TIU CHUN QUC GIA

TCVN 6474 - 7: 2007

QUY PHM PHN CP V GM ST K THUT KHO CHA N - PHN 7: LP AT, KT
N V CHY TH
Rules for classification and technical supervision of floating storage units - Part 7 Installation,
hook-up and commissioning
Li ni u
TCVN 6474:2007 thay th cho TCVN 6474:1999.
TCVN 6474:2007 do Cuc ng kim Vit Nam v Ban K thut Tiu chun TCVN/TC8 "ng tu
v cng trnh bin" phi hop bin soan, Tng cuc Tiu chun o lung Cht luong d nghj, B
Khoa hoc v Cng ngh cng b.
QUY PH! PH"N C#P V$ GI%! &%T '( THU)T 'H* CH+A N,I - PH-N 7: L.P /0T1 '2T
NI V$ CHY TH3
Rules for classification and technical supervision of floating storage units - Part 7
Installation, hook-up and commissioning
Cc ti liu vin dn v djnh ngha xem Phn 1, TCVN 6474-1:2007
45 L67 891 :;9 n<i => ?@AB 9@C
4545 QuB Dn@ ?@unE
Nhng yu cu trong phn ny duoc p dung cho nhng quy trnh duoc trnh duyt v vic
kim tra duoc ng kim thuc hin vi tt c cc cng trnh kho cha ni mang cp ca ng
kim. Tt c cc quy trnh lp dt phi duoc ng kim xem xt truc khi tin hnh cng tc
lp dt.
Cc quy trnh lp dt sau, nu p dung phi duoc trnh ng kim duyt:
454545 !F 9G ?@unE
M t chung ca ton b h thng neo v kho cha ni vi ng dng, dung ng bin, PLEMs
454525 T@HI 9JK 9JLM? N67 89
Phi c cc quy trnh thm tra truc lp dt cho diu kin dy bin tai vj tr lp dt v cc quy
trnh du phng khi tho d cc chung ngai vt tai vj tr lp dt.
4545O5 L67 89 ?P? @Q8? nRQ => STB nRQ UuV?
Nhng quy trnh lp dt coc hoc neo v dy neo bao gm nhng quy trnh dui dy:
- Chun bj chung cho vic lp dt
- B tr sp xp gia c coc, ba.
- B tr s lan lm vic trong cc giai doan khc nhau ca qu trnh lp dt, xem xt dn nh
hung ca diu kin thi tit chnh.
- Du bo d khng ca coc.
- Tiu chun chp nhn d su thit k coc v quy trnh du phng khi dng qu mc (overdrive)
v chi coc.
- Quy trnh xc djnh hung coc so vi tm ca h thng neo vj tr v tiu chun d lch cho
php ca vj tr v hung.
- Quy trnh lp dt ca dy neo v nhng ch phng nga vic xon ca xch neo trong qu
trnh lp dt.
- Quy trnh lp dt neo v quy trnh xc djnh vj tr v hung ca neo khi d duoc lp dt. Quy
trnh phi bao gm tiu chun d lch cho php ca vj tr v hung.
454545 'WQ ?XnE => 9@C 9Gi 9JPnE
Quy trnh ko cng v th ti trong ca coc neo hay neo v h thng xch bao gm:
- B tr lp dt thit bj cho vic th cng ti ca xch neo, neo, h thng coc neo.
- X lan thi cng thuc hin cng vic trn.
- Quy trnh cng chi tit, bao gm loai thit bj ko cng duoc s dung v hoat dng cng
- Quy trnh loai b v phuc hi xch trong qu trnh cng.
- Quy trnh th ti xch bng vic dn nuc kho cha ni, nu c th.
4545Y5 ';9 n<i @Z 9@<nE [\?@ nRQ
Quy trnh kt ni h thng xch neo ca phung tin bao gm :
- Quy trnh ko v chng buc d djnh vj kho cha ni cho cng vic kt ni h thng neo.
- iu kin dn uu tin lua chon truc khi kt ni.
- Quy trnh th tu kt ni xch, n djnh vj tr ca kho cha ni v th tu cng cc xch neo.
- Phung php xc djnh luc cng chnh xc ca xch v sai s thit k cho php.
- Quy trnh xc djnh vj tr ca h thng SPM tung di so vi PLEM hay du ging v sai s
thit k cho php cho vj tr ca tm SPM tung di so vi PLEM hay du ging.
- Phung php dm bo cho bn xoay xch khng di chuyn v nhng phng nga an ton tng
th trong ton b qu trnh lp dt.
- Quy trnh cng xch bng dn nuc kho cha ni, nu p dung.
454565 L67 89 @Z 9@<nE [u]9^n@_7
Quy trnh lp dt h thng xut nhp phi duoc trnh duyt cng vi vic duyt thit k d xc
minh ton b ti trong lp dt d duoc tnh dn. Cc quy trnh duoc s dung trong qu trnh lp
dt h thng xut nhp phi duoc m t trong s tay. Ngoi ra, s tay phi bao gm c danh
sch ca cc gii han mi trung cho php trong lp dt h thng. Cc quy trnh d b, cc quy
trnh phuc hi v cc quy trnh sa cha phi duoc cung cp khi cn thit.
1. Cc ng dng mm v cng
Quy trnh lp dt cc ng dng xut nhp ti kho cha ni bao gm cc buc sau:
1. iu khin v lp rp ng dng cng v mm trong lp dt.
2. jnh vj tu thi cng trong cc giai doan khc nhau ca qu trnh lp dt.
. Quy trinh lp dt ca kt ni, vm d v trong luong khi nu p dung, bao gm cc buc d
trnh su va cham ng dng v cc d phng chng su hu hai trong qu trnh lp dt ng dng.
4. K thut lp rp ni ghp khi lp dt hai du mt ca cc ng dng.
. Quy trnh th thu tnh ca cc ng dng. p sut th v thi gian th ph hop vi AP hay
tiu chun khc m ng kim cng nhn.
2. H thng vn chuyn dn tu nhn du.
Quy trnh lp dt h thng xut bao gm cc buc sau:
1. iu khin, lp dt v sp xp h thng ng xut v cc d phng chng hu hai trong qu
trnh lp dt.
2. Lp dt tt c cc thit bj phu tro v cc thit bj chc nng tu.
. Quy trnh th ng ra dui bin.
4. Quy trnh th v lm dy ng. Cung cp cc p sut th v thit k yu cu v thi gian th.
454575 QuB 9J`n@ 9@aQ Ji
Vi nhng h thng neo tho ri, cc quy trnh tho d v kt ni ca h thng neo kho cha
ni phi duoc trnh duyt. Cc quy trnh d bao gm cc quy trnh d b v phuc hi ca h
thng xut nhp (xem cc yu cu ca s tay vn hnh).
4525 TJ`n@ nV7 buB 9J`n@ :;9 n<i
Khi lp dt bt c b phn no ca h thng m vic lp dt duoc ch djnh khng hon thnh
ht d d dng cho vic lp dt kho cha ni tai vj tr phi duoc bo co v quy trnh kt ni tai
vj tr v cng tc th du phi trnh cho ng kim duyt.
45O5 TJ`n@ nV7 buB 9J`n@ :@ci VnE => ?@AB 9@C
Quy trnh khi dng v chay th cho h thng khai thc phi duoc d trnh d xem xt trong
Phu luc V, Phn 9.
4545 'idI 9JK 9JQnE bua 9J`n@ N67 89 @Z 9@<nE nRQ UuV?
Trong qu trnh lp dt nhng yu cu trong phn ny phi duoc thm djnh hoc chng kin
(nu p dung) bi ng kim vin.
1. Truc khi lp dt tt c cc b phn ca h thng neo phi duoc kim tra pht hin hu hng
do vn chuyn. Khi tm thy bt c mt hu hng no du phi gii quyt tho mn yu cu ca
ng kim vin hin trung.
2. Tt c cc b phn yu cu duoc chng nhn tai nh sn xut du phi c chng ch.
. Vj tr lp dt v vng phu cn phi duoc kho st bng tho ln hay OV (phung tin hoat
dng dui nuc diu khin t xa) d dm bo khng c chung ngai vt hay vt la truc khi
lp dt.
4. Trong qu trnh lp dt cc coc neo hay neo, cc hang muc sau phi duoc thm tra theo th
tu:
a. Kho chnh xc tt c cc mt ni xch t xch ti coc hay neo v t xch ti xch
b. bjt kn ca cc cht kenter.
c. Tt c cc b phn ca xch neo phi dng kch c v d di
d. Tt c cc coc neo v neo phi duoc lp dt dng vj tr v phung thit k v trong pham vi
sai s thit k cho php.
. Vic th xch neo ra sau khi dng coc phi duoc thuc hin theo quy trnh d duyt.
6. Tr khi c chp thun khc ca ng kim vin hin trung, cp xch neo du tin duoc ko
cng cho s duoc lp dt.
7. Sc cng cho phi duoc thm djnh d dm bo tt c luc cng truc tun theo thit k v
khng c d djch chuyn hay bt ra ca coc neo.
8. Sau khi hon thnh vic ko cng truc, vic lp dt tip theo tt c cc chn neo ti thit bj
chn xch trong bn quay phi duoc thm djnh.
9. Trong qu trnh cng xch cho h thng neo djnh vj, vj tr tung di gia tm h thng neo v
PLEM phi duoc thm djnh tho mn cc thng s k thut v dung sai thit k.
10. Sau khi hon thnh vic lp dt, sc cng xch phi duoc kim tra bng cch do gc ca
dy xch ph hop vi sai s v dc tnh k thut thit k. Bt c d di qu mc ca xch pha
sau thit bj chn xch phi duoc tho b tr khi n duoc thit k cha trong ging xch.
45Y5 'idI 9JK 9JQnE bua 9J`n@ N67 89 @Z 9@<nE [u]9^n@_7
Trong qu trnh lp dt h thng xut nhp nhng hang muc sau phi duoc ng kim vin
chng kin (nu c th):
1. ng dng phi duoc kim tra hu hng sau khi th, d cng thch hop phi duoc duy tr dm
bo ng dng khng bj bin dang hay mt n djnh. Kt ni v vm d (phao ni d ng) phi
duoc xc nhn lp dt dng vj tr tung di so vi du cui ca ng dng tai mt nuc.
2. Vic lp dt cc kho kp ng dng trn kt ni v vm d (phao ni d ng) phi duoc
gim st dm bo ng dng duoc kp chc chn v khng bj hu hng khi xit qu cht cc kp.
. Vic lp dt cc mt bch cui ca ng dng phi duoc gim st ph hop vi quy trnh duoc
duyt.
4. Sau khi hon thnh vic lp dt, ton b cc b phn b sung dui nuc phi duoc kim tra
tng th v xc nhn bi tho ln hoc OV ph hop vi hnh dang v dc tnh k thut thit k
duoc duyt. Tai vj tr tm nhn bj gii han, cc bin php xc nhn lp dt khc phi duoc trnh
duyt v duoc thuc hin tho mn ng kim.
. Vic th thu luc h thng xut nhp duoc thuc hin theo cc quy trnh duoc duyt. p sut
v thi gian th phi tun theo cc tiu chun duoc cng nhn nhu ANS/ASME B1.8, AP P
2D v P 17B.
6. Cu trc ng mm ni xut phi duoc kim tra ph hop vi quy trnh duoc duyt. Cc dm
kn ph hop cho cc mt bch ng ni, vj tr ca tt c cc thit bj hng hi, vj tr chnh xc ca
khp ni v d cht ca cc bulng mt bch phi duoc thm djnh.
7. Sau khi th ng mm xc minh bn knh cong ca ng mm khng nh hn gii han yu cu
ca nh sn xut.
8. Trong khi hon thnh vic lp dt ton b ng mm xut phi duoc th p luc theo quy trnh
v tiu chun duoc duyt.
9. H thng diu khin dui bin phi duoc th ph hop nu duoc lp dt.
10. Tt c thit bj chc nng tu phi duoc th chc nng v xc minh lm vic tt.
4565 'idI 9JK 9JQnE bua 9J`n@ :;9 n<i
Kim tra trong qu trnh kt ni duoc tin hnh theo cc quy trnh d duoc xt duyt v bao
gm cc hang muc sau:
1. Kt ni h thng ng phi duoc xc nhn ph hop vi cc quy trnh v bn v d duoc
duyt. Cc mi hn phi duoc kim tra b mt v kim tra khng ph hy (NDT) nu duoc yu
cu. Trong qu trnh hon thnh vic lp dt nhng b phn nh hung phi duoc th thu luc
1, ln p sut lm vic thit k v th kn.
2. Kt ni h thng din phi duoc xc nhn ph hop vi cc quy trnh v bn v d duoc
duyt. Gi d ca cp v dm kn ca dung cp vo thit bj phi duc kim tra. Sau khi hon
thnh vic lp dt nhng b phn nh hung dn thit bj v cp phi duoc th cch din v
xc minh lm vic tt. Ngoi ra tt c cc vj tr tip dt phi duoc kim tra ph hop.
. Kt ni h thng diu khin phi duoc xc nhn ph hop vi cc quy trnh v bn v d duoc
duyt. Gi d ng khai thc phi duoc xc nhn. Sau khi hon thnh vic lp dt, ton b h
thng phi duoc th chc nng v xc minh lm vic tt. Phi tun th cc bn knh un gii
han ca nh sn xut cho bt k b phn no ca h thng.
4. Kt ni thit bj c kh phi duoc xc nhn ph hop vi cc quy trnh v bn v d duoc
duyt gm c su tip dt ca thit bj. Sau khi hon thnh vic lp dt, ton b h thng phi
duoc th chc nng v xc minh lm vic tt.
4575 C@enE Iin@ :@G nXnE ?fK @Z 9@<nE nRQ 9@aQ Ji
1. i vi h thng neo c th tho ri, kh nng tho ri ca h thng khi h thng neo phi
duoc chng minh tho mn ng kim vin hin trung theo cc quy trnh th duoc duyt.
2. Trong hoat dng tho ri, thi gian cn thit d tho ri kho cha ni mt cch hiu qu ra
khi h thng neo phi duoc dua vo trong S vn hnh.
45g5 'idI 9JK 9JQnE bua 9J`n@ :@ci VnE => ?@AB 9@C
ng kim vin phi c mt kim tra trong qu trnh khi dng v chay th ca h thng sn
xut hydr ccbon. Pham vi kim tra ca qu trnh khi dng v chay th duoc xc nhn bi
ng kim vin bao gm cc hang muc sau dy:
1. Cc hoat dng ca qu trnh khi dng v chay th phi theo cc quy trnh duoc duyt.
2. Kim tra xc nhn r cc cnh bo an ton vi ngui trong qu trnh chay th, bao gm kim
tra su sn sng hoat dng ca tt c cc thit bj cu sinh, h thng pht hin kh, chy, thit bj
chng chy, h thng dng khn cp v cc li thot khng vt cn.
. Kim tra xc nhn vic thit lp quy trnh thng tin truc khi bt du hoat dng th.
4. Kim tra xc nhn c quy trnh su c d di ph vi su c ngu nhin nhu trn, chy hay cc
su c nguy him khc.
. Kim tra xc nhn vic khi dng v th ca tt c h thng phu tro d bao gm ngun
chnh v phu cho h thng x l truc khi tin hnh th.
6. Kim tra xc nhn chnh xc kt ni v th ca ton b h thng x l truc khi chay th, bao
gm kim tra d kn r r, cc chc nng kim sot qu trnh v h thng dng khn cp.
7. Kim tra xc nhn vic lm sach ton b h thng sn xut bng kh xi dn mc chp nhn
duoc truc khi dua kh hydr ccbon vo h thng sn xut.
8. Kim tra xc nhn su dua hydr ccbon vo h thng x l v kh nng ca h thng trong
vic kim sot dng ca ging trong h thng trang thi n djnh m khng c ri loan kim
sot qu mc.
9. Kim tra xc nhn qu trnh khi dng ca h thng dt, nu c th, bao gm nhng cnh
bo cn thit d loai tr cc ri ro chy, n. Kh nng chc nng ca h thng dt phi duoc
lm r.
10. Kim tra xc nhn rng h thng x l sau chay th ph hop vi chc nng trong khong
thi gian t nht l 12h. Thit bj duoc yu cu kim tra nhung khng s dung trong qu trnh
khi dng v chay th ln du phi duoc xc djnh r ln kim tra hng nm tip theo.
!hC LhC
1. Lp dt, kt ni v chay th
1.1. Quy djnh chung
1.1.1. M t chung
1.1.2. Thm tra truc lp dt
1.1.. Lp dt coc hoc neo v dy neo buc
1.1.4. Ko cng v th ti trong
1.1.. Kt ni h thng xch neo
1.1.6. Lp dt h thng xut/nhp
1.1.7. Quy trnh tho ri
1.2. Trnh np quy trnh kt ni
1.. Trnh np quy trnh khi dng v chay th
1.4. Kim tra trong qu trnh lp dt h thng neo buc
1.. Kim tra trong qu trnh lp dt h thng xut/nhp
1.6. Kim tra trong qu trnh kt ni
1.7. Chng minh kh nng ca h thng neo tho ri
1.8. Kim tra trong qu trnh khi dng v chay th