Hy Account | Order status | Vow Cart| Sgn m or Gate an account fot Sea Shojinka: The Secret Ingredient of Highly Effective Production 3) eee 2) Eswe) @] See Savg.ating § votes. Ever wonder f there vas a way to produce more whie using less man power? Ofcourse you have. ‘mhimizing nputs whe maximizing output sa bushess 101 concept that we carry wth us from day fone, and struggle to full tackle throughout our entke careers, What #1 told you ts realy possbie to do more with Iss? Wel there and t has @ name: Shojinka. Abo known as "exe manufacturing” or “Rex stafing Shojnka 2 Japanese term born from Toyota's ean manufacturing priicbes. Shee becoming widely pubiced fn the 1980's, lean manufacturing has been tegrated into counties companies in an effort to mhimize wasted put production. The concept of fexble staing & top performer in lean theory Let’ take alook at k'h more depth, Shojinka Explained Shojinka defned as having two man dsthgushhng ements: Fst, & that workers are muk-slled and can work mute statons nthe production chan Second, the assembly Ine 6 “U-shaped” instead of tradtionaly near (t's important to note that this doesn't necessarly mean that a production or assembly ine is actualy shaped Ikea“U’, though this often the case. Advantages The main advantages of fx stafing ae that staf are fx. What this realy means & that workers are trahed hal or at east most, pats of production. This alows them to be moved around as demand changes. A fexble workforce kt's your effcency remain high under any production demands, instead of just an dea predetermined set ~ as s the case wh 2 near production Ine of high -specialzed workers. Adionaly, Shojhka makes IE possbie for employees to work on varbus ste or improvement products when demands low across the board. Not only s your workforce more efficent at varying levels of demand, but they abo can swap between these levels quicker ha production foor that f setup correct. The U shaped production Ine keeps inputs and fnal outputs on the same se ofthe room, which can hep with transportation and shipping. I ako albws works to easly ‘move between the bealnning and end stages ofan assemby Ine wthout waking is entre ngth, FREE 5S GUIDE Ei me wrtweet (1 qa Disadvantages COnce implemented, there are vitualy no disadvantages to a Shojhnka work Ine. However, mplementing lxcble staffing requtes you to jump some major hurdles to start off. To start, your employees wil ned to be trained inal aspects of your operation; ths one ofthe major upfront vestments yout have to make, Next, you need to standardee each stage of production so that there ess specaleaton required to do each job; sometimes thi & achioved by breaking up complex tasks into smaler, more manageable ones. You need to have protoco, or a “playbook” drawn up to heb drect your employees. The ppaybook’ man purpose's to inform your employees of where they shouldbe at varous levels of production. This type of sefmanagement i esentia because managing a fexbl staf is much more hands-on than overseeng a standard Ine of production, Web2Despte these upfront costs foting the bilh the eary stages in order to ntegrate Shonika worth fh the end, your workforce becomes exponentialy more streamined.ITyou need help, agencies that speciale a lean manufacturing practices can hep you mplsment these changes. ‘Antonio Ferraro (100 Posts) nent Crate Sy Supp tah Prag, terete rata werk eneroomrs HY kaos bs acne ro SB 3, et provide heb frrtan rte fern event ware out sr of Provan. Avast wpe wo a > commended Articles hangeover: Streamining Your Bushes The Fe Why's [The IT System ce of Customer (VOC) & How to do k ght © Improving Workplece Effelecy: One Lean Step ptaTme cmc benangt Management: What You Need to Know = Improving Your Bushess with Veual ‘Thi entry was posted in Contnuous inprovement, Lean Manuactuing. Bookmark the permank ‘— Production vs. Safety: Which do YOU care about? O comments Leave a message. Forking out Safety: Forklift Safety —» y Share Et No one has commented yet. = Best * Community Effective CPR: Could your Life be in the Hands of your Co- Workers? | Antonio Ferraro — Thanks Brandon! Thanks Brandon. [found thé to ‘be an important topic as Ihave seen fest hand how important and. effective CPR training &. Changeover: Stream! ‘Antonio Ferraro — Thanks Brandon! Rs important to alays bok at | improving your process for your customers great to hear that you ‘are implementing a kan strategy and always looking to mprove your 19 Your Business BD sunseive Add oisqus to your ste RELATED ARTICLES Overproduction & Overated What Poka Yoke? Impcovng WorkpceEffesency: One Lean Step at a Teme OSHA's Upcoming Standard’s for ANSI 2535 Safety Sic ‘Antonio Ferraro — Great pot Brandon. In regards to your | comment, the U.S. wlleventualy have a sng, natonal unform ‘system of hazard recogntion. This means that safety signs that a Floor Paint or Floor Tape? ‘Antonio Ferraro — Thanks Bilfor the khd words, Let me know t | ever have questons regarding Foor markings. I would be happy heb. Web2PDF‘The aT sytem Cane's Arcade : An Example of Lean? Make your facility safer and more organized with just one tool. 8 Q cee GB mmm OS pome @ @& Stay up to date Explore css Contact Us + shiopn /netumns + Reaves Gabe 2B=Be Web2