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-1
PIM00132A
Electric Wiring
12
Before Operation
14
Standard
model
Series
Built-in
breaker
model (B)
CE model
(C)
Built-in
heater
model (H)
Differentvoltage
model (E)
AKZJ188
19
20
21
Menu
Operation Setting
Models
18
CE model
Different-voltage
model
16
15
22
Monitor Items
Timer Operation
Additional Setting Functions
Setting Additional Function
For Temperature Control Improvement
Alarm/Warning Output Logic
Alarm Settings for Optional Protection
Devices (Installed by User)
23
24
25
27
30
33
33
Optional Parts
AKZJ358
34
AKZJ458
Before
Operation
Handling
Model Identification and Specifications
Built-in breaker
model
Installation
Procedure
Installation
Operating
Procedure
Useful
Functions
Safety Precautions
35
Optional
Functions
Instruction Manual
CONTENTS
Maintenance/Inspection
36
Daily maintenance/inspection
Periodic maintenance/inspection
To leave the unit unused for a long period
Troubleshooting
37
When the unit operation seems abnormal
although no alarm is activated
When an alarm is activated
Troubleshooting
Maintenance
AKZJ908
Maintenance
AKZJ568
PIM00132A_EN.fm
PIM00132A_EN.fm
Safety Precautions Before using this product, read the following instructions carefully to ensure proper use.
The instructions described below are intended to prevent injury or damage to you and other people.
Possible conditions that may result from improper handling are classified as follows:
DANGER
This category indicates urgently
hazardous conditions that may
result in death or serious injury.
WARNING
This category indicates potentially
hazardous conditions that may
result in death or serious injury.
CAUTION
This category indicates potentially
hazardous conditions that may result
in injury or property damage only.
All these instructions include important information on safety. Be sure to observe the instructions.
After reading this manual, be sure to keep it in place so that users can read it whenever required.
If this product is transferred to another person, be sure to attach this manual to the product.
To use this product safely, be sure to observe the following instructions, and safety laws and regulations for the
relevant standards listed below.
1. Industrial Safety and Health Law
DANGER
Only qualified technical experts can handle
the unit.
Mandatory
Mandatory
Forbidden
WARNING
Conduct electric wiring according to the
ratings.
Mandatory
Forbidden
Forbidden
PIM00132A_EN.fm
CAUTION
Prepare a circuit breaker at users site.
Mandatory
Mandatory
Mandatory
DANGER
Before handling this unit, turn OFF the power supply.
Mandatory
Dot not handle the unit for 5 minutes after power supply is turned OFF.
Forbidden
Forbidden
Keep your hand or body away from the unit during operation.
Forbidden
Mandatory
Forbidden
Do not
disassemble
Forbidden
PIM00132A_EN.fm
WARNING
If an abnormal condition occurs, stop operation immediately.
Mandatory
Caution
Mandatory
Mandatory
CAUTION
Do not use the unit in special atmosphere.
Mandatory
Forbidden
Mandatory
Mandatory
Mandatory
PIM00132A_EN.fm
Installation
Installation
Procedure
Accessories
Check the model name and serial No. (MFG. No.) on the nameplate attached to the right side of the Oil Cooling Unit.
An accessory package1 is attached to the top plate of the Oil Cooling Unit. Make sure that the following items are included
in the accessory package.
2. Rubber bushing for electric wiring (Large size, with cross slit): 1 pc.
When connecting the power cable, remove the resin cable hole cap in the side plate of the unit, and attach the rubber
bushing. It is only for provisional use.2
3. Rubber bushing for electric wiring (Small size, with cross slit): 1 pc.
When connecting the signal cable, remove the resin cable hole cap in the side plate of the unit, and attach the rubber
bushing. It is only for provisional use.2
1: Before operation, be sure to remove the accessory package. Otherwise, the package blocks exhaust air flow, resulting in cooling
capacity deterioration.
2: When connecting each cable finally, place the cable in a conduit. If the rubber bushing is used, the dust-proof effect of the electrical
equipment box deteriorates, causing a fault. For details, refer to Wiring procedure on page 8 .
PIM00132
4
5
7
12
Before Operation
14
15
Models
Menu
Series
Standard
model
Built-in
breaker
model (B)
CE model
(C)
16
18
model
Built-in
heater
model (H)
Differentvoltage
model (E)
AKZJ188
Monitor Items
Timer Operation
Additional Setting Functions
Setting Additional Function
For Temperature Control Improvement
Alarm/Warning Output Logic
Alarm Settings for Optional Protection
Devices (Installed by User)
19
22
Operating
Procedure
Different-voltage
model
23
24
25
27
30
33
Useful
Functions
Built-in heater
CE model
20
21
33
Optional Parts
AKZJ358
34
AKZJ458
35
Optional
Functions
model
Installation
Procedure
Handling
Built-in breaker
Model
name
CONTENTS
Safety Precautions
Installation
Before
Operation
Instruction Manual
Maintenance/Inspection
36
Daily maintenance/inspection
Periodic maintenance/inspection
To leave the unit unused for a long period
Troubleshooting
37
When the unit operation seems abnormal
although no alarm is activated
When an alarm is activated
Troubleshooting
Maintenance
Maintenance
AKZJ568
AKZJ908
Accessory package
Type of
refrigerant
Manufacture
No.
PIM00132
Installation
Oil Cooling Unit and Accessories
Precautions for Installation
Electric Wiring
4
5
7
Handling
Model Identification and Specifications
12
Before Operation
14
15
model
Operation Setting
Menu
Series
Standard
model
Built-in
breaker
model (B)
CE model
(C)
16
18
model
Built-in
heater
model (H)
Differentvoltage
model (E)
AKZJ188
Monitor Items
Timer Operation
Additional Setting Functions
Setting Additional Function
For Temperature Control Improvement
Alarm/Warning Output Logic
Alarm Settings for Optional Protection
Devices (Installed by User)
19
20
21
22
23
24
25
27
30
33
33
Optional Parts
AKZJ358
34
AKZJ458
Operating
Procedure
Built-in heater
CE model
Useful
Functions
model
Models
35
Optional
Functions
Built-in breaker
Installation
Procedure
CONTENTS
Safety Precautions
Before
Operation
Instruction Manual
Maintenance/Inspection
36
Daily maintenance/inspection
Periodic maintenance/inspection
To leave the unit unused for a long period
Troubleshooting
37
When the unit operation seems abnormal
although no alarm is activated
When an alarm is activated
Troubleshooting
Maintenance
Maintenance
AKZJ568
AKZJ908
Machine nameplate
Instruction manual
(This document)
Rubber bushing
(Large and small, 1 pc. each)
PIM00132A_EN.fm
Installation
Do not place an object that may block air flow within 500 mm from the air intake/exhaust port.
Obstacle
Exhaust air
OILCON
(Oil cooling unit)
Intake air
(Front)
Tank
(Prepared by user)
40 to 100 mm
(Specified liquid level range)
Obstacle
Liquid level
Leg
Heater
500 mm or more
500 mm or more
H
(Tank depth)
Installation
Procedure
1.
2.
3.
4.
500 mm or more
Obstacle
Agitator
Cooling coil
Floor surface
50 mm or more
(From tank bottom surface)
A (Tank width)
PIM00132A_EN.fm
Select the size and machining dimensions of the installation tank from the table below.
Size
Depth
(Unit: mm)
Through hole
B1
B2
B3
C1
C2
390
270
15
325
325
AKZJ568
500
380
45
440
440
AKZJ908
Installation
Procedure
AKZJ188,358,458
590
440
30
500
500
A (Reference dimension)
B1
C1
Through hole
(Tank top plate)
B2
C2
OILCON
B3
4-M8
Tapping hole
n
n
SUS
50,000
30,000
20,000
10,000
5,000
3,000
2,000
1,000
500
300
mm2/s
10
20
10
30
0
50
Temperature
70
80
60
10
40
20
90
30
50
60
10,000
5,000
3,000
2,000
ISO VG
Kinematic viscosity
coefficient
If cutting swarf or chips accumulate on the OILCON cooling coil surface, it results in cooling capacity deterioration, and also
causes a fault of the unit.
Be sure to attach a highly-efficient return filter at the return (liquid inlet) port.
Saybolt second
1,000
500
400
300
200
150
68
(1)
100
75
200
150
30
100
20
80
15
60
46
50
40
10
9.0
8.0
7.0
(2)
32
22
10
50
45
6.0
2
5.0
40
4.0
3.0
35
0
20
30
10
40
20
50
60
70
80
Temperature
30
40
90
50
60
70C
PIM00132A_EN.fm
n
n
Installation
Procedure
n
n
Installation
Electric Wiring
Directly starting/stopping the Oil Cooling Unit with the main machine power supply
When the circuit breaker for the main machine is turned ON, the Oil Cooling Unit starts operation. To stop the unit, turn
OFF the circuit breaker for the main machine.
Circuit breaker
Power line
Coolant tank
Starting/stopping the Oil Cooling Unit with the remote control contact (see page 9 )
When the remote control switch is turned ON, the Oil Cooling Unit starts operation. To stop the unit, turn OFF the remote
control switch.
Circuit breaker
Power line
Signal
Coolant tank
and
keys for at least 2 seconds in the operation lock mode, the Oil Cooling Unit starts
and
operation, Loc blinks on the data display, and the Oil Cooling Unit will be stopped (locked).
Control panel
Circuit breaker
Power line
Coolant tank
Main machine (Machining center)
Installation
PIM00132A_EN.fm
Installation
Procedure
CAUTION
To use an earth leakage breaker, select an inverter-compatible type.
If the earth leakage breaker is not inverter-compatible, it may malfunction due to high-frequency noise of the
inverter. (Recommended product: 15 mA or 20 mA)
Wiring procedure
(1) (4)
(3)
(2) Standard model,
When inserting each cable from the left side of the unit (when viewed
from the front of the unit), place the cable along the guide rail in the
electrical equipment box. Then, fasten the cable to the cable anchor
at the bottom of the electrical equipment box by using a tie band etc.
B, C, H
Power cable
insertion hole (f28)
(28)
The cable size should conform to those listed below, or a larger size.
Cable type
Signal cable
Model/Series name
insertion hole (f22)
(22)
AKZJ908
series
AKZJ908-H
JIS
UL cable
UL1015 AWG#14
UL1015 AWG#12
UL1015 AWG#10
(equivalent to 2.0 mm 2) (equivalent to 3.3 mm2) (equivalent to 5.5 mm2)
IEC/CENELEC cable
2.5 mm 2
4.0 mm2
6.0 mm2
(245 IEC53/H05RR-F) (245 IEC53/H05RR-F) (245 IEC53/H05RR-F)
Transformer box
Power cable insertion
hole (28)
(2) Different-voltage
model (E)
Different-voltage model (E)
n
n
n
4
8
AKZJ188,358,458,568
series
Installation
PIM00132A_EN.fm
Installation
Procedure
CN2
Power supply
terminal block
Control
board
L1
61
62
63
64
L3
PROTECT SW
(Erroneous operation prevention)
Short-circuit bar
60
L2
(Ground terminal)
65
66
67
10
11
12
13
30
31
OFF
ON
Conducted
by user
Alarm output
No connection
Temperature range
warning output
No connection
Top view
(Ground)
Single-pole, single-throw remote control switch, or a contact that enables operation command output
Note) Select a switch whose minimum allowable load is 12 VDC and 5 mA.
Wiring material
Single-core cable: 1.2 (AWG16), or twisted cable: 1.25 mm 2 (AWG16), M3 crimp terminal
Remove the short-circuit bar (between terminals [10] and [11]) on the terminal block in
the electrical equipment box.
Connect the cable specified in 1 above between terminals [10] and [11].
12 VDC is applied across these terminals (Terminal [10]: negative polarity, [11]: positive polarity).
9
Installation
PIM00132A_EN.fm
10
Installation
Procedure
To output the Oil Cooling Unit operation status signal to the main machine, connect the required signal cable to the signal
terminal block according to the procedure below. For details of alarms, refer to Alarm list (page 3839 ).
To use an output contact, change the parameter setting, and make sure that the output contact normally operates.
(For parameter setting changing procedure, refer to page 26 .)
2. Connect each cable by using a round crimp terminal.
M3
JIS cable
IEC cable
UL cable
AWG#22 #16
CAUTION
RY30X
RY52PAX
RY30Y
RY30W
Cable size
Screw
terminal
(X2M)
60 61 62 63 64 65 66 67 9 10 11 12 13 30 31
Temperature
Normal Agitator operation range warning
output
2
3
1
[b contact]
60
60
61
61
63
63
Normal
60
61
61
63
63
Alarm
Operation status
10
Run
Reset
OFF
Remote control
contact
Between terminals
10 and 11
Operation panel
ON
ON
[LOCK] key
OFF
OFF
ON
Alarm/Stop (Power
OFF) (b contact)
Agitator operation
(a contact)
Between terminals
60 and 61
Between terminals
60 and 63
ON
ON
OFF
ON
OFF
ON
OFF
ON
Between terminals
61 and 62
OFF
Alarm level
Between terminals
60 and 64
Alarm (a contact)
Between terminals
60 and 61
OFF
ON ON
OFF
Normal/Stop (Power
OFF) (b contact)
Agitator operation
(a contact)
Alarm level
Alarm
level 1
ON
Power supply
Normal (a contact)
Power ON
Alarm
Run
level 2
Between terminals
60 and 63
OFF
ON
ON
ON
OFF
ON
ON
OFF
OFF
ON
Between terminals
61 and 62
OFF
Between terminals
60 and 64
OFF
ON
ON
OFF
ON
Reset
Run
E3
Main board
Capacitor
Connector
Fuse
Reactor
Motor (Agitator)
Motor (Compressor)
Motor (Fan)
A2P
C1 C2 C3
CN
FU15
L1
M1K
M2C
M3F
S1B
Terminal block
Th3
Th4
Th6
Th7
Th8
ThFin
TH01
X1MX2M
Y1E
NF
Noise filter
SS4
CN1
(Optional parts)
SS3
LED3
(Optional parts)
SS2
LED2
T1
H1M
L1
Other than
B model
Red
L1
A4P
SS1
LED7
LED6
LED5
LED1
White
L2
A3P
A1P
(Standard)
E2
LED4
E1
A2P
Power supply
Standard,
B, C, H
Model
(Power supply)
FU6
Blue
T3
L3
J1H
A2
A1
Th-Fin
CN16
60
62
64
CN18
Alarm/Power failure
CN14
CN12
FU3
FU2
FU1
250V
FU4
250V
67
10
OFF: Level 1
ON: Level 2
Temperature range
warning
66
Remote
control
11
LED1
30
X2M
Th5
(Optional)
31
Inverter CPU
LED3
S4B1
CN4
H model only
CN3
CN13
Red
Yellow
Type
AKZ8 OP A10
AKZ8 OP A5
AKZ8 OP K10
Y1E
A4P
A3P
Th5
Part symbol
Th4
Th3
Th6
Th7
Th8
Red
White
CE model only
CN8
CN9
CN10
CN17
CN7
RP
SP
NC
Blue
Brown
UC
VC
AKZ8 OP K5
S3PH
CN5
Short-circuit bar
Blue
White
M
Blue
CE model
only
Red
M3F
DC
H (Built-in heater)
E1, E2, E3
(Different-voltage model)
C (CE model)
CE model only
Electric heater
Magnetic contactor
Transformer
M1P ground
No-fuse breaker
M2C
3N
S2B
N U V W
Brown
Installation
Procedure
S4B1
J1H
H1M
Tr
S3PH
S2B
Model
(Menu model)
M1K
1
S1B
C3
Note) 1. For details, refer to the electric wiring diagram for each model.
WC
CN15
TP
CN6
Short-circuit bar
CN16+
A1P
Machine temperature
tuning thermistor
Name
(Optional parts)
CN2
3 15A
C2
SW1
Erroneous operation
prevention SW
250V
FU5
C1
13
LED2
HL2
HL1
L1
9 10 11 12 13 30 31
RY30X
12
CN19
CN20
6 3A
3 15A
Surge absorber
E2
X2M
60 61 62 63 64 65 66 67
TH01
SA
RY30Y
R S T E1
61
63
Red
CN100
White
B model
MCCB
Red
B model only
White
NF
FU7
Blue
White
L3
Yellow
X1M
RY30W
11
RY52PAX
Tr
Blue
PIM00132A_EN.fm
11
PIM00132A_EN.fm
12
0.5
Model
Standard
E3
kW
Power supply2
Standard
E3
1.6/1.8
Standard
3.2/3.5
E3
H
4.2/4.5
1
3
1
3
Main circuit
Circuit voltage
Handling
kW
1.5
AKZJ458
1.2
AKZJ358
AKZJ188
12/24 VDC
Operation circuit
200 V 50 Hz
1.76kVA/5.2A
1.94kVA/5.7A
200 V 60 Hz
1.09kVA/3.2A
1.78kVA/5.2A
1.96kVA/5.7A
220 V 60 Hz
1.07kVA/3.1A
1.07kVA/2.8A
1.79kVA/4.9A
1.98kVA/5.3A
2.2kVA
Transformer capacity
2.2kVA
Outer dimensions (H W D)
mm
980450630
980360440
1120360440
Equivalent to 0.4 kW
1120450630
1320360440
Equivalent to 0.75 kW
Evaporator
1320450630
Equivalent to 1.1 kW
Condenser
Before
Operation
2.2kVA
White
Exterior color
Propeller fan
300, 75 W
Motor
Agitator
Motor
Temperature
control
Tuning
type
(Selectable)
1, 50 W, 4P
Room temperature or machine temperature4 (Factory setting: Room temperature: Mode 3)
Reference
Control target
Fixed
type
Tuning range
Control target
550
Range
Refrigerant control
Refrigerant (New refrigerant: R410A)5 Loading weight kg
Protection device
Room temperature
0.81
0.99
545
Operating range
0.58
Agitator inner thermostat, Reverse-phase protector, Restart prevention timer, Low room temperature protection thermostat, High oil temperature
protection thermostat, Low oil temperature protection thermostat, Discharge pipe temperature thermostat, Condenser temperature thermostat,
Refrigerant leak detector, Inverter protector, No-fuse breaker (B only), High-pressure pressure switch (C only), Compressor protection
thermostat (C only), Overheat prevention temperature thermostat (H only), Fuse (H only)
550
0.5200
Oil viscosity
Water-soluble cutting/grinding fluid, Cutting/grinding oil, Lubricating oil, Hydraulic oil, Water for industrial use
Applicable oil
62
38
Weight
10
41
103
44
47
109
10
53
56
118
10
Tank (Depth: 400 mm or more), supply pump, float switch, return filter
Model identification
(Note 1) Menu symbol
AKZJ
12
50/60 Hz
50/60 Hz
50/60 Hz
PIM00132A_EN.fm
13
Specifications (AKJZ568/908)
Oil Cooling Unit equivalent horsepower (HP)
2.0
3.0
AKZJ908
AKZJ568
Model
Standard
kW
kW
Power supply2
E3
E3
H
8.0/9.0
4
3
Operation circuit
DC12/24V
200 V 50 Hz
4.0kVA/11.4A
Same as standard
3.9kVA/11.2A
7.5kVA/21.6A
Same as standard
200 V 60 Hz
3.3kVA/9.4A
4.0kVA/11.4A
Same as standard
4.1kVA/11.7A
7.5kVA/21.6A
Same as standard
220 V 60 Hz
3.3kVA/9.4A
3.4kVA/9.0A
4.8kVA/12.5A
Same as standard
4.3kVA/11.2A
9.0kVA/23.7A
Handling
Circuit voltage
Standard
5.0/5.6
Same as standard
Transformer capacity
5kVA
6kVA
Exterior color
White
Outer dimensions (H W D)
mm
1450470500
1450560710
1630560620
1630655830
Equivalent to 2.2 kW
Equivalent to 1.5 kW
Open coil type
Condenser
Propeller fan
400, 90 W4P
Motor
Agitator
Motor
Temperature
control
Tuning
type
(Selectable)
Fixed
type
1, 50 W, 4P
Room temperature or machine temperature4 (Factory setting: Room temperature: Mode 3)
Reference
Control target
Tuning range
Control target
Range
550
Refrigerant control
Refrigerant (New refrigerant: R410A)5 Loading weight kg
1.25
1.65
Agitator inner thermostat, Reverse-phase protector, Restart prevention timer, Low room temperature protection thermostat, High oil temperature
protection thermostat, Low oil temperature protection thermostat, Discharge pipe temperature thermostat, Condenser temperature thermostat,
Refrigerant leak detector, Inverter protector, No-fuse breaker (B only), High-pressure pressure switch (C only), Compressor protection
thermostat (C only), Overheat prevention temperature thermostat (H only), Fuse (H only)
Protection device
Operating range
Room temperature
545
550
0.5200
Oil viscosity
Water-soluble cutting/grinding fluid, Cutting/grinding oil, Lubricating oil, Hydraulic oil, Water for industrial use
Applicable oil
65
kg
Weight
Internal circuit breaker (Rated current)
Circuit breaker (Rated current)
Other than circuit breaker
68
Vertical: 14.7 m/s2(1.5 G) 2.5 hr (10 to 100 Hz sweep/5 min)
Local procurement
item
Before
Operation
Evaporator
83
15
86
160
132
140
220
30
20
20
Tank (Depth: 400 mm or more), supply pump, float switch, return filter
Note) 1: Cooling capacity is the value at standard point (inlet oil temperature and room temperature: 35C, ISO VG32 oil). The product tolerance is
approx. 5%.
2: Be sure to use a commercial power supply. Using an inverter power supply may result in burnout. Voltage fluctuation range should be
within 10%.
If voltage fluctuation exceeds 10%, consult DAIKIN.
3: For the different-voltage model, three types (E1, E2 and E3) are available depending on the power supply voltage. (see page 12 .)
4: The optional machine temperature tuning thermistor is required. (For details, see page 34 .)
5: The C model is supplied with MSDS (Material Safety Data Sheet) for refrigerant R410A.
6: This product is not equipped with a circuit breaker. The user must prepare a circuit breaker.
7: Conventional 1 HP-equivalent models (AKJ106/AKZJ287 class) have been integrated into AKZJ358 (1.2 HP-equivalent).
13
PIM00132A_EN.fm
14
Before Operation
Before operating the Oil Cooling Unit, check the following items:
Operating environment
Check the atmosphere for any factor (dust, oil mist, high temperature, high humidity, etc.) that may adversely affect the unit.
Check if the unit is not installed in explosive atmosphere (that may cause evolution, inflow, retention or leak of inflammable gas).
The operating range is limited. Make sure that the operating conditions are within the following range.
(Note: If this unit is operated out of the specified range, the protection devices may be activated, or the service life may be shortened.)
Handling
50
45
Before
Operation
Room temperature
40
(C)
ge
30
in
e
bl
wa
llo
20
t
ra
pe
n
ra
A
10
5
5
10
20
30
Tank liquid temperature (C)
40
50
Electric wiring
Check if the unit mounting parts are securely fastened to the tank top plate with bolts.
Check for any obstacle that blocks air intake or exhaust flow.
(Do not put an obstacle within 500 mm from the air intake/exhaust port.)
3
4
5
Delay timer
The OILCON unit incorporates a delay timer. Therefore, when the compressor is stopped once and then restarted, the
compressor may not start. This does not mean a fault of the unit. (See page 18 .)
Applicable liquid
The OILCON unit can be used for water-soluble cutting/grinding fluid, cutting/grinding oil, water for industrial use, lubricating
oil, hydraulic oil (mineral oil). It cannot be applied to the following oils (liquids), and a liquid that may corrode the cooling coil
(SUS304).
1) Flame-resistant hydraulic oil
CAUTION
Before operating the Oil Cooling Unit,
be sure to read through this instruction
manual and understand the contents of
this manual.
Electric wiring
Check if the cable size is larger than the specified size. (Refer to Wiring procedure on page 8 .)
Check if the ground cable is securely connected.
Be sure to use a commercial power supply. Using an inverter power supply may result in burnout.
Check if the power supply voltage is within the following range:
50 Hz...........200 V 10%
60 Hz...........200/220 V 10%
Check if a circuit breaker is provided exclusively for each Oil Cooling Unit.
14
PIM00132A_EN.fm
15
(12)
(2)
Handling
(3)
(9)
(4)
(13)
(11)
(1)
(6)
(14)
(8)
Before
Operation
(5)
(7)
(15)
No.
Name
Function
No.
Name
(1) Compressor
(2) Condenser
(10) thermistor
(11) (B only)
(12)
Fan
(8)
Electronic
expansion valve
Liquid temperature
thermistor
(9)
Air filter
Room temperature
Function
Located at the front of the condenser. It is intended
to prevent cooling capacity deterioration by
eliminating dust adhering to the condenser from the
air intake.
Detects the inlet air temperature.
Circuit breaker
High-pressure pressure
switch (C only)
Compressor protection
(15) (E only)
Transformer
16
.)
15
PIM00132A_EN.fm
16
(10)
(9)
Handling
(2)
Before
Operation
(4)
(5)
No.
(6)
Name
(7)
(8)
Description
Reference page
page
17
page
24
page
38
Operation mode/data
16
PIM00132A_EN.fm
17
Operation mode
The control panel provides the following seven operation modes.
Among these seven modes, only four modes are available for normal operations.
In other modes, the Oil Cooling Unit may malfunction depending on operation.
Before using each mode, please understand the description on each mode.
1
1
page
page
Monitor mode
page
page
page
Auto-tuning mode
Normal mode
page
page
Handling
Description
18
18
19 -22
23
Before
Operation
Mode
24
25
30
1: The operation modes marked with a circle can be used for normal operation.
2: Parameter means a constant to be defined for each setting.
For special modes, you can change the mode by pressing several keys simultaneously for two seconds.
Power ON
Normal mode
Operation
setting mode
Auto-tuning
mode
Timer setting
mode
Parameter
setting mode
Monitor
mode
CAUTION
n
n
17
PIM00132A_EN.fm
18
Handling
YES
Before
Operation
NO
and
keys
Keep pressing
these keys
simultaneously for
two seconds.
Normal mode
NO
(1)
(2)
(1) Operation mode display: Displays the operation mode.
(2) Data display: Displays the target temperature setting.
See page
19
See page
20
See page
21
See page
22
18
PIM00132A_EN.fm
19
Operation Setting
The Oil Cooling Unit operation setting provides the following modes.
Control method
Holding constant tank liquid
temperature
Operation mode3
(Reference page)
Setting range
Tank liquid
temperature
Reference
temperature
0 (p. 20)
5.050.0 (C)
Tank liquid
temperature
3 (p. 21)
9.99.9 (K)
Control target1
Fixed temperature
control
Tuning temperature
control
Room
temperature
Handling
Machine
temperature2
Capacity direct
designation
(used for trial
run etc.)
Tank liquid
temperature
9.99.9 (K)
None
None
4 (p. 21)
9 (p. 22)
0100 (%)
Before
Operation
Control board
Room temperature
thermistor (To 4 point)
Machine temperature tuning
thermistor (optional)
(To 5 point)
Pressure reducing
mechanism (Refrigerant)
C
Exhaust air
Fan
M
Filter
(Refrigerant)
Tool
Workpiece
M
Compressor
(Refrigerant only)
Liquid
temperature
(Th4)
(Clean chamber)
Coolant
pump
Agitator
motor
Coolant
pump
(Dirty chamber)
Evaporator
(Cooler)
Coolant
pump
Machine
temperature
(Th5)
Coolant liquid
Condenser
Intake air
Note)1. The system components other than the AKZJ series Oil Cooling Unit
should be provided by user (main machine).
Coolant liquid
19
PIM00132A_EN.fm
20
Handling
Operation mode: 0
Operating
Procedure
Setting procedure
Operation mode
indicator
Operation mode
display
Data display
key.
Factory setting
(With non-standard models, the settings
may be different from the above.)
or
key.
key
After the number is registered, the number on the data display blinks.
The number on the operation mode display remains lit.
or
key.
key
16
24
24
35
20
PIM00132A_EN.fm
21
Operation mode: 3
Operation mode: 4
34
With the above operation settings, the OILCON unit controls the tank liquid temperature so as to keep the difference between the
room or machine temperature (reference temperature) and the tank liquid temperature (control target) at a constant value as the user
specified, according to a change in the room or machine temperature. The temperature difference setting range is 9.9 to +9.9 (K).
Setting procedure
Go to the operation setting mode with the
Operation mode
indicator
Operation mode
display
Data display
Handling
Operating
Procedure
or
key.
key
After the number is registered, the number on the data display blinks.
The number on the operation mode display remains lit.
or
key.
key
16
24
24
35
21
PIM00132A_EN.fm
22
Operation mode: 9
With the above operation setting, the OILCON unit executes cooling operation according to the specified command value (%).
Therefore, tank liquid temperature control is disabled.
Setting procedure
Handling
Operation mode
display
Data display
key.
Operating
Procedure
Factory setting
(With non-standard models, the settings
may be different from the above.)
or
key.
key
After the number is registered, the number on the data display blinks.
9 on the operation mode display remains lit.
or
key.
24
24
35
key
22
PIM00132A_EN.fm
23
Monitor Items
When the Monitor mode is selected, the following items can be checked.
No.
Description
Note
1
Not used
Not used
Not used
Not used
Handling
Operating procedure
1. Select the monitor mode.
key.
Useful
Functions
Operation mode
indicator
Data number
display
Data display
or
key.
13
2
3. Return to the normal mode.
Press the
23
PIM00132A_EN.fm
24
Timer Operation
With the ON timer, the Oil Cooling Unit can be started after elapse of a desired time.
This mode can be used to warm up the main machine.
The operation start time setting range is 0 to 99 hours (in one hour steps).
While the timer mode is selected, keep the main power supply ON.
The value indicated on the control panel will be decremented from a preset value at one-hour intervals.
To cancel the timer mode, set the timer at 0.
The timer setting is active only once. To use the timer again, you must set up the timer again.
Operating procedure
1. Select the timer mode.
Go to the timer mode with the
key.
Operation mode
indicator
Data display
Handling
or
key.
Useful
Functions
24
With the built-in heater model (H), the electric heater heats up liquid in the tank to a preset temperature during main
machine warm-up in winter. Combining this function with timer operation enables more effective warm-up.
Heater ON: When tank liquid temperature is at least 2.1C lower than preset temperature
Heater OFF: When tank liquid temperature is equal to, or higher than preset temperature
Regardless of the operation mode, the OILCON unit turns ON/OFF the heater by detecting the tank liquid
temperature. ( Only when the compressor is not in operation)
Note that the heater cannot perform high-precision tank liquid temperature control.
PIM00132A_EN.fm
25
30
27
33
Parameter list
The parameters that must be specified for individual additional setting functions are listed below:
Item
Initial
Minimum Maximum value
value
value (Factory
setting)
Unit
n00
Not used
11
n02
OP contact level
n03
n04
0.0
10.0
8.0
n05
0.1
10.0
7.0
n06
999
120
n07
999
120
n08
999
120
n09
999
120
n10
Warning setting 1
465
n11
0.0
60.9
0.0
n12
Warning setting 2
465
n13
0.0
60.9
0.0
n14
Warning setting 3
465
n15
0.0
60.9
0.0
n16
Warning setting 4
465
n17
0.0
60.9
0.0
n18
Warning setting 5
465
n19
0.0
60.9
0.0
n20
Use of parallel
communication
Remarks
n01
Necessity
of power
supply reset
n21
to
n38
See page 33 .
Handling
Auto-tuning Warning
Alarm
output
logic
For auto-tuning
See page 30 .
Useful
Functions
See page 27 .
25
PIM00132A_EN.fm
26
Setting procedure
Operation
mode indicator
Data number
display
Data display
key for
or
key.
Handling
Useful
Functions
or
key.
5
6. Return to the normal mode.
Press the
26
PIM00132A_EN.fm
27
The warning reset setting is inactive. (When the power supply is turned ON again, the
compressor restarts operation.)
The above 1), 2) and 3) can be combined.
n Parameter setting
To enable this function, set the corresponding parameters. You can specify up to five warning conditions with the following five
groups of parameters.
Types of temperature range warning
Parameter
Group A Group B
n10
n11
(2)
n12
n13
(3)
n14
n15
(4)
n16
n17
(5)
Reserve
n18
n19
Handling
Useful
Functions
(1)
For temperature range warning, the above (1) to (5) types are available. Actually, however, any combinations of these types are enabled.
The above (1) to (5) types can be simultaneously used.
(2)
(1)
Room temperature 45
[Th3]
40
or
Machine temperature 35
[Th5]
30
5C
25
5C
20
(3)
15
10
(4)
5
5
10
20
15
25
30
40
45 50
(C)
35
27
PIM00132A_EN.fm
28
Enter Group B (page 29 ) before Group A, so that the temperature range warning
is not activated during setup.
In this section, set the following parameters by using three digits (first, second and third digits) of each parameter on the control
panel data display.
Temperature range warning condition setting (Use the second and third digits.)
Temperature range warning operation setting (Use the first digit.)
Temperature range warning condition setting
Third digit
Second digit
First digit
External output (Rely 30 output: ON)
n12
n16
Useful
Functions
4
5
1
Warning
2
3
FH alarm
FH alarm
Fixed value
Fixed value
n14
Machine temperature [Th5]
Handling
(2)
n10
Warning
Warning + External output (Rely 30 output: ON)
(1)
n10
462
(2)
When Tank liquid temperature [Th4] is 35C or higher, the compressor stops (FH alarm), and the 30X relay output turns ON. n12
455
(3)
When Tank liquid temperature [Th4] is at least 5C lower than the room temperature [Th3] (or machine temperature
[Th5]), the 30X relay output turns ON.
n14
341
(141)
(4)
28
When Tank liquid temperature [Th4] is 15C or lower, the compressor stops. (Warning)
When Tank liquid temperature [Th4] is at least 5C higher than the room temperature [Th3] (or machine temperature
[Th5]), the 30X relay output turns ON.
n16
431
(411)
PIM00132A_EN.fm
29
Second digit
(1)
n13
(3)
n15
(4)
n11
(2)
n17
1 to 9 (C)
Useful
Functions
Handling
0 to 60 (C)
1: When the first digit of the temperature range warning operation setting parameter of Group A is 4 or 5, this parameter is inactive because
the warning status will not be automatically reset. (Enter any number from 0 to 9.)
When Tank liquid temperature [Th4] is 15C or lower, the compressor stops. (Warning)
[When Tank liquid temperature [Th4] becomes 17C, the warning status will be automatically reset.]
n11
15.22
(2)
When Tank liquid temperature [Th4] is 35C or higher, the compressor stops (FH alarm), and the 30X relay output
turns ON.
n13
35.0
n15
5.13
n17
5.24
(3)
When Tank liquid temperature [Th4] is at least 5C lower than the room temperature [Th3] (or machine temperature
[Th5]), the 30X relay output turns ON.
When the difference between room temperature [Th3] and Tank liquid temperature [Th4] becomes 4C or less, the
warning status will be automatically reset.
(4)
When Tank liquid temperature [Th4] is at least 5C higher than the room temperature [Th3] (or machine temperature
[Th5]), the 30X relay output turns ON.
When the difference between room temperature [Th3] and Tank liquid temperature [Th4] becomes 3C or less, the
warning status will be automatically reset.
29
PIM00132A_EN.fm
30
Depending on the system of the main machine, problems of unstable temperature control or slow response in temperature
control may be raised. In such cases, it is possible that the temperature control gain P or I setting is not suitable for the system.
Temperature control gain: Coefficient to determine a control value according to deviation (temperature difference)
P: Proportional gain
I: Integral gain
In such cases, you can improve the temperature control performance by using the Auto-tuning mode that provides more
suitable gain settings.
Target temperature
0
T: Time
High deviation
Low deviation
Target temperature
Handling
T: Deviation (C)
Auto-tuning
(P: Large, I: Small)
T: Time
High deviation
Target temperature
Useful
Functions
T: Time
Parameter No.
Item
n05
n06
n07
n08
n09
n Outline of operation
Operation
Before start
Unit status
Operation status
(Operation mode: Other than 9)
Remarks
Select a desired operation mode.
[Note] 1., 3.
Step 0
Operation status
(Operation mode: Other than 9: Same as before start)
Step 1
Operation status
(Automatic operation for 2 minutes at 1% capacity)
Step 2
Operation status
(Automatic operation for 10 minutes at 100% capacity)
[Note] 4.
Step 3
Stop
[Note] 5.
After completion
30
Stop
[Note] 6.
PIM00132A_EN.fm
31
Operation flow
1. Starting auto-tuning
Cancel
Normal mode
Cancel
Handling
Normal
3. Step: 1 (Operation for stabilizing initial status)
Cancel
Normal mode
(Operation at 0%
capacity: Stop)
Cancel
Useful
Functions
Error
(Operation at 1% capacity)
Normal
Error
(Operation at 0%
capacity: Stop)
Cancel
Normal
5. Step: 3 (Calculation of temperature control gain P and I from
collected data, and writing gain into each parameter)
Cancel
Normal mode
(Operation at 0%
capacity: Stop)
Error
(Operation at 0%
capacity: Stop)
Cancel
Normal
6. Completion of auto-tuning
(Operation at 0%
capacity: Stop)
Normal
Normal mode
31
PIM00132A_EN.fm
32
[Note]
1. When starting auto-tuning, make sure that the oil temperature is nearly equal to the room temperature (in stable condition).
Leave the main machine under no load (stopped).
2. If the remote signal turns OFF or an alarm is activated during execution of auto-tuning, an error occurs (auto-tuning cannot be
executed), and the corresponding error message appears.
To cancel the error, press the
Check the remote signal, or examine the cause of the alarm. After taking a corrective action, execute auto-tuning again.
3. Before starting auto-tuning, select an operation mode to determine the control target thermistor. (Select any operation mode other
than 9.)
Operation mode 0, 3 or 4
Tank liquid temperature thermistor
Then, set Parameter [n04] by referring to [Note] 4. below.
4. In Step 2, the machine may be over-cooled. To suppress machine over-cooling, specify an auto-tuning end condition in Parameter
[n04].
Parameter [n04] Outlet oil temperature decrease (Auto-tuning end condition)
Setting range: 0.0 to 10.0C, Initial value: 8.0C
When the tank liquid temperature has decreased by the temperature specified with this parameter, auto-tuning (data collection) ends.
If the specified temperature range is too small, temperature control gain may not be correctly calculated. You should set this
parameter to the maximum value in the range where it does not cause damage to the machine.
Useful
Functions
Handling
5. To calculate more suitable temperature control gain based on the data collected in Step 3, you must specify a response coefficient
in Parameter [n05]. (Through response coefficient adjustment, you can select whether to place importance on stability or response
speed.)
T: Deviation (C)
Small
Large
n05 = 7.0
(Initial value)
T: Time
6. Depending on the condition of the control target (machine), the unit may not calculate suitable temperature control gain in a single
auto-tuning operation. You should execute auto-tuning two or three times to average the calculated values, or use the value
that most frequently appears (except for an extreme value).
To calculate a more suitable temperature control gain, you may change Parameter [n05] (see [Note] 5. above).
7. In the following cases, temperature control is not stabilized because the compressor turns ON/OFF without being subjected to
inverter control.
(1) Operation under small load (Cooling capacity: 30% or less)
(2) Rapid load change (Transition period)
32
PIM00132A_EN.fm
33
Setting
Contact
Normal
Power failure
Alarm
Normal
Power failure
Alarm
6061
ON
OFF
OFF
OFF
OFF
ON
6063
OFF
ON
ON
ON
ON
OFF
6667
ON
OFF
OFF
OFF
OFF
ON
Alarm output
Temperature range
warning output
Handling
First digit: Specifies alarm output logic (60, 61, 63) and warning output logic (66, 67) of the signal terminal block.
Second digit: Specifies DOUT signal output logic. (Optional communication expansion board is required.)
For details, refer to Communication Expansion Board Instruction Manual (HM01568).
Useful
Functions
33
PIM00132A_EN.fm
34
Optional Parts
See page 19 .
When the following optional parts are mounted to the main machine, the Oil Cooling Unit can perform control by detecting
the machine temperature.
Optional Parts
Lead wire
length
L (m)
(5 m)
Round terminal
1 25-3
80
DB619-121 or equivalent
R1/8
(10 m)
(4.5)
27.5
(5)
AKZ8OPK10
Application
(Installed by user)
Dimensions
Lead wire
Compatible model
For machine
temperature tuning
control
(embedded in
machine body)
AKZ8 series
AKZJ8 series
AKZ8OPA5
(5 m)
25
(4.5)
AKZ8OPA10
Round terminal
1 25-3
80
DB619-122 or equivalent
8
Type
AKZ8OPK5
Name
(10 m)
Lead wire
For machine
temperature tuning
control
(attached to machine
body surface)
Mounting procedure
Oil Cooling Unit
Optional Parts
Connect the round terminal (1.253) of the above part to terminals [30] and [31] of the X2M terminal block in the electrical
equipment box. (No polarity)
(See Outline of electrical equipment box on page 9 .)
Main machine
For AKZ8-OP-K
Rc 1/8 (in machine body)
Prepared hole 8, Depth: 20 min.
Connection to terminals 30
and 31 of Oil Cooling Unit
X2M terminal block
Optional
Functions
(Machine body)
CAUTION
n
For AKZ8-OP-A
(Machine body)
Place the thermistor in contact with the machine body, and cover it with putty.
34
PIM00132A_EN.fm
35
Optional Parts
Communication with main machine
When this optional board is mounted to the Oil Cooling Unit to connect this unit to the main machine:
1. You can change the operation mode and operation setting from the main machine.
2. You can read the Oil Cooling Unit alarm code and temperature data (machine temperature, room temperature, inlet
oil temperature, outlet oil temperature, temperature difference between inlet and outlet, and inverter frequency
data) from the main machine.
To execute parallel communication, you must set the corresponding parameter. (See page 25 .) The Oil Cooling Unit cannot communicate
with the main machine simply by mounting this optional board. For serial communication, parameter setting is not required.
Optional parts
Communication
method
Mounting position
Type
Serial
communication
only
AKZ8OPCSP
Specification No.
AKZ8OPCS
Serial or parallel
communication
Compatible model
SS08303
Back of Oil Cooling Unit electrical
equipment box front sheet metal
SS08370
Mounting procedure
Locking support (4), Mounted to control board
CN2
AKZ8-OP-CS
Optional Parts
Prepared by user
CN1
To main machine or PC
(Serial communication only)
AKZ148/328/438,
AKZJ188/358/458
Control board
CN12
CN2
AKZ8OPCS
Prepared by user
CN1
AKZ8-OP-CS
CN2
Control board
CN12
AKZ568/908, AKZJ568/908
AKZ8OPCSP
To main machine
(Parallel communication)
Inverter
board
CN1
CN2
Prepared by user
RS232C
AKZ8OPCSP
Control board
CN5 CN4
CN1
CN3
CN2
CN14
Pin No. 1
CN5
Prepared by user
To main machine or PC
(Serial communication)
DOUT(CN4)
Pin No. 1
DIN(CN3)
Not used
(No connection)
35
Optional
Functions
AKZ8OPCS
PIM00132A_EN.fm
36
Maintenance/Inspection
Daily maintenance/inspection
Use thorough caution about operating liquid pollution control to maintain the pollution degree at NAS10 or lower level.
Maintain the liquid level in the oil tank within the specified range. (See page 5 .) Be sure not to allow liquid leak due to
overflow. Never attempt to operate the unit without oil.
Clean inside of the oil tank periodically to eliminate accumulated objects (cutting swarf etc.).
Make sure that the power supply voltage is within the following range:
50 Hz...........200 V 10%
60 Hz...........200/220 V 10%
Check if the compressor, fan or agitator does not abnormally sound during operation.
Make sure that the Oil Cooling Unit does not abnormally shake during operation.
Periodic maintenance/inspection
Return filter (See page 6 .)
Clean the return filter at the tank return (liquid inlet) port periodically to prevent decrease in liquid level in the tank due to
dust clogging.
15 .)
Be sure to wash the air filter with water at 40C or lower temperature every two weeks.
If the air filter is clogged with dust, the wind volume reduces, resulting in capacity deterioration. Also, the compressors
protection device is activated, hindering smooth operation. Furthermore, it causes power consumption increase.
Operating the unit without the air filter causes a fault.
To remove the air filter, hold the bottom of the filter with both hands, and push it up while warping it forward.
If the air filter is clogged, the cooling capacity deteriorates, resulting in excess power consumption. Clean the air filter
periodically to save power consumption.
15 .)
If the condenser becomes extremely dirty, clean it with a brush, air blower, etc.
(When cleaning the condenser fins, wear gloves. Otherwise, you may be injured by the sharp edges.)
Exterior
Maintenance
Cooling coil
Maintenance
If cutting swarf or chips accumulate on the OILCON cooling coil surface, it results in cooling capacity deterioration, and
also causes a fault of the unit. Check and clean the cooling coil periodically.
Remove the OILCON unit from the tank, and clean the unit with a soft non-metal brush.
During cleaning, be careful not to apply strong impact or force to the cooling coil.
36
PIM00132A_EN.fm
37
Troubleshooting
1
When the Oil Cooling Unit does not work well, first check the following points.
If the problem persists, contact DAIKIN Contact Center with information on the following 1), 2) and 3) items.
(For phone/fax number and address of DAIKIN Contact Center, see the back cover.)
1) Machine name (Full Model No.)
See page 4 .
2) Manufacture No. (MFG. No.)
3) Condition of the Oil Cooling Unit (as closely as possible)
Condition
Cause
Corrective action
(See page
17
.)
1) There is an obstacle near the air intake/exhaust port. Remove the obstacle.
2) The air filter is clogged.
3) The unit is running under capacity suppressing
control, because the room temperature is high.
Both the agitator and compressor are running,
but the operating liquid cannot be cooled.
Re-fill refrigerant.
Troubleshooting Maintenance
37
PIM00132A_EN.fm
38
When an alarm is activated (To cancel the alarm, turn OFF the power supply, and then turn it ON again.)
Alarm list
Alarm
code
Alarm
level
AA
A6
E1
System error
Description
Cause
Corrective action
Refill the operating liquid.
E6
Compressor high
temperature error
(Discharge pipe
thermostat Th6, Activated at
approx. 120C)
(Compressor head
thermostat (S2B:CN5),
Activated at 115C)
1) The tank liquid temperature or room temperature is higher than the specified range.
E5
1) The tank liquid temperature or room temperature is higher than the specified range.
E3
EH
36
36
.)
.)
36
Troubleshooting Maintenance
H1
1 or 2
Check if the power supply voltage is not lower than the specified operating range. Check for an instantaneous power supply
voltage drop at startup of peripheral equipment.
EJ
38
FH
PIM00132A_EN.fm
39
Alarm
code
Alarm
level
Description
Cause
JH
1) The tank liquid temperature thermistor required for control is disconnected or shortcircuited.
J3
J5
J6
Condenser temperature
thermistor error
L0
Inverter/compressor error
LC
P3
P4
U0
Gas shortage
U1
Corrective action
Make sure that the power supply voltage conforms to the rating.
Check for instantaneous voltage drop at startup of peripheral
equipment.
U9
UH
System failure
(EEPROM error)
UJ
1 or 2
1E
2E
3E
4E
5E
Troubleshooting Maintenance
U2
39
PIM00132A_JA.fm
PIM00132A_JA.fm
PIM00132A_EN.fm
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PIM00132A
(0710)
HT