1.

DESIGN CODE & SPECIFICATION Storage Tank

= = = =

API 650 10 EDITION SNI 03-1726-2002 SNI 03-2847-2002 SNI 03-1729-2002

1.1 TANK Item Name 1.2 GEOMETRIC DATA Inside Diameter Nominal Diameter (New) (on 1st Shell course) Tank Height Specific Gravity of Operating Liquid, SG (Actual) Specific Gravity of Operating liquid, SG (Design) Nominal Capacity Storage Capacity Networking Capacity Higher Liquid Level Lower Liquid Level 1.3 PRESSURE & TEMPERATURE Design Pressure : Upper, Pu : Lower, Pl Design Temperature : Upper, Tu : Lower, Tl 1.4 MATERIAL & MECHANICAL PROPERTIES Component Material

= TANK 6000 MT

= = = = = = = = = =

21.019 21.037 21.600 0.86 1.00 7498 6044 5892 20.520 0.550

m m m

m3 m3 m3 m m

= = = =

0.000 0.000 70 -17

mbarg mbarg o C o C

Tensile Stress fy(N/mm2) 250 250 250 250 240 240 240

Yield Stress Fu (N/mm2) 400 400 400 400 370 370 370

Corrosion Allowance CA (mm) 3 3 3 3 -

PLATE Shell Plate Annular Plate Bottom Plate Roof Plate STRUCTURE MEMBER Roof Structure (Rafter, BracE, etc) Top Curb Angle Intermediate Wind Girder

A 36 A 36 A 36 A 36 BJ 37 BJ 37 BJ 37

2.0 2.1 -

SHELL COURSE DESIGN GEOMETRIC DATA Plate Size Used Material specification Minimum thickness shell course as per Shell Plate min width as per

= = API 650 Clause 3.6.1.1 = API 650 Clause 3.6.1.2 =

6' x 20' A 36 6 mm 1800 mm

2.2 MATERIAL & MECHANICAL PROPERTIES No Material Used Specified Min. Tensile Stress fy (N/mm2) 250 250 250 250 250 250 250 250 250 250 250 250 Specified Min. Yield Stress Fu (N/mm2) 400 400 400 400 400 400 400 400 400 400 400 400 Max. Allow Design Stress Sd(N/mm2) 160.00 160.00 160.00 160.00 160.00 160.00 160.00 160.00 160.00 160.00 160.00 160.00 Max. Allow Hydrotest Stress St(N/mm2) 171.43 171.43 171.43 171.43 171.43 171.43 171.43 171.43 171.43 171.43 171.43 171.43

1 2 3 4 5 6 7 8 9 10 11 12

A 36 A 36 A 36 A 36 A 36 A 36 A 36 A 36 A 36 A 36 A 36 A 36

2.3 SPECIFIED MINIMUM SHELL THICKNESS - Minimum thickness as per

API 650 Clause 3.6.1.1 =

6.00 mm

2.4 SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD - Design shell thickness (in mm) 4.9 D (H-0.3).G td = + CA API 650 Clause 3.6.3.2 = Sd - Hydrostatic test shell thickness 4.9 D (H-0.3).G tt = API 650 Clause 3.6.3.2 St Where : D = Tank diameter H = Design liquid level. G = Design specific gravity of the liquid (water) Sd = Allowable stress for the design condition St = Allowable stress for the hydrostatic test condition CA = Corrosion Allowance

16.02 mm

12.15 mm

= = = = = =

21.019 20.52 1.00 160.00 171.43 3

m m Mpa Mpa mm

2.5 CALCULATION & RESULTS No 1 2 3 4 5 6 7 8 9 10 11 12 Material A 36 A 36 A 36 A 36 A 36 A 36 A 36 A 36 A 36 A 36 A 36 A 36 Width (mm) 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 Length (mm) 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 t design (mm) 16.02 14.86 13.70 12.54 11.38 10.22 9.06 7.91 6.75 5.59 4.43 3.27 t hydro (mm) 12.15 11.07 9.99 8.90 7.82 6.74 5.66 4.58 3.50 2.42 1.33 0.25 tmin (mm) 17 15 14 13 12 11 10 8 7 6 5 4 tsc (mm) 18 16 14 14 12 12 10 8 8 6 6 6 Weight (kg) 16,802 14,935 13,068 13,068 11,201 11,201 9,334 7,467 7,467 5,601 5,601 5,601 121,346

Total Weight :

3.0 3.1 3.2 -

BOTTOM & ANNULAR PLATE DESIGN BOTTOM PLATE Bottom plate size Material specification Minimum thickness API 650 Clause 3.4.1 Minimum width as per API 650 Clause 3.4.1 Minimum slope bottom plate API 650 Appendix B.3.3 Minimum width overlapping bottom pl. API 650 Clause 3.4.2 Bottom plate thickness required (Include CA) Used bottom plate thickness ANNULAR PLATE Annular plate size Material specification Nominal thickness of 1st shell course, tsc1 Hydrotest stress in 1st shell course 4.9 D (H-0.3).G St = tsc1 Where : D = Tank Diameter H = Design Liquid Level tsc1 = Nominal thickness of 1st shell course

= = = = = = = =

6' x 20' A 36 6 1800 0.83 50 9 18

mm mm % mm mm mm

= = =

6' x 20' A 36 18 mm

115.70 Mpa

= = = = = = = = = = =

21.019 m 20.52 m 18 mm 6 6 600 50 50 9 718 15 mm mm mm mm mm mm mm mm

Minimum Annular plate thickness API 650 Clause 3.6.1.2 Minimum shell-to-bottom fillet welds size API 650 Clause 3.1.5.7 Minimum width projected inside (Cl.3.5.2) in Min. width projected outside of shell (Cl.3.4.2) out Width overlapping (annular to bottom) trim Minimum thickness required (Include CA) Radial with of annular plate (in+out+tsc1+trim) La Annular plate thickness required ta Minimum radial width of annular plate 215. ta La = (H.G) Where : ta = Annular plate thickness H = Maximum design liquid level G = Design specific gravity to be stored
0,5

768 mm

= = = =

15 mm 20.520 m 0.86 18 mm

- Used annular plate thickness (specified by owner)

4.0 4.1 4.2 4.3 A -

ROOF DESIGN TANK GEOMETRY DATA Tank Diameter Tank Height Slope of Roof Roof type Minimum thickness roof plate MEMBER SIZE & PROPERTIES Roof plate size Material specification roof plate Roof plate corrosion allowance LOAD ROOF STRUCTURE LOAD Live load Dead Load (roof plate t =

= = = = (API 650 Cl.3.10.2.2) =

21.019 m 21.600 m 8o Cone Radial With Support 5 mm

= = =

6' x 20' A 36 3

5 mm)

= =

122.36 kg/m2 39.25 kg/m2

B LOAD COMBINATION Load combination according to SNI 03-1729-2002 U = 1.4 DL U = 1.2 DL + 1.6 LL U = 1.2 DL + 1.3 W

Gambar. Penamaan member, rafter, purlin dan luas, panjang masing-masing

B -

LOAD ON MEMBER 1 AND MEMBER 6 Horizontal member length Member length projected Area A (Member 1 and member 6) Uniform live load on member 1 and member 6 a. Load on end member

LHOR = L = AA = WL = RL = WD = RD =

1.97 m 1.99 m 0.93 m2 57.18 kg/m 56.93 kg 18.34 kg/m 18.26 kg

b. Support reaction on end member - Uniform dead load on member 1 and member 6 a. Load on end member b. Support reaction on end member C LOAD ON MEMBER 2 AND MEMBER 7 Horizontal member length Member length projected Area B (Member 2 and member 7) Uniform live load on member 1 and member 6 a. Load on end member

LHOR = L = AB = WL = RL = WD = RD =

1.97 m 1.99 m 0.72 m2 44.01 kg/m 43.82 kg 14.12 kg/m 14.06 kg

b. Support reaction on end member - Uniform dead load on member 1 and member 6 a. Load on end member b. Support reaction on end member D LOAD ON MEMBER 3 AND MEMBER 8 Horizontal member length Member length projected Area C (Member 3 and member 8) Uniform live load on member 1 and member 6 a. Load on end member

LHOR = L = AC = WL = RL = WD = RD =

1.97 m 1.99 m 0.53 m2 32.65 kg/m 32.51 kg 10.47 kg/m 10.43 kg

b. Support reaction on end member - Uniform dead load on member 1 and member 6 a. Load on end member b. Support reaction on end member E LOAD ON MEMBER 4 AND MEMBER 9 Horizontal member length Member length projected Area D (Member 4 and member 9) Uniform live load on member 1 and member 6 a. Load on end member

LHOR = L = AD = WL = RL = WD = RD =

1.97 m 1.99 m 0.68 m2 41.82 kg/m 41.64 kg 13.42 kg/m 13.36 kg

b. Support reaction on end member - Uniform dead load on member 1 and member 6 a. Load on end member b. Support reaction on end member F LOAD ON MEMBER 5 AND MEMBER 10 Horizontal member length Member length projected Area E (Member 5 and member 10)

LHOR = L = AE =

1.97 m 1.99 m 0.68 m2

- Uniform live load on member 1 and member 6 a. Load on end member

WL =

41.82 kg/m

b. Support reaction on end member - Uniform dead load on member 1 and member 6 a. Load on end member b. Support reaction on end member H LOAD ON RAFTER 1 DAN 8 Horizontal rafter length Rafter length projected Area F (rafter 1 and rafter 8) Use rafter = UNP75 Uniform live load on rafter 1 and rafter 8 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter - Uniform dead load on member 1 and member 8 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter I LOAD ON RAFTER 2 DAN 9 Horizontal rafter length Rafter length projected Area G (rafter 2 and rafter 9) Use rafter = UNP75 Uniform live load on rafter 2 and rafter 9 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter - Uniform dead load on member 2 and member 9 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter J LOAD ON RAFTER 3 DAN 10 Horizontal rafter length Rafter length projected Area H (rafter 3 and rafter 10) Use rafter = UNP75 Uniform live load on rafter 3 and rafter 10 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter - Uniform dead load on member 3 and member 10 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter

RL = WD = RD =

41.64 kg 13.42 kg/m 13.36 kg

LHOR L AF wg

= = = =

2.10 2.12 1.95 6.92

m m m2 kg/m

WL = RL = ML = WD = RD = MD =

112.50 kg/m 119.02 kg 62.96 kg.m 36.09 kg/m 48.08 kg 25.43 kg.m

LHOR L AG wg

= = = =

1.94 1.96 1.42 6.92

m m m2 kg/m

WL = RL = ML = WD = RD = MD =

88.83 kg/m 87.16 kg 42.76 kg.m 28.49 kg/m 37.14 kg 18.22 kg.m

LHOR L AH wg

= = = =

1.94 1.96 1.42 6.92

m m m2 kg/m

WL = RL = ML = WD = RD = MD =

88.83 kg/m 87.16 kg 42.76 kg.m 28.49 kg/m 37.14 kg 18.22 kg.m

K LOAD ON RAFTER 4 - Horizontal rafter length - Rafter length projected

LHOR = L =

1.93 m 1.95 m

- Area I (rafter 4) - Use rafter = UNP75 - Uniform live load on rafter 4 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter - Uniform dead load on member 4 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter L LOAD ON RAFTER 5 Horizontal rafter length Rafter length projected Area J (rafter 5) Use rafter = UNP75 Uniform live load on rafter 5 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter - Uniform dead load on member 5 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter M LOAD ON RAFTER 6 Horizontal rafter length Rafter length projected Area K (rafter 6) Use rafter = UNP75 Uniform live load on rafter 6 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter - Uniform dead load on member 6 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter N LOAD ON RAFTER 7 Horizontal rafter length Rafter length projected Area L (rafter 7) Use rafter = UNP75 Uniform live load on rafter7 a. Load on end rafter b. Support reaction on end rafter c. Bending moment on rafter - Uniform dead load on member7 a. Load on end rafter b. Support reaction on end rafter

AI = wg = WL = RL = ML = WD = RD = MD =

1.36 m2 6.92 kg/m 85.29 kg/m 83.29 kg 40.66 kg.m 27.36 kg/m 35.86 kg 17.51 kg.m

LHOR L AJ wg

= = = =

2.14 2.16 1.98 6.92

m m m2 kg/m

WL = RL = ML = WD = RD = MD =

112.53 kg/m 121.35 kg 65.44 kg.m 36.09 kg/m 46.39 kg 25.01 kg.m

LHOR L AK wg

= = = =

2.14 2.16 1.98 6.92

m m m2 kg/m

WL = RL = ML = WD = RD = MD =

112.53 kg/m 121.35 kg 65.44 kg.m 36.09 kg/m 46.39 kg 25.01 kg.m

LHOR L AK wg

= = = =

1.93 1.95 1.05 6.92

m m m2 kg/m

WL = RL = ML = WD = RD =

65.50 kg/m 63.96 kg 31.23 kg.m 21.01 kg/m 29.66 kg

c. Bending moment on rafter O LOAD ON PURLIN 1 Purlin length Use purlin Live Load a. 1/4 span (Due to rafter 1 and 2 reaction) b. 1/2 span (Due to rafter 5 and 6 reaction) c. 3/4 span (Due to rafter 8 and 9 reaction) - Dead load a. 1/4 span (Due to rafter 1 and 2 reaction) b. 1/2 span (Due to rafter 5 and 6 reaction) c. 3/4 span (Due to rafter 8 and 9 reaction) LOAD ON PURLIN 2 Purlin length Use purlin Live Load a. 1/4 span (Due to rafter 2 and 3 reaction) b. 1/2 span (Due to rafter 6 and 7 reaction) c. 3/4 span (Due to rafter 9 and 10 reaction) - Dead load a. 1/4 span (Due to rafter 2 and 3 reaction) b. 1/2 span (Due to rafter 6 and 7 reaction) c. 3/4 span (Due to rafter 9 and 10 reaction) LOAD ON PURLIN 3 Purlin length Use purlin Live Load a. 1/4 span (Due to rafter 3) b. 1/2 span (Due to rafter 7 and 4 reaction) c. 3/4 span (Due to rafter 10 reaction) - Dead load a. 1/4 span (Due to rafter 3) b. 1/2 span (Due to rafter 7 and 4 reaction) c. 3/4 span (Due to rafter 10 reaction) LOAD ON PURLIN 4 Purlin length Use purlin Live Load a. 1/2 span (Due to rafter 4 reaction) - Dead load a. 1/2 span (Due to rafter 4 reaction)

MD =

14.48 kg.m

L = wg = P1 = P2 = P3 = P1 = P2 = P3 =

3.33 m 9.36 kg/m 206.19 kg 208.09 kg 206.19 kg 85.23 kg 85.98 kg 85.23 kg

P -

L = wg = P1 = P2 = P3 = P1 = P2 = P3 =

2.56 m 9.36 kg/m 151.56 kg 150.69 kg 151.56 kg 66.99 kg 66.62 kg 66.99 kg

Q -

L = wg = P1 = P2 = P3 = P1 = P2 = P3 =

1.79 m 9.36 kg/m 64.4 kg 147.24 kg 64.4 kg 29.84 kg 65.51 kg 29.84 kg

R -

L = wg = P1 = P1 =

1.02 m 9.36 kg/m 83.29 kg 35.86 kg

4.4 TRUSS FRAME, RAFTER AND PURLIN DESIGN A RAFTER 1 Choose rafter 5 (Maximum load) - Use rafter = UNP75x40x5x7 - Yield stress - Ultimit stress - Section Modulus - Rafter length - Momen due to live load - Momen due to dead load - Support reaction due to live load - Support reaction due to dead load

wg fy Fu Zx L

= = = = = = = = =

9.36 240 370 20.02 2.16 65.44 26.43 121.35 49.02

kg/m Mpa Mpa cm3 m kgm kgm kg kg

No Combination 1 U = 1.4 DL 2 U = 1.2 DL + 1.6 LL 3 U = 1.2 DL + 1.3 W

Moment kg.m 37.01 136.42

Reaction kg.m 68.63 252.99

Use combination : Moment Support reaction Nominal moment Rasio 2 Connection - Connection between rafter with truss frame 1 Weld E-60xx) 2 Web height 3 Flens width 4 web thickness 5 flens thickness 6 Shear force 7 Nominal shear force rafter 8 Weld shear strength - Weld thick - Effective thick - Length of weld - Weld strength design - Failure shear strength plate - Weld length required - Total weld length B PURLIN 1 Check purlin - Choose purlin 1 (maximum load) - Use purlin = UNP100 - Yield stress - Ultimit stress - Section Modulus - Purlin length - Moment due to live load 1 M(+) maximum 2 M(-) maximum - Moment due to dead load 1 M(+) maximum 2 M(-) maximum - Support reaction due to live load - Support reaction due to dead load No Combination 1 U = 1.4 DL 2 U = 1.2 DL + 1.6 LL Moment kg.m 37.01 136.42

Mu = Ru = Mn = =

136.42 252.99 314.73 0.43

kgm kg kgm OK

Fuw d bf tw tf Vu Rn

= = = = = = = = = = = = = =

413 75 40 5 7 252.99 3304.8 4 2.83 51 52.56 83.25 62.88 95

Mpa mm mm mm mm kg kg mm mm kg/mm kg/mm mm mm

Rnw Max Rnw Lw Lw total

w fy Fu Zx L

= = = = =

9.36 240.00 370.00 37.80 3.33

kg/m Mpa Mpa cm3 m

ML(+) = ML(-) = MD(+) MD(-) RL RD Reaction kg.m 68.63 252.99 = = = =

107.32 kg.m 128.78 kg.m 44.36 53.23 64.43 26.63 kg.m kg.m kg kg

Use combination : Moment Support reaction Nominal moment Rasio

Mu = Ru = Mn = =

269.93 135.05 588.94 0.46

kg.m kg kg.m OK

2 Connection - Connection between rafter with truss frame 1 Weld E-60xx) 2 Web height 3 Flens width 4 web thickness 5 flens thickness 6 Shear force 7 Nominal shear force rafter 8 Weld shear strength - Weld thick - Effective thick - Length of weld - Weld strength design - Failure shear strength plate - Weld length required - Total weld length C WORKING LOAD AT THE TRUSS a Live Load Point 7 (Reaction purlin 1, member 1 and member 2) Point 8 (reaction purlin 2, member 2, and member 3) Point 9 (reaction purlin 3, member 3 and member 4) Point 10 (Reaction purlin 4, member 4 and member 5) Point 11 (pada arah crown ring) Dead load Point 7 (purlin 1, member 1 and member 2) Point 8 ( purlin 2, member 2, and member 3) Point 9 ( purlin 3, member 3 and member 4) Point 10 (purlin 4, member 4 and member 5) Point 11 (at the crown ring) c Working force maximum a Axial force frame ID 15 b Connection 1 Weld (E-60xx) 2 Yield strength at joint plate 3 Ultimit Strength at the joint plate 4 Joint plate thickness 5 Height of web 6 Flens width 7 Web thickness 8 Flens thickness 9 Check joint plate thickness - Yield condition - Fracture condition

Fuw d bf tw tf Vu Rn

= = = = = = = = = = = = = =

413.00 100.00 50.00 5.00 7.50 135.05 4,860.00 4.00 2.83 75.00 52.56 83.25 92.47 139.00

Mpa mm mm mm mm kg kg mm mm kg/mm kg/mm mm mm

Rnw Max Rnw Lw Lw total

= = = = =

821.95 606.48 424.34 327.52 53.65

kg kg kg kg kg

= = = =

181.70 321.07 249.56 172.77 114.20 17.21

kg kg kg kg kg

P15 fuw fyplat Fuplat tp d bf tw tf

= = = = = = = = =

16,193.27 kg 413.00 240.00 370.00 8.00 150.00 75.00 6.50 10.00 Mpa Mpa Mpa mm mm mm mm mm

Tn = Tn =

25,920.00 kg 33,300.00 kg

10 Check weld length - Weld thickness - Effektif thicknes - Used weld length - Weld strength design - Strength failure shear plate - Weld length required - Total length

tlas te L Rnw Max Rnw Lw Lw total

= = = = = = =

5.00 3.54 117.00 65.70 133.20 246.48 370.00

mm mm mm kg/mm kg/mm mm mm

- Member Horison Bawah frame ID 2 a Axial force b Connection 1 Weld (E-60xx) 2 Yield strength at joint plate 3 Ultimit Strength at the joint plate 4 Joint plate thickness 5 Height of web 6 Flens width 7 Web thickness 8 Flens thickness 9 Check joint plate thickness - Yield condition - Fracture condition 10 Check weld length - Weld thickness - Effektif thicknes - Used weld length - Weld strength design - Strength failure shear plate - Weld length required - Total length - Member Vertikal frame ID 6 a Axial force b Connection 1 Weld (E-60xx) 2 Yield strength at joint plate 3 Ultimit Strength at the joint plate 4 Joint plate thickness 5 Height of web 6 Flens width 7 Web thickness 8 Flens thickness 9 Check joint plate thickness - Yield condition - Fracture condition 10 Check weld length - Weld thickness - Effektif thicknes - Used weld length - Weld strength design - Strength failure shear plate - Weld length required - Total length

PHorisonB fuw fyplat Fuplat tp d bf tw tf

= = = = = = = = =

10,967.65 kg 413.00 240.00 370.00 8.00 100.00 50.00 5.00 7.50 Mpa Mpa Mpa mm mm mm mm mm

Tn = Tn = tlas te L Rnw Max Rnw Lw Lw total

= = = = = = =

17,280.00 kg 22,200.00 kg 5.00 3.54 75.00 65.70 133.20 166.94 251.00 mm mm mm kg/mm kg/mm mm mm

Pvertikal fuw fyplat Fuplat tp d bf tw tf

= = = = = = = = =

3,231.18 kg 413.00 240.00 370.00 8.00 75.00 40.00 5.00 7.00 Mpa Mpa Mpa mm mm mm mm mm

Tn = Tn = tlas te L Rnw Max Rnw Lw Lw total

= = = = = = =

12,960.00 kg 16,650.00 kg 5.00 3.54 51.00 65.70 133.20 49.18 74.00 mm mm mm kg/mm kg/mm mm mm

-Member Diagonal frame ID 5 a Axial force b Connection 1 Weld (E-60xx) 2 Yield strength at joint plate 3 Ultimit Strength at the joint plate 4 Joint plate thickness 5 Height of web 6 Flens width

Pdiagonal fuw fyplat Fuplat tp d bf

= = = = = = =

9,139.56 kg 413.00 240.00 370.00 8.00 75.00 40.00 Mpa Mpa Mpa mm mm mm

7 Web thickness 8 Flens thickness 9 Check joint plate thickness - Yield condition - Fracture condition 10 Check weld length - Weld thickness - Effektif thicknes - Used weld length - Weld strength design - Strength failure shear plate - Weld length required - Total length

tw tf

= =

5.00 mm 7.00 mm 12,960.00 kg 16,650.00 kg 5.00 3.54 51.00 65.70 133.20 139.11 209.00 mm mm mm kg/mm kg/mm mm mm

Tn = Tn = tlas te L Rnw Max Rnw Lw Lw total

= = = = = = =

adial With Support

-masing

5.0 5.1 -

WIND LOAD CALCULATION (OVERTURNING STABILITY) WIND DESIGN CALCULATION Tank diameter = Tank height = Wind velocity Wv = Wv = 3.60 Wind pressure minimum P = V = (16.P)0.5 V = Roof slope = Roof height Hr = Height from tank bottom to shell course Xs = Height from tank bottom to roof center Xr = Weight of roof plate Wroof = Weight of annular plate Wannular = Weight of bottom plate Wbottom = Weight of content Wcontent = Weight of shell plate Wshell = Weight of tank Wtank =

21.019 m 21.600 m 90 km/hr 40 25 8 1.48 21.60 22.09 13,759 5,047 14,536 7,110,891 121,345 7,265,578 kg/m2 m/dtk
o

m m m kg kg kg kg kg kg

5.2 WIND FORCE CALCULATION - Wind pressure on conical surfaces 2/ Wcon = (Wv/3.6) 16 - Wind pressure on cylindrical surfaces Wcyl = 1,6.Wcon - Projected area of roof - Projected area of shell - Total wind loaa exerted on roof - Total wind load exerted on shell - Total wind moment on tank 5.3 OVERTURNING STABILITY AGAINST WIND LOADING Weight liquid to be stored Moment about the shell-to-bottom joint fr. int. pressure Moment about the shell-to-bottom joint fr. weight of the shell and the roof supported by the shell Mdl = 0,5.D.WDL Where : D = tank diameter WDL = Weight of shell

= = = = = = =

39.06 kg/m2 62.50 15.55 454.01 607.58 28,376 626,335 kg/m2 m2 m2 kg kg kg.m

Ar As Tpr Tps Mw

wa = Mpi =

626,335 kg/m 0 kgm

= = =

1,275,275 kgm 21.019 m 121,345 kg

- Moment about the shell-to-bottom joint fr. liquid weight D Mf = Where : wa = H = tb = Fby = (wa..D). 2 Weight of liquid = 59.tb.Fby.H Design liquid height Thickness of bottom plate under the shell Minimum specified yield stress of the bottom plate = = = = 7,955 21.600 18 250 kg/m m mm Mpa = 5,520,728 kgm

For Criteria 1 0.6Mw + Mpi MDL /1.5 For Criteria 2 Mw + 0.4Mpi (MDL + Mf)/2

0.6Mw + Mpi < MDL /1.5 = = Mw + 0.4Mpi < (MDL + Mf)/2 = = 626,335 kgm 3,398,002 kgm 375,801 kgm 850,184 kgm

Since, 0.6Mw + Mpi < MDL /1.5 Mw + 0.4Mpi < (MDL + Mf)/2 The tank anchorage is : Not required

5.0 SEISMIC FORCE CALCULATION 5.1 SEISMIC LOAD DESIGN A GEOMETRIC DATA - Seismic peak ground acceleration - Importance factor - Site Class - Seismic Use Group Tank diameter Tank height Height from bottom shell to C.O.G of shell Height from bottom shell to COG of roof Maximum design liquid level Design specific gravity of liquid Total weight of tank shell Total weight of tank roof Total weight of tank content Total weight of tank bottom

Sp I Site SUG D H Xs Xr Hfliud SG Wshell Wroof Wcontent Wbottom

= = = = = = = = = = = = = =

0.03 1 A I 21.019 21.600 21.600 22.090 20.520 0.86 121,345 13,759 7,110,891 14,536

m m m m m kg kg kg kg

CONVECTIVE (SLOSHING) PERIOD - Mode 1 sloshing period RESPONSE MODIFICATION FACTOR - Impulsive response factor - Convective response factor

Tc =

4.77

Rwi = Rwc =

3.5 2

SPECTRAL RESPONSE ACCELERATION - Spectral response 0.2 sec period - Spectral response 1.0 sec period - Coeficient 0.2 sec period - Coeficient 1.0 sec period - Coefficient Damping spectral (5% - 0.5%) - Sloshing period coeficient - Impulsive spectral acceleration parameter - Convective spectral acceleration parameter OVERTURNING STABILITY AGAINST SEISMIC LOADING - EFFECTIVE MASS OF TANK CONTENTS 1 Effective Impulsive liquid weight 2 Effective Convective liquid weight - CENTER OF ACTION FOR EFFECTIVE LATERAL FORCES 1 Center of action Impulsive 2 Center of action Convective - OVERTURNING MOMENT 1 Overturning moment at the base tank shell - SHEAR FORCE 1 The seismic base shear

Ss S1 Fa Fv K Ks Ai Ac

= = = = = = = =

0.075 0.038 0.8 0.8 1.5 0.58 0.0171 0.004

wi = wc =

5,602,414 kg 1,589,827 kg

Xi = Xc =

8.82 m 16.13 m

Mrw =

903,335 kgm

V =

98,807 kg

RESISTANCE TO OVERTURNING - THICKNESS OF THE BOTTOM PLATE UNDER THE SHELL 1 Vertical seismic acceleration coeficient 2 Effective specific gravity inc. verticsl seismic effect 3 Resisting force of the annulus 99.ta.Fy.H.Ge 196.H.D.Ge Use wa Where : ta = Annular plate thickness Fy = Min. specified yield strength of annular H = Height of tank D = Diameter of tank Ge = Effective specific gravity 4 Tank and roof weight acting at the base of shell wt = ws/D +wrs Where : wrs = Wr/D ws = weight of shell wr = Weight of roof D = diameter of tank

Av = Ge = = = = = = = = = wt = = = = =

0.01 0.85 120,730 kg/mm 75,638 kg/mm 75,638 kg/mm 18 250 21.600 21.019 0.85 mm Mpa m m

2.05 kg/mm 0.21 121,345 13,759 21.019 kg/mm kg kg m

5 Anchorage ratio

Mrw J = D2.(Wt.(1-0.4.Av)+wa Where : Mrw wt Av wa D J = 0.03

= = = = =

Overturning moment Tank and roof weight Vertical seismic acceleration coeficient Resisting force of the annulus Diameter of tank < 1.54

= = = = =

903,335 2.05 0.01 75,638 21.019

kgm kg/mm kg/mm m

Since the anchorage ratio , J

The tank stable can be self anchoraged

6.0 FOUNDATON DESIGN 6.1 GEOMETRY DATA - Tank diameter - Tank height 6.2 PILE DATA - Diameter of pile - Cross section area - Allowable bearing capacity - Allowable shear capacity - Cracking moment capacity 6.3 SOIL DATA (SOIL INVESTIGATION 2010) - Allowable vertical load - Allowable moment load - Allowable lateral load 6.4 TANK LOAD - Total weight of tank - Wind moment load - Seismic moment load 6.4 FOUNDATION CALCULATION DESIGN - Axial load design - Number of pile - Moment design Load distribution table No x x2 (m) (m) 1 0.000 0.000 2 -1.000 1.000 3 -2.000 4.000 4 -1.000 1.000 5 1.000 1.000 6 2.000 4.000 7 1.000 1.000 8 -1.236 1.528 9 -3.236 10.472 10 -4.000 16.000 11 -3.236 10.472 12 -1.236 1.528 13 1.236 1.528 14 3.236 10.472 15 4.000 16.000 16 3.236 10.472 17 1.236 1.528 18 -1.862 3.467 19 -4.009 16.072 20 -5.479 30.019 21 -6.000 36.000

D = H =

21.019 m 21.600 m

Dpile Apile Pa Ha Ma

= = = = =

450 93,000 143,000 30,772 7,500

mm mm2 kg kg kgm

P = M = H =

194,629 kg 263,808 kgm 84,634 kg

Wtank = Mw = Ms =

8,098,578 kg 626,335 kgm 903,335 kgm

Pdsgn = npila = My =

143,000 kg 82 point 903,335 kgm

Qp (kg) 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763

Qm (kg) 0 -364 -728 -364 364 728 364 -450 -1,178 -1,456 -1,178 -450 450 1,178 1,456 1,178 450 -678 -1,459 -1,994 -2,184

Qi (kg) 98,763 98,399 98,035 98,399 99,127 99,491 99,127 98,313 97,585 97,307 97,585 98,313 99,213 99,941 100,219 99,941 99,213 98,085 97,304 96,769 96,579

OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

-5.479 -4.009 -1.862 0.627 3.000 4.854 5.869 5.869 4.854 3.000 0.627 -1.189 -3.323 -5.239 -6.780 -7.676 -8.000 -7.676 -6.780 -5.239 -3.323 -1.189 1.139 3.323 5.239 6.730 7.676 8.000 7.676 6.730 5.239 3.323 1.139 -2.238 -4.365 -6.272 -7.865 -9.063 -9.807 -10.000 -9.807 -9.063 -7.865 -6.272 -4.365 -2.238 0.000 2.238 4.365 6.272 7.865

30.019 16.072 3.467 0.393 9.000 23.561 34.445 34.445 23.561 9.000 0.393 1.414 11.042 27.447 45.968 58.921 64.000 58.921 45.968 27.447 11.042 1.414 1.297 11.042 27.447 45.293 58.921 64.000 58.921 45.293 27.447 11.042 1.297 5.009 19.053 39.338 61.858 82.138 96.177 100.000 96.177 82.138 61.858 39.338 19.053 5.009 0.000 5.009 19.053 39.338 61.858

98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763

-1,994 -1,459 -678 228 1,092 1,767 2,136 2,136 1,767 1,092 228 -433 -1,210 -1,907 -2,468 -2,794 -2,912 -2,794 -2,468 -1,907 -1,210 -433 415 1,210 1,907 2,450 2,794 2,912 2,794 2,450 1,907 1,210 415 -815 -1,589 -2,283 -2,863 -3,299 -3,570 -3,640 -3,570 -3,299 -2,863 -2,283 -1,589 -815 0 815 1,589 2,283 2,863

96,769 97,304 98,085 98,991 99,855 100,530 100,899 100,899 100,530 99,855 98,991 98,330 97,554 96,856 96,295 95,969 95,851 95,969 96,295 96,856 97,554 98,330 99,178 99,973 100,670 101,213 101,557 101,675 101,557 101,213 100,670 99,973 99,178 97,949 97,174 96,480 95,900 95,464 95,194 95,123 95,194 95,464 95,900 96,480 97,174 97,949 98,763 99,578 100,352 101,046 101,626

OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

73 74 75 76 77 78 79 80 81 82

9.063 9.807 10.000 9.807 9.063 7.865 6.272 4.365 2.238 0.000

82.138 96.177 100.000 96.177 82.138 61.858 39.338 19.053 5.009 0.000 2,481.793

98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763 98,763

3,299 3,570 3,640 3,570 3,299 2,863 2,283 1,589 815 0

102,062 102,333 102,403 102,333 102,062 101,626 101,046 100,352 99,578 98,763

OK OK OK OK OK OK OK OK OK OK

- Determine pile cap thickness 1 Pile diameter 2 Concrete strength 3 Effektif thickness 4 Shear plane 5 Shear reduction 6 Shear capacity 7 Pile cap thick - Determine pile cap reinforce 1 Pile diameter 2 Effektif thickness 3 Yield strength 4 Pile cap weight 5 force T1 6 Pile distance 7 Maximum Moment, M1-1 8 Bending reinforce required

Dpile f'c d bo

= = = = = Vn = h =

450 29 500 2,985 0.75 200,901 600

mm Mpa mm mm kg mm

9 Up reinforce required

0.45 m 500 mm 400 Mpa 30.27 t/m 143 ton 2.000 m 39.41 t.m 394.14 kN.m As' = 2737 mm2 a = 47 mm Asmin = 1750 mm2/m As = 1172.28 mm2/m dtul. = 19 mm A2. = 284 mm2 n = 7 S = 166.67 mm Use D 19 150 As' = 1750 mm2 dtul. = 19 mm A1. = 284 mm2 n = 7 S = 166.67 mm Use D 19 150

= = = = = = =

REFERENCE 1 API STANDARD 650, NOVEMBER 1998. Welded Steel Tanks for Oil Storage, Tenth Edition American Petroleum Institute. 2 API Standard 2000, April 1998. Venting Atmospheric and Low-Pressure Storage Tanks, Fifth Edition American Petroleum Institute 3 Bob Long & Bob Garner. Guide to Storage Tanks & Equipment, Professional Engineering Publishing. 4 Indian Institute of Technology Kanpur, October 2007, Guidelines for Seismic Design of Liquid Storage Tank Gujarat State Disaster Management Authority. 5 SNI 03-1726-2002 Standar Perencanaan Ketahanan Gempa untuk Struktur Bangunan Gedung 6 SNI 03-2847-2002 Tata Cara Perhitungan Struktur Beton untuk Bangunan Gedung. 7 SNI 03-1729-2002 Tata Cara Perhitungan Struktur Baja untuk Bangunan Gedung.

anks, Fifth Edition

ering Publishing.

n of Liquid Storage Tank

nan Gedung