]<gj]<]<j<^]<]

National Occupational Skill Standards For

Welding Specialist

1425

4 J J J J J J J J J J J J J J J J J J J J J J J J J J J J
5 J J J J J J J J J J
9 J J J J J J J J J J J J J J J J J J J J J
16 J J J J J J J J J J J J J J J J J J J J J J J J

105 J J J J J J J J J J J J J J J J J J J J
116 J J J J J J J J J J J J J J J J J J J J
124 J J J J J J J J J J J J J J J J J EF

KKKKKKK

_ L

SAUDI PUMP FACTORY

K.G JAYAPRAKASH

SAUDI PUMP FACTORY

MD. ZAKIR HUSSAIN

SAUDI PUMP FACTORY

O.SAILENDRA NAIDU

AL-MUHAIDIB METEL INDUSTRIES

P.N. GAMARACHCHI

AL-MUHAIDIB METEL INDUSTRIES

WILSON CHERIAN

K
K

??

K.G JAYAPRAKASH
SAUDI PUMP FACTORY
MD. ZAKIR HUSSAIN
SAUDI PUMP FACTORY
O.SAILENDRA NAIDU
SAUDI PUMP FACTORY
P.N. GAMARACHCHI
AL-MUHAIDIB METEL INDUSTRIES
WILSON CHERIAN
AL-MUHAIDIB METEL INDUSTRIES

K
K

1425

10

A5)

A4)

B5)

C5)

D5)

E5)

E4)

F5)

G5)

H5)

F4)

F3)

G4)

H4)

G3)

H3)

MAG

F1)

SMAW

G1)

H2)

E1)

G2)

D1)

F2)

C1)

E2)

B1)

D2)

E3)

C2)

D3)

A1)

B2)

C3)

D4)

B3)

C4)

A2)

B4)

11

A3)

SAW

H1)

TIG

A8)

C11)

C10)

C9)

C8)

A7)

A6)

C7)

C6)

D7)

E7)

D6)

E6)

F6)

G8)

G7)

H8)

12

G6)

H7)

H6)

I5)

I4)

J5)

I3)

J4)

K 5)

J3)

13

K 3)

K 2)

K1)

L3)

L2)

L1)

M3)

M2)

M1)

J1)

M4)

I1)

J2)

K 4)

I2)

J6)

K8)

K7)

L8)

14

L7)

K6)

L6)

K1

K1

K2

K2

K3

K3

K4

K4

K5

K5

K6

K7

K6

K8

K8

K9

EF

K9

K10

K7

K10

K11

K11

K12

K12

K13
K14
K15

K16
K17
K18

K1
K2
K3
K4
K5
K6
K7
K8
K9
K10
K11
K12
K13
K14
K15

15

K1

K2
K3
K4

16

87290

A1

17

87290

A2

18

87290

A3

19

87290

A4

EF

20

87290

A5

21

87290

A6

22

87290

A7

23

87290

A8

24

87290

B1

25

87290

B2

26

87290

B3

27

87290

B4

EF

90

28

87290

B5

EFE JF

29

87290

C1

30

EF

87290

C2

31

87290

C3

F
E

32

87290

C4

33

87290

C5

34

87290

C6

EF

35

87290

C7

36

87290

C8

EF

37

87290

C9

EF

EF

EF

EF

E25F

EF

38

87290
C
C10

EF

39

87290
C
C11

40

87290

D1

41

87290

D2

F
E

42

87290

D3

43

87290

D4

44

87290

D5

45

87290

D6

46

87290

D7

47

87290

E1

48

87290

E2

49

87290

E3

50

87290

E4

EGAS MIXTURE F

MAG-MIG

51

87290

E5

52

87290

E6

53

87290

E7

EF

54

87290

E8

55

87290
F
F1

SMAW

56

87290

F2

SMAW

57

87290

F3

SMAW

EF

58

87290
F
F4

SMAW

59

87290
F
F5

SMAW

60

87290
F
F6

SMAW

EF

61

87290

G1

SAW

EF

62

87290

G2

SAW

63

87290

SAW

G3

EF

64

87290
G
G4

SAW

65

87290

G5

SAW

66

87290

G6

SAW

67

87290

G7

SAW

68

87290
G
G8

SAW

EF

EF

69

87290

TIG

H1

70

87290

TIG

H2

TIG

71

87290

TIG

H3

EF

TIG

72

87290

TIG

H4

73

87290

TIG

H5

TIG

74

87290

TIG

H6

75

87290

TIG

EF

H7

EF

EF

53

53

76

87290

TIG

H8

TIG

EF

TIG

77

TIG

87290

I1

EF

F
E

78

87290

I2

TIG

EF

EF

E12F

TIG

MIG-
EFMAG

79

87290

I3

6 J4

80

87290

I4

81

87290

I5

82

87290

J1

F
E

83

87290

J2

84

87290

J3

85

87290

J4

86

87290

J5

87

87290

J6

88

87290

K1

89

87290

K2

90

87290

K3

F
E

91

87290

K4

92

87290

K5

EF

EF

93

87290

K6

EF

94

87290

K7

EF

EFEF

95

87290

K8

EF

EF

EF

EF

E25F

EF

96

87290

L1

97

87290

L2

98

87290

L3

EF

99

M1

87290

100

M2

87290

101

M3

87290

102

M4

87290

103

E58WF

104

105

J0F

E5 J0F

E100F

E5

52.6

2.12

4.24

100

69.4

2.78

4.28

100

72.8

2.78

4.48

100

66.9

2.81

4.07

100

80

2.98

4.59

100

68.5

2.66

4.41

100

71.9

2.78

4.43

100

75.2

2.95

4.36

100

69.7

2.73

4.36

100

J0F

E100F

E5

63.8
70.4
79.7
66.7
72.9
70.7

2.74
2.9
3.24
2.93
3
2.96

106

E5 J0F

3.98
4.16
4.21
3.9
4.16
4.08

100
100
100
100
100
100

J0F

E100F

E5

62.1
61.7
71.4
65.8
69.4
68.7
74.2
70.8
66.7
78.2
60.1
68.1

2.89
2.89
2.86
2.7
2.86
2.91
3.02
3
2.88
3.18
2.54
2.88

J0F

E5 J0F

3.8
4
4.43
4.32
4.3
4.18
4.36
4.18
4.11
4.36
4.2
4.2

E5 J0F

96.6
91.4
96.6
96.6
96.6
96.6
96.6
96.6
96.6
96.6
96.6
96.1

10

11

E100F

E5

63.9

3.78

4.2

69

63.7

3.97

4.42

62.1

76.6

4.2

4.53

69

71.7

3.98

4.48

69

65.9

3.65

4.48

69

54.3

3.08

4.38

69

54.6

3.33

4.08

69

64.4

3.71

4.36

68

107

E100F

J0F
E5

E5 J0F

MAG

83.8

3.43

4.32

96.6

69

3.2

3.82

96.6

66

2.95

3.96

96.6

73.2

3.09

4.2

96.6

65.7

2.86

4.07

96.6

64.5

2.77

4.13

96.6

69.2

2.88

4.34

94.8

54.1

2.59

3.77

94.8

68.2

2.97

4.08

96.1

J0F

E5 J0F

SMAW

E100F

E5

62.1

2.93

3.69

98.3

67.6

3.02

3.9

98.3

71.6

3.04

4.1

98.3

74.9

2.98

4.29

100

66

2.89

3.9

100

69.7

2.93

4.07

100

68.6

2.96

3.99

99.1

108

J0F

E5 J0F

SAW

E100F

E5

80.1

3.35

4.39

93.1

75.2

3.24

4.26

93.1

95.3

3.8

4.61

93.1

90

3.63

4.56

93.1

84.9

3.41

4.57

93.1

77.1

3.19

4.44

93.1

72.8

3.22

4.15

93.1

65.3

2.81

4.26

93.1

80.1

3.33

4.41

93.1

TIG

J0F

71

3.2

94.8

72.6

3.11

4.29

93.1

89.5

3.64

4.44

94.8

95.8

3.8

4.55

94.8

95

3.91

4.38

94.8

91.9

3.62

4.58

94.8

93.1

3.64

4.62

94.8

89.6

3.67

4.4

94.8

87.3

3.57

4.41

94.6

E100F

109

E5

E5 J0F

J0F

E5 J0F

E100F

E5

98.5

3.86

4.44

98.3

91.5

3.54

4.49

98.3

88.4

3.73

4.2

96.6

91.7

3.82

4.25

96.6

93.7

3.86

4.3

96.6

92.8

3.76

4.34

97.2

J0F

E5 J0F

E100F

E5

80.9

3.09

4.48

100

82.5

3.26

4.33

100

92.1

4.17

4.66

81

97

4.26

4.81

81

87.5

3.47

4.72

91.4

100

4.1

4.75

87.9

90

3.72

4.62

90.2

110

J0F

E5 J0F

E100F

E5

82.2

3.4

4.14

100

88.9

3.57

4.26

100

79.7

2.98

4.57

100

83.9

3.22

4.45

100

74.2

2.72

4.66

100

78

3.07

4.34

100

78.5

2.98

4.5

100

77.6

3.1

4.28

100

80.4

3.13

4.4

100

J0F

E5 J0F

E100F

E5

83.9

3.36

4.43

96.6

86

3.48

4.38

96.6

77.9

3.2

4.39

94.8

82.6

3.35

4.4

96

111

J0F

E5 J0F

E100F

E5

67.7

2.78

4.24

98.3

76

3.16

4.19

98.3

72.1

3.14

98.3

84.5

3.4

4.33

98.3

75.1

3.12

4.19

98.3

112

100
98.3
96.6
100
98.3
98.3
100
98.3
98.3
100
98.3
98.3
100
98.3
98.3
100
98.3
98.3

113

EF

10

11

12

13

14

15

16

17

18

100
98.3
98.3
100
98.3
98.3
100
98.3
98.3
100
98.3
98.3
L

114

10

11

12

100

98.3

98.3

100

115

100

100

100

100

100

100

100

100

100

100

10

100

11

100

12

100

13

100

14

100

15

116

100

98.5

TIG

95.3

SAW

TIG

93.7

93.1

TIG

92.1

91.9

TIG

10

91.7

11

91.5

12

90

SAW

13

89.6

TIG

14

89.5

TIG

15

88.9

16

88.4

17

87.5

18

19

84.9

SAW

20

84.5

21

83.9

22

23

97
95.8

95

86

83.9
117

83.8
82.5

MAG

24

25

82.2

26

80.9

27

80.1

SAW

28

29

79.7

30

79.7

31

78.5

32

78.2

10

33

78

34

77.9

35

77.6

36

77.1

SAW

37

76.6

38

76

39

40

SAW

41

42

80

75.2

75.2

74.9

74.2

43

74.2

44

73.2

MAG

45

72.9

46

72.8

47

118

SMAW

72.8

SAW

48

72.6

TIG

49

72.1

50

51

52

53

71.9

71.7

71.6

71.4

54

TIG

55

70.8

56

70.4

57

69.7

58

69.4

59

69.4

60

69.2

MAG

61

MAG

62

63

64

65

66

71

69
68.7
68.5
67.7
67.6
66.9

SMAW

SMAW

SMAW

67

66.7

68

66.7

69

119

66

MAG

70

66

SMAW

71

65.9

72

65.8

73

65.7

MAG

74

65.3

SAW

75

64.5

MAG

76

63.9

77

63.8

78

63.7

79

62.1

80

62.1

81

61.7

82

60.1

11

83

54.6

84

54.3

85

54.1

MAG

86

52.6

87

120

SMAW

100
100
100
100
100
100
98.3
98.3
98.3
98.3
98.3
98.3
98.3
98.3
98.3
98.3
98.3
96.6

121

10

EF

11

12

13

14

15

16

17

18

100
100
100
100
98.3
98.3
98.3
98.3
98.3
98.3
98.3
98.3
L

122

10

11

12

100

100

98.3

98.3

123

100

100

100

100

100

100

100

100

100

100

10

100

11

100

12

100

13

100

14

100

15

EF

124

DACUM Chart For Welding Specialist

DACUM Panel
Khaled a. Alfauzan
General Est. For Military Industries
Khaled m. Alesmaeel
SABIC
Abdullah a. Altaher
ARAMCO
Nasser r. Bendhaheer
General est. For military industries
Nasser t. Aldawsary
General est. For military industries
Nasser a. Alyahya
General est. For military industries
K.g.jayaprakash
Saudi pump factory
Zaker hussain
Saudi pump factory
Sailaendra naidu
Saudi pump factory
P. \n. Gramarachichi
Al-muhaidib metal industries
Wilson cherian
Al-mumuhaidib metal industries

DACUM Facilitators
Eng. Abdulaziz A. Alzowaid

Developed by:
General Organization
Technical Education and Vocational Training
(GOTEVOT)
Curriculum Department
Produced for: Secondary School Graduates

Eng. Ibraheem A. Alforaigy

Organizational Structure
Engineer/Supervisor

Welding Specialist

Senior Welding Technician

Welding Technician

125

Date
11-1425 H

Duties

Tasks
A1)

Apply Safety
Rules

Prepare the
workplace

B1)

Read Blueprints,
Drawings, And
Work Orders

Perform GasWelding
Operations

Perform Plasma
Arc Cutting

Perform MAG
Welding

Perform Electric
Arc Welding

Perform
Submerged Arc
Welding (SAW)

Select
workpieces

126

Perform TIG
Welding

Use special
safety tools

B2)
Determine types
of welding
operations

A3)

Use fire
extinguishers

B3)

Read welding
symbols

Use tools and

implements in
appropriate
manner
B4)

Perform
measuring tasks

Use first aid kit

B5)
Determine
welding
procedure

Prepare gas
welding unit

Prepare
workpieces to be
welded

D1)

D2)

D3)

D4)

D5)

Prepare the
workpieces to be
welded

Prepare thermal
cutting machine

Clamp the
workpieces to be
welded

Set intensity of
suitable current

Set suitable air

pressure

E1)

E2)

E3)

E4)

E5)

Set suitable
electric current

Clamp the
workpieces to be
welded

Prepare the
workpieces to be
welded

F1)

F2)

F3)

F4)

Prepare the
workpieces to be
welded

Clamp the
workpieces to be
welded

Select suitable
type of electrode

Select suitable
electric current

G1)

G2)

G3)

G4)

G5)

Determine
suitable types
of electrode and
flux material

Prepare
electrode
feeder and flux
pick up unit

H4)

H5)

Prepare the
work pieces to
be welded

Prepare
workpiece
H2)
Clamp the
workpieces to be
welded

Inspect gas
cylinders

Select suitable
voltage and
electrode feed
rate
H3)
Select type of
current suitable
for the type of
metal

C4)

A5)

C2)

Prepare welding
machine

C3)

A4)

C1)

H1)

A2)

Clamp the
workpieces to
be welded

Inspect gas
cylinders

Select suitable
type of
welding Filler
wire

C5)
Select tools
suitable for
welding

Select suitable
welding
electrode
F5)
Execute the
welding
operation

Select welding
electrode
suitable for the
type of material

A6)
Keep welding
materials in
designated
place

A7)
Follow safety
instructions in
the workplace

A8)
Follow
guidelines of
welding
equipment
manufacturer

C6)

C7)

C8)

Select suitable
materials for
welding

Select welding
torch

Set suitable
welding flame

D6)

D7)

Execute the
required
operation
E6)
Set suitable
gas pressure

C9)
Set gas
pressure

Perform
finishing
process
E7)

E8)

Execute
welding
operation

Perform
finishing
process

F6)
Perform
finishing
process
G6)
Isolate parts
that need not to
be exposed to
welding
H6)
Set gas
pressure

127

G7)

G8)

Execute
welding
operation
H7)
Prepare
welding
electrode

Perform
finishing
process
H8
Execute
welding
operation

G9)

C10)
Execute
welding
operation

C11)
Perform
finishing
process

I1)

Perform Pipes
Welding
Operations

I2)
Determine
welding
procedure

J1)

Inspect Welding
Quality

Visual
inspection of
welding
K1)

Perform Gas
Cutting
Operations

Select suitable
tools for cutting
L1)

Perform Repair
And
Maintenance
Tasks

Perform
maintenance of
welding cables
M1)

128

Enhance Self
Capabilities

Read catalogs
and journals in
the field

I3)

I4)

Select suitable
implements and
equipment

Prepare the
workpieces to
be welde

Fixture the
workpieces to be
welded

J2)

J3)

J4)

Inspect welding
line using gages
K2)
Prepare cutting
tools

Inspect
welding by
bending
K3)
Inspect gas
hoses and
cylinders

L2)

L3)

Perform
maintenance for
gas unit
accessories

Inspect
welding testing
machines

M2)

M3)

Benefit from
other's
experience

Continue
practicing
welding
operations

I5)
Execute
welding
operation
J5)

Inspect welding
by X-Ray and
ultarasonic

Perform
mechanical tests

K4)

K5)

Set oxyacetelene cutting

machine

M4)
Enroll in training
programs

Prepare
workpieces for
cutting

J6)
Dye-pentrant
inspection of
welding
K6)
Select suitable
flame for cutting

129

K7)
Execute the
cutting
operation

K8)
Set suitable
gas pressure

General Knowledge and Skills

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.

Ability to use communication means

Knowing welding defects treatment
procedures
Knowing how to use computers
Knowing how to use operating and
maintenance manuals
Knowing types of metals and their
welding requirements
Ability to use measuring devices
Knowledge of English technical terms
Knowing welding defects and their causes
and treatment procedures
Knowing how to use welding electrodes
Knowing welding and shearing machines
and their uses
Ability to read blueprints and drawings
Knowing how to make basic calculations
Knowing safe ways to handle gas
cylinders
Knowing basics of electricity (voltage,
current, and polarity)
Knowing welding inspection methods
Exposure to various welding operations
Knowing basics of heat treatment
Knowing properties of welding aid
materials
Trends and Future Concerns

1. Upgrading safety equipment

2. Upgrading welding electrodes to reduce
damages
3. Introducing computer in welding
operations
4. Modifying welding machines and
materials to reduce air pollution

130

Worker Behaviors
1. Being trustworthy
2. Commitment to keeping a clean
workplace
3. Belongness
and
feel
of
responsibility
4. Respect of peers and superiors
5. Cooperation with others
6. Commitment to work hours
7. Accuracy
8. Respecting safety rules
9. Good appearance
10. Appropriate handling of tools and
apparatus
11. Increasing production efficiency
12. Patience

Tool, Equipment and Material

1. Various welding machines
2. Various shearing machines
3. Exhaust fans
4. Files
5. Drills
6. Grinders
7. Fixtures
8. Measuring devices
9. Safety equipment
10. Welding worktables
11. Cranes
12. Cleaning implements
13. Welding inspection devices
14. heating furnace
15. Welding testing equipment













EF
GOTEVOT appreciates the financial support provided by BAE SYSTEMS