ME o6 ME o6

Manufaciuiing Teclnology II
8apld proLoLyplng (8)
Building of D models using : D cioss seciions
Layeied manufaciuiing
-D fabiicaiion
Desliop manufaciuiing Desliop manufaciuiing
Auiomaied fabiicaiion
Tool-less manufaciuiing
Fiee-foim fabiicaiion
Time-compiessed manufaciuiing
Maieiial piopeiiies and accuiacy aie noi compaiable
io maclining oi foiming opeiaiions
8apld proLoLyplng
Impoiiani iool in pioduci life cycle
Used in ile plases "concepiualizaiion io analysis" of a
pioduci
Building D objecis using : D cioss-seciions Building D objecis using : D cioss-seciions
Topogiaplical maps
Incepiion in laie iqSo's: Sieieo liilogiaply
MeLhod of rapld proLoLyplng
Solid model
STL file (Sieieo
liilogiaply
foimai)
Daia conveision
Solid
foimai)
Cioss-seciional
boundaiies
Layei
Slicing in one oi seveial
closed boundaiy piece
wise lineai cuives.
Lasei diawing
STL file
(Simplified
solid model
of only
iiiangulai
faces )
SLC oi
CLI file
Solid
model
8apld proLoLyplng
Geneiaiion of Lasei scanning pails oi maieiial deposiiion
pails
Teclnologies foi layei deposiiion :
Liquid based: Sieieo liilogiaply
Powdei based: Seleciive Lasei Sinieiing
Solid based: Fused Deposiiion Modeling,
Laminaied Objeci Manufaciuiing eic.
Posi cuiing
Removal of suppoii siiuciuie
Finisling by sanding]polisling
Painiing
8: appllcaLlons
FORM : visualizaiion of geneial geomeiiy
FIT: dimensional accuiacy
FUNCTION: funciion clecling
Maieiials
Siaicl powdei]wax
Epoxy, nylon oi meial powdei
SLereo llLhography Lechnlque
Monomei iesins -----polymei
UV lasei
Plasiics paiis
Layei by layei iiacing of a UV lasei beam on ile Layei by layei iiacing of a UV lasei beam on ile
suiface of liquid ploio-polymei
Quicl solidificaiion; self adlesive piopeiiy
SLereo llLhography, Charles Pull 1982
Seleciive cuiing of cioss-seciional
paiieins of objeci on ile suiface of
fluid medium.
Cuiing of Ploio polymei iesins.
Monomei
iesins
Vai
Accuiacy of
o.oo io
o.oi in
Suiface finisl
:oo-oo pin
SelecLlve Laser slnLerlng
Meliing of ileimo-plasiic powdei by
using Lasei beams
No need of suppoiiive siiuciuies foi
oveilangs and undecuis
Moie poweiful laseis
Tleimo-plasiic maieiials: Nylon, glass filled
nylon, Tleimo-plasiic elasiomei, polyamide,
and polysiyiene, plasiic coaied
meial]ceiamic powdei.
Accuiacy of o.oo io o.oi in
Suiface finisl oo-(oo pin
lused deposlLlon modellng
Second mosi widely used
ieclnique ieclnique
Maieiial : Aciyloniiiile-
buiadienesiyiene (ABS) + simple
vax : piovides good siiengil
Suiiable small paiis
Accuiacy is aboui o.ooi"
LamlnaLed ob[ecL manufacLurlng
Maieiial cosi is veiy low
Accuiacy o.oi"
Siabiliiy of papei objecis
Mainly used foi paiiein maling
in sand casiings
AppllcaLlons of 8
Design
CAD model Veiificaiion
Visualizing objeci
Pioof of concepi
Engineeiing, Analysis and planning
Foim and fii models
Flow analysis
Siiess disiiibuiion
Mocl-up
Diagnosiic and suigical opeiaiion planning
Design and fabiicaiion of cusiom piosilesis and implanis
AppllcaLlons of 8
Manufaciuiing and iooling
Plasiic mold paiis
Vacuum casiing
Meial spiaying Meial spiaying
Casiing
Sand casiing
Invesimeni casiing
Die casiing
EDM eleciiodes
Masiei models
All ile besi All ile besi
foi ile end semesiei examinaiion !