Document Release Status

INDEX
PAGE
Layout3
2
Layout1
3
Body - Door: Gap
4
Body - Door: Flush
5
Body - Door: Gap: parallelism
6
Body - Door: Flush: parallelism
7

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1(7)

POINT NO.
X
Y
Z
NOTE
A1
500.00
917.50 1312.01
A2
500.00
917.50
242.01
A3
480.00
137.30
675.47
B
500.00
917.50 1312.01
C
500.00
917.50
242.01
COORDINATE VALUES ONLY FOR INFORMATION.
EXACT DEFINITION IN DIGITAL SHAPE MODEL.

A1

B
Document title

Document type

Document No

A3
Revision
Volume No

2(7)

Page No (In this doc.)

Y
X

A2

Document title

Document type

Document No

Revision

Volume No

3(7)

Page No (In this doc.)

X-X
Body - Door

C 4.02.2//2.7
D 41//1

C 0.03.5//4.1
D 01//1

Body - Door: Gap

Static Variation
Tolerance Name
1 Part01_X 1 HINGE_2
2 Part06_X 1 HINGE_1
3 Part06_MP5_2
4 Part01_Point013_2
5 Part07_Auto
6 Part07_Auto
7 Part09_Auto
8 Part01_XYZ HINGE_2
9 Part07_XY BODY_2_2
10
11
12
13
14
15

Comments

Contr. %
28.4%
28.4%
19.3%
19.3%
1.3%
1.3%
0.9%
0.9%
0.3%

RD&T SIMULATION (8 sigma)

Tol.
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
0.20

6s
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
0.15

4.5

(5.90% Out)

The demand is calculated to 4.0 2.2 mm

The demand is specified as 4 1

Runs
Cp
Cpk

1000
0.592
0.595

Min
Max
Range

LDL

-3STD
2.31

P-Frame

RSS

A1

A2

A3

B1

B2

C1

Body
Door
Lower Hinge
Upper hinge

0.00
1.23
1.26
0.21

0.00
0.01
0.26
0.00

0.00
0.03
0.26
0.00

0.00
0.00
0.00
0.00

0.00
0.21
0.00
0.21

0.00
1.21
1.21
0.00

0.00
0.00
0.00
0.00

2.15
5.89
3.74
UDL

Mean
3.99

+3STD
5.68

Document Name

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4(7)

Body - Door: Flush

Static Variation
Tolerance Name
1 Part09_Auto
2 Part07_Auto
3 Part07_Auto
4 Part09_Auto
5 Part06_MP1_1
6 Part01_XYZ HINGE_1
7 Part01_Y DOOR ASSEMVLY_1
8 Part06_Y DOOR ASSEMVLY_1
9 Part01_X 1 HINGE_1
10 Part07_Auto
11 Part09_Auto
12 Part09_XYZ BODY_1
13 Part07_XY BODY_2_1
14
15

Comments

Contr. %
29.5%
15.9%
13.9%
11.4%
8.0%
5.9%
4.8%
4.8%
3.2%
2.3%
0.1%
0.1%
0.0%

RD&T SIMULATION (8 sigma)

Tol.
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
0.20
0.20

6s
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
0.15
0.15

7.1

(26.10% Out)

The demand is calculated to 0.0 3.5 mm

The demand is specified as 0 1

Runs
Cp
Cpk

1000
0.369
0.377

Min
Max
Range

LDL

-3STD
-2.63

P-Frame

RSS

A1

A2

A3

B1

B2

C1

Body
Door
Lower Hinge
Upper hinge

0.01
1.32
2.00
2.26

0.01
0.86
1.41
1.92

0.01
0.63
1.31
1.19

0.00
0.77
0.54
0.13

0.00
0.03
0.00
0.01

0.00
0.00
0.01
0.00

0.00
0.00
0.00
0.00

-3.04
2.86
5.9

UDL

Mean
0.0206

+3STD
2.67

Document Name

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5(7)

Body - Door: Gap Para

Static Variation
Tolerance Name
1 Part09_Auto
2 Part01_XYZ HINGE_3
3 Part06_MP1_3
4 Part06_MP5_2
5 Part01_Point013_2
6 Part01_MP2_2
7 Part06_MP2_2
8 Part09_Auto
9 Part09_Auto
10 Part01_X 1 HINGE_2
11 Part06_X 1 HINGE_1
12 Part01_XYZ HINGE_2
13 Part06_MP2_3
14 Part01_MP2_3
15 Part07_Auto

Comments

Contr. %
24.2%
24.2%
18.9%
4.7%
4.7%
4.4%
4.4%
4.1%
3.9%
2.0%
2.0%
0.7%
0.3%
0.3%
0.3%
RD&T SIMULATION (4 sigma)

Tol.
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.7

6s
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
(12.70% Out)

The parallelism demand is calculated to 2.7 mm

The demand is specified as 1

Runs
Cp
Cpk

1000
0.385
0.554
LDL

-3STD
-12.4

P-Frame

RSS

A1

A2

A3

B1

B2

C1

Body
Door
Lower Hinge
Upper hinge

0.00
1.29
0.30
1.51

0.00
0.02
0.21
0.03

0.00
0.02
0.20
0.02

0.00
0.02
0.03
0.00

0.00
0.26
0.00
0.66

0.00
0.04
0.04
0.50

0.00
1.26
0.00
1.26

Min
Max
Range

-12.6
-7.61
4.97

UDL

Mean
-10.6

+3STD
-8.81

Document Name

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Body - Door: Flush Para

Static Variation
Tolerance Name
1 Part09_Auto
2 Part07_Auto
3 Part07_Auto
4 Part06_MP5_1
5 Part01_MP2_1
6 Part06_MP1_1
7 Part01_Point013_1
8 Part06_MP2_1
9 Part09_Auto
10 Part01_Y DOOR ASSEMVLY_1
11 Part06_Y DOOR ASSEMVLY_1
12 Part01_XYZ HINGE_1
13 Part01_X 1 HINGE_1
14 Part07_Auto
15 Part09_Auto

Comments

Contr. %
15.3%
12.2%
10.6%
7.5%
7.5%
7.5%
7.5%
7.5%
5.9%
5.5%
5.5%
3.1%
2.4%
1.8%
0.1%
RD&T SIMULATION (4 sigma)

Tol.
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
4.1

6s
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
(34.30% Out)

The parallelism demand is calculated to 4.1 mm

The demand is specified as 1

Runs
Cp
Cpk

1000
0.314
0.334
LDL

-3STD
-2.99

P-Frame

RSS

A1

A2

A3

B1

B2

C1

Body
Door
Lower Hinge
Upper hinge

0.01
1.21
1.81
1.68

0.01
0.64
1.27
1.42

0.01
0.57
1.19
0.88

0.00
0.85
0.48
0.10

0.01
0.02
0.00
0.01

0.01
0.03
0.01
0.00

0.00
0.00
0.00
0.00

Min
Max
Range

-2.64
4.08
6.72

UDL

Mean
0

+3STD
2.99

Document Name

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