May Tien CNC 2487

Hng dn vn hnh my tin Trang 1
Dch: L Trng Hiu Hng dn: Trn Quc V

So tay van hanh cho
may tien


Li gii thieu :
Vui long oc so tay nay mot cach can than trc khi van hanh may.
So tay van hanh nay c chuan b e ho tr cho ngi s dung may cong cu ve
phan van hanh cua may. Phan au tien cua sach nay se cho ban cai nhn tong quat
ve may cung vi danh sach nhng ac iem rieng v.v Tiep theo sau la nhng li
ch dan ve cach hoat ong va lap trnh tren may. Thong tin ve qua trnh cai at
may, theo sau o la hng dan lam cach nao e ieu khien may.
Chung toi ngh rang khong ch nhng ngi mi ieu khien lan au loai may
nay ma ca nhng ngi th co kinh nghiem cung phai oc cuon sach so tay nay
mot cach ky lng e tang hieu qua hoat ong cua may. Mot s hieu biet ay u
ve so tay nay la rat can thiet e biet cach lam the nao e hoat ong cua may at
kha nang cao nhat.
Nhng s e phong an toan bao gom viec bao ho cho ng lai nhng tai nan co the
gay ton thng ti ngi th va gay h hai cho may. Phai chac la ban a hieu biet
ay u phan nay trc khi co gang van hanh may.
Cung co vai s khac biet khong ang ke gia sach hng dan nay va may cua
ban, do s cai tie n trong thiet ke cua may ma khong co li bao trc.

Chu y :
Can thiet phai oc so tay van hanh nay e hieu ro kien thc ve lap trnh cung
nh bao tr trc khi van hanh may.
So tay van hanh nay phai i kem vi may moi luc va ni ma thuan tien cho
ngi th tham khao.


Phan 1 :
AN TOAN

I) PHNG PHAP AN TOAN CHUNG :

1. V tr ni may c lap at phai u o sang.
2. Khong c cai at bat ky bo phan ien nao ma khong co thong bao cua
chung toi.
3. Khong nen i vao vung di chuyen cua may e tranh trng hp b thng.
4. Cam t y hieu chnh tr nhng cai c ch ro trong may. Chung phai cung
chieu dai, khoi lng va ng knh ngoai nh nhng cai a c ch nh. Neu
khong may se b nguy hiem va th ng may co the b tai nan.
5. Khi thay the cac bo phan vui long dung nhng chi tiet c ch ro trong so tay
chi tiet va theo cach o th ta se ngan t xa nhng nguy hiem cho may.
6. Khong c at o vat tren mam cap hoac tren bo phan khac cua may,tr
ban lam viec cho viec lap at phoi, e tranh mot so tai nan.
7. Cam tac ong vao may bang bat ky vat nang nao.
8. Cong tac ln nhat, nho nhat, gan nhat cua may eu khong c thay the. Neu
ban can thay the nhng bo phan tren, xin lien he ky thuat vien bao tr cua chung
toi.

II) PHNG PHAP AN TOAN CHO THIET B IEN :
1. Cam cham vao bang ieu khien va CRT bang vat nang.
2. Khong lau chui bang ieu khien bang vat nang, vai d hoac chat can dau.
3. Khong c lam sach bang ieu khien, hop ien hoac bat c mon o ien nao
bang nc.
4. Khong at nhng vat cng len hop ieu khien, trong trng hp vat ri xuong
th hau qua la lam ngi b thng.
5. Ngi th phai co kinh nghiem va c ao tao ve cac phm chc nang tren
bang ieu khien, neu khong th ngan khong e ho van hanh may.
6. Mot ngi th khong c ao tao co the gay nguy hiem cho ca may va ong
nghiep cua ho.
7. Nhng ch th va bien bao phai c tyan theo e tranh khong ai gay ra tai
nan ln.
8. S sa oi cua nhng nut bam, dung cu bao ve, thiet b bao ho eu b ngan
cam. Neu nhng th tren phai hieu chnh, xin lien he chung toi va chung se gi
mot ky thuat vien en thc hien viec sa cha.
9. Nut bam tren bang ieu khien khong the c lau chui bi dung dch an mon
v no se lam h hai nhng nut bam.
10. Khong c m ca hop ien va vo cua hop ieu khien trong qua trnh van
hanh. Neu buoc phai lam ieu o th trc het phai tat nguon.
11. Neu ban can m ca trong khi ang hoat ong, hay i truc chnh ngng quay,
va lam nh vay se tranh hien tng phoi vang ra ngoai.
12. Viec thay the cac bo phan ien-ien t va bao tr may phai c thc hien bi
ngi c huan luyen va c VICTOR chng nhan kha nang chuyen mon.
13. Trc khi m ca hop ien phai chac chan la nguon a c ngat hoac no co
the la nguyen nhan gay h hong cac thanh phan ien-ien t ben trong.
14. S sa oi va them vao cac bo phan ien bat buoc phai co s ong y cua
VICTOR.
15. Khong c g bo hoac pha hong bat ky cong tac hay dung cu an toan nao t
may.
16. Nhng ch dan ve lap at phai t m.
17. Khong at vat lieu dan ien trong thung ien v nh the tranh chap mach va
h hong bo phan ien.
18. Thong so cai at cua may nen c nhac en trong hng dan van hanh va
hng dan bao tr, chung khong the thay oi.
19. Nhiet o cua van thuy lc va thiet b tron rat cao trong luc hoat ong, khong
c e tay hoac c the cham vao bat c bo phan nao cua chung e tranh phong.
20. Khong c nhan hoac va ap vao van nh hng bang thuy lc e tranh gay
ton thng cho mnh va nhng ngi xung quanh.
21. Khong cham vao ong dan dau e tranh phong.
22. Khong lam sach bang ieu khien, thung ien va hop ieu khien bang nc e
tranh nguy hiem ve cham mach va h hong xay ra cho may.
23. en lam viec se at nhiet o cao sau mot khoang thi gian, khong e tay hoac
c the cham vao no e tranh phong.

III) PHNG PHAP AN TOAN TRONG QUA TRNH HOAT ONG
CUA MAY :
e e phong tai nan, du la do ngi gay ra hay mot s co thnh thoang xay
ra cho ca may va ngi xung quanh, mot so bien phap e phong phai c ap
dung.
Cho du co nhng thiet b an toan va en bao tren may nhng mot so tai nan
van xay ra do s cau tha, khong chu y en may va do van hanh khong ung.
Nhng bien phap e phong di ay phai c ap dung :
1. Phai mac o bao ho, tranh mang ao tay dai va nhng phan nho ra.
2. Knh an toan, giay an toan va mu cng la nhng o dung an toan ac trng.
Knh an toan : bao ve mat khoi bav.
Giay an toan : e phong trt chan, bao ve ngon chan.
Mu cng : bao ve toc khong b hut vao may va bao ve au.
3. Quy tac an toan tai cho cho vung cua ban phai c tuan theo. e tranh trt
chan, khu vc xung quanh may phai c lam sach, phai chac rang khong co dau
hoac phoi bao quanh may.
4. Cam lam sach may hoac thung ien NC bang kh nen v no lam ban phoi len
va la nguyen nhan gay ton thng mat va s truc trat trong may.
5. Cam vao vung di chuyen cua ban may sau khi m nguon, tr khi phoi can
c thay oi hay at lai ung v tr. Luc o, nhng nguyen tac di ay phai c
tuan theo :
a) Quay cong tac ti v tr HAND.
b) Khoa cong tac MODE.
c) Ch dung hoat ong cua vong xoay tay.
d) Cam khong ai c ung vao hop ieu khien hoac va cham vao hop ien.
6. Khong chay may khi ca m.
7. Khong e tay cham vao phoi va mui dao.
8. Khong lay phoi ra hoac ieu chnh v tr dung dch lam nguoi khi may ang
chay.
9. Phai dng may khi phoi vang ra khoi mam cap bi cong tac chan.
10. Phng phap dng may.
11. S dung cac nut nhan c liet ke di ay hoac cong tac e ngng may
trong tnh trang khan cap. Phai nh ky chc nang va v tr cac nut nhan hoac cong
tac nay.
FEED HOLD : nut nay co hieu lc khi chay t ong. Khi c nhan th
chuyen ong cua tat ca cac truc se dng lai nhng truc chnh va dung dch lam
nguoi van gi nguyen chc nang.
RESET : nut nay co hieu lc trong khi van hanh bang tay cung nh t ong.
Truc chnh, mam dao va chc nang M se ngng khi nut c nhan. Nhng trong
van hanh bang tay, dung dch lam nguoi se khong ngng cho du co nhan nut nay.
EMERGENCY STOP (dng khan cap) : dng trong ca hoat ong bang tay hay
t ong. Khi nhan no th nguon NC se tat va khong ch truc chnh ma tat ca hoat
ong cua cac truc va chat lam nguoi eu ngng.
12. Lap at thiet b an toan :
Ngi th phai biet ve v tr va chc nang cua cac thiet b an toan c lap
at.
Kiem tra e bao am rang hoa t ong cua may la an toan.
May phai c lap at trong ieu kien thch hp va c van hanh ung cach,
neu khong may co the khong at c o chnh xac gia cong va kha nang gia cong
ay u. Cach van hanh sai se lam hong may, trong khi o, ngi th se trong tnh
trang nguy hiem.
V the, hay nam vng nhng ch dan ket hp vi kinh nghiem thc hanh
may.
Xin a ra mot so lu y ve s e phong can c tuan theo :
a) Chnh ve 0 khi m may : sau khi m may tat ca cac truc phai tra ve 0 bang
cach ieu chnh bang tay.
b) Tra dau cho may bm dau : neu dau boi trn chay ra, no se lam tang o hao
mon do ma sat tren nhng ng trt, inh oc hnh cau cua truc X, Z va o chnh
xac cua may se giam.
Can phai kiem tra mc dau boi trn trong may bm moi ngay. Neu en bao
loi boi trn sang tren bang ieu khien th phai them dau vao bm ngay lap tc.

PHAN 2 :
AC IEM KY THUAT


I. CAC LENH MA G :

Ma G Nhom Chc nang
G00 Chay dao nhanh
G01 Noi suy ng thang
G02 Noi suy cung tron (cung chieu kim ong ho)
G03 Noi suy cung tron (ngc chieu kim ong ho)
G04 Dng tam thi
G05 Gia cong toc o cao
G10 Nhap d lieu lap trnh
G11 Bo lenh G10
G12.1 Xoa lenh G13.1
G13.1 Lenh goc toa o oi nhau
G17 Chon mat phang XY
G18 Chon mat phang ZX
G19 Chon mat phang YZ
G20 He n v Inch
G21 He n v Met
G22 Kiem tra c hanh trnh
G23 Bo G22
G25 Do s dao ong cua toc o truc chnh
G26 Khong do s dao ong cua toc o truc chnh
G27 Kiem tra viec tra ve iem chuan may
G28 Tr ve iem chuan may
G30 Tr ve iem chuan th 2
G31 Bo qua chc nang
G32 Cat ren
G34 Cat ren vi bc tien ren thay oi
G36 T ong bu tr theo phng X
G37 T ong bu tr theo phng Z
G39
G40 Huy bo bu tr dao
G41 Bu tr ban knh dao pha trai
G42 Bu tr ban knh dao pha phai
G50 Cai at goc toa o hoac toc o truc chnh ln nhat
G52 Cai at he thong toa o a phng
G53 Chon he thong toa o may
G54 Chon toa o gia cong 1
G65 Goi Macro
G66 Goi hnh thc macro thong thng
G67 Huy G66
G68 Hnh anh phan chieu cho mam dao oi hoac che o
cat can bang
G69 Tat hnh anh phan chieu cho mam dao oi hoac che
o cat can bang
G70 Chu trng gia cong tinh
G71 Chu trnh tien tru tho
G72 Chu trnh tien mat tho
G73 Chu trnh tien chep hnh
G74 Khoan theo phng Z
G75
G76 Khoan chnh xac
G80 Huy chu trnh c thu
G83 Chu trnh khoan mat
G84 Taro
G86 Doa lo
G87 Khoan mang sn
G88 Taro mang sn
G89 Doa mang sn
G90 Chu trnh cat theo ng knh ngoai, trong
G92 Chu trnh cat ren
G94 Chu trnh tien mat n
G96 Cai che o toc o mat khong oi
G97 Toc o truc chnh khong oi
G98 Dung n v tren phut
G99 Dung n v tren vong

Lu y :
Nhng lenh G co ma la nhng lenh G c s khi m nguon. oi vi G20
va G21, lenh G trc khi tat nguon van con ton tai. G00 hoac G01 co the c
chon bi s cai at thong so.
Lenh G nhom 00 la lenh khong hnh thc. No phai c ghi ro trong dong
lenh th mi co hieu lc.
Neu mot lenh khong co trong danh sach c nhap vao, hoac lenh G tuy
chon khong ghi ro trong he thong c goi len th co mot tn hieu (No.010) c
hien th.
Mot con so cua nhng lenh G co the c ghi ro trong cung 1 dong lenh.
Khi co hn 1 lenh G trong cung mot nhom c ghi ro th lenh sau cung la co
hieu lc.
Neu mot so lenh G cua nhom 01 c ghi ro trong che o chu trnh ong
th chu trnh o t ong b huy va G80 c thi hanh. Tuy nhien 1 lenh nhom
01 khong b anh hng bi nhng lenh G trong chu trnh ong.
Mot lenh G hien th theo nhom.
Lenh G he thong B va C la tuy chon. Du B hay C cung c thiet lap bi
thong so 0036:GSPC
II. CAC LENH MA M :

Lenh M Chc nang
M00 Dng chng trnh
M01 Dng chng trnh khong ieu kien
M02 Ket thuc chng trnh
M03 Quay truc chnh cung chieu kim ong ho
M04 Quay truc chnh ngc chieu kim ong ho
M05 Dng truc chnh
M08 M dung dch lam nguoi
M09 Tat dung dch lam nguoi
M10 Kep chat mam cap
M11 Nha mam cap
M12 Chong tam ngoai
M13 Chong tam trong
M14 Khong kep than u chong tam
M15 Kep than u chong tam
M17 Quay mam dao cung chieu kim ong ho
M18 Quay mam dao ngc chieu kim ong ho
M19 M s nh hng truc chnh
M20 Tat s nh hng truc chnh
M21 Bat che o tm loi
M22 Tat che o tm loi
M23 Rut dao nghieng 45
M24 Huy M23
M25 ong ca ben trai
M26 M ca ben trai
M27 ong ca ben phai
M28 M ca ben phai
M30 Ket thuc chng trnh va t ong tra ve au chng trnh
M31 Bat khoa lien ong
M32 Tat khoa lien ong
M37 Chc nang bao ve truc chnh
M38 Khong dung chc nang bao ve truc chnh
M39 M coi
M40 V tr trung gian
M41 C cau 1
M42 C cau 2
M43 C cau 3
M44 C cau 4
M51 M quat thoi kh
M59 Tat quat thoi kh
M69 Ham phanh
M70 Khong ham phanh
M75 M bang tai chay
M76 Ngng bang tai
M81 Kiem ham ap suat cao
M82 Kiem ham ap suat thap
M83 Bat mam cap ap suat thap
M84 Tat mam cap ap suat thap
M87 M gian tn hieu t ong
M95 Dung 2 mam mot luc
M98 Goi chng trnh con
M99 Ket thuc chng trnh con


PHAN 3 :
S LAP AT


I. THIET LAP CONG VIEC :
e bao am o tin cay va keo dai tuoi tho may ta nen lap ke hoach e theo doi.
Can thiet phai cung co nen tai ni at may vi coc, coc tam neu sc ben cua
nen khong u yeu cau. Tot hn la nen tham khao y kien cua 1 ky s xay dng e
hieu ro van e, ac biet nh la kch thc va so cua coc tam c s dung.
Gii thieu vat lieu lam nen :
etong cang mem.
1. Gach vun : nhng mieng a cng co kch thc ln c tron ay vi a
ballast.
2. Hop nen : ong cactong la tot nhat e nh hng xuong di goi la ong dan
lieu. MBe tong
u : 20.6 Mpa (2986 psi)
(28 ngay sau khi at be tong)
Gia tr mat mat : 8
a ballast : gan 25 mm
3. Lu y : s lun betong ien hnh la s chay loang cua betong, tc la gia tr
cang ln th bot so hnh dang cua ong cactong co the s dung nhng o nghieng
cho phep au vao pha tren phai lam cho betong rt xuong de dang.
4. Styrofoam : xung quanh nen vi muc ch chong rung ong.
5. Thanh chu lc (13 19 mm dia) : e co nh hop nen.
Lu y : goc nghieng rat quan trong e dong betong rt xuong di.
Cach lam mong :
1. Khoang 100 mm styrofoam phai c at xung quanh nen, tr ra 100 mm
cho tat ca cac canh cua nen.
2. Gach vun nen at trong nen va c lap ay vi a ballast. Betong cua lp
nay nen khoang 200 mm.
3. o gan 100 mm betong pha tren lp gach vun va lien tuc 1 en 2 ngay la
c u yeu cau.
4. anh dau net ngoai cua nen va tam cua hop nen tren be mat betong.
5. Vach lo vi styrofoam.
6. at hop nen tai v tr tam bulong ro rang va sap xep nhng thanh chong
trong 3 bc trong khoang 160 200 mm. Hop nen nen c co nh bang thanh
chu lc.
7. Trc khi betong c o, lam sach tam betong roi tham nc be mat, phai
chac la khong co vung nc tren be mat.
8. o lp betong au tien t t quanh ong dan e bao am tat ca cac ni kn
ao cua styrofoam c ien ay. Chu y khong c xe dch ong dan ra khoi v tr
khi betong ang ong ac.
9. Sau 2 en 3 ngay co the lay ong dan ra va khoang 2 thang th lp betong
di mi hoan chnh.
10. Trc khi o lp betong th 2 phai tham nc toi thieu 12 gi. Lay i nc
ong trc khi o betong.
Lu y : van e nay quan trong v no lam cho lp betong th 2 tot hn va bao
am s ket dnh vao lp be tong au tien tot hn.
Nhng viec c ban khi lap at may :
a) at may tren bulong tam va ieu chnh mc ngang. Kep chat mieng em
lot bulong vi ban nen va bulong en khi ban va mieng em song song vi mat
at.
b) o lp betong vao trong cho trong qua goc nghieng cua pheu cho en khi be
mat ngang vi mat at.
Chu y : Dung hon hp cua betong va chat khong co rut. Neu co khoang trong
gia ban va lp betong trong qua trnh x ly, van bulong cho en khi chung tiep
xuc tr lai.
c) Sau khi lp betong a hoan chnh, g bulong tam ra va ieu chnh v tr
may lan na.
II. V TR LAP AT :
Nhiet o va o am xung quanh :
Lap at may ni co nhiet o t 1035C va o am khong qua 75% RH. Neu
lam sai co the dan en hau qua xau cho he thong ien.
Khong e may tien hoac hop ien hng trc tiep anh sang mat tri, neu e no
hng vao may se xay ra s toa nhiet lam anh hng en o chnh xac cua may.
Rung ong :
Khong at may ni de b rung ong qua mc, ln hn 4.9 m/s
2
. Neu rung ong
vt qua gia tr cho phep co the lam may b loi va kem chnh xac.
Bui va chat ban :
at may moi trng khong b bui, chat ban. Quat lam mat se khong hieu qua
neu co s hien dien cua bui va cac chat ban. at quat ni ma phoi, nc va dau
khong the vi ti c.
Mat nen lap at :
Phai bao am rang mat nen la c s tot e chu may ngoai ra phai chac la mat
nen khong nghieng. Neu mat nen khong phang no co the tao ra momen xoan len
may va nh vay lam gia cong sai, kem chnh xac.
Pham vi bao dng :
Hay chac rang co u khoang trong gan may e at bang tai phoi va thung ng
dung dch lam nguoi. Vui long xem ban ve cua may trong chng ac iem ky
thuat. Hn na e lai u khong gian ang sau may cho mot so cong viec sau nay
phai thc hien ngoai may.
III. S NOI AT :
Chung toi xin gii thieu chieu dai cua day noi at cang ngan cang hp ly, v no
se tac ong en s noi at cua may NC.
Phng phap lap at day noi at nh sau :
1. Ben canh viec dung nhng cc noi at nhan tao, ngha la ong hoac thanh hoac
ban, ong dan nc chnh cung c s dung. Nh at cc tiep at ni thuan tien
e co the kiem tra eu an.
2. Day noi at phai c han va gan chat vi cc tiep at. Chu y : khong them
vao cau ch hoac cong tat vao day noi at.
3. Neu dung ban ong nh cc noi at, be day cua tam ban toi thieu phai la 1,5
mm va tong dien tch cua no toi thieu la 0,2 m
2
( hoac 2,2 in
2
, no se co hieu qua
hn neu tren 4,4 in
2
)
4. Neu vat lieu lam cc tiep at la 1 ban bang sat, th be day toi thieu la 6mm va
tong dien tch khong nho hn 0,2 m
2
( hoac 2,2 in
2
)
5. Neu vat lieu la thanh sat hoac thep th ng knh toi thieu la 19 mm. Neu
thoi nay c tham ong th d >= 15 mm. Chieu dai cua cac thanh toi thieu la 2m,
se hieu qua hn khi dung thanh 3m. Thanh nen c chon khong ang ke di
mat at. Neu kho khan trong viec chon thang xuong th chon no di mat at theo
chieu ngang o sau 1,5 m.
6. Gia ien tr cua ien ap vao va day noi at nen di 50 . Neu khong th
khi o 2 cc tiep at c s dung. Khoang cach gia 2 cc toi thieu la 18m va 2
cc nen noi vi nhau. Day noi gia 2 cc toi thieu phai cung kch thc vi day noi
at.
7. Kem hoac ong la vat lieu thng c dung cho ien cc. ien cc khong
nen c phu len vi vat lieu cach ien.
8. Moi may phai co ien cc ro rang.
IV. CACH E PHONG KHI NOI AT :
a. Tam kim loai nen chon di mat at toi thieu 1,5 m.
b. Day noi at nen chon theo chieu toi thieu 1 m theo v tr thang ng. Neu day
noi at b h th no phai c boc lai bang 1 ban go.
c. ien cc nen chon sau toi thieu 1m xa nhng chat dan bang kim loai.
d. Cam noi day noi at vi day ong dan kh.
V. YEU CAU VE NANG LNG :
La yeu to anh hng quan trong nhat, day nguon phai ung day, be day chnh
xac, v cai nay se anh hng en tong nang lng ma may ang nhan :
Tiep theo la yeu cau ve ien ap cua may :
Hieu ien the trong khoang 10% cua mc a vao.
Hieu ien the trong ca 3 pha phai trong khoang 3% cua nhau.
Tan so ien la 50 Hz hoac 60 Hz 1 Hz.
VI. THAO CAC MOI GHEP CHAT VA VO CHONG G :
Thao moi ghep pha ben trai ng trt cua canh ca bang cach ni long 2
bulong bang c le.
Thao nhng moi ghep pha tren ben trai cua nhng canh ca ben phai. Dung
khoa luc giac hoac dung khoa m e m ai oc va bulong tren nhng canh ca.
Thao moi ghep trc va sau u chong tam.
Pha trc va sau u chong tam bang cach nhuom vang nhng moi ghep trc
khi c phan phat, ban phai thao ai oc bang khoa 6 canh 14 mm va lay nhng
moi ghep, gom 2 mieng rieng le.
Lay moi ghep goc di ben phai cua bo phan tren mam.
Lay bulong 6 canh tren turret unit va bang trt va lay moi ghep, 1 mieng
rieng.
Lay mieng ghep va go pha di ben trai cua bo phan tren mam.
Dung khoa 6 canh thao bulong kep chat tren bo phan tren mam, roi lay tam
ghep va mieng go trong ranh ch U.
M bulong kep chat di hop ien.
Chu y : Neu phai di may sau khi lap at, vui long gan tat ca moi ghep tr lai
may.

VII. CHUAN B MAY TRC KHI CHAY TH :
Sau viec lap may va viec thao nhng moi ghep chat, can thiet phai cao sach
hon hp chong g, them dau boi trn, ket noi nguon, noi at, ket noi cac quat va
sau giai oan kiem tra s cung cap nguon va mc hieu ien the e biet rang a u
nang lng.
Co bot chong g set, m bo e boi len mam dao, au truc chnh, ng trt
cua u chong tam, va tam chan bao ve nc ban len cua truc Z la cai phai c lam
sach ban au.
a. Xem nh giay chong g c n len giay, sau 3 phut th boc ra.
b. oi vi bot chong g, lau sach no bang vai,khan. Dung chat con e lam sach
lu chat neu can thiet.
c. oi vi m bo tren tam chan nc va ng trt cua truc Z, lau sach no
bang nui gie,vai.
VIII. S E PHONG KHI LAP AT :
Xac ng v tr lap at may. Nen co mot khoang khong gian thch hop xung
quanh may e ca m ra m vo va nh the mot so cong viec bao tr co the thc
hien mot cach de dang.
o cng cua mat at phai u yeu cau.
Dau chong g va m bo tren ng trt phai c lam sach hoan toan.
Nhng moi ghep gi chat mam dao va nhng u chong tam phai c lay ra
trc khi m nguon.
Vi mot so quat lam mat c gan ben trong may, v tr at quat phai khong
co bui va sng dau.
IX. KET NOI NGUON, NOI AT VA MAY QUAT :
Chu y !
1. Ch mot ngi th ien u trnh o thi hanh cong viec noi day cap vao may.
2. Viec noi at la can thiet, neu may khong c noi at trc khi m nguon
luc au th no co the lam ngi th b ien giat.
Trc khi cap nguon cho may ban phai tat cong tac nguon chnh. Tiep theo em
day vao trong tu ien qua lo di tu. Noi day ien vi cong tac RST va noi day
noi at en ni a c ghi ro.
Ket noi nguon thoi : noi ong thoi en tam lien ket cua 3 iem ben trai va gan
chung lai nh ong sach.
X. CAP NGUON VA KIEM TRA SAU KHI M NGUON :
Vui long xem qua nhng iem chu y ac biet ve cach bo tr day ien va kiem tra
ien :
Sau khi lam sach may va them dau vao nhng bo phan can thiet.
Khi m cong tac ien ben ngoai, en bao nguon cung cap tren tu ien se
sang.
Khong kch cau ch ngat ien cua tu ien, quat lam trong tu ien va bo phan
lam mat ong c truc chnh co the bat au hoat ong.
Bat cong tac nguon tren bang ieu khien, man hnh he thong se hien ra tren
CRT, ben trai di man hnh se hien th ch NOT READY, co ngha la he
thong ieu khien cha san sang.
Quay nut EMERGENCY STOP theo chieu kim ong ho va keo no ra.
Nhan cong tac nguon tren bang ieu khien lan na, he thong ieu khien se
chuan b trong 5 giay. NOT READY se khong con, CRT hien th man hnh v tr.
Kiem tra chieu quay cua ong c truc chnh va phai chac rang no quay cung
chieu vi mui ten ch th, ieu nay la ung. Ngc lai, neu khong ung, tat nguon
va oi 2 pha, va tat ca nguon ben ngoai. Sau o trao oi 2 day ien cho nhau va m
nguon e kiem tra pha.
Tra ve 0 tat ca cac truc.
Ap suat ng ong thuy lc nen 35 kg/cm
2
.
XI. KIEM TRA S AN TOAN :
a. Kiem tra an toan trc khi cap nguon :
Bao am moi ai oc gi day cap ien phai c siet chat.
Bao am lo cam cua moi o cam ien phai c siet chat.
Bao am ong thuy lc va nhng ong phai khoa chat.
Nhap dong ien vao va xac nh hieu ien the.
Kiem tra 2 lan e chac rang cac moi ghep chat c thao g hoan toan.
b. Kiem tra sau khi cap nguon :
Bao am khong co s ro r dau.
Khong e may chay tc th sau khi m nguon. Lam may bm dau hoat
ong bang tay e boi trn ng trt.
Phai chac la dung dch lam nguoi truc chnh hoat ong bnh thng va bat
ky luc nao cung de thay truc chnh quay t ca knh.
Kiem tra toc o truc chnh :

Toc o Thi gian
th
200
vong/phut
20 phut
500
vong/phut
20 phut
1000
vong/phut
20 phut
1500
vong/phut
20 phut
XII. NH MC MACHINE BED :
Phai cap nguon e nh mc machine bed
a. Gan kem mat nh mc len mam dao (no c dung e gi mc dau la cai
can c kiem tra cua machine bed). Mat c gan phai cung chieu nh be mat
trong cua o cha dao en be mat ngoai cua mam dung 2 bulong.
b. Chuyen bang tai phoi di may e cho ngang vi bulong .
c. Thao nhng bulong di ong c truc chnh khi chung khong c s dung
trong viec nh mc va cho may, chung ch la 1 iem ta cho viec gi ong c.
d. Di chuyen theo truc X va lam gia dao v tr tam cua truc.
e. Bay gi ieu chnh bulong t t tng bac, trong khi o kiem tra mc cho
en khi may at c mc mong muon.
f. C
g. Hn na pham vi cua gia dao va pham vi ieu chnh cua bulong nang co le
b phu thuoc cho en khi mc dau ch ro rang may a ngang vi truc X va truc Y
tai tam va iem cuoi cua machine bed.
h. Sau s ieu chnh cuoi cung phai bao am la tat ca vong em va bulong
phai c siet chat.
i. Mot khi tat ca nhng bulong c kep chat hay e nhng bulong cua ong
c truc chnh ha xuong v chung ang chu ng sc nang cua ong c.


Phan 4 :
HNG DAN
CACH VAN HANH


I. S LC :
Man hnh hien th CRT :
CRT la ch viet tat cua cathode ray tube. CRT dung e hien th ac tnh.
Trong phan nay, man hnh hien th goi la CRT.
Phm di chuyen trang :

: tr len trang trc
: xuong trang tiep theo

Phm con tro :
: a con tro sang ben trai
: a con tro sang ben phai

Phm so va a ch :
e nhap ch, so va cac ky t khac.
Phm RESET :
Nhan phm nay e tra lai n v CNC hoac tat nhng tn hieu.
Phm START / OUPUT : ( bat au / xuat )
Nhan phm nay e bat au lenh MDI hoac chu trnh chay t ong va xuat d
lieu.
Phm INPUT : ( phm nhap )
Dung e nhap d lieu.
Phm CAN ( cancel ) :
Nhan phm nay e xoa cac ky t, cac ky hieu trong bo nh em.
Phm mem ( SOFT key ) :
Tuy theo man hnh ac tnh , nhng phm mem vi nhng chc nang khac nhau,
chc nang cua phm mem se hien th pha di man hnh.
Phm nay dung e tr ve tnh trang ban au. No co the c s dung oi
vi moi man hnh ac tnh.
Phm nay e hien th nhng chc nang cha cha c hien th.
Nhng phm chc nang :
Nhng phm chc nang nay trnh bay nhng muc ln nh mot chng cua quyen
sach.
POS ( position : v tr ) : hien th v tr hien hanh.
PRGRM ( program : chng trnh ) :
Tai v tr EDIT ( sa oi ) : sa oi va hien th chng trnh trong bo nh.
Tai v tr MDI : nhap va hien th d lieu MDI.
Page
cursor
Tai v tr AUTO PERFORM PROGRAM ( t ong thc hien chng trnh
) : hien th chng trnh chap hanh.
MENU OFFSET ( bang bu tr ) : cai at va hien th gia tr bu tr.
PARAM DGNOS ( parameter ) : cai at va hien th thong so.
OPR ALARM : hien th con so tn hieu va cai at phan mem bang hoat
ong.
AUXGRAPH : hien th bieu o.
Chu y : neu bat ky phm chc nang nao c nhan cung luc vi phm CAN (
phm xoa ) th man hnh hien th se mat. Neu ieu nay xay ra, nhan bat ky 1
phm chc nang e man hnh hien th lai. Neu may ang hoat ong trong mot
thi gian dai ma khong co s khac biet th man hnh se t ong tat va chuyen
sang che o bao ve man hnh.
Chc nang ban phm LCD / MDI

So Ten phm Chu thch
1 POWER ON va OFF ( m
va tat nguon )
e m va tat nguon
2 RESET e tra lai n v CNC, huy 1
tn hieu
3 HELP ( giup ) e dung chc nang giup khi
khong biet chac ve hoat ong
cua 1 phm MDI.
4 SOFT keys (phm mem) Co nhieu chc nang khac nhau,
tuy theo tng man hnh ac
tnh. Nhng phm mem hien th
pha di man hnh LCD.
5 Nhng phm so va a ch e nhap ch, so va nhng ky
t khac.
6 SHIFT ( phm hoan oi) Mot so phm co 2 ky t tren
mat tren cua chung. Nhan
phm SHIFT e hoan oi
nhng ky t.
7 INPUT ( phm nhap ) Khi 1 phm a ch hoac 1 phm
so c nhan, d lieu c
nhap vao bo nh em va no
c hien th tren man hnh
LCD. e sao chep d lieu
trong bo nh em en bang bu
tr v.v, nhan phm INPUT.
Phm nay tng ng vi
phm INPUT cua nhng phm
mem, nhan 1 trong 2 phm o
eu cho ra cung 1 ket qua.
8 CANCEL ( phm xoa ) e xoa ky t hoac ky hieu
ng trc con tro
9 PROGRAM EDIT ( sa
oi chng trnh )
Nhan nhng phm nay e sa
oi chng trnh.
10 FUNCTION keys ( nhng
phm chc nang )
Nhan nhng phm nay e hien
th man hnh cua moi chc
nang.
11 CURSOR ( phm mui ten
)
Co 4 phm di chuyen con tro
khac nhau :
di chuyen qua phai hoac
hng ti.
di chuyen qua trai hoac
hng lui.
di chuyen len tren hoac
hng ti.
di chuyen xuong di hoac
hng lui.
12 PAGE CHANGE ( phm
chuyen trang )
Co 2 phm chuyen trang
chuyen man hnh LCD
hng ti.
chuyen man hnh LCD
hng lui.

Nhng phm chc nang :
Nhng phm chc nang c quy nh e la chon ac tnh man hnh hien th.
Nhng phm chc nang sau c quy nh trong bang MDI :
POS (position) : hien th man hnh v tr.
PROG (program) : hien th man hnh chng trnh.
OFFSET SETTING : hien th man hnh bu tr / cai at.
SYSTEM : hien th man hnh thong bao.
GRAPH : hien th man hnh o th.
II. CHU THCH VE BANG IEU KHIEN :
Khoa bao ve chng trnh :
Khi khoa nay v tr :
EDIT : cho phep soan thao chng trnh va cai at s t chuan oan.
Tren c s van hanh t ong, tha nhan s cai at cua SINGLE
BLOCK (tng dong), OPTIONAL STOP (dng co ieu kien), xoa dong lenh, cat va
khong cat.
PANEL : e thiet lap chng trnh DRY RUN (chay kho), phm
giup (AFL), (ABS), bo viec dng khan cap (EMERGENCY RELEASE), (SRN),
khoa may bat tat s t ong ngat nguon.

MODE ( khoa la chon che o )
Khoa la chon che o c dung e chon che o hoat ong.
EDIT (bien soan)
Nhap chng trng vao trong bo nh cua may tnh.
Goi chng trnh t bo nh e bien soan nh sa oi, chen vao, xoa, kiem
tra).
AUTO (t ong) : may tnh chay chng trnh nh bo nh.
TAPE : chay chng trnh bi bang uc lo (RS23 ).
MDI : nhap 1 chng trnh tam thi vao trong may tnh di che o
MDI. Chng trnh c nhap trong che o MDI la chng trnh duy nhat se c
thc hien, sau khi thc hien xong no se b xoa khoi bo nh. Neu muon dung tiep
phai nhap lai lan na.
HANDLE (ieu khien bang tay) : khi che o nay, vong xoay tay
(MPG : manual pulse generator co the s dung c, va che o nay nen la chon
cho phu hp nhng ty le sau :
X1 : moi vach cua vong xoay tay tng ng vi 0.001 mm.
X10 : moi vach cua vong xoay taytng ng vi 0.01 mm.
X100 : moi vach cua vong xoay tay tng ng vi 0.1 mm.
JOG (di chuyen cham) :
1. Khi che o nay, dung cac phm ch hng (Z
+
, Z
-
, X
+
, X
-
) e di chuyen
mam dao.
2. Toc o di chuyen cua mam dao c ieu khien bi num xoay ieu chnh ty
so toc o cat e di chuyen theo y muon.
3. a truc X ve 0, di chuyen ve ben trai cua u nh tam, sau o chon che o
nay, s dung phm ch hng e di chuyen u nh tam.
RPD (rapid : dao di chuyen rat nhanh)
1. che o nay, mam dao cung c di chuyen bang phm ch hng.
2. Toc o di cuyen cua mam dao c ieu khien bi num xoay ieu chnh ty
so toc o chay dao nhanh e di chuyen theo y muon.
ZRN ( Zero Return ) : che o nay, mam dao se di chuyen ve goc
toa o cua may.
Ty so toc o chay dao nhanh :
Num xoay nay co the ieu chnh ty so cua toc o chay dao nhanh t F0 en
100%. Toc o tai v tr 100% :
X : 18000 mm/phut
Z : 15000 mm/phut
Ty so toc o cat : ( feed override % )
Ty so toc o cat co the tang tng khoang 10% t 0% en 150%. Chu y : khi
vt qua 150%, ty so nay van c gi mc 150%.
Toc o cham da tren s van hanh bang tay, num xoay nay co the c s
dung e thay oi toc o t 0 en 1500 mm/phut. Lu y : oi vi chu trnh tao lo (
G74, G84 ), ty so toc o nay khong co gia tr.
Ty so toc o truc chnh : ( ROVR % )
Num xoay nay ch dung di che o chay t ong ( bao gom che o MDI ). No
co the ieu chnh tng khoang 10% t 50% en 120%.
Cong tac khi ong truc chnh :
Cong tac nay dung e khi ong truc chnh bang tay,
a. Sau khi nhan cong tac khi ong pha trc, truc chnh se quay theo chieu
kim ong ho, toc o quay c ieu khien bi num xoay ieu chnh toc o quay
bang tay.
b. Nhan nut khi ong pha sau, truc chnh se quay theo chieu ngc lai.
c. Trc khi oi chieu quay, phai nhan cong tac dng truc chnh ( STOP ), neu
khong no se lam may khong hoat ong.
Num xoay ieu chnh toc o quay bang tay :
Num xoay nay ch dung trong che o hoat ong bang tay e ieu chnh toc o
truc chnh.
a. Xoay ve ben phai, toc o truc chnh se tang len.
b. Xoay ve ben trai, toc o truc chnh se giam xuong.
c. Trc khi khi ong truc chnh, tot hn la chnh toc o quay cham e bao
ao an toan cho truc chnh va giam tai tren truc chnh.
Num xoay chon dao va nut thay dao :
a. Chon che o ieu khien bang tay, sau o nhan nut thay dao, mam dao se
quay en dao c chon.
b. Num xoay bang tay nay c dung e chon dao
muon thay. Mot khi num xoay ch dao muon thay, sau o nut thay dao c nhan
va mam dao se quay en dao c chon.

Phm chon truc :
Phm chon nay c dung e chon truc quy nh. No c s dung di nhng
ieu kien sau : che o tr ve 0 ( ZRN : zero return ), che o di chuyen cham ( JOG
MODE ), che o chay dao nhanh ( RAPID feedrate MODE ) va che o ieu khien
bang tay ( HANDLE ).

Phm nay c dung e ieu khien s di chuyen cua u nh
tam, va ch nen s dung khi truc chnh a dng, trong khi o, truc X nen v tr 0,
sau o di chuyen theo phng Z e di chuyen ranh ch U di mam dao ve ben trai
mot khoang ln hn 50 mm so vi u nh tam. Va sau o chon 1 trong nhng che
o chay cham ( JOG ), hoac chay rat nhanh ( RAPID ), hoac tra ve 0 ( ZRN ), nh
the nhng trng hp di ay co the xay ra :
a. Phm lui u nh tam :
Di ieu kien c ghi tren, nhan nut nay mot cach lien tuc, mam dao se di
chuyen ve ben phai mot cach cham chap ( ty le di chuyen phu hp vi num xoay
ieu chnh toc o nhanh ( RAPID ) hay toc o cham ( JOG ) ). Khi ranh U di
mam dao ti gan Pittong, toc o se t ong giam va ngng han, trong khoang thi
gian ngan o, Pittong se chen vao trong ranh U va kep chat lai. Bay gi u nh tam
co the keo theo mam dao di chuyen ( khi o, toc o di chuyen phai co nh F25
cua toc o chay dao nhanh ), nen nha nut nay trong 2 giay va Pittong se t ong lui
lai, va u nh tam se c kht lai mot cach t ong.
b. Phm ay u nh tam ra :
Trc khi s dung nut nay, di chuyen u nh tam tr lai, sau o nhan nut ay u
ra ( khong gi qua 2 giay, neu khong Pittong se lui lai)
Nhng phm ra vao ong nh tam :
Nhng phm nay ieu khien s tien ra va lui ve cua ong nh tam, co the s
dung moi che o, nhng truc chnh nen ngng quay.
a. Nhan phm nay e ong i ra.
b. Nhan phm nay e ong i vao.
c. Nhan phm nay e ong chay cham, moi lan nhan, ong se giam
1 bac va sau o ngng han.
Lu y : khi ang kep phoi bang cach ay nhe, ban can phai nhan phm ra ong
e kep phoi chnh xac, khong the x ly phoi bang s kep cham.
Phm ch hng :
Xoay che o tai mot trong nhng v tr chay dao cham ( JOG ), hoac chay dao
nhanh ( RAPID ), hoac tra ve 0 (ZRN ), nh the phm nay mi co gia tr, tiep theo
chon truc muon di chuyen vi phm chon truc.
a. Nhan phm ben trai, mam dao i ve ben trai ( Z
)
b. Nhan phm ben phai, mam dao i ve ben phai ( Z
+
)
c. Nhan phm ben tren, mam dao i len ( X
+
)
d. Nhan phm ben di, mam dao i xuong ( X
)
Chu y : khi chon che o tra ve 0 ( ZRN ), nhan X
+
hoac Z
+
mot cach lien tuc th
mam se tr ve 0 bi toc o c chon cua num xoay ieu chnh toc o chay dao
nhanh ( F0, F25, F50, F100 ). Khi ti v tr 0 th en bao ve 0 se sang. Xin lu y :
phng thc tr ve 0 se c giai thch phan sau.
MPG ( manual pulse generator : vong xoay tay )
va phm ch truc :
at che o MPG tai 1 trong 3 so ty le ( X1, X10, X100 ), khi o vong xoay tay
co the s dung c.
e. Quay sang phai, mam dao i theo hng +
f. Quay sang trai, mam dao i theo hng
g. Trc khi xoay MPG, s dung phm chon truc.
Ca lien ong an toan :
Neu ca an toan khong ong, truc chnh co the khong khi ong c. Neu can
thiet phai khi ong truc chnh vi ca khong ong, khi o hay xoay khoa en v tr
PANEL va nhan nut SPARE ( khong can en ). LED ( en LED ) tren phm se sang
len va ban co the khi ong truc chnh vi ca m. Neu sau o ca c ong th
en LED se tat.

Nut ieu khien : ( CON )
Sau khi m nguon, nut ieu khien se t ong bat au khi
may chuan b. Neu nut EMERGENCY STOP ( ngng tc th ) c nhan th nut
ieu khien se mat phan ng, no co the hoat ong tr lai bang cach nha nut dng
khan cap ra, tat va m nguon hoac ch n gian la nhan nut.
Cong tac en chieu sang ( LIGHT ) :
Xoay en 1 th en sang, xoay en 0 th en tat.
Nut bat au chng trnh ( ST : start ) va nut dng tam thi :
a. at num xoay che o van hanh t ong ( thc hien t
ong, nhap bang tay ), sau o nhan nut bat au chng trnh. May se bat au chay
t ong theo chng trnh ( luc o, en bao bat au se sang len, va khi ket thuc
chng trnh en se tat ).
b. Nhan nut dng tam thi bat c luc nao cung c, chuyen
ong cua mam dao se dng tc th ( nhng truc chnh se khong dng ), nhan nut bat
au chng trnh lan na, chng trnh se tiep tuc t cho a dng.
Chu y : Neu mam cap cha kep chat va ca an toan cha ong mot cach ung
an, nut bat au chng trnh se khong thc hien chc nang.
EMERGENCY STOP ( dng khan cap ) :
a. Nhan nut dng khan cap th nguon cung cap trong he thong servo se b cat
va nh the may se dng.
b. e ngat nut dng khan hay xoay nut theo chieu kim ong ho va nut se bat
tr ra. Sau o nhan nut ieu khien ( CON ) va tra ve 0.
Chu y : khi muon dng may ch viec nhan nut dng khan cap va sau o tat bang
ieu khien roi tat nguon cung cap.
Nhng en bao loi :
Loi 1 : bao hieu 1 s hong hoc vi bo phan truc chnh.
? Loi 2 : bao hieu 1 loi hoat ong hoac loi bo phan phu
cua truc X, Z.
Loi 3 : bao hieu dau boi trn mc thap trong thung.
en bao tra ve 0 :
Co 2 en bao khi tra ve 0. Nhng en nay se sang khi tat
ca cac truc c tra ve 0. e tr ve iem goc may xin vui long xem phan tra ve 0.
en bao mam cap :
a. en nay ch sang khi mam cap kep u chat bi cong tac chan hoac do
chng trnh. Truc chnh se khong quay khi en cha sang.
b. Neu en bao mam cap khong sang, khi o truc chnh se khong the quay.
en bao dung dch lam nguoi :
Du lam nguoi bang chng trnh hay bang tay, mot khi dau c phun ra ngoai
th en se sang.
Chay kho ( dry run ) :
Trc khi bat au, chng trnh can phai th bang cach cho
chay kho. Nhan phm nay e bat au chay kho. Chc nang cuc chay dao nhanh (
G00 ) va an dao ( G01, G02, G03 v.v ) se khong co hieu lc, nhng may van di
chuyen va toc o di chuyen c ieu khien bi num xoay ieu chnh toc o. Chu
y : trc khi thu tuc cat bat au, phm nay phai c thoat ra, nh the chng trnh
va tat ca cac lenh se hoat ong mot cach ung an.
Khoa chc nang giup ( AFL ) :
Khi khoa nay m, chc nang cua M.S.T se khong co hieu lc, nhng cac lenh
M00, M01, M02 va M03 van co tac dung.
Thoat khoi tnh trang dng khan cap ( EMERGENCY
RELEASE ) :
Tren hanh trnh cua 2 truc X, Z co 2 c rieng biet. Cai au tien la c phan
mem, cai nay c cai at trong cac thong so ieu khien. Cai th hai la c phan
cng, no c cai at bi 1 cong tac hanh trnh. Neu may cham vao c phan cng
khi o truc se b chot lai ( khong chay c ). e thoat khoi tnh trang nay, co the
s dung phm nay. au tien, tat may, chuyen sang che o ieu khien bang tay, sau
o nhan va gi yen nut thoat khoi tnh trang dng khan cap. Bat cong tac nguon va
bang cach van gi nut thoat dng khan, dung toc o an dao ( JOG feed ) hoac vong
xoay tay ( MPG ) e di chuyen vao gia truc ( gan ung thoi ) va nh the tnh trang
vt gii han se mat.
Tng dong lenh ( SBK : single block ) :
Khi nhan nut nay, d lieu trong dong lenh n se c thc
hien ngay khi nut bat au chng trnh ( START ) c nhan. Trong van hanh t
ong, mot dong lenh c thc hien va dong ke tiep se c gi trong bo nh em.
e thc hien mot chng trnh vi chc nang nay, phai gi nut bat au chu trnh (
CYCLE START ) cho en khi ket thuc chng trnh.
Dng co ieu kien ( OSP : optional stop ) :
Khi nhan nut nay, M01 va mot lenh di chuyen trong cung
mot dong lenh, lenh di chuyen se thc hien trc, sau o mi thc hien M01.
Bo dong lenh n ( BDT : block delete ) :
Khi nut nay :
OFF ( khong sang ) : mot dong lenh vi vet sang trong chng trnh, d lieu van
c chap hanh.
ON ( sang ) : nhng dong lenh vi vet sang trong chng trnh se b bo qua.
Dung dch lam nguoi :
Phm nay co tac dung moi luc. Neu nhan phm co hnh
ban tay th dung dch lam nguoi se c phun ra ngay lap tc. Neu nut kia c
nhan th dung dch ch phun khi co chng trnh goi no.
en bao s dng co ieu kien ( OSP ) :
Sau khi nhan nut nay, neu co 1 lenh M01 trong chng trnh,
tat ca hoat ong cua may se dng khi chng trnh gap lenh M01. en bao s dng
co ieu kien sang th ieu o co ngha la chng trnh ang tnh trang ma M01
gay ra.
Chia chng trnh :
Chc nang nay dung e chia chng trnh ra thanh nhieu
phan.
Khoa may ( MLK : machine lock ) :
Chng trnh thc hien sau khi cong tac nay c m, hnh ve
minh hoa tren CRT se thay oi, nhng may khong nen chuyen ong. Tuy nhien,
nhng chc nang M.S.T ( quay truc chnh, thay dao, phun dung dch lam nguoi v.v
) th van ang thi hanh. Nh kiem tra chng trnh NC.
III. PHNG THC VAN HANH :
Di chuyen dao bang tay ( MPG ) :
e dao i ti ( + ), xoay MPG qua phai.
e dao i lui ( - ), xoay MPG qua trai.

Xac nh truc muon di
chuyen va lng di
chuyen
at che o X1, X10, X100
Xoay vong xoay tay
Chon lng toc o ( X1,
X10, X100 ).Nhng con
so tren tng ng vi
vach chia nho nhat cua
vong xoay tay
Xoay qua phai e
di chuyen truc theo
chieu dng.
Xoay qua trai e di
chuyen truc theo
chieu am.

Di chuyen truc che o cham :

Di chuyen truc che o rat nhanh :

at che o JOG
Chon ty so toc o theo y muon
Nhan nut tng ng
vi truc va hng muon
di chuyen
at che o rat nhanh
Cai at lng chay
dao cho phep
Nhan nut tng ng vi truc va
hng muon di chuuyen
ieu khien bang tay s thay dao :
Phai chac rang dao a c gan chac va ung v tr trc khi thay dao. am bao
nhng dao tien ngoai khong b nho ra ngoai qua nhieu trong trng hp cham vao
mat bao ve cua truc Z, va lu y rang chieu dai cua dao tien trong cung nh vay,
mui khoan khong gay can tr nhng chau mem va mam cap. Ngoai ra phai bao
am khong co g can tr cac bo phan chuyen ong.

He thong di chuyen u nh tam :
Thc hien viec tra truc X ve 0.
Di chuyen mam dao ve ben trai cua u nh tam ( dng ranh U di mam dao
cach xa Pittong hn 50 mm hoac tai v tr ma cac khoi se khong an vao nut giam
toc o).
Chuyen sang che o ieu khien bang tay.
Xoay ty so toc o cat en 150%.
Nhan nut lui u nh tam mot cach lien tuc, mam dao se di chuyen ve ben
phai, khi cac khoi an vao nut giam toc o, s di chuyen cua mam dao se cham lai
va sau o an tiep vao nut dng, mam dao se dng. Hai giay sau Pittong se duoi ra
va kep chat vi ranh U. Neu van gi ngon tay len nut lui u th u nh tam se keo
mam dao i ve ben phai, neu ngay lap tc nhan qua nut tien u, u se chay ve ben
trai. Ngay khi ngon tay ri khoi nut bam trong 2 en 4 giay, Pittong se t ong lui
lai, trong khi o, u nh tam se t ong c gan chat.
Neu khoang cach gia ranh U di mam dao va Pittong nho hn 50 mm,
mam dao co the an vao nut giam toc hoac nut dng. Nhan nut lui u mot cach lien
tuc, mam dao se khong dng va no se bam theo u, v the nen lam lai.
S ieu chnh v tr thut vao cua ong nh tam :
Chon che o hoat ong bang tay
Chon so th t dao
Nhan nut thay dao
Nhan nut ay ong nh tam ra.
Xoay bulong mau en pha sau u nh tam ti cai c ma ban muon en.
Nhan nut u nh tam lui ve.
Gan nhng chau mem :
1. Cai at nhng chau mem len tren mam cap va co nh chung chac lai bang
nhng bulong qui nh.
2. Chuan b mot mui khoan va gan no len mam dao vi ong lot va o cha dao.
3. at che o HANDLE X100.
4. Di chuyen mui dao en gan chau mem.
5. Chuyen sang X10.
6. Tat s bao ve chng trnh.
7. e ca an toan m.
8. Cho truc chnh quay ti.
9. ieu chnh en toc o truc chnh thch hp.
10. Nhan nut POS ( position : vi tr ).
11. Nhan REL ( relative : tng oi ).
12. Quay truc chnh
13. Di chuyen en mat au cua chau mem.
14. Go ch W va nhan nut CAN, W cua toa o tng oi se cho gia tr 0.
15. Xoay vong xoay tay ( MPG ) i tiep vao ben trong cua chau mem va cham
vao lo ben trong cua chau mem.
16. Go ch U va sau o nhan nut CAN, toa o tng oi U se cho gia tr 0.
17. Di chuyen dao ra ngoai chau mem, i theo phng Z e biet toa o cua W.
18. Xoay MPG cho truc X en U2.
19. Xoay MPG cho truc Z en W-40.0

20. Xoay MPG cho truc X en X0.
21. Di chuyen theo phng Z ra xa truc chnh.
22. Tm mot ai oc hay bulong co kch thc phu hp.
23. Kep chat ai oc vi mat trong cua chau mem e khong xay ra rung ong
trong khi cat.
24. Xoay MPG va cat nhng chau mem tren may, moi chieu sau cat khoang 2
3 mm, cat en khoang cach yeu cau e kep chat.
25. Lay ai oc ra.
26. Kep phoi trong nhng chau mem va phai bao am la moi th a at yeu
cau.

Chu y : khi cat cac chau mem nen cat d goc mot khoang t 1 2 mm, nh the
se khong gay can tr khi kep chat phoi.

Tam u nh tam :
Lau sach lo ben trong ong nh tam.
Lau sach mui au.
Gan mui nhon vao ong.

Thao mui chong tam :
1. Gan mot cai thanh vao trong lo cua vt ieu chnh pha sau ong nh tam.
2. Lay tay gi cai thanh.
3. Bay gi go vao cai thanh .
Xac nh goc toa o gia cong :
Thong thng goc lam viec la mat au cua phoi.
Mang dao tien tinh en phoi. Bay gi em dao en gan phoi va dung no e
cat be mat A (xem hnh di ). Khong c cat qua nhieu, ch va u e co 1 be
mat nhan bong (c 0.5 mm). Ch thoat dao theo phng X, khong c i theo
phng Z va sau o dng truc chnh.


Mot khi truc chnh a dng. Nhan nut bang chon bu tr ( MENU OFFSET )
tren bang ieu khien. Tiep theo nhan nut WORK SHIFT ( W.SHIFT ). Bay gi tren
man hnh xuat hien dong sau :
MZ 0
Sau o nhan nut INPUT ( nhap vao ).
Khi ong lai truc chnh. Bay gi a dao ti gan phoi va cat be mat B bang
tay ( nh hnh tren ). Khong c cat qua nhieu, ch va u e co 1 be mat nhan
bong ( c 0.5 mm ). Ch thoat dao theo phng Z, khong c theo phng X va sau
o dng truc chnh.
S dung 1 dung cu o ng knh d ( hnh tren ) cua phoi. Bay gi nhan nut
OFFSET tren bang ieu khien. Nhan nut WORK SHIFT. Bay gi tren man hnh
xuat hien dong sau :
MX ( Distance d ) Chu y
*

Sau o nhan INPUT.
Lap lai tien trnh nay cho moi dao.
Chu y
*
: oi vi he ieu khien 18T th phng thc cung tng t, nhng mc
o khac. au tien nhap X0 sau o nhan [ MEASURE ] tren nhng phm mem.
Cai at s kep chat ( cho 0T ) :
Chuyen sang che o van hanh bang tay ( MDI ).
Tat khoa bao ve chng trnh.
Nhan PRGRM ( program : chng trnh ).
Nhan phm mem MDI.
Go vao M65 hoac M66, M65 e kep chat mat ngoai co M66 e kep chat
mat trong.
Nhan INPUT.
Nhan OUPUT / START.
Cai at s kep chat cho 18T :
Chuyen sang che o ieu khien bang tay ( MDI ).
Tat khoa bao ve chng trnh.
Nhan PRGRM.
Nhan phm mem MDI.
Go vao M65 hoac M66 va dau ; (EOB : end of block )
Nhan INSERT.
Sau o nhan CYCLE START.
Nhng bien phap e phong trc khi van hanh t ong :
Nhng ieu di ay can c kiem tra trc khi van hanh t ong :
Phoi a c kep chat vao mam cap va en bao mam cap sang.
Dao a c at ung v tr tren mam dao.
Lng bu tr ban knh mui dao a c cai at cha, neu cha th huy no
che o ieu khien bang tay.
a tat chc nang chay kho cha ?
Num xoay chnh ty so toc o cat co nam 100% khong ?
en khoa may tat cha ?
Chng trnh co ung cho phoi nay khong ?
Ap lc mam cap co u oi vi toc o truc chnh.
Bien phap e phong trc khi bat au chng trnh :
Sau khi nhap chng trnh, vui long kiem tra chng trnh 2 lan e biet.
Toa o X, Z phai ung.
Dau cham thap phan phai ung v tr.
Dau dng ( + ) va am ( - ) phai ro rang.
Khoang cach cho viec thay dao a u.
Phng phap kiem tra chng trnh ( phan 1 ) :
Kep mam cap va xem en bao kep chat co sang khong.
at trong che o SINGLE BLOCK ( tng dong ), OPTIONAL STOP ( dng
co ieu kien ), PROGRAM TEST ( kiem tra chng trnh ). Sau khi bam nnut th
chng trnh, G00 va G01 se mat chc nang nhng s di chuyen cua mam dao van
ieu khien c bang nut xoay ieu chnh ty so toc o cat.
Xoay ty so chay dao nhanh en F0.
Xoay ty so toc o cat en 0%.
Nhan START ( bat au ), xem gia tr con lai cua X, Z t phm mem [
CHECK ]. Sau khi kiem tra gia tr con lai ( hng va khoang cach ma mam di
chuyen ); tang ty so an dao len neu muon.
Trong che o tng dong ( SINGLE BLOCK ) may se dng sau moi dong
lenh, v vay e tay trai gan nut CYCLE START, trong khi o tay phai dung e
ieu khien toc o an dao.
Chay chng trnh cho en khi en bao ket thuc chng trnh sang, neu co
tnh trang khan cap, nhan nut dng tc th bat c luc nao.
Thoat khoi che o SINGLE BLOCK.
Chnh ty so toc o cat en 30% ( khi ma nut kiem tra chng trnh con hieu
lc, G00 va G01 se khong co tac dung trong chng trnh ).
Nhan nut CYCLE START ( bat au chu trnh ), nhn len man hnh va da
vao toa o ang hien th e tnh ng i cua dao cho ung.
Thoat khoi OPTIONAL STOP, PROGRAM TEST. Chu y : sau khi thoat
khoi PROGRAM TEST, truc chnh se quay khi thc hien chng trnh nen phai vo
cung can than.
Chnh ty so chay dao nhanh en 25%.
Chnh ty so an dao en 100%.
Sau khi nhan nut CYCLE START, quan sat toc o chuyen ong cua dao, toc
o thoat dao ( G00 ) va khi an dao ( G01 ).
Chu y : kiem tra loi chnh ta nhat la G01 thay v G00. neu khong kiem tra no se
la nguyen nhan gay s pha v khi may ang cat thc giai oan cuoi.
Chay kho ( DRY RUN ) :
Trc khi bat au chay t ong th viec quan trong la phai chay che o
chay kho trc, nh the ban co the theo doi s di chuyen cua ban dao va bao am
la ban dao khong va vao mam cap.
au tien tra ve iem chuan may.
Goi va hien th chng trnh.
at che o t ong. Chnh ty so chay dao nhanh en F50. Chnh ty so toc o
cat en 0%. Bay gi dung nut bat au ( START ) va nut dng ( STOP ) bat c luc
nao.
Nhan nut POS ( position ) tren bang ieu khien va luon luon kiem tra toa o
ang hien hanh trong suot qua trnh.
Lan cat au tien :
Thong thng b pha i rat nhieu bi lan cat au tien va do sai so nho t s bu
tr. e tranh phoi b hong trong lan cat au, dao co the bu tr khoang 0.3 m. Nh
vay, lan chay th 2 viec bu tr co the c ieu chnh e phu hp vi dao. Viec
nay c lam tren trang WEAR OFFSET. e nhap toa o ban phai dung toa o
tng oi.
Chay t ong :
Bam nhng nut co lien quan nh xoa dong lenh, dung dch lam nguoi, dng
co ieu kien v.v ngha la nhng cai ma ban can trong chng trnh.
Chnh ty so toc o cat en 100%.
Chnh ty so chay dao nhanh en 50%.
Chnh ty so toc o truc chnh en 100%.
Phai chac la a tat che o chay kho.
Chuyen sang che o EDIT e sa oi v tr, va nhan PRGRM ( cong tac
chng trnh ), co 2 phm chc nang se c hien th pha di man hnh.
PRGRM : hien th chng trnh hien hanh tren man hnh. Can thiet phai
nhan phm nay neu ban muon hieu chnh, nhap hoac huy chng trnh.
LIB : danh muc cua chng trnh co the thay tren man hnh, noi dung cua
danh muc bao gom con so cua chng trnh c s dung va so lng, o dai, the
tch cua bo nh.
Chnh sang che o van hanh t ong, co 4 phm chc nang c hien th
di man hnh nh sau :
PRGRM : Hien th chng trnh hien hanh.
Single block ( tng dong) : hien th chng trnh thc hien. ( t khi dung )
Next single block : hien th dong lenh thc hien tiep theo. ( t khi dung )
Check ( kiem tra ) : hien th 4 dong cua chng trnh, toa o tng ng,
lng di chuyen con lai. e thuc ay chng trnh thc hien va kiem tra viec cat
phoi, ban phai nhan phm kiem tra ( CHECK ), nh the ban co the thay 4 dong cua
chng trnh va khoang di chuyen con lai cung mot luc.
Phng phap nhap chng trnh :
Chuyen sang che o EDIT, tat cong tac bao ve chng trnh. Nhan nut
chng trnh va di man hnh se hien th PRGRM va LIB ( library : danh muc ),
cac con so cua chng trnh co the c nhap ngay bay gi.
V du : nhan O0001, sau o nhan phm INSERT, con so chng trnh se c
nhap vao va hien th goc tren ben trai man hnh va tiep theo nhan phm EOB ( ;
), nhan phm INSERT lan na, man hnh se hien th O0001;
Chu y : O0001 va ; nen nhap tng cai.
ung : nhan O0001, tiep theo nhan INSERT, sau o nhan ; va nhan INSERT
lan na.
Sai : nhan O0001; tiep theo nhan INSERT th dau ; se mat i, ch e lai
O0001
Sau khi nhap O0001, tiep tuc nhap nhng chng trnh khac, sau khi hoan tat
toan bo cac dong lenh, co the nhap EOB cung mot luc.
Neu co loi ky t trong vung nhap di man hnh, nhan CAN e xoa i. Ch
c xoa 1 ky t trong 1 lan nhan.

Phng phap hieu chnh va xoa ky t trong 1 chng trnh :
Sau khi nhap chng trnh, neu chng trnh can phai hieu chnh th lam theo
cach sau :
Chuyen sang che o EDIT va tat nut bao ve chng trnh.
Di chuyen con tro en cho can hieu chnh ( th du oi X50.5 thanh X50.7 th
di chuyen con tro en X50.5 , tiep theo nhap gia tr ung X50.7 vung nhap roi
nhan phm ALTER e thay oi, X50.5 se thanh X50.7 ).
Sau khi hieu chnh, neu muon sa them, nhan phm RESET e tra con tro ve
au chng trnh.
e xoa nhng ky t trong chng trnh, hay lam nh sau :
Chuyen sang che o EDIT va tat cong tac bao ve chng trnh.
Di chuyen con tro en v tr muon xoa, nhan phm DELETE e xoa ky t.
e huy 1 chng trnh, lam nh sau :
Chuyen sang che o EDIT va tat cong tac bao ve chng trnh.
Nhan O0001, sau o nhan phm DELETE, chng trnh O0001 se b huy
hoan toan.
Cach xem chng trnh :
Chuyen sang che o EDIT, nhan phm PRGRM ( chng trnh ).
Nhan O0001 ( con so chng trnh ), sau o nhan phm con tro, chng trnh
O0001 se hien th. ( Chu y : khong c nhan phm con tro lan na, neu khong no
se khong co gia tr )
Phng phap e RS_232 nhap vao bo nh :
M nguon
Chuyen sang che o EDIT.
Kiem tra e chac rang cac khoa bao ve viec ghi d lieu a bat qua EDIT.
Bao am rang viec cai at cac thiet b truyen thong noi tiep a phu hp ve
toc o Baud, Bit dng va dang ma hoa ( ASCII hoac EIA ) vi thiet b nhap.
Noi day cap vi thiet b nhap.
Tren vung phm, nhan PRGRM, sau o nhan phm mem LIB di man hnh.
Go t khoa O roi ti con so chng trnh ( toi a 4 so ) roi nhan INPUT.
Chuyen chng trnh t thiet b nhap.
IV. HOAT ONG CUA MTP / ATP :
1. Tra ve goc 0.
2. Chuyen sang che o JOG.
3. Chon dao tien tinh, no nen at v tr 2 hoac 10 tren mam dao va sau o xoa
gia tr bu tr trong man hnh bu tr hnh hoc.
4. ay thanh ieu chnh xuong va man hnh CRT se chuyen en trang bu tr
hnh hoc.
5. Nhan cac nut +X, -X, +Z va Z e em dao ra xa cam bien No.2 khoang 5
mm ( nh bieu o di ). Toc o di chuyen c ieu khien bang ty so van toc cat.
Tiep theo chnh ty so van toc cat en 100%. Khi mui dao cham vao cam bien No.2
th may se t ong dng va gia tr bu tr hnh hoc se c nhap mot cach t ong.
Ghi lai gia tr Z nay va nhap no vao trong thong so No.746. Bay gi tr gia tr ma
ban co trong thong so No.746 cho 40 va nhap no vao thong so No.745 ( nh v du
di ay ).
6. Bay gi ti bu tr dao theo phng X. Mang mam dao tr ve va lap lai nhng
bc tren cho cam bien No.1 . Khi mui dao cham vao cam bien No.1 th may se
dng va gia tr bu tr se t ong c nhap vao. Ghi lai gia tr X nay va nhap no
vao trong thong so No.744 . Bay gi tr gia tr nay cho 80 va nhap vao trong thong
so No.743 ( v du di ).
7. V du :
Gia tr X cua dao 2 la 242.994, la gia tr thu c t cam bien No.1, gia tr Z la
161.146 thu c t cam bien No.2
Chu y : nhng gia tr tham so cho Fanus 18T trong ngoac n.

Ky hieu thong so Gia tr nhap vao Giai thch
744 ( 5016 ) -242.994 Gia tr X
743 ( 5015 ) -322.994 Con so a c tr i 80
746 ( 5018 ) -161.146 Gia tr Z
745 ( 5017 ) -201.146 Con so a c tr i 40

Bay gi tat ca cac gia tr trong bang tren can phai nhap bang tay va trong cac
thong so.
Chu y : can thiet phai dung 1 dao tien tinh.

8. Xoa gia tr bu tr cua nhng dao co lien quan en viec gia cong.
9. Chon dao khac va lap lai t bc 5 ( tr bc 8 ) va cai at gia tr bu tr.
10. Vui long lap lai t bc 5 ( tr bc 8, nhng khong can nhap vao thong so )
e bu tr dao khac, la so c nhap vao t ong trong trang bu tr hnh hoc. Kiem
tra 2 lan neu thay gia tr bu tr nam trong pham vi 0.03 mm la c.
11. Khi tat ca dao a hoan tat, ieu nay co ngha la co 1 s so sanh hnh hoc gia
dao chuan va tat ca cac dao khac.
12. Chu y : bay gi lam theo phng phap bnh thng e xac nh goc toa o gia
cong.
V. KIEM SOAT TUOI THO DAO ( KHONG BAT BUOC ) :
O**** ( chng trnh cai at nhom )
G10L3 ; lenh e kiem soat tuoi tho dao
P01L6 ; nhom dao so 1, moi dao dung 6 lan
T0101 ; nhom dao so 1 co : dao so 1 ( No.1 )
T0202 ; nhom dao so 1 co : dao so 2
G11 ; hoan tat viec cai at nhom dao
M30 ;
Cai at ky hieu cua nhom va ky hieu dao :

Thong so 39.0 Thong so 39.1 Ky hieu nhom Ky hieu dao
0 0 16 16
1 0 32 8
0 1 64 4

Cho Fanus 18T

Thong so
6800.1
Thong so
6800.0
Ky hieu nhom Ky hieu dao
0 0 16 16
1 0 32 8
0 1 64 4
oi vi may tien th con so ln nhat cua dao la 12, v the ta nen cai at tat ca
cac gia tr ve 0.


Chng 5:
LAP TRNH
BANG TAY

I. THIET LAP CONG VIEC :
Trc khi thc s gia cong 1 chi tiet co nhieu cong viec chuan b phai c thc
hien trc. Sau ay la nhng bc chuan b thong thng cua 1 chi tiet.

Ban ve chi tiet : xac nh nhng kch thc
quan trong
Chon dao u tieu chuan
Viet chng trnh toi u
Kiem tra nguon nhap vao
Kiem tra mc dau : dau boi trn, dau
lam nguoi va dau thuy lc
Kiem tra mam cap
Gan dao len mam dao
Gan nhng chau mem neu can
Xac nh chuan gia cong
Nhap vao chng trnh
Chay chng trnh che o SINGLE
BLOCK ( chay tng dong )
Kiem tra chng trnh
Bay gi chng trnh co the chay
che o t ong
II. BAN VE CHI TIET :
Can phai kiem tra mot so iem khi nhan ban ve chi tiet. Mot trong so o la
nhng dung sai cua ban ve. Viec kep chat phoi cung phai c xac nh. Nhng
yeu to chnh la:
a. Dung sai
b. Viec kep chat phoi co phai dung o ga hay khong
c. Dung cu cat
d. Loai chau dung cho mam cap
III. CHON DUNG CU CAT :
Trong phan ac tnh ky thuat co noi ngan gon ve nhng o cha dao. e tang
hieu qua gia cong th dung cu cat nen c chon trc khi chng trnh c viet
roi tiep theo mo phong qua trnh gia cong, sau o at cac dao vao mam dao e khi
thay dao se nhanh hn. Trong phan ac tnh ky thuat co mot bieu o trnh bay cac
loai dao c s dung. Hoc ky hnh ve o e tranh xay ra tai nan.
Sau ay la v du va cach lap ke hoach cho dung cu:

T01 T02 T03 T04

Tho Tinh Ranh Ren
Hnh ve tren cho thay th t dao c s dung.
IV. VIET CHNG TRNH TOI U :
e viet chng trnh toi u, ngha la chng trnh hieu qua nhat, chi tiet phai
c xem xet va chng trnh nen c chia ra lam nhieu phan khac nhau. Trong v
du tren, chng trnh c chia lam 4 phan:
1. Tien tho
2. Tien tinh
3. Tien ranh
4. Tien ren
e viet chng trnh th phai hieu het tat ca lenh G va lenh M. e s dung
nhng lenh G, tham khao so tay van hanh Fanus. Mot bang tom tat cua lenh G co
the xem trong chng ac tnh ky thuat (Specification chapter).
Giai thch ro ve lenh M :
M00 : dng chng trnh
Chu trnh hoat ong c dng sau khi mot dong lenh co cha M00 c thc
hien. Khi M00 c thc hien, tat ca hoat ong se dng ( truc chnh dng quay, tat
chat lam nguoi, dng chng trnh ). Chu trnh hoat ong co the bat au lai bang
nut NC start.
MO1: Dng co ieu kien:
Tng t nh M00, chu trnh hoat ong c dng sau khi mot dong lenh co
cha M01 c thc hien. Lenh nay ch co hieu lc khi nut dng co ieu kien tren
bang ieu khien c nhan.
MO2: Dng chng trnh
Ket thuc chng trnh, tat ca gia tr eu c hoan lai (reset)
MO3: ieu khien truc chnh
Quay truc chnh theo chieu kim ong ho.
MO4: ieu khien truc chnh
Quay truc chnh ngc chieu kim ong ho
MO5: Dng truc chnh
Dung e dng truc chnh. Khi toc o truc chnh thay oi t cao xuong thap hoac
t thap en cao, cung dung khi thay oi chieu quay. ong c truc chnh c bao
ve khi dung MO5.
MO8: M dung dch nguoi
Dung dch lam nguoi c phun ra lam giam nhiet o cua phoi do gia cong.
MO9: Tat dung dch lam nguoi
M10: Power chuck
M11: Power chuck
M12: ong nh tam ay ra
M13: ong nh tam thut vao
M14: thao than u nh tam
Lenh nay dung e ni than u nh tam
M15: kep chat than u nh tam
Lenh nay dung e ghep u nh tam
Chu y: M14, M15 ch co hieu lc di ieu kien truc X 0.
M17: Xoay mam dao theo chieu kim ong ho
M18: Xoay mam dao ngc chieu kim ong ho
Chu y: Thong thng mam dao c quay theo hng ngau nhien e chon dao
gan nhat.
M19: nh hng truc chnh (khong bat buoc)
oi vi may co truc C, M19 c dung e dng truc chnh tai v tr nh hng.
M20: Tat s nh hng truc chnh (khong bat buoc)
Dung e bo s nh hng truc chnh
M21: Bat che o do loi
M22: tat che o do loi
M23: thc hien vat mep trong chu trnh cat ren
M24: bo M23
Viec vat mep trong chu trnh cat ren khong c thc hien. Cai at gia tr vat
mep cho thong so THDCH cua No.0109. Khi chu trnh lap i lap lai nhieu lan (tuy
chon) c a ra, s vat mep co hieu qua trong G76. Thong thng goc vat nho
hn 45
0
bang cach gi lai nhng xung trong vong tang/giam toc t ong hoac he
thong servo.
M25: ong ca ben trai (khong bat buoc)
Vi may cong cu dung ca t ong, M25 c dung e ong ca trai
M26: m ca ben trai (khong bat buoc)
Vi may cong cu dung ca t ong, M26 c dung e m ca trai
M27: ong ca ben phai (khong bat buoc)
M28: M ca ben phai (khong bat buoc)
M30: Ket thuc chng trnh va tr ve au chng trnh
M30 tng t nh M02. Neu chng trnh gap M30 se quay ve au chng trnh
M31: chay e ca m
M32: bo M31
Thong thng truc chnh khong the quay khi mam cap cha kep chat. Lenh M31
c dung e bo qua s gan vao nhau, e cho truc chnh co the quay. Lenh M32
c dung e bo M31.
Chu y: M31, M32 ch co hieu lc trong che o tng dong ( SINGLE BLOCK ),
hoac MDI.
M51: M quat thoi kh
oi vi may cong cu co quat thoi kh, M51 c dung e lam hoat ong quat
thoi kh.
M59: Tat quat thoi kh
M61: Ha canh tay xuong (khong bat buoc)
oi vi may cong cu co bo phan lap at dung cu t ong, M61 c dung e ha
canh tay xuong.
M62: a canh tay len (khong bat buoc)
M70: bo em va kiem tra dau
Thong thng khi gap M30 trong chng trnh, bo em se tang them 1. Neu tn
hieu boi trn xuat hien, chng trnh khong the bat au chu ky. oi vi may cong
cu co bo phan cap phoi ( v du : c cau cap phoi thanh ), M70 c dung thay v
M30, khi mot phoi c gia cong xong, bo em se tang them 1 va kiem tra ieu
kien boi trn.
M71: m c cau cap phoi (khong bat buoc)
oi vi may co bo phan cap phoi ( th du : c cau cap phoi thanh ), M71 c
dung e khi ong c cau cap phoi.
M72: bo c cau cap phoi (khong bat buoc)
M73: bo chot cai (khong bat buoc)
oi vi may co chot cai (v du : c cau cap phoi thanh), M73 c dung e m
chot.
M74: ong chot cai (khong bat buoc)
oi vi may co chot cai (v du : c cau cap phoi thanh), M74 c dung e ong
chot.
M98: goi chng trnh con
Lenh nay c dung e a ra 1 chng trnh con.
M99: Ket thuc chng trnh con
Neu M99 c thc hien trong chng trnh con, s ieu khien se tr ve iem
bat au cua chng trnh chnh.
nh dang chng trnh cho chu trnh lap lai nhieu lan:
G70 chu trnh tien tinh theo bien dang
G71 chu trnh tien tho.
G71 P____ Q____ U____ W____ D____ F____ S____ T____;
P, Q ~ so hieu (so khoi) e bat au va ket thuc chu trnh
U, W ~ lng d gia cong tinh theo phng X va Z
D ~ chieu sau cat
F ~ van toc cat
S ~ toc o truc chnh ln nhat
T ~ so hieu dao
G72 chu trnh tien tho mat
Cau truc lenh
G72 P____ Q____ U____ W____ D____ F____ S____ T____;
Xem chu thch G71
G73 chu trnh tien tho theo 1 bien dang chuyen ong (tien chep hnh)
Cau truc:
G73 P____ Q____ U____ W____ I____ K____ D____ F____ S____;
P, Q ~ so hieu e bat au va ket thuc chu trnh
U, W ~ lng d gia cong tinh theo phng X va Z
I, K ~ chieu sau cat theo phng X, Z
D ~ so bc lap lai
G74 Canned Repetitive Drilling/Face Grooving Cycle
G74 R_____;
G74 X_____Z_____P_____Q_____R_____F_____;
R (dong tren) khoang lui thoat dao theo phng Z
X gia tr ng knh cua lan cat cuoi cung
Z iem ket thuc theo phng Z
P
Q
R
F van toc cat
G75 Canned Repetitive O.D Grooving Cycle
G75 R____;
G75 X____Z____P____Q____R____F____;
R (dong tren) :khoang lui thoat dao theo phng Z
X :gia tr ng knh cua lan cat cuoi cung
Z :iem ket thuc theo phng Z
P
Q
R
F :toc oc cat
G76 chu trnh tien ren
G76 P____Q____R____;
G76 Z____Z____R____P____Q____F____;
P (dong tren) 6 con so, khong co dau thap phan. V du P035060. Hai so au tien
la so lan gia cong tinh, hai so tiep theo la khoang vat ren (50% cua bc ren), hai
so cuoi cung la goc chen vao (goc dao) ( 60 )
Q ( dong tren ) khoang lui thoat dao theo phng Z
R ( dong tren ) ..
X : ng knh nho oi vi ren ngoai, ln oi vi ren trong ( chan ren )
Z : toa iem cuoi theo phng Z
R : Sai lech ban knh oi vi ren con ( = 0 oi vi ren thang )
P : chieu cao ren ( tnh theo ban knh )
Q : chieu sau cat cho bc au tien
F : toc o cat
G90 Chu trnh tien :
G90 X____Z____I____F____;
X, Z : toa o iem cuoi
I : sai lech ban knh tai iem cuoi ( ch oi vi ren con, vi ren thang = 0 )
F : toc o cat
G92 Chu trnh cat ren :
G92 X____Z____I____F____;
I : sai lech ban knh ( ch oi vi ren con, vi ren thang = 0 )
F : toc o cat
G94 Chu trnh tien mat :
G94 X____Z____K____F____;
I : sai lech ban knh gia iem au va iem cuoi ( = 0 oi vi ren thang )
G96 Toc o mat khong oi :
G96 S____;
S : toc o mat mong muon
7) Cau truc chng trnh vi nhng v du :

O0001;
G00 G96 S160 T0101;
M03;
G00 X30.0 Z23.0;
G01 Z15.0 F0.3;
G02 X40.0 Z-20.0 R5.0;
G01 X60.0;
Z40.0;
X80.0 Z45.0;
X110.0;
G03 X120.0 Z50.0 R5.0;
G01 Z65.0;
X150.0;
G00 X160 Z15.0 M05;
T0100;
M30;

V du cua mot phoi thc te :

T0202 T0404 T0606 T0808

Tien tho Tien ranh Tien tinh Tien ren

O0001;
N100 G50 S2400;
G06 T0202 M42;
G96 S130 M 03;
M 08;
X68.0 Z5.0;
G01 Z0.1 F 1.0;
X-2.0 F.0.25;
G00 X65.0 Z1.0;
G71 U4.0 R1.0;
G71 P101 Q108 U0.3 W0.1 F 0.25;
N101 G00 X24.0;
N102 G01 X30.0 Z2.0 F0.15;
N103 Z31.0;
N105 X40.0 Z33.0;
N106 Z46.0;
N107 X58.0;
N108 X61.0 Z47.5;
G00 X200.0 Z100.0;
M01;
N200 G50 S2000;
G00 G96 S100 T0404 M42;
M03;
M08;
X43.0 Z3.0;
Z31.0;
G01 X22.0 F0.1;
G00 X42.0;
X200.0 Z100.0;
M01;
N300 G50 S2400;
G00 S200 T0606 M42;
M03;
M08;
X65.0 Z1.0;
G70 P101 Q108;
G00 X200.0 Z200.0;
M01;
N400 G50;
G00 T0808 M42;
G97 S1000 M03;
M08;
X35.0 Z5.0;
G92 X29.5 Z26.0 F2.5;
X29.0;
X28.2;
X27.8;
X27.5;
X27.2;
X26.85;
X26.75;
G00 X200.0 Z200.0 M09;
M30;

Chu y : khi s dung G76 nh sau :
G76 P011060 Q100 R0.1;
G76 X26.75 Z27.0 P3250 Q1000 F2.5;
Cat ren dung G32 :
Dung n v he Inch

O0003;
M46 G50 S2000;
G40 G20 G99;
N10 G00 X5.0 Z5.0 T0202; ( TIEN THO )
G96 S500 M03;
G00 X1.6 Z0.1 M08;
G01 Z0.05 F0.1;
X1.0;
G00 Z0.75;
G00 X1.4 0.1;
X1.1;
G01 Z0.75;
G00 X1.2 Z0.1;
X0.9;
G01 Z0.75;
G00 X1.0 Z0.1;
X0.7;
G01 Z0.75;
G00 X0.75 Z0.1;
X0 S400;
G01 Z0.0 F0.005; ( TIEN TINH )
X0.475;
G42 X0.62 Z0.75;
G40 Z0.755;
X1.6;
G00 Z0.1 M09;
X5.0 Z5.0 T0200;
M05;
M01;
N20 G00 X5.0 Z5.0 T0404; ( dao cat ranh 0.187 ) ( G32 can co o doc pha sau
)
G96 S500 M03;
G00 X1.0 Z0.1 M08;
G01 X0.7 Z0.730 F0.03;
Z0.750;
X0.525 F0.005;
G04 X1;
G00 X0.7;
Z0.1 M09;
X5.0 Z5.0 T0400;
M05;
M01;

N30 T0808; ( TIEN REN )
G00 X5.0 Z5.0;
G97 S300 M03;
X0.7 Z0.1 M08; ( di chuyen nhanh en trc phoi )
X0.605; ( cai at X cho lan cat au tien )
G32 Z0.7 F0.90909; ( lenh G32 / iem cuoi Z / toc o cat (bc ren) )
X0.7; ( khoang thoat dao theo phng X )
G00 Z0.1; (di chuyen nhanh en trc phoi )
X0.59; ( chieu sau cat cho bc th 2 )
G32 Z0.7; (lenh G32 / iem cuoi Z )
X0.7; (khoang thoat dao theo phng X )
G00 Z0.1; (di chuyen nhanh en trc phoi )
G32 Z0.7;
X0.7;
G00 Z0.1;
G32 Z0.7;
X0.7;
G00 Z0.1;
G32 Z0.7;
X0.7;
G00 Z0.1;
X0.534; ( chieu sau cat cho bc cuoi cung )
G32 Z0.7;
X0.7;
G00 Z0.1;
G00 X1 Z1 M09;
M30;

G76 Chu trnh cat ren :
Dung n vi Inch.

M46 G50 S2000;
G40 G20 G99;
G97 S300 M03;
G00 X5.0 Z5.0 T0808;
X0.675 Z0.2 M08;
G76 P020060 Q40 R0.004;
G76 X0.534 Z0.7 P450 Q50 R0 F0.090909;
G00 X5.0 Z5.0 M09;
U.0 W.0 T0800;
M30;
Khi s dung G76 @
X0.675 Z0.2 M08;
Chuyen ong nay tng trng cho viec cai at gia tr ng knh ln (bao gom
ca khoang thoat dao)
Trong trng hp nay ng knh ln la 0.625 vi khoang thoat dao la 0.05
G76 Chu trnh cat ren con :
Dung n v he Inch.

M46 G50 S2000;
G40 G20 G99;
G97 S300 M03;
G00 X5.0 Z5.0 T0808;
X0.84 Z0.2 M08;
G76 P020060 Q150 R0.004;
G76 X0.716 Z0.85 P350 Q50 R0.029 F0.0714;
G00 X5 Z5 M09;
U.0 W.0 T0800;
M30;
Khi s dung G76
X0.84 Z0.2 M08;
Chuyen ong nay tng trng cho viec cai at gia tr ng knh ln (bao gom
ca khoang thoat dao)
Trong trng hp nay ng knh ln la 0.84 vi khoang thoat dao la 0.00
Lap trnh cho u nh tam :
Dung n v he Inch.
Lam u va ong nh tam an khp vi nhau :
G40 G99;
G50 S200;
T0800;
G28 W0.0;
G00 Z6.0;
M15;
M12;
M01;
Thao u va ong nh tam ra :
T0800;
G28 U0.0;
M13;
M14;
G00 Z3.5;
G00 Z6.0;
G28 W0.0;
M15;
G00 Z6.0;
M01;
Du di chuyen u nh tam bang cach nao th cung phai rat can than trong viec
kiem tra o h va v tr cua cac dung cu.
Dung chng trnh con M98, M99 :
Tren may cong cu cua Victor co kha nang dung chng trnh con de tiet kiem
thi gian va khong gian cua ngi lap trnh bi v khong can phai viet het toa o
cho cac bc lap lai. Cau tru c cua chng trnh con nh sau :
M98 P____;
Theo sau P co 6 con so. Hai so au quy nh so lan lap lai trc khi tr ve
chng trnh chnh va 4 so cuoi cung la con so cua chng trnh. V du :

O0001;
;
;
;
M98 P101000;
;
;
M30;

O1000
;
;
;
;
M99;

Chng 6:
BAO TR

I. SO KIEM TRA HANG NGAY :
Truc khi m nguon
Xem xet ky ben ngoai cua may.
Kiem tra neu co mot so s can tr ben trong pham vi chuyen ong cua may.
Neu co mot so s h hai tren ng trt, mai no bang a mai.
Kiem tra mc dau boi trn, them vao neu can thiet.
Kiem tra ap suat thuy lc (35 kg/cm
2
) va ca ap lc cua mam cap va u nh
tam.
Them m bo len tren the chuck oil dispenser, moi lo 3 lan. ieu nay lien
quan ti tuoi tho cua mam cap va o chnh xac cua khe trt cua 3 chau.
Kiem tra mc dau boi trn, neu khong u dau th tn hieu bao ong so 3
(Alarm 3) se sang len va t ong khong cho khi ong. Trc khi van hanh may,
lam ay thung cha va kiem tra mc dau boi trn sau khi gia cong xong. Trong
hoat ong bnh thng c khoang 8 12 gi dung 1 thung (barrel) 2 lt. Neu cach
s dung dau qua nhanh co le la do s lon xon hoac ro r trong bo phan pha che
hoac ong dan dau. Neu cach s dung qua cham co the la do ong hut cua may bm
b mac ket hoac la tnh nht cua dau qua cao.
Kiem tra the tch dau trong thung cha dau thuy lc, neu no khong u, them
dau thuy lc, mat khac kiem tra xem co s ro r khong.
Kiem tra dung dch lam nguoi, da vao dung cu o mc cua thung cha
dung dch lam nguoi, va xem co can them dau khong. Neu qua nhieu, dung dch
lam nguoi se tran ra ngoai xuong mat at, va neu qua t th no se tao ra tieng on
khi ong c lam nguoi gap khong kh, hn na no se lam giam tuoi tho ong c.
Kiem tra day ai, vanh ai truc chnh, day ai cua hop so va day ai cua bo
phan kiem tra toc o. Neu ai kiem soat toc o b t, no co the cho thay toc o
truc chnh va toc o khoan.
Sau khi m nguon:
Kiem tra ap suat chnh neu gan 45 kg/cm
2
th c. Neu qua thap, kiem tra
pha cua nguon xem co ung khong.
Kiem tra e biet quat lam mat hoat ong bnh thng. Neu khong bnh
thng, kiem tra nguyen nhan.
Nhan nut tren may bm dau va kiem tra xem ap suat co the len en 15
kg/cm
2
khong. Neu qua cao hoac qua thap hay kiem tra may bm dau, bo phan
chia ty le dau, bo phan pha dau va bo phan ket noi.
Kiem tra ap lc cua mam cap va u nh tam xem chung co at yeu cau e
cat phoi khong. Neu can thiet, co the ieu chnh dc.
Hoat ong cuoi ngay:
Lay phoi ra, khong e lai phoi tren mam cap.
Lam sach phoi, tren mam dao, mam cap, u nh tam, ng trt, thung
ng phoi va pha sau xy-lanh thuy lc.
Xt dau chong g set len mam dao, mam cap va ng trt.
Kiem tra khi cach s dung dau boi trn khong bnh thng. Thong thng,
mat 1 thung 2 lt cho 8 12 gi lam viec.
Chac rang nguon a tat.
II. VIEC BOI TRN MAY :
Phng thc boi trn:
Viec boi trn la e duy tr tuoi tho va o chnh xac cua may. u iem cua no la
lam hoat ong em, nhat la oi vi may tien phai chay lien tuc trong mot thi gian
dai.
May bm dau boi trn:
Co 2 cach e lam may bm hoat ong, thc hien bang tay hoac thc hien t
ong tuy theo s cai at DGN. Sau khi m nguon, c 5 phut 1 lan la may bm se
bat au bm neu thc hien bang tay, hoac c 3 phut 1 lan neu thc hien bang may.
No se chay ra mot the tch la 5 cm
3
ap suat 15 kg/cm
2
trong khoang tren di 2
giay. C khoang 8 12 gi la het mot thung (2 lt). Nhng bo phan can boi trn
bao gom bo phan chuyen ong cua truc X, Z; bo phan chuyen ong cua u nh tam
va ong nh tam.
III. NHNG BO PHAN CAN C LAM SACH VA THAY THE NH
KY :
Lam sach bo phan thuy lc:
Lam sach bo loc, ca hut, ca xa.
Lam sach may bm dau:
C khoang 2 3 thang lam sach mot lan. Khi dau boi trn c s dung het,
thao lo xo co nh nam hai ben may bm dau bang mot cai tua-vt, em thung
dau ra ngoai, o het dau con lai va lam sach no. Trong khi o, lam sach bo loc cua
bo phan hut dau, nam pha di may bm. Sau o em thung dau tr lai, co nh
no vi lo xo va them dau bi trn vao.
Lam sach bo phan pha dau :
Neu thi gian s dung dau boi trn khong bnh thng, kiem tra bo phan pha
dau. Thao nhng inh oc tren tam kim loai pha sau may. Can hai ngi lay tam
kim loai xuong va thao bo phan chia ty le dau va bo phan pha dau bang khoa m
va mot khoa luc giac. Thao d bo phan pha dau mot ni sach se, lu y ti th t
lap rap, lap rap no lai sau khi lam sach bang dau hoac kh ot.
Lam sach vet d xung quanh mam cap :
C 2 3 thang lam sach 1 lan. Lay nhng chau mem hoac chau cng ra khoi
mam cap, ap chan len cong tac e m mam cap, lay 3 bulong gia mam cap
bang khoa 6 canh va lay tam chan ra bang mot cai tua-vt. Lau sach m dnh tren
khoi trt. Sau khi lam sach dau va bui, lap tam chan tr lai va co nh no bang 3
bulong. Cam ung vao cong tac chan trong khi ang thao ra hoac ang lap vao.
Lam sach thung cha bang tai phoi :
Lam sach 6 thang mot lan, nhng oi vi gia cong gang thep th lam sach ba
thang mot lan. Tat nguon cung cap cho bang tai phoi va dau nguoi pha sau may,
va thao ong bm dau nguoi bang tua-vt; keo bang tai ve ben phai cho ti khi may
bm dau nguoi ra xa khoi may, sau o em bang tai ra ngoai. Tach ri bang tai va
thung cha bang can truc hoac bang tay. Lam sach dau lam nguoi va phoi trong
thung. Sau khi don sach, lap rap bang tai va thung va lap chung lai vao may. Sau
o cap nguon cho bang tai phoi va may bm dau nguoi, va lap vao ong dan dau
nguoi.
Lam sach mang tr phoi di xy-lanh :
Lam sach 1 thang mot lan, nhng neu khong co tam chan cua mam cap trong
khi gia cong th nen lam sach moi tuan mot lan. M tam kim loai pha sau truc
chnh, ben trai cua may, lay li gi phoi di xy-lanh ra, don sach phoi va at
no tr lai.
Lam sach may tr phoi di cai tam chong g cua tru Z :
Lam sach 1 thang mot lan. M tam kim loai sau truc chnh nam ben trai cua
may, don sach phoi va dau nguoi trong mang tr phoi hnh ch nhat di tam
chong g cua truc Z. Neu co qua nhieu dau nguoi, no se ri xuong ong c servo va
v the se gay ra chap mach.
Lam sach va thay the bo loc li :
Lam viec nay 1 thang mot lan. Dung vt ch thap e lay tam kim loai hnh caro
ben phai cua cong tat nguon chnh ra, lay li loc bui ra, thay li mi vao. Li
loc bui co the s dung lai sau khi ra sach va say kho hoac thay mieng xop mi.
Lam sach bo loc dung dch lam nguoi:
Lam sach bo loc dung dch lam nguoi 1 thang mot lan. a tui nha ng bo loc
lam nguoi len hop ien bang tay, va lay bo loc ra ngoai, dung voi kh nen e lam
sach bui va dau tren bo loc, neu can thiet, lam sach bang nc roi say kho va gan
no tr lai.
Thay the bnh acquy :
Thay the bnh acquy khoang hai nam mot lan. Da vao thi gian s dung khac
nhau, neu man hnh xuat hien bao ong 2 (Alarm 2) va di man hnh co dong
ch BAT, mua 3 cai PCS No.1 alkaline battery, ieu kien co nguon, thao vo
acquy bang a philips screw driver, va thay bnh acquy mi, sau o gan vo bnh tr
lai.
Thay the bong en :
Neu can phai thay the mot cai bong en mi khi chay bong. Trc khi thay the
bong en, tat cong tac nguon chnh, xoay nut nha mau en ieu khien en lam
viec sang trai, em cai chup tu anh sang va bong en ra ngoai, lay bong en b
chay ra va thay bang cai mi, gan cai chup en va bong en tr lai, xoay nut nha
mau en sang phai ve v tr cu.
Thay the cau ch :
Khi cau ch b no, bo phan trong suot se chuyen sang mau en neu no b chay.
Thay cau ch bang mot cai khac co cung ac tnh ky thuat. Neu ngay lap tc b no
lan na sau khi m nguon th goi ky thuat vien en gia i quyet van e.

Thay the bo phan say kho (may say) :
Sau thang mot lan hay lay may say nam trong hop ien ra, e di anh sang
mat tri khoang sau gi, sau o at tr lai vao trong hop ien. Neu bo phan say
khong dung c na th thay cai mi (co the lay kho).
Thay cong tac hanh trnh :
Neu cong tac hanh trnh b hong th thay cai mi co cung ac tnh. Tat nguon
trc khi thay. May can phai c ieu chnh sau khi thay mot so cong tac hanh
trnh, goi ban bao dng e xac nhan trc khi thay. Neu can thiet, s thay the nen
c lam can than bi mot ky thuat vien.
Thay cam bien:
Tng t nh thay cong tac hanh trnh.
Vui long goi cho ban bao dng khi thc hien nhng viec tren.
IV. NHNG LOAI LOI BAO :
Nhng tn hieu bao loi cua may c chia lam 2 dang bao loi. Mot dang cai at
trong bo ieu khien Fanus va dang con lai c cai at trong bo PLC c thiet ke
bi Victor. Nhng tn hieu PLC co lien quan en loi phan cng.
Nhng kieu loi cua Fanus :
Nhng tn hieu bao loi tren bo ieu khien 18T c phan loai nh sau :
No.000 en 255 : Nhng loi P/S (loi chng trnh)
No.300 en 349: Nhng loi absolute pulse coder
No.350 en 399: Nhng loi serial pulse coder
No.400 en 499: Nhng loi servo
No.500 en 599: Nhng loi vt hanh trnh
No.700 en 749: Nhng loi vt nhiet o
No.750 en 799: Nhng loi truc chnh
No.900 en 999: Nhng loi he thong
No.1000 tr len : loi P/S
Vui long tham khao so tay bao tr Fanus e chuan oan ve nhng loi phan mem
Cach thc e thay oi thong so hoac chuan oan :
Chuyen sang che o MDI. M trang he thong tren bo phan ieu khien.
Chon thong so nh nhng phan mem va chc nang e len, chc nang nay
nam trang th 2 cua man hnh cai at.
Bay gi nhan phm con so va sau o go vao con so cua thong so ma ban
muon oi. Mot khi nhan INPUT con tro se i thang en thong so c qui nh.
Tiep theo ban co the go vao gia tr cua thong so va nhan INPUT va thong so
se oi.
Phng phap nay cung co the s dung e thay oi cach chuan oan.
Neu bo khuech ai truc chnh co van e th en bao loi tren bang ieu khien
se sang len. en LED can phai c kiem tra e biet la loi g c hien th.

1. Alarm A (AL-A) ROM khong bnh thng
Nguyen nhan :
ROM khong ung, ROM khong c cai at ung, loi vi vung ieu khien
Khac phuc :
Cai at ung ROM, thay vung ieu khien
2. Alarm 01 (AL-01) nong ong c
Nguyen nhan :
Hong quat lam mat ong c, qua tai, bo phan lam nguoi ong c b d, mat s
ket noi.
Khac phuc :
Thay nhng bo phan, lam sach bo lam nguoi, kiem tra s ket noi, xem lai ieu
kien gia cong.

3. Alarm 02 (AL-02) S chenh lech qua mc
Nguyen nhan :
Qua tai, module cua transistor b hong, mat s ket noi, loi vi tn hieu phan hoi
toc o, chay cau ch.
Khac phuc :
Thay nhng bo phan, kiem tra s ket noi, xem lai ieu kien gia cong.
4. Alarm 03 (AL-03) Chay cau ch trong khau dong ien 1 chieu
Nguyen nhan :
Cho biet la cau ch F4 cua dong 1 chieu b chay.
Khac phuc :
Kiem tra nguon transistor va thay cau ch.
5. Alarm 04 (AL-04) Chay cau ch vao / h nguon
Nguyen nhan :
Thieu n v o transistor, chay cau ch
Khac phuc :
Kiem tra nguon transistor va thay cau ch
6. Alarm 05 (AL-05) Cau ch ieu khien nguon cung cap b chay
Nguyen nhan :
PCB b loi, hieu dien the cua nguon cung cap khong bnh thng.
Khac phuc :
Kiem tra nguon cung cap, thay PCB, thay cau ch.
7. Alarm 07 (AL-07) Toc o qua mc
Nguyen nhan :
Thong so cai at khong ung
Khac phuc :
Cai dat ung gia tr thong so
8. Alarm 08 (AL-08) ien ap vao mc cao
Nguyen nhan :
Nguon cung cap AC qua cao, cai at ien ap khong ung
Khac phuc :
Thay oi s cai at t 200-230V
9. Alarm 09 (AL-09) Thiet b tan nhiet qua nong
Nguyen nhan :
Quat lam mat b loi, qua tai, bui va chat ban
Khac phuc :
Thay quat, xem lai nhng ieu kien gia cong, lam sach cac bo phan.
10. Alarm 10 (AL-10) ien ap vao thap
Nguyen nhan :
Mat mat nguon a vao, mat nguon trong choc lat
Khac phuc :
Chnh lai cho ung trng hp nay va reset tn hieu.
11. Alarm 11 (AL-11) S vt ien ap cua lien ket 1 chieu
Nguyen nhan :
Sc tr khang cao, PCB hoac module transistor b loi
Khac phuc :
Kiem tra nguon xoay chieu, thay nhng bo phan b hong.
12. Alarm 12 (AL-12) Evercurrent flow en vung lien ket 1 chieu
Nguyen nhan :
Ngo ra cuoi cung va ngo vao cua ong c ngan, PCB hoac module transistor b
loi
Khac phuc :
Kiem tra cho ket noi, thay bo phan b h.
13. Alarm 13 (AL-13) Loi bao bo nh d lieu nhap vao CPU
Thay CPU
14. Alarm 15 (AL-15)
Nguyen nhan :
Bao loi cong tac truc chnh, cong tac ngo ra
Khac phuc :
Kiem tra theo trnh t
15. Alarm 16 (AL-16) RAM khong bnh thng
Nguyen nhan :
Thieu RAM hoac PCB
Khac phuc :
Thay RAM, thay PCB
16. Alarm 18(AL-18) Chng trnh kiem tra tong so ROM b loi
Nguyen nhan :
Thieu sot ROM ( co sai sot)
Khac phuc :
Thay ROM
17. Alarm 19 (AL-19)
Nguyen nhan :
May oi A/D (anolog/digital) hoac PCB b loi, cho noi b long
Khac phuc :
Thay may oi A/D, thay PCB, kiem tra nhng cho noi
18. Alarm 20 (AL-20)
Nguyen nhan :
PCB b loi, cho noi b long (khong chat)
Khac phuc :
Thay PCB, kiem tra nhng cho ket noi.
19. Alarm 24 (AL-24)
Nguyen nhan :
Nguon CNC tat, dong cap quang b loi
Khac phuc :
M nguon, lam sach hoac thay the day cap quang, thay LSI, thay PCB
20. Alarm 25 (AL-25)
Nguyen nhan :
Xem AL-24
Khac phuc :
Xem AL-24
21. Alarm 26 (AL-26)
Nguyen nhan :
Mc / ng tn hieu cua ong c truc chnh e ieu khien truc C b loi, mach do
b loi, thong so cai at khong ung
Khac phuc :
Kiem tra mc, ket noi cap quang bao ve, thay mach do, cai at ung gia tr
thong so
22. Alarm 27 (AL-27)
Nguyen nhan :
V tr ng dau b sai, thong so cai at khong ung
Khac phuc :
Cap quang bao ve ung, thay day cap quang, lap gia tr thong so cho ung
23. Alarm 28 (AL-28)
Nguyen nhan :
Mc tn hieu b loi (chuan cua ong c truc chnh e ieu khien truc C, mach do
b loi
Khac phuc :
Kiem tra mc dau, thay mach do
24. Alarm 29 (AL-29)
Nguyen nhan :
Qua tai
Khac phuc :
Xem lai ieu kien gia cong
25. Alarm 30 (AL-30)
Nguyen nhan :
Nguon transistor b loi, PCB b loi
Khac phuc :
Thay nguon transitor, thay PCB
26. Alarm 31 (AL-31)
Nguyen nhan :
ong c b ghm lai, tn hieu phan hoi toc o ong c / day cap quang
Khac phuc :
Ket noi cap bao ve, thay day cap ien
27. Alarm 32 (A-32)
Nguyen nhan :
LSI co loi
Khac phuc :
Thay LSI, thay PCB
28. Alarm 33 (AL-33)
Nguyen nhan :
R-le b loi, khong ket noi c ien tr
Khac phuc :
Thay amp.
29. Alarm 34 (AL-34)
Nguyen nhan :
Thong so c cai at khong ung
Khac phuc :
Cai at ung gia tr cua thong so
30. Alarm 35 (AL-35)
Nguyen nhan :
Thong so cai at khong ung cho ty so truyen va d lieu v tr chuan
Khac phuc :
31. Alarm 36 (AL-36)
Nguyen nhan :
Loi tran ra ngoai
Khac phuc:
Khac phuc nguyen nhan va reset tn hieu
32. Alarm 37 (AL-37)
Nguyen nhan :
Thong so cai at khong ung (No.6511)
Khac phuc :
33. Alarm 39 (AL-39)
Nguyen nhan :
Kieu ROM khong ung
Khac phuc :
Thay kieu ROM
34. Alarm 40 (AL-40)
Nguyen nhan :
Khong xuat hien tn hieu quay
Khac phuc :
ieu chnh tn hieu quay, kiem tra cap ien
35. Alarm 41 (AL-41)
Nguyen nhan :
Thong so cai at sai (No.6563), bien o khong ung va tn hieu phan hoi v tr
khong ung
Khac phuc :
Cai at ung gia tr thong so, ieu chnh tn hieu phan hoi
36. Alarm 42 (AL-42)
Nguyen nhan :
Tn hieu quay cua bo phan nh v khong c tm ra
Khac phuc :
ieu chnh tn hieu xoay e oi chieu tn hieu
37. Alarm 43 (AL-43)
Nguyen nhan :
Khong ket noi c tn hieu cua bo phan nh v v che o van toc khac nhau
Khac phuc :
Kiem tra tn hieu cua bo phan nh v truc chnh co c ket noi vi cong CN12
38. Alarm 46 (AL-46)
Nguyen nhan :
Khong do c tn hieu xoay cua bo phan nh v trong cat ren
Khac phuc :
Chnh tn hieu xoay e oi chieu. Kiem tra tnh trang cua o chan cap
39. Alarm 47 (AL-47)
Nguyen nhan :
Nh AL-41
Khac phuc :
Nh AL-41
40. Alarm 48 (AL-48)
Nguyen nhan :
Toc o xoay ma hoa v tr qua cao
Khac phuc :
ieu chnh cho tn hieu xoay oi chieu
41. Alarm 49 (AL-49)
Nguyen nhan :
Toc o chenh lech qua cao
Khac phuc :
Tnh toan toc o chenh lech va kiem tra neu gia tr nay khong ln hn toc o
ln nhat cho phep cua ong c th c
42. Alarm 50 (AL-50)
Nguyen nhan :
Toc o qua mc
Khac phuc :
Tnh toan toc o ong c va kiem tra neu gia tr nay khong ln hn toc o ln
nhat cho phep cua ong c th c
43. Alarm 51 (AL-51)
Nguyen nhan :
ien ap di mc tai phan noi ien 1 chieu
Khac phuc :
44. Alarm 52 (AL-52)
Nguyen nhan :
Tn hieu ITP khong bnh thng I
Khac phuc :
45. Alarm 53 (AL-53)
Nguyen nhan :
Tn hieu ITP khong bnh thng II
Khac phuc :
46. Alarm 54 (AL-54)
Nguyen nhan :
Qua tai
Khac phuc :
Kiem tra tai hoat ong hoac s tang giam thng xuyen
5) Loi PLC cho bo ieu khien 0-T va 18-T :
1000 Loi bat au chng trnh
Nguyen nhan :
Khi may khi ong lan au co the sinh ra loi PMC
Cach giai quyet :
Lien he ai ly Victor gan nhat
1001 Viec tra ve 0 cha san sang

Nguyen nhan :
Neu ban nut bat au chng trnh trong che o t ong nhng khong tra cac truc
ve 0 sau khi m nguon, hoac neu nhan nut OUTPUT tren bang ieu khien khi
che o MDI nhng trc o cha tra ve 0
Neu nut OFFSET dao cua ATP c nhan nhng cac truc cha tra ve 0 sau khi
m nguon
May b khoa
Cach giai quyet :
Nhan RESET tren bang ieu khien va sau o tra ve 0
1008 Loi ieu khien mam cap :
Nguyen nhan :
Khi truc chnh ang quay ma lenh ong hoac m mam cap c thc hien
Cach giai quyet :
Nhan nut RESET, ngng truc chnh va sau o thc hien lenh M10 hoac M11
1010 Loi ieu khien truc chnh :
Nguyen nhan :
Khi truc chnh ang quay va ngi ieu khien thc hien viec oi chieu ma
khong dng truc chnh
Cach giai quyet :
Khi truc chnh ang quay, muon oi chieu quay th M05 (dng truc chnh) phai
c thc hien trc khi M04 (quay trai) hoac M03 (quay phai) c thi hanh.
1012 Mam cap va ca cha san sang :
Nguyen nhan :
Mam cap cha kep chat nhng M03 hoac M04 c thc hien.
Ca m va lenh ieu khien truc chnh c thc hien (M03 hoac M04)
Cach giai quyet :
Phai kiem tra e xem en mam cap co sang khong trc khi thc hien lenh M03
hoac M04.
Phai ong ca trc khi thc hien M03, M04.
Hoac ban co the dung nut ca lien ong e co the chay chng trnh vi ca
m, nhng phai vo cung can than trong trng hp phoi bay ra ngoai.
1016 Dao/ Truc chnh hoat ong va ong nh tam ra/vao :
Nguyen nhan :
Khi mam dao hoac truc chnh ang chuyen ong ma ban thc hien lenh M12 e
ay ong nh tam ra.
Khi mam dao hoac truc chnh ang chuyen ong ma ban thc hien lenh M13 e
ay ong nh tam vao.
Cach giai quyet:
Trc khi ieu khien ong nh tam bang M12 hoac M13 ban phai dng truc
chnh (M05) hoac i cho ti khi viec thay dao hoan tat.
1025 Loi ieu khien ca :
Nguyen nhan :
Neu cai khoa gi c ong bang ca t ong va ban ieu khien ca m hoac
trong khi ca m ma cai khoa gi sai khp th loi bao nay se xuat hien.
Cach giai quyet :
Ban phai tra cai khoa ve v tr ban au trc khi thc hien lenh ong hay m
ca.
1047 Loi mam dao :
Nguyen nhan :
TCA (tool counter A: may em dao A) va TCB cung mc 1 tai mot thi iem
giong nhau, xem bieu o pha di.
Co van e ve cam bien.
Thi gian thay dao qua dai, qua 15 giay, noi cach khac th co van e vi nhng
cai van nam cham ien.
Cach giai quyet :
Kiem tra xem con so cua dao co ung khong.
V du cho 0 T:
oi vi 8 dao ~ D443.2 nen mc 1
V du cho 18 T:
oi vi 8 dao ~ K2.6 nen mc 1
Nhan phm RESET tren bang ieu khien va thay dao bang tay bang cach nhan
phm thay dao tren bang hoat ong.
Kiem tra nhng cam bien sau mam dao va am bao la khoang cach do ra cua
cam bien gia 1 2mm.
Khi thay dao bnh thng th nhng dong sau xuat hien trong 0 T:
Tn hieu X16.0 va X16.3 mc 1
Khi dao la No.1 th cac tn hieu sau mc 1
X16.0, X16.2 va X16.3
oi vi 18T
Tn hieu X1011.0 va X1011.3 mc 1
Khi dao la No.1 th cac tn hieu sau se mc 1
X1011.0, X1011.2 va X1011.3
Nhng tn hieu nay co the xem c t man hnh DGN [ STATUS ].
Neu nhng dong tren khong xuat hien then try point 2 and 3 above again.
Neu cach giai quyet nay van khong c th kiem tra xoay quanh ban dao.
Thao d o bao ve mam dao pha sau mam dao va kiem tra nhng van nam
cham ien bang cach dung tua-vt nho dai.
1071 Loi truc chnh :
Nguyen nhan :
Co van e vi modul cua dung cu e ong truc chnh.
Cach giai quyet :
Vui long kiem tra tn hieu c hien th tren en LED cua modul bo khuyech
ai truc chnh. Bay gi tham khao phan nhng loi bao cua modul bo khuyech ai
truc chnh e giai quyet van e.
1072 Dng tc th :
Nguyen nhan :
Servo cha san sang
Nut dng tc th c nhan.
Co van e vi he thong servo.
Truc X hoac Z vt qua hanh trnh
Cach giai quyet :
Thoat ra nut dng khan.
Kiem tra he thong servo.
Ngat loi bao vt hanh trnh nh phan trc.
1073 Loi trong khi ca m :
Nguyen nhan :
Ca c m trong khi may ang lam viec.
Cach giai quyet :
ong ca va thc hien viec thay dao lan na.
1081 Ong nh tam trang thai cham :
Nguyen nhan :
Ong nh tam trang thai cham.
Cach giai quyet :
Keo ong ra hoac ay vao bang nhng nut quy nh tren bang ieu khien.
1082 Ma T vt qua khoang cai at :
Nguyen nhan :
Ma T vt qua con so dao cho phep.
Cach giai quyet :
Nhan RESET, chuyen qua che o MDI va sau o xoay cong tac chon dao en
dao quy nh e chuan b cat.
2032
Nguyen nhan :
Ap suat may bm dau b loi.
Mc dau boi trn khong u.
Ong dan dau b ket.
Cach giai quyet :
Kiem tra ap suat dau a u cha.
Lam ay thung dau.
Kiem tra s cai at DGN (TIMER setting)

Counter
No. a ch Cai at Giai thch
C03 (0T-C)
C08 (18T-C)
D410

120

So lan em
gia 2 lan bm
hoat ong khi
may ang chay
C04 (0T-C)
C12 (18T-C)
D415 240 So lan em
gia 2 lan bm
hoat ong khi
may e khong
Timer
No. a ch Cai at Giai thch
TM15 (0T-C)
TM17 (18T-C)
D376 60000 Khoang thi
gian bm khong
hoat ong sau khi
kiem tra ap suat (
khi ap suat van
con bat thng
cho ti khi co loi
bao)
TM16 (0T-C)
TM15 (18T-C)
D375 15000 Thi gian dau
c bm khi
bm hoat ong
TM20 (0T-C)
TM16 (18T-C)
D395 14000 Khoang thi
gian trc khi ap
suat c kiem
tra khi bm hoat
ong

Nhn xem neu co mot so cho sai, lam nh sau:
1. Kiem tra xem nhng s cai at nay co giong nh tren may khong.
2. Neu giong, kiem tra r-le 14 la cai kch hoat bm.
a. Dung ong ho bam gi e ghi lai thi gian khi en LED khong sang ~ ay
se la khoang thi gian gia 2 lan bm. No nen giong hoac gan giong vi s cai at
cua bo em.
b. Kiem tra thi gian khi en LED sang ~ ay la thi gian khi bm ang hoat
ong (bm dau len). Nen 15 giay (15000ms)
i. Neu trong khoang 15 en 60 giay th co mot s ro r nho trong he thong
nhng khong u e tao ra loi bao dau boi trn. Kiem tra nhng ong dan dau va neu
tat ca eu tot th chnh Timer e en LED sang trong khoang 15 en 20 giay.
ii. Neu qua 60 giay th loi bao dau se xuat hien. Kiem tra cac ong dan dau
va Timer No. D370.
3. Neu moi th lam viec theo trnh t th may se bm dau mot cach bnh thng.
Ban co the ieu chnh nhng Timer (bo nh th) va nhng Counter (bo em) e
bt lng dau c bm nhng khong nen lam vay v tiet kiem dau se lam ton hai
en tuoi tho cua may.
Neu tat ca nhng ieu tren eu tot th kiem tra nhng ong noi.


MUC LUC
Trang
Phan 1 : AN TOAN 3
I. Phng phap an toan chung 4
II. Phng phap an toan cho thiet b ien 4
III. Phng phap an toan trong qua trnh hoat ong cua may 5
Phan 2 : AC IEM KY THUAT 7
I. Cac lenh ma G 8
II. Cac lenh ma M 10
Phan 3 : S LAP AT 12
I. Thiet lap cong viec 13
II. V tr lap at 14
III. S noi at 14
IV. Cach e phong khi noi at 15
V. Yeu cau ve nang lng 15
VI. Thao cac moi ghep chat va vo chong g 15
VII. Chuan b may trc khi hoat ong 16
VIII. S e phong khi lap at 16
IX. Ket noi nguon, noi at va may quat 16
X. Cap nguon va kiem tra sau khi m nguon 17
XI. Kiem tra s an toan 17
XII. nh mc machine bed 18
Phan 4 : HNG DAN CACH VAN HANH 19
I. S lc 20
II. Chu thch ve bang ieu khien 22
III. Phng thc van hanh 31
IV. Hoat ong cua MTP/ATB 40
V. Kiem soat tuoi tho dao 42
Phan 5 : LAP TRNH BANG TAY 43
I. Thiet lap cong viec 44
II. Ban ve chi tiet 45
III. Chon dung cu cat 45
IV. Viet chng trnh toi u 46
Phan 6 : BAO TR 58
I. So kiem tra hang ngay 59
II. Viec boi trn may 60
III. Nhng bo phan can lam sach va thay the nh ky 60
IV. Nhng loai loi bao 62

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