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CHNG 1:

X L ANALOG VI S7-200
1. Tn hiu Analog:
Tn hiu s (digital) l dng tn hiu nh phn logic 1 0 vi thi gian
bin thin gia 2 mc l t bin (v cng ngn) nn tn hiu c th c
coi l gin on v bin . Khc vi tn hiu s th tn hiu tng t
(analog) bin i lin tc theo thi gian trong khong bin thin (di gii
hn). Tn hiu analog c rt nhiu i lng tuy nhin trong x l analog
ca PLC ta ch quan tm n cc i lng nh in p, dng in, in
tr,


2. Chuyn i tn hiu:
C dng chuyn i sau y :
+ Chuyn i tn hiu tng t sang dng s (ADC)
+ Chuyn i tn hiu s sang dng tng t (DAC)
3. Phn cng Analog S7-200:
Phn cng x l tn hiu analog ca S7-200 c th lm vic vi cc i
lng in p, dng in, in tr, nhit ,


Hnh 1.1: S khc bit gia tn hiu s v tng t
Hnh 3.1: Module analog m rng EM 231 ca S7-200

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3.1. Tn hiu ng vo (Analog Input):
i lng in p v dng in:
Mun o tn hiu in p hoc hoc dng in ta cn chn module
Analog m rng ph hp nh :
EM 235 input/output
Gi tr s cc thang o ca cc module Analog S7-200
Thang o Thang o Thang o Thang o Thang o
D liu dng
s
25 mV 50 mV 100 mV 250 mV 500 mV 32000
1 V 2,5 mV 5 V 10 V 32000
0 50
mV
0 100mV 0 500mV 0 32000
0 1 V 0 5 V 0 10 V 0 20 mA 0 32000
i lng in tr, nhit :
Cng nh trn ta cn chn phn cng Analog ph hp cho S7-200:
EM 231 RTD
EM 231 Thermocouple
Thang o D liu dng s
Cm bin loi K -270 1372
32000
Cm bin loi R -50 1768
Cm bin loi T -270 400
Cm bin loi J -210 750
Cm bin loi E -270 1000
80 mV/> 1MO

3.2. Tn hiu ng ra (Output) Analog :





4. nh a ch phn cng Analog S7-200:
Kh nng b sung module m rng ca S7-200
1 2 3 4 5 6 7
CPU
S7-200
EM
module
EM
module
EM
module
EM
module
EM
module
EM
module
Thang o D liu dng s
0 20 mA 0 32000
10 V
32000


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Tuy nhin, mt PLC S7-200 ch qun l cc vng nh m ca ti a 4
module analog.
Ng vo analog : bt u t AIW0 AIW2 AIW4 .
Ng ra analog : bt u t AQW0 AQW2 AQW4 .

V d:











5. Kt ni phn cng Analog S7-200:
5.1. Kt ni ng vo Analog:
5.1.1. Module EM231:
S khi mch x l tn hiu analog ng vo ca EM231







1 2 3 4
CPU
S7-200
EM 231
AI 4 12 bit
EM 235
AI 4 12 bit
AQ 1 12 bit
EM 232
AQ 12 bit
S7-200 AIW0 AIW6

AIW8 AIW14
AQW0
AQW4 AQW6


Ng vo
analog
Ly tn hiu vo
analog
La chn knh
tn hiu
Phn bc
tn hiu
Li ha
tn hiu
B bin i
Analog - Digital
D liu dng
integer
Hnh 5.1.1a : S khi ng vo analog EM231

4
Cch kt ni cc thit b cm bin vi phn cng analog S7-200:




5.1.2. Module EM235 :
S khi ca mch x l tn hiu analog ng vo ca EM235






Cch kt ni phn cng ng vo analog ca EM235 tng t vi
EM231.
Cp ngun cho
module
Thit b u ra
dng in p
Thit b u ra
dng dng in
Hnh 5.1.1b : Kt ni thit b vi phn cng analog EM231
Ly tn hiu vo
analog
La chn knh
tn hiu
Phn bc
tn hiu
Li ha
tn hiu
B bin i
Analog - Digital
D liu dng
integer
La chn dng tn hiu
Lng cc - n cc
Ng vo
analog
Hnh 5.1.2a : S khi ng vo analog EM235

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5.2. Kt ni ng ra Analog :
S khi mch x l tn hiu ng ra analog ca EM module S7-200


Cch kt ni cc thit b ti ng ra analog ca EM module


6. Ci t thng s phn cng:
Cc module EM231, EM232, EM235 c kh nng tng thch vi nhiu
dy o. Nn khi thit lp phn cng iu khin ta cn ci t cc thng s
cho cc module ny.
thit lp dy o cho module EM ta cn iu chnh cc nt gt (DIP
switch) cho ph hp.
B bin i
in p dng in
B m in p
B bin i
Digital - Analog
D liu s
Hnh 5.2.1: S khi x l tn hiu analog ng ra
Hnh 5.2.2 : Kt ni phn cng analog ng ra S7-200
V load : ti s dng ngun p
I load : ti s dng ngun dng

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6.1. Module EM231:
thit lp dy o cho EM231 ta s dng DIP switch s 1 v 3





6.2. Module EM235:
thit lp dy o cho EM235 ta s dng DIP switch s 1, 3, 5, 7, 9,
11.








Hnh 6.1.1 : DIP switch thit lp dy o ca EM231
Hnh 6.2.1 : DIP switch thit lp dy o ca EM235
Hnh 6.1.2 : Bng thit lp dy o ca EM231
Hnh 6.2.2 : Bng thit lp dy o ca EM235

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7. c gi tr Analog :
Dng d liu ng vo:
Ty theo gi tr dy o ca tn hiu ta c 2 dng tn hiu khc nhau:
- Unipolar:
Tn hiu dng n cc (v d : 0 10 V, 0 5 V,)



- Bipolar :
Tn hiu dng lng cc (v d : 10 V, 250 mV,)




Dng d liu ng ra:
- Ng ra dng dng in (0 20 mA):




Tn vng nh
m ng vo analog

D liu dng s nguyn (INT) 12 bit (0 +32000)

Tn vng nh
m ng vo analog

D liu dng s nguyn (INT) 12 bit ( 32000 )

Tn vng nh
m ng ra analog

D liu dng s nguyn (INT) 11 bit (0 +32000)

Bng thit lp dy o cho EM235(tip)

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- Ng ra dng in p (10 V):




8. V d :
Vi mt bn cha dung dch vi mc cht lng t 0 10m vi.
nhn bit mc cht lng ngi ta dng mt cm bin mc (cm bin siu
m) c tn hiu u ra dng dng in (4 20 mA) tng ng vi mc
cht lng trong bn. x l tn hiu analog ng vo ngi ta s dng
PLC S7-200 cng module analog m rng EM235. Da trn tn hiu ng
vo ta xc nh mc cht lng hin ti trong bn.
Gii quyt:
Thit b o mc cht lng l cm bin siu m





Tn vng nh
m ng ra analog

D liu dng s nguyn (INT) 12 bit (32000)

Hnh 8.1: Cm bin siu m o mc cht lng
ca hng Siemens

Hnh 8.2: Cc chn kt ni tn hiu ca cm bin

Ng ra dng 4 20
mA

Chn cp ngun

Tip im: Bo khn
cp, cht lng cn,

Mi trng d chy n

Thit b chng chy n


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Kt ni phn cng analog ng vo
Thit lp thng s cho module EM235
Tng ng vi tn hiu dng in 4 20 mA ta chn dy o 0 20 mA
ca EM235 nn ta cn thit lp cc DIP switch nh sau:
1 3 5 7 9 11 Thang o
Gi tr tng
ng
ON OFF OFF ON OFF OFF 0 20 mA 0 +32000

0 m

10 m

+6400

+3200
0

4 mA

20 mA

Tn hiu ra
tng ng
cm bin

Mc
Cht lng

Gi tr
analog
tng ng

Max_value

Min_value

Ngun cp DC24V

+
_

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Da vo cc thng s trn v gi tr ng vo analog In_value tnh
ton c mc cht lng L_level ta xc nh mt hm tnh ton nh
sau:
( ) ( ) | |
( ) | | ) _ ( _
_ _ _
_
value Min value Max
level High value Min value In
level L

=
Vit chng trnh :
Bc 1: Khai bo DATA BLOCK cc i tng tnh ton




Bc 2: Bin i dng d liu ca ng vo analog


Bc 3: Chuyn d liu sang vng nh trung gian

a ch vng nh
lu d liu

D liu dng
s thc (Real 32bit)

Ch thch

Chuyn d liu (integer 12bit) t b m
ng vo analog AIW2 vo vng nh VW16

Bin i dng d liu VW16 thnh double integer 32bit
kt qu c lu vo vng nh VD20

Bin i dng d liu VD20 thnh s thc Real 32bit
kt qu c lu vo vng nh VD24 (In_value)

Chuyn d liu t VD24 (In_value) sang VD28

Chuyn d liu t VD0 (High_level) sang VD40


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Bc 4: Gi chng trnh con tnh ton

Lc ny kt qu lu trong VD72 chnh l mc cht lng hin ti trong
bn cha L_level m ta tnh ton.

) _ ( ) _ ( value Min value In
kt qu lu vo vng nh VD60
( ) ( ) value Min value Max _ _
kt qu lu vo vng nh VD64
( ) ( ) | | level High value Min value In _ _ _
kt qu lu vo VD68
( ) ( ) | |
( ) ( ) | | value Min value Max
level High value Min value In
_ _
_ _ _

kt qu lu vo VD72
Chuyn d liu t VD4 (Low_level)
sang VD44

Chuyn d liu t VD8 (Max_value)
sang VD48

Chuyn d liu t VD12 (Min_value)
sang VD52

Gi chng trnh con PROCESS