Don Bosco Technology Center Punta Princesa, Cebu City

Transformer Designing

Submitted by: Joshua O. Japitan

Submitted to: Mr. Alvin A. Azucenas

Computations: 1. Number of metal sheets (NMS) NMS = 86 2. Total thickness of the E-iron core (Tt) ( Tt = Tstd x NMS = 86 x 0.5 mm = 43 mm 3. Width of the E-iron core (W) 7. Determining the current in primary (I1) and secondary (I2) windings ( ( ) ) ) 6. Determining the number of turns in the primary (N1) and secondary (N2) windings. ( )

*0.9 = power factor 8. Determine the sizes of the wires in primary (SW1) and secondary (SW2) windings (Note: 3.5A/mm2 = light duty, 3.0 A/mm2 = heavy duty)

W = 1 in = 25.4 mm Tt = 43 mm L = 1.5(W) = 1.5 x 25.4 mm = 38.1 mm 4. Cross-sectional area (CSA) of the core CSA = W x Tt = 25.4 mm x 38.1 mm = 10.9 cm2 11 cm2 5. Computing the power if the transformer in volt-ampere using the graph P = 80 VA

Use 0.45 mm magnetic wire

Use 0.7 mm magnetic wire

9. Making the wood form

11. Turns per layer in primary and secondary windings Primary:

Secondary:

12. Number of layers in primary and secondary windings 1 + Tt = 1 + 43 mm = 44 mm W + 1 = 25.4 mm + 1 = 26.4 mm L 1 = 38.1 mm 1 = 37.1 mm 10. Making the spool Secondary: Primary:

13. Thickness of primary and secondary windings T1 = (0.45 mm)(10) = 4.5 mm T2 = (0.7 mm)(5) = 3.5 mm 14. Total thickness of the windings: (filling coefficient = 0.65) Tt = 43 mm Tt + 2WA = 43 mm + 2(12.7mm) = 68.4 mm W = 25.4 mm W + 2WA = 25.4 mm + 2(12.7 mm) = 50.8 mm L = 38.1 mm