Professional Documents
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NEWBUILDINGS
SPECIAL EQUIPMENT AND SYSTEMS ADDITIONAL CLASS
6+,36
PART 6 CHAPTER 3
CONTENTS
Sec. Sec. Sec. Sec. Sec. 1 2 3 4 5
PAGE
General Requirements ................................................................................................................ 5 System Arrangement .................................................................................................................. 7 Class Notation ( ...................................................................................................................... 10 Class Notation (&2 ................................................................................................................... 18 Survey....................................................................................................................................... 19
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6HF *HQHUDO 5HTXLUHPHQWV A Guidance note has been added to item A203. A new sub-section called B. Definitions has been added. Previous sub-section B has been renamed C. Previous Table B1 has been deleted and a revised Table C1 added. Previous sub-section C has been renamed D. Item D102 has been amended to include control, alarm and safety components and systems. 6HF 6\VWHP $UUDQJHPHQW
New items C101 and C102 have been added concerning main and sub alarm systems. Previous item C101 has been renumbered as C103. Additional text and Guidance notes, concerning standby power supplies, have been added to item C103. Previous item C102 has been renumbered as C104. Item C104 has been amended and a guidance note added. The Guidance notes to items C203 and C204 have been revised and included as one Guidance note under item C203. A new item C205 has been added concerning total power failure to the bridge system. The title of sub-section C300 has been amended from Alarm system in the accommodation to read Alarm system in the engineers accommodation. The text in item C301 has been amended concerning the engineers watch call system. New item C302 has been added concerning activation of the engineers' watch call system by the watch responsibility transfer system. A new sub-section called C400 Watch responsibility transfer system (items 401 to 405) has been added. Sub-section E has been renamed Fire Safety and Fire Detection and Alarm System. Items E101 and E102 have been deleted and replaced with SOLAS reg. II-2/14.1 and SOLAS reg. II-2/14.2, respectively. Item E103 has been completely rewritten. Item E104 has been completely rewritten and includes a Guidance note giving reference to SOLAS chapter II-2.
In item B102 the last two bullet points have been amended regarding failure in remote control systems. New items B103 and B104 have been added concerning restart after blackout. A Guidance note has been added to Item D101 concerning the composition of a generating set. References have been added to item E101. A new item E102 has been added regarding the starting of fire pumps. In item F101, text regarding main engine and electrical power generating plant has been deleted and replaced by a reference to main and auxiliary engines. In item F201 the requirements for indicators are deleted. In item F501, the previous text has been replaced by new text and a Guidance note added concerning the arrangement of fire detectors. Table A1 and Table A2 have been deleted. A new Table A1 has been added, which covers the requirements of previous Tables A1 and A2. Additionally, engines with power greater than 500 kW/cylinder for the exhaust gas temperature after each cylinder (IACS M35 Rev.4 1999), has been replaced by engines with power greater than 130 kW/cylinder (non-IACS). A new footnote 7 applies. Table A3 has been renumbered to Table A2. Table A4 has been renumbered to Table A3. Table A5 has been renumbered to Table A4 and additional text added to the footnote. Table A6 has been renumbered to Table A5 with amendments under Diesel engines. Table A7 has been renumbered to Table A6. Table A8 has been renumbered to Table A7. Table A9 has been renumbered to Table A8. 6HF &ODVV 1RWDWLRQ (&2
New text has been added to item B102 concerning arrangement of control stations and additional control positions. 6HF 6XUYH\
Item A201 has been expanded significantly to cover alternative arrangements for system calibration. A new item A404 has been added concerning the starting of propulsion machinery from the bridge. Item A501 has been rewritten in accordance with SOLAS reg. II2/14.3 (testing of fire alarm system after installation). A Guidance note has also been added.
Comments to the rules may be sent by e-mail to UXOHV#GQYFRP For subscription orders or information about subscription terms, please use GLVWULEXWLRQ#GQYFRP Comprehensive information about DNV and the Societys services is found at the Web site http://www.dnv.com Det Norske Veritas Computer Typesetting (FM+SGML) by Det Norske Veritas Printed in Norway by GCS AS.
If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of Det Norske Veritas, then Det Norske Veritas shall pay compensation to such person for his proved direct loss or damage. However, the compensation shall not exceed an amount equal to ten times the fee charged for the service in question, provided that the maximum compensation shall never exceed USD 2 million. In this provision "Det Norske Veritas" shall mean the Foundation Det Norske Veritas as well as all its subsidiaries, directors, officers, employees, agents and any other acting on behalf of Det Norske Veritas.
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A 100 A 200 B 100 C 100 Application........................................................................5 Class notations ..................................................................5 ...........................................................................................5
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General............................................................................11
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F F F F F 100 200 300 400 500
Extent of monitoring .......................................................11 Arrangement on the bridge .............................................11 Electric Power Supply.....................................................11 Fire safety........................................................................11 Fire alarm system............................................................11
General ..............................................................................7 Alarm system on the bridge ..............................................7 Alarm system in the engineers accommodation ..............7 Watch responsibility transfer system ................................8 General ..............................................................................8 Automatic start of pumps..................................................8 Automatic start/connection of diesel generator units........8 Automatic stop of auxiliary engines and propulsion machinery..........................................................................8 Automatic stop of oil fired auxiliary boilers.....................9 Internal communication ....................................................9 General ..............................................................................9
General............................................................................18 Alarm system ..................................................................18 Safety system ..................................................................18 Remote control system....................................................18 Fire alarm system............................................................18 General............................................................................18
Automatic control system for auxiliary boilers ..............20 Automatic control system for main boilers.....................20 Monitoring system ..........................................................21
be sufficient for the tests specified in the maintenance and testing program. A temperature bath up to 120C and pressure simulator ranging 0 to 40 bar will be sufficient. For sensors with set point outside these values it is acceptable to test with set points within the above values if in addition they are checked with respect to linearity. The test equipment should be calibrated regularly, at least annually. Calibration of ships test equipment may be carried out on board by comparison with a portable "master calibrating kit" which has been brought on board, and in turn has a valid calibration status. The ships personnel may carry out the calibration and the ships personnel may sign the documentation of the calibration. Alternatively, when the surveyor has good reason to believe the test equipment has been calibrated but no evidence thereof can be obtained onboard, a written statement from the Captain or Chief Engineer confirming that the test equipment has been calibrated should be obtained and kept together with the survey documentation in the office files. Alternatively, consideration may be given to referring to a secondary source as a verification of the primary source. In this case a record of the numerical values of the different test equipment should be kept together with the survey documentation in the office files.
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% $ODUP is for warning of an abnormal condition and is a combined visual and audible signal, where the audible part calls the attention of personnel, and the visual part serves to identify the abnormal condition. 0DLQ DODUP V\VWHP is a system performing signal handling and initiation of an alarm, and communicates with the bridge alarm system, the engineers alarm and the engineers watch call system. /RFDO VXE DODUP V\VWHPV is a system performing signal handling and initiates the local alarm, and communicates with the main alarm system.
*XLGDQFH QRWH The local alarm system may only give visual signal when the audible signal is handled by the main alarm system.
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The assignment of class notations ( and (&2 is based on the assumptions that: engineering staff can attend the machinery space at short notice systematic maintenance and functional testing of instrumentation are performed and documented and necessary test equipment is kept on board maintenance and testing programs are approved and that a copy stamped by the Society for identification is kept onboard and presented at annual and complete periodical surveys, as specified in Pt.7 Ch.2 Sec.4.
*XLGDQFH QRWH When considering to what extent availability of spare parts, design and level of redundancy or manual operation facilities should be arranged for, due regard should be taken to the manning level in order to ascertain continuity of operation upon failure of the instrumentation equipment.
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(QJLQHHUV ZDWFK FDOO V\VWHP is the main alarm system extension to the engineers cabins and public spaces and is in operation when the engine room is unattended.
*XLGDQFH QRWH The engineers watch call system is normally integrated with the engineers alarm, but may be separate systems.
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*XLGDQFH QRWH Normally testing equipment for temperature and pressure simulation should be available onboard. The testing equipment should
(QJLQHHUV DODUP is a collective call system in the engineers cabins and public spaces that is activated if an alarm has not received attention locally within a limited time during unattended periods or manually by the responsible watch-keeping engineer.
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& 3ODQV DQG SDUWLFXODUV For general requirements for documentation of instrumentation and automation, including computer based control and monitoring, see Pt.4 Ch.9 Sec.1.
For requirements related to fire protection, detection and extinction, see Pt.4 Ch.10 Sec.1. For the instrumentation systems listed, documentation is to be submitted according to Table C1. The upper row of Table C1 refers to the documentation types defined in Pt.4 Ch.9 Sec.1 C200.
120 130 140 150 160 170 180 190 200
7DEOH & 5HTXLUHPHQWV IRU GRFXPHQWDWLRQ RI LQVWUXPHQWDWLRQ V\VWHPV 020 030 040 050 060 070 080 090 100 110 115 For class notations ( and (&2: BIC X X X BLC X X X EPC X X X X X FUO X X FWC X X HYD X X LUO X X PNE X X SCM X X SWC X X In addition for class notation (: EWC X X X X X In addition for class notation (&2: MCS X X ,QVWUXPHQWDWLRQ V\VWHPV BIC Bilge system control and monitoring BLC Ballast system control and monitoring EPC Generator and electrical power system control and monitoring EWC Engineer alarm and watch call system FUO Fuel oil system control and monitoring FWC Feed water and condensate system control and monitoring HYD Hydraulic power system control and monitoring LUO Lubricating oil system control and monitoring MCS Machinery control station PNE Pneumatic control and monitoring system SCM Steam system control and monitoring SWC Sea and fresh water system control and monitoring
T Required also for type approved systems
'RFXPHQWDWLRQ W\SHV 030 Functional description 040 System block diagrams (T) 050 System diagrams (P&IDs, D&IDs, etc.) (T) 060 User interface description 070 Power supply arrangement (T) 080 Arrangement and layout (T) 100 Instrument and equipment list (T) 110 Data sheets with environmental specifications 140 Test program for application software at manufacturer (T)
out are to be included. The plan is to include: a) All instrumentation, automation and control systems affecting functions required to be controlled and monitored in this chapter. b) Test intervals to reflect the consequences of failure involving a particular system. Functional testing of critical alarms should not exceed 3 month intervals. Normally the longest intervals are not to surpass 12 months.
*XLGDQFH QRWH Critical alarms are defined as low lubricating oil pressure alarms for rotating machinery and water levels in boilers.
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The plan for systematic maintenance and function testing is to show in detail how control, alarm and safety components and systems are to be tested and what is to be observed during the tests. Columns showing test dates and verification of tests carried
On the bridge and at the control stand in the engine room, instructions are to be fitted, stating routines to be followed in connection with transfer of control to/from engine room, and precautions to be taken at alarm condition.
*XLGDQFH QRWH Also see relevant requirements given in Pt.4 Ch.8, in particular Sec.2 I300.
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The main alarm system is to activate the engineers' alarm (repeat alarm) required by Pt.4 Ch.1 Sec.3 A302 if a machinery alarm is not acknowledged locally within a limited time.
*XLGDQFH QRWH Limited time should be understood to be between 1 to 3 minutes.
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& $ODUP V\VWHP RQ WKH EULGJH Any alarm condition in the engine room is to initiate an alarm on the bridge with individual or groupwise indication. The visual alarm signal is to remain extant until acknowledged in the engine room. Alarm conditions within one group shall not prevent the initiation of alarms in other groups. New alarms within a group shall not be inhibited by acknowledged existing alarms. The alarm systems on the bridge and in the engineers accommodation are to be so designed that the more frequent faults, such as power failure or broken cable connections to the engine room, initiate an alarm.
*XLGDQFH QRWH Separate cable connections for visual and acoustic signals may be accepted as an alternative to live current self monitoring. It is advised that group alarms on the bridge are inhibited when the engine room is attended. However, when the main engine is controlled from the bridge, monitoring of the remote control system as well as failure conditions leading to or requesting stop or reduction of main engine, should not be inhibited. Acknowledgement of audible signals on the bridge should be possible from the bridge. The light intensity of alarm indicators on the bridge should not be reducible below the intensity necessary in normal daylight, unless automatic adjustment of light intensity based on ambient light conditions is arranged.
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Failure of the power supply to the main and local alarm system shall initiate an alarm. Total power failure to the bridge alarm system shall initiate an alarm on a separate alarm system and indicated as required in Sec.3 B101. & $ODUP V\VWHP LQ WKH HQJLQHHUV DFFRPPRGDWLRQ An engineer's watch call system shall be installed in the watch-keeping engine officer's cabins and engineers' public spaces as for example day room. Any alarm condition in the main alarm system shall initiate an alarm on the responsible
watch-keeping engineers watch call system and in the engineers public spaces during unattended periods. Acknowledgement in the cabin is to be indicated on the bridge when the engine room is unattended. The engineers watch call system shall be activated by the watch responsibility transfer system. & :DWFK UHVSRQVLELOLW\ WUDQVIHU V\VWHP A system for watch responsibility transfer shall be installed. The system shall initiate audible and optical (flashing light) warning at both control positions when watch transfer is requested, and the warning shall remain in operation until acknowledged. The responsibility shall not be transferred before acknowledgement at the receiving end. Indication shall be provided showing which control station has the watch responsibility. Transfer of the watch responsibility to the navigating bridge shall not be possible without having set the engineers watch call system to a responsible watch-keeping engineer.
connections do not lead to stop of a running generator unit. Neither are such faults to inhibit automatic stop or alarm functions. Manual start and stop of generator units is not to initiate an alarm. The generator circuit breaker is to be provided with automatic wind up of the closing spring of the breaker. Simultaneous connection of generators on to the main switchboard is not to be possible. If there is no arrangement for automatic synchronisation, parallelling and load sharing, connection is only to be possible when auxiliary contacts on the generator circuit breakers show directly that all generators are disconnected from the main switchboard. When a generator unit is standby, this is to be indicated on the control panel. The voltage of a generator being connected on to a deenergised switchboard is to be sufficiently high for safe operation of all connected circuits. No more than one attempt of automatic connection on to a de-energised switchboard is permitted. Systems with automatic synchronisation, connection, and load sharing are to be designed so that deviations in voltage, frequency, and phase at the instant of connection are within adequate safety limits for generator and engine. Means for manual synchronisation and parallelling are to be provided. When automatic start of standby generator unit is caused by reduction of voltage or frequency below the criteria for automatic connection, the running unit is to be stopped when the standby unit is ready for connection. Systems with automatic start of the standby unit at heavy load on running units are to be arranged with adequate delay to prevent false start attempts, e.g. caused by short load peaks. The battery supplying the diesel engine automatic start/ stop system is to have at least twice the capacity required for maximum load for 1/2 hour for all consumers connected to the system. Batteries are generally to be continually charged (trickle charge) from a charge rectifier having sufficient capacity to supply the sum of the trickle charge current, the current according to the fuse rating of the largest consumer, and the normal load current for all other consumers. A lower charge rectifier capacity may be approved, provided the distribution system is monitored for ground faults. The capacity is not to be less than the sum of the trickle charge current plus average normal load during 24 hours for all consumers with a 10% allowance in addition. ' $XWRPDWLF VWRS RI DX[LOLDU\ HQJLQHV DQG SURSXO VLRQ PDFKLQHU\ The system for automatic stop and alarm is to be selectively fused (separate short circuit protection). Similarly, automatic stop circuits for individual units are to be selectively fused. An alarm is to be initiated for voltage failure. The safety system is to be arranged so that a single open circuit in wiring between sensors and control unit, or between control unit and actuators, does not cause unintentional stop.
*XLGDQFH QRWH A single system based on normally open contacts can be accepted; alternatively, a system with normally closed contacts where discrimination between broken connections and stop signals is provided.
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The requirements of 402 can be waived if the manoeuvrability is maintained after shutdown of one unit, see Pt.4 Ch.9 Sec.3A. All parameters which may cause automatic stop are normally to initiate an alarm prior to stop.
*XLGDQFH QRWH Propulsion machinery is defined as all machinery which will cause loss of the propulsion function if stopped, with exception of main boilers.
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' $XWRPDWLF VWRS RI RLO ILUHG DX[LOLDU\ ERLOHUV Connections between sensors and control unit are to be based upon normally closed contacts, so that an open circuit will lead to shutoff of the oil supply. The parameter causing an automatic stop is to be identified on the control panel. ' ,QWHUQDO FRPPXQLFDWLRQ Internal communication is to be provided according to Pt.4 Ch.12 Sec.2 C300.
Manually operated call points are to be located at the following positions: passageways and stairways, including emergency exits, having nearby entrance to engine and boiler rooms navigation bridge control station in engine room.
*XLGDQFH QRWH Manual call points should be located as required by SOLAS Ch. II-2.
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Start of fire pumps shall be arranged according to the requirements in Pt.4 Ch.10 Sec.2.
The main source of electrical power is to comply with the following: automatic starting and connecting to the main switchboard of the stand-by generator, with automatic restarting of the essential auxiliaries on loss of power, shall be arranged connection to the main switchboard to be completed within 30 seconds after loss of power In addition, where the electrical power is normally supplied by more than one generator simultaneously in parallel operation, provision shall be made to ensure that, in case of loss of one of these generating sets, the remaining ones are kept in operation to permit propulsion and steering. Standby generating sets are normally to have separate cooling water and lubricating oil pumps. Alternatively, automatic start of standby pumps is to be arranged when they also serve other generating sets. When the manoeuvrability of the ship is independent of electric power, the requirements of 102 do not apply. ' 6HFRQGDU\ GLVWULEXWLRQ V\VWHPV For essential consumers with power supply from secondary distribution systems, precautions against power failure are to be similar to those taken for units having power supply from the main system. E.g., the following means may be applied: adequate automatic emergency lighting for access to standby transformer for the lighting system and operating gear for manual connection automatic connection of standby transformer
parallel connection of a sufficient number of transformers and arrangement for selective disconnection automatic connection of emergency source of power dividing the system in two or more circuits with automatic switchover. In this context, essential consumers are units and equipment necessary for manoeuvring of the ship, including navigation lights and sufficient lighting (either as part of the normal lighting or as separate emergency lighting) in the engine room, on the bridge, in the chart room, in all passageways and stairways of the accommodation.
Miscellaneous: fire in engine room bilge level, high variable pitch propeller, servo oil pressure, low gear, lubricating oil pressure, low power failure, alarm and remote control system.
Main and auxiliary engines: See Pt.4 Ch.3. ) $UUDQJHPHQW RQ WKH EULGJH All alarms in the engine room are to initiate an alarm on the navigating bridge, individual or collective. ) (OHFWULF 3RZHU 6XSSO\ When the manoeuvrability of the ship is dependent on electric power, precautions are to be taken to avoid that power supply units are overloaded. ) )LUH VDIHW\ Fuel oil injection pipes on all engines, irrespective of cylinder bore, are to be effectively shielded and clamped. ) )LUH DODUP V\VWHP The ship shall have an electric fire alarm system. The electric fire alarm system shall be initiated in the event of fire in the engine room and or boiler room.
*XLGDQFH QRWH The fire detectors may be arranged as a single loop provided it is normally closed. The fire detectors loop(s) may be connected to the machinery alarm system provided separate indication on the navigating bridge is arranged.
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( *HQHUDO Where the Society finds it necessary, oil fuel and lubricating oil pressure pipelines are to be screened or otherwise suitably protected to avoid as far as practicable oil spray or leakages on to hot surfaces or into machinery air intakes. Fuel oil injection pipes on all engines, irrespective of cylinder bore, are to be effectively shielded and secured. The number of joints in such piping systems are to be kept to a minimum and, where practicable, leakages from high pressure oil fuel pipes are to be collected and safe drainage to a collecting tank is to be provided (see Pt.4 Ch.3 Sec.1 Table E1 and Table E2). Starting of fire pumps shall be arranged according to the requirements in Pt.4 Ch.10 Sec.2 B204.
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) ([WHQW RI PRQLWRULQJ An alarm is to be initiated for the following conditions:
7DEOH $ 0RQLWRULQJ RI SURSXOVLRQ PDFKLQHU\ 'LHVHO HQJLQHV $ODUP DQG VDIHW\ DFWLRQ VWDWHG E\ DQ [ ,WHP $XWRPDWLF VWDUW RI $ODUP VWDQGE\ SXPS ZLWK DODUP Temperature inlet, high x Lubricating oil. Pressure, low All separate systems Pressure, low Pressure, low Turbo-charger r.p.m. high r.p.m. Turbo-charger Temperature, high lubrication Pressure, low Cylinder Flow, low lubrication 2) Pressure, low Pressure, low Cylinder cooling Pressure, low medium Temperature, high Flow, low Pressure, low Pressure, low Temperature, high Pressure, low Fuel valve cool- Pressure, low ing medium Temperature, high Pressure, low Sea cooling water Pressure, low Temperature or viscosity Fuel oil inlet on of heavy oil, low/high engine Pressure, low Pressure, low Double or shielded fuel oil Leakage pipes Scavenge Temperature, high air receiver 3) Piston cooling medium Exhaust gas, outlet each cylinder Exhaust gas, outlet exhaust turbine Starting air Main thrust bearing Crankcase explosive conditions 4) 6)
1) 2) 3) 4) 5) 6) 7)
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x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Independent of safety shut down system. Engine slow down 5) Engine shut down
If not integral with turbo charger If not integral with turbo charger Engine slow down 5)
Engine slow down 5) Outlet each cylinder if individual stop valves are fitted for the cylinder jackets. Engine slow down 5) Each piston. Engine slow down 5)
Level monitoring of leakage tank or equivalent Engine slow down 5) Engines, power > 130 kW/cylinder 7) Engine slow down 5) Engines, power > 130 kW/cylinder 7) If no individual cylinder monitoring Before starting valve Engine slow down 5) Engine shut down Engine slow down 5)
Temperature, high Temperature deviation from average, large Temperature, high Pressure, low Temperature, high, metal temperature Temperature, high-high, metal temperature Bearing temperature or oil mist concentration, high
To be provided when standby pump is required. At least one measuring point for each lubricator unit. For detection of fire (per cylinder). Engines of 2250 kW and above or having cylinders of more than 200 mm bore. Pitch reduction in case of controllable pitch propeller. See also Table E1 under Pt.4 Ch.3 Sec.1 for details. Higher limits may be evaluated, if other means are provided for monitoring of critical running conditions for engine and power transmissions (torsional stress automatic monitoring of couplings at misfiring may be one component to be evaluated).
7DEOH $ 0RQLWRULQJ RI SURSXOVLRQ PDFKLQHU\ 6WHDP WXUELQH SODQWV $ODUP DQG VDIHW\ DFWLRQ VWDWHG E\ DQ [ ,WHP $XWRPDWLF VWDUW RI $ODUP VWDQGE\ SXPS ZLWK DODUP Temperature, high x Pressure, low x Lubricating Pressure, low x oil inlet Pressure, low x Filter diff. pressure, high x Bearings, turbine Temperature, high x and gear Lubricating oil Level, low x Pressure, high x Gland Pressure, low x steam Exhaust fan, stopped x Pressure, low x Hydraulic system Pressure, low x Turbine slow-turning Failed x arrangement Overspeed Rotor Axial displacement, high x Vibration Level, high x Level, high x Level, high x Level, high x Level, low x Condensate system Vacuum, low x Vacuum pump, stopped x Vacuum, low x Salinity, high x Cooling water Flow, low x
1) To be provided when standby pump is required
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In gravity tank
If separate system
See Pt.4 Ch.3 Sec.3 Turbine shut down Turbine shut down
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Turbine shut down Independent of safety shut down system Forced circulation boilers
Turbine slow down For superheated and desuperheated steam outlet (external desuperheaters) Separate monitoring and fuel shut-off for each burner
Outlet of ejector cooler/gland condenser Automatic start of stand by pump with alarm
Feed water High pressure feed water heaters Fresh water generator
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&RPPHQWV Slow down Two sensors for diesel engine built in thrust bearing, and for steam turbine plants Shaft power > 1500 kW. Sensor to be located near the bearing surface Shaft power > 15000 kW. Sensor to be located near the bearing surface at the area of highest load
Level, stern tube lubricating oil gravity tank, low Pressure, low Controllable pitch propeller, Pressure, low servo oil Temperature, high Pressure, low Pressure, low Gear, lubricating oil Pressure, low Temperature, high Pressure, low Coupling/ clutch Pressure, low
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Shaft power > 1500kW Independent of safety system Shut down or clutch disengagement Hydraulic or pneumatic
To be provided when standby pump is required. Not required for pumps directly driven by prime mover.
7DEOH $ 0RQLWRULQJ RI HOHFWULFDO SRZHU JHQHUDWLQJ SODQW $ODUP DQG VDIHW\ DFWLRQ VWDWHG E\ DQ [ ,WHP $XWRPDWLF VKXW $ODUP GRZQ RI SULPH PRYHU ZLWK DODUP Pressure, lubricating x oil inlet, low Voltage, high x Generator Voltage, low x Frequency, low x Disconnection of x nonessential consumers Temperature, lubricating oil, x high Pressure, lubricating oil inlet, x low Pressure, lubricating oil inlet, x low Temperature, cooling water x outlet, high Fresh water expansion tank x low level Temperature, cooling water x outlet, high Cooling water pressure or x flow, low Crankcase, explosive condiDiesel engine tions. See Pt.4 Ch.3 Sec.1 for x details Exhaust gas, high temperax ture, each cylinder Exhaust gas, high temperature deviation from average, each cylinder Exhaust gas, high temperax ture, after turbocharger Starting air pressure, low x Double or shielded fuel oil x pipes, leakage Overspeed x Turbocharger, overspeed x Temperature, lubricating oil, high Pressure, lubricating oil inlet, low Pressure, lubricating oil inlet, low Pressure, condenser, high Pressure, condenser, high Pressure, steam inlet line, low Axial displacement rotor, large Overspeed x x x x x x x
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For engines having a power of more than 2250 kW or a cylinder bore of more than 200 mm For cylinder power > 130 kW For cylinder power > 130 kW 1) For cylinder power 130 kW if no individual exhausts temperature monitoring Level monitoring of leakage tank or equivalent See Pt.4 Ch.3 Sec.1 Applicable when turbocharger serves a group of cylinders > 1000 kW
Steam turbine
1)
Higher limits may be evaluated, if other means are provided for monitoring of critical running conditions for engine and power transmissions (torsional stress automatic monitoring of couplings at misfiring may be one component to be evaluated).
7DEOH $ 0RQLWRULQJ RI DX[LOLDU\ ERLOHU SODQW ,WHP Level, high Water, not double Level, low pressure boilers Level, low Level, primary system, low Level, Water, double primary system, low pressure boilers Level, secondary system, high Level, secondary system, low Circulation Stopped Combustion Fan stopped air supply Temperature or viscosity heavy oil, high Fuel oil Temperature or viscosity heavy oil, low Pressure, high Steam Uptake temperature Feed water Condenser Ignition/flame Pressure, high Temperature, high High Salinity, high Oil contamination, high Pressure, high Failed ignition and/or flame failure x x x x Separate monitoring and fuel shut off for each burner &RPPHQWV 2 independent alarm circuits. Minimum 2 detectors x x $ODUP DQG VDIHW\ DFWLRQ VWDWHG E\ DQ [ $XWRPDWLF VKXW $ODUP GRZQ RI ERLOHU ZLWK DODUP x x x x x x x x x x x x x When the automatic control system does not cover the entire load range from zero load For superheated steam > 350C When heat exchangers are integral with the boiler. For fire detection Boiler pressure > 20 bar When steam is used in fuel and lubrication oil heat exchangers Forced circulation boilers &RPPHQWV
7DEOH $ 0RQLWRULQJ RI PLVFHOODQHRXV REMHFWV ,WHP $ODUP Bilges and bilge wells Level, engine room, high Purifiers Temperature, oil inlet, high Temperature, oil inlet, low Waterseal, loss Soot-blowers, sequence stopped Automatic control system, power failure Alarm and safety system, power failure Remote control system, power failure Fire alarm systems, failure 7DEOH $ 0RQLWRULQJ RI WDQNV ,WHP Sludge and drain tanks, level, high Service tanks, level, low Expansion tanks, level, low Circulating tanks, level, low Fuel oil drain collecting tank, level, high x x x x x x x x $ODUP x x x x x x
&RPPHQWV When automatic pumping up of tanks is arranged, an alarm shall be initiated if the safe level exceeds safe levels are exceeded
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% $UUDQJHPHQW The arrangement is to be such that all supervisions and manual operations which are necessary for safe operation of the machinery plant can be carried out at the control station. This will imply that stopping of machinery, starting of standby units etc. in case of machinery faults is to be possible from the control station if not automatically carried out. The control station is to be located in the engine room or in its close proximity. The control station may be arranged on or adjacent to navigating bridge provided it does not interfere with the navigating bridge control positions, and an additional centralised control position is arranged in or adjacent to the engine room. This control position shall permit some machinery control and monitoring facilities as required in A101.
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$ 7ULDOV Upon completion of the installation, trials are to be carried out alongside quay and at sea in the presence of the surveyor. The sea trials should be reserved solely for testing of the automatic and the remote control systems, and the fire alarm system. Other tests should be completed alongside quay. The sea trials are to include a four hours continuous operation with unattended machinery spaces. Agreement is to be made in advance in each case for personnel that will be present in the control room.
*XLGDQFH QRWH Personnel for ordinary upkeep and control of the machinery are not to be present in the engine room. Special measurements can be carried out according to agreement, e.g. noise measurements.
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far as practicable it is to be verified that all normal control ranges are covered.
*XLGDQFH QRWH Observation of the automatic control system performance during the tests specified under B for the remote control system will normally be accepted as adequate testing.
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A detailed test programme, including expected test results, is to be prepared and submitted for approval well in advance of the trials. The programme is to be kept onboard, all filled in and signed by the surveyor upon completion of the trials. Recording of important automatically controlled parameters may be required as part of the testing. $ 0RQLWRULQJ V\VWHP Failure conditions are to be simulated as realistically as possible, preferably by letting the monitored parameters exceed the alarm and safety limits. Alternatively, when lack of space on an engine prevents the installation of test valves for pressure transmitters and or thermometer wells for analogue temperature elements, a system for ensuring that both electronic and sensor system part is in order without the use of pressure or temperature calibrators may be accepted. This system shall be quick and easy to use, and be developed and documented by the engine manufacturer. It may only be used in connection with sensors with an analogue value output. The system shall be approved by DNV before testing commences. The alarm and safety limits are to be recorded in the test programme.
*XLGDQFH QRWH Test methods: 1) Analogue sensors may be calibrated by in situ comparison to indicating instruments installed close to the sensors. When the deviation in reading is more than 5%, a more precise calibration is necessary. Changing set point to the present system value during normal running may be an acceptable system test method for computer based systems only, provided sensor connection check has been performed separately. It will not be acceptable to change a set point by e.g. potentiometer adjustment to simulate fault conditions.
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$ (OHFWULF SRZHU JHQHUDWLQJ V\VWHP At bridge control and half speed ahead, simulate a fault condition causing automatic stop of electric power generator. For plants with automatic start and connection of standby unit, check restart of all essential auxiliaries, and that the bridge control system is again operative without manual intervention in the engine room. For plants with more than one generator running in parallel, it is to be checked that the stopped unit is automatically disconnected from the switchboard, and that the generator capacity of the remaining units is sufficient for propulsion and steering functions after tripping of non-essential consumers. Verify that it is possible to start the propulsion machinery from the bridge unless automatically started after blackout. (see Sec.3 B103). $ )LUH DODUP V\VWHP $IWHU LQVWDOODWLRQ WKH V\VWHP VKDOO EH WHVWHG XQGHU YDU\LQJ
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$ 5HPRWH FRQWURO V\VWHP Testing of the remote control system for the propulsion machinery is to be carried out at sea. Prior to testing, the propulsion machinery is to run for at least 1 hour. All tests included in the test programme for the remote control system are to be carried out without manual assistance from the engine room, and all systems are to be in operation as normal for unattended machinery space.
2)
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Any calibration of sensors prior to installation onboard is to be approved by the surveyor. $ $XWRPDWLF FRQWURO V\VWHPV Automatic control systems are to be tested by varying the parameters having effect upon the controlled process. As
when the ship has reached approximately 2/3 of full speed ahead, go quickly to dead slow ahead when the r.p.m. is nearly stabilised, go quickly to full ahead when the ship has reached approximately half speed ahead, go to stop and back to dead slow ahead within 1 second. With air compressors stopped, make 12 starts with the remote control system, alternatively between ahead and astern. Testing of possible automatic restarts. Go to ahead and let the engine repeat the predetermined starting at tempts. Go to stop. Return to ahead and check that an additional starting attempt is effected. Simulate failures causing automatic load reduction or stop of the engine. Cancel if possible this safety action and show that the engine is again controllable from the bridge. During bridge control at half speed ahead, cut out power supply to the remote control system. No immediate critical situation is to arise. Switch over to standby manual control in the engine room, and show that this control system functions satisfactorily. At approximately 2/3 of full speed ahead, test the emergency stop system. % 6KLSV ZLWK FRQWUROODEOH SLWFK SURSHOOHU The tests specified below apply to remote control systems with a single manoeuvring lever on the bridge. For plants with dual lever control, one for r.p.m. and one for pitch, the tests to be carried out will be considered in each case. start the engine, from the bridge if possible, and go to dead slow ahead. Proceed stepwise to full ahead. Before each step increase, the r.p.m. of the previous setting is to have reached its steady state condition from approximately 2/3 of full speed ahead, go quickly to dead slow astern. Proceed stepwise to full astern go to neutral position after approximately 5 minutes in neutral position, go to ahead when the ship has reached approximately 2/3 of full speed ahead, go quickly to 2/3 of full astern when the ship is dead in the water, go quickly to half ahead. Simulate failures causing automatic load reduction or stop of the engine. Cancel if possible this safety action and show that the engine is again controllable from the bridge. During bridge control at half speed ahead, cut out power supply to the remote control system. No immediate critical situation is to arise. Switch over to standby manual control in the engine room, and show that this control system functions satisfactorily. At approximately 2/3 of full speed ahead, test the emergency stop system. % 6WHDP WXUELQH VKLSV The test programme should as a minimum include: from stop to dead slow ahead. Proceed stepwise to full ahead. Before each step increase, the r.p.m. of the previous setting is to have reached its steady state condition from full speed ahead, reduce stepwise to stop with the same intervals from stop, increase stepwise to full astern. Run until the ship has reached a fair speed astern from full astern, reduce stepwise to stop show that the automatic turning arrangement operates satisfactorily during the stop period. Go to full ahead
after approximately 10 minutes full ahead, go quickly to stop after approximately 5 minutes stop, go quickly to 2/3 of full astern when the ship is dead in the water, go quickly to full ahead when the ship has reached approximately 2/3 of full speed ahead, go quickly to 2/3 of full astern and run until the ship is dead in the water go to full ahead. When the ship has reached approximately 2/3 of full speed ahead, go to stop and back to dead slow ahead within 1 second. Transfer control to the engine room. Repeat the first four manoeuvres using the manoeuvring system in the engine room. Transfer control to the bridge. During bridge control at half speed ahead, cut out power supply to the remote control system. No immediate critical situation is to arise. Switch over to standby manual control in the engine room, and show that this control system functions satisfactorily. Simulate failures causing automatic load reduction or stop of turbines. Cancel, if possible, this safety action and show that the turbines are again controllable from the bridge. At approximately 2/3 of full speed ahead, test the emergency stop system.
The boiler load is to be varied in accordance with the manoeuvring tests specified in B300. The boiler plant testing may be carried out simultaneously with testing of the remote control system for the main turbines. & 0RQLWRULQJ V\VWHP With all burners in operation, the fuel oil supply to one of the burners is to be shut off. Check that the flame detector of this burner is functioning. The remaining burners are to be tested in the same way. With burners in operation, one of the flame detectors is
to be shielded. Check that the automatic shutoff valve for fuel oil is operating. The remaining flame detectors are to be tested in the same way. With boiler in operation, simulate a failure causing automatic stop of combustion air fan. Check that the fuel oil supply is shut off. Reduce water level below safety limit and check that fuel oil supply is shut off. Remaining alarms and safety actions are to be initiated by simulating failures as realistically as practicable.