FABRICATION OF SLOTTING MACHINE USING BEVEL GEAR

PROJECT GUIDE;
R HARI SUDHAN Asst. Professor Dept of mechanica en!ineerin!

PROJECT DONE "#;

$%&%'''(')%*-+ THO.AS$%&%'''(%)%/0 SREEJU.R$%&%'''(%)%*)+ SREENATH , G TON#

CONTENT
A"STRACT INTRODUCTION CO.PONENTS DISCRIPTION O1 CO.PONENTS 2OR,ING DIAGRA. .ERITS3DE.ERITS APP4ICATIONS CONC4UTION

ABSTRACT
The main o56ecti7e of this pro6ect is to mo8if9 the s ottin! machine 59 rep ace the :;ic< ret;rn mechanism. In this =e a8opt the strai!ht 5e7e !ear an8 cran< mechanism for con7ert the rotar9 motion in to 7ertica motion. The strai!ht 5e7e !ear recei7es rotar9 motion from motor an8 pro7i8e8 to cran< shaft. The rotation of cran< ma<es 7ertica motion. This 7ertica motion ;se8 to s ottin! operation 59 ;sin! connectin! ro8. This s ottin! machine can achie7e hi!h acc;rac9> 5etter spee8 ratio> ess noise> 5etter operationa contro . 1a5ricate8 s ottin! machine can 5e mo8ifie8 59 ;sin! pro!ramma5 e contro s9stem. As to concern con7entiona s ottin! machine it ha7e ess component an8 can 5e man;fact;re8 in re ia5 e si?e an8 cost. Therefore =e 8eci8e8 to fa5ricate THE S4OTTING .ACHINE

INTRODUCTION
In an9 man;fact;rin! ;nit s ottin! machine is ;se8 for ma<in! s ots an8 <e9 =a9s 3!roo7es. Apart from this or8inar9 s ottin! machine =or<in! princip e =e a8opte8 5e7e !ear 3 cran< a i!nment s9stem for po=er transmission. The fa5ricate8 s ottin! machine main 9 8esi!ne8 59 ;sin! strai!ht 5e7e !ear. Strai!ht 5e7e ha7e hi!h 7e ocit9 transmission capacit9 an8 ess noise. The 5e7e !ear is connecte8 to cam shaft the cam shaft transmit rotar9 motion in to 7ertica motion. This 7ertica motion ;se8 to s ottin! operation 59 ;sin! connectin! ro8. This s ottin! machine can achie7e hi!h acc;rac9> 5etter spee8 ratio> ess noise> 5etter operationa contro . 1a5ricate8 s ottin! machine can 5e mo8ifie8 59 ;sin! pro!ramma5 e contro s9stem. As to concern con7entiona s ottin! machine it ha7e ess component an8 can 5e man;fact;re8 in re ia5 e si?e an8 cost.

COMPONENTS
"ase Co ;mn Sa88 e Rotar9 ta5 e Ram an8 too hea8 "e7e !ear Cran< Cran< shaft

PARTS DISCRIPTION

"ASE
It is the hea79 castin! ma8e of cast iron .It s;pport a the parts of the s otter

CO4U.N
It is a ho o= castin! inte!ra =ith 5ase. The 8ri7in! mechanism is p ace8 insi8e the co ;mn

"EAE4 GEAR
T=o important concept in !earin! are pitch s;rface an8 pitch an! e. The pitch s;rface of an or8inar9 !ear is in the shape of a c9 in8er. The pitch an! e of a !ear is the an! e 5et=een the face of the pitch s;rface an8 the aBis.

SADD4E
The saddle moves away from the column along the guide ways provided on the base.

RA. AND TOO4 HEAD

The ram reciprocates along the guide way produced on the face of the column. The ram has a tool head. The cutting tool is fitted in the tool head.

CRAN,
It is a rotatin! or s i8in! piece in a mechanica in<a!e ;se8 especia 9 in transformin! rotar9 motion in to inear motion or 7ice 7ersa. The cam is ;se8 to 8e i7er p; ses of po=er to cran< shaft.

CRAN, SHA1T
Connecting rods converts rotating motion in to linear motion. As a connecting rod is rigid. It may transmit either a push or a pull and so the rod may rotate the crank through both halves of a revolution

WORKING
The slotting machine consists of straight bevel gear. Which receive motion from the driving unit. The driving unit must be controlled by speed controlling system. This provided the various feed speed rate. The straight bevel gear motion directly transmits to the crank in transverse direction of the input. The crank mechanism is used to control the feed rate. The crank rotation makes reciprocating motion to the crankshaft. The crank shaft receive motion from the crank and provided to the tool arrangement. All arrangements were supported by bearing linkage. Bearing linkage help to support all the parts and limiting all rotating parts The crankshaft end connect to the tool arrangement by welding. Hence tool moves vertically in upward and down ward direction. In this the bevel gear and crank mechanism reduces the noise and also reduce the wear forces.

VIEW OF MACHINE

SKETCH VIEW OF FABRICATED SLOTTING MACHINE

ADVANTAGES

The number of component is less The operation is less noise Can able to achieve more accuracy in operation ess power input source is re!uired ess maintenance Can able to modify by programmable control system Cost of production of machinery is less Incredible depth can be achieve "imple working principle "imple control system

APPLICATIONS

#eyways in the boss of a pulley or gear can be machined without resorting to a dedicated broaching setup. $ovetail slides Internal splines #eyway cutting in blind holes Cam drums with tool paths of the type that in C%C milling terms would re!uire &' or ('a)is contouring or turn'mill cylindrical interpolation It is even possible to obviate wire*$+ work in some cases. "tarting from a drilled or cored hole, a shaper with a boring'bar type tool can cut internal features that don-t lend themselves to milling or boring .such as irregularly shaped holes with tight corners/.

QUESTION