Ryobi Kiso (S) Pte Ltd

Safe Work Practices (SWP) Crane Assembly /Disassembly Safety Procedures check for minimum requirements (Please tick):

SWP-32

Permit-to-Work Procedure in place where applicable Lockout Tag out Procedure in place where applicable PP! requirements "teps to take in case of emergenc#

$ll personnel shall conform to the following "WP regarding machiner# safet# in %#obi &iso Pte Ltd' 1. a) c) PERSONNE PRO!EC!"ON (o not wear loose fitting clothing or )eweller#' %eport all damages faults and malfunctions to the "uper*isors immediatel# after switching off the machine' d) (o not operate a machine unless authori+ed b# the "uper*isor' e) f) ,f in doubt alwa#s $"&- .e*er guess' Turn off the main switch before carr#ing out an# pre*enti*e maintenance'

b) Put on the necessar# Personal Protecti*e !quipment before #ou start work'

g) $ll safet# de*ices such as machine guarding and limit switches must not be remo*ed or disabled' #. $ENERA CRANE %AC&"NER' SA(E!' PRECA)!"ONS a) c) e) f) /ull# understand the operations and controls of the machine before operating' !nsure that all safet# guards are in position' "top the machine while cleaning oiling or setting it' !nsure that the work area is clean and tid# and free from oil coolant grease or chips' 0ood housekeeping minimi+es accidents' g) .e*er lea*e an# crane totall# unattended while it is running' h) 1nl# one personnel to operate one crane onl# so as to pre*ent in)ur# to the bod# limbs b# the mo*ing parts or e*en death or propert# damage' *. %AC&"NE SER+"CE %AN)A With the purchase of an# machine a machine user2s manual comes along with it' The machine manual speciall# prepared b# the manufacturer is to assist us to ma3imi+e the output and minimi+e the faults of the machine' %eference to the manual shall be made for the following reasons: a) c) When installing the machine' While ser*icing and repairing'

b) &now how to stop a machine before #ou start it' d) Producti*it# does not mean that safet# principles should be ignored'

b) To full# understand the operations of the machine' d) When in doubt of certain details of the machine'

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Ryobi Kiso (S) Pte Ltd

e) When purchasing spare parts'

SWP-32

,. SA(E!' DE+"CES 4efore operating an# machine there are certain safet# features either incorporated in the machine or added on later' 5'6 "tart 7 "top switch These buttons are used for starting and stopping the machine' !*en though the# are the basic buttons on the machine care must be taken not to mistake them for each other' The# must be clearl# indicated differentiated from each other' 5'8 !mergenc# "top 4utton 9ost machines would ha*e an emergenc# stop button make sure #ou know where it is located so that #ou can acti*ate it immediatel# in an emergenc#' The emergenc# stop button must not be obstructed at an# time' 5': "afet# 0uards "afet# guards help to pre*ent an# part of the bod# from the dangerous parts of machiner# mainl# the parts that are in motion' The# must not be remo*ed during operation' ;owe*er the# are sometimes remo*ed during machine ser*icing and must be replaced immediatel# after the work' -. SA(E OPERA!"N$ PROCED)RES When operating an# machine follow these procedures to ensure that safet# is ne*er compromised'

<'6 Pre-"tart =heck 6' Prior to running the machine ensure that the machine is checked for an# faults since its shutdown' 8' To ensure that all personnel assigned to assemble7disassemble or assist in assembling7disassembling a crane boom recei*e training on safe assembl#7disassembl# procedures :' To ensure that all personnel who are assigned to assemble7disassemble crane booms strictl# follow the manufacturer2s assembl#7disassembl# procedures and use blocking to support all boom sections 5' 1nl# authorised and qualified personnel are authorised to assemble and dismantle the cranes 7 machiner# <'8 "afet# (e*ices =heck 9ake sure that all the safet# de*ices are checked for their effecti*eness and not b#-passed' $ll safet# guards must be in place' <': >se of $ppropriate Personal Protecti*e !quipment 4efore #ou operate the machine make sure that #ou ha*e the appropriate PP! on' <'5 "tart->p Procedure 6' ,f there is a start-up procedure for the machine make sure that #ou follow it and not b#-pass an# step' 8' =onsult the manufacturer for updated operating and maintenance procedures and safe work practices when using older crane models <'< %unning of machine and monitoring it 6' When all the abo*e ha*e been taken care of #ou can run the machine' !nsure constant monitoring of its operations' .e*er lea*e a machine totall# unattended and ne*er e3ceed the technical limits of the machine eg' temperature pressure speed' 8' To instruct workers to insert the connecting pins with the cotter pins placed on the outside of the boom during crane assembl# so that no worker has to get under the boom to remo*e the cotter pins during disassembl#' <'? "hut-down procedure $t the end of the da# similar to the start-up follow the shut-down procedure'

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Ryobi Kiso (S) Pte Ltd

<'@ %emo*al of an# "afet# 0uards or /encing "afet# guards or fencing shall be remo*ed onl# for purposes as specified below : =learing of )ammed materials =leaning %epair7 "er*icing $d)ustments of parts

SWP-32

4efore remo*al of an# fencing or pin safe guarding to perform the abo*e mentioned )obs the following steps must be taken :a) c) "hut down the machiner#' Lockout the power suppl# and an# suppl# line or *al*e so that no one can accidentall# re-acti*ate the machine while #ou are working'

b) !nsure all mo*ements of the mo*ing parts ha*e stopped'

d) (ispla# a warning tag eg' A(1 .1T 1P!%$T! 9$=;,.! >.(!% 9$,.T!.$.=!A at the lockout point' e) f) %un a test after the lockout and tag out ensure that the machine cannot be acti*ated' $fter all the abo*e steps are taken #ou can remo*e the safet# guard or fencing to perform #our work'

$fter the work is completed replace the safet# guard or fencing to their proper position and remo*e the lockout and tagout features' <'B ;ousekeeping 9ake sure that all the tools and equipment are in their proper storage place and the area is kept clean at the end of the da# or after #our shift'

Prepared 4#: 9r (aiman (esignation: W";1 (ate: 85 Can 8D66

%e*iewed 4#: 9r .g =hoon ;uat (esignation: "enior Pro)ect 9anager (ate: 85 Can 8D66

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