalian cells and plant cells which are commonly
utilized in biotechnology industry as a host system for biopharmaceuticals production. It is
very important to understand the compatibility of various kind of biomass onto process
surfaces, which could allow drawing some general conclusion from where a global model
for EBA process design can be proposed.
212
General Conclusions and Remarks
2) The biomass deposition transport phenomenon has to be better modeled where the three
parameters - collision efficiency (cell to process attachment), blocking (amount of process
surface blocked) and ripening (cell-to-cell aggregation), can be quantitatively obtained.
Further quantitative straining models have to be implemented to completely rule out the
role of physical attrition during these biomass deposition experiments.
3) XDVLO predictions made in the current work can be further directly verified
experimentally with force/ distance curves utilizing atomic force microscopy. This would
further broaden understanding and signifies the importance of the various forces to be taken
into consideration.
4) Age of biomass culture and its influence on interaction and aggregation especially with
the hydrophobic materials can be tested. Preliminary studies with the different age of the
culture showed the differences in the deposition phenomenon especially with hydrophobic
material type.
5) HIC/ EBA process limitations are not described in the literature (with any type of
biomass) which is actually prone to have deleterious effects by biomass interference
(observations from current research work). Hence there is room to explore more in this
direction and define the solution/ operational windows for HIC materials in context of
EBA.
6) PVP 360 additive which was found to inhibit the interaction of yeast with DEAE beads
in this work can be further tested for its compatibility under real EBA operations.
7) Hydrodynamic shear and its impact on the secondary minimum can be explored in detail.
213
Appendix
4.0 Appendix
Biomass deposition experiments, which were performed during the current thesis work, are
geared towards in-depth understanding of the fate and transport of biomass through the
packed bed chromatographic adsorbents. These understandings could be helpful in
preventing the attachment or predicting the transport behavior of biomass during bioprocess
scenario where direct sequestration of bioproducts expected in presence of biological
particles like expanded bed adsorption.
The physicochemical parameter α can be obtained from such experiments relates to the
attachment efficiency of colloidal particles (yeast) onto the collector surfaces (process
surface). Obtaining such quantitative information is possible through the application of
colloid filtration theory. The physicochemical parameter determined from these
experiments can at times lead to false quantative information which may be due to the
physical filtration means. This indicates the cell effluent profiles go down due to the
attrition effects which have been shown previously in many studies (Tufenkji et al. 2004).
Among many models developed to predict the potential for straining, Bradford (Bradford et
al. 2004) and Sakthivadivel (Sakthivadivel 1966; Sakthivadivel 1969) developed a model
to predict the potential of straining based on the system geometry. According to this
straining could have a significant influence when the ratio of the particle diameter to the
median grain diameter (dp/dc) is greater than 0.05. In the current study dp/dc ≈ 0.04, which
means that, physical filtration effects can be neglected. However there are some studies
showing that straining observed when dp/dc values were as low as 0.002 (Tufenkji et al.
2004). To prove that in the current thesis work straining can be neglected, biomass
deposition experiments were performed with colloids (yeast) utilized in the study with the
non-interacting adsorbent beads (Streamline SP). These experiments were performed in
dilute buffers conditions.
Figure 1 depicts the biomass deposition experiments performed with the yeast and
Streamline SP. At very low ionic strength of the buffer, the electrostatic double layer
repulsion between the particles and beads packed in the column is substantial such that
particle deposition (physicochemical phenomenon) can be neglected. Thus, in this type of
experiment, any particle removal in the packed bed is attributed to the influence of a
214
Appendix
physical mechanism such as straining. Hence it is expected that cell effluent concentrations
should be similar to the concentrations of cells before in contact with the collector. The
experimental evidence from the figure 1 suggest that there is a complete breakthrough of
the curve ( C/Co ≈ 1 ) indicating that straining does not play a role in the removal of
particles in porous media. This also could be reflected in the α ≤ 0.018 the minimum alpha
which represents absence of any type of interactions.
From this experimental observation now it can be clearly stated that differences in the
physicochemical parameter α reported in this thesis work are mainly due to influence of
physicochemical forces.
215
References
References
Bradford SA, Bettahar M, Simunek J, Van Genuchten MT. 2004. Straining and Attachment
of Colloids in Physically Heterogeneous Porous Media. Vadose Zone J 3(2):384-
394.
Sakthivadivel R. 1966. Theory and mechanism of filtration of non-colloidal fines through a
porous medium. Berkeley: Hydraulic Engineering Laboratory, University of
California. Report nr Rep HEL 15-7.
Sakthivadivel R. 1969. Clogging of a granular porous medium by sediment. Berkeley:
Hydraulic Engineering Laboratory, University of California. Report nr Rep HEL
15-5.
Tufenkji N, Miller GF, Ryan JN, Harvey RW, Elimelech M. 2004. Transport of
Cryptosporidium Oocysts in Porous Media: Role of Straining and Physicochemical
Filtration. Environ Sci Technol 38(22):5932-5938.
216