Professional Documents
Culture Documents
What must an employee know: Authorized employees must be certain which switch, circuit breaker, valve, or
other energy isolating devices applies to the equipment to be locked out. Properly document and enforce the use of
machine specific LOTO procedures will ensure the safety of employees.
Correct LOTO procedures ensure that a machines energy source(s) remain off and that there will not be
unexpected movement of parts. Not properly locking out energy sources such as hydraulic and air pressure have
caused many serious accidents, even death. Identifying all the machines power sources is critical. Sources can
include electrical current, stored electricity (such as in a capacitor), stored pressure (such as compressed air or
hydraulic pressure), stored mechanical energy (such as in a coiled spring) or gravity. Employees must be aware of
all possible energy sources (electrical, mechanical, thermal, hydraulic, air, or others) prior to removing any
safeguards or performing maintenance.
8 Steps of Lockout/Tagout
Think, plan and check
Think through the entire procedure. Identify all parts of your systems that need to be shut down.
Determine what switches, equipment and people will be involved. Carefully plan to ensure safe
maintenance operations.
Communicate
Notify all those who need to know that a lockout/tagout procedure is taking place.
Identify the energy source(s)
Ensure all employees involved know the energy sources associated with the machine. Include electrical
circuits, hydraulic and pneumatic systems, spring energy, gravity systems, or any other.
Neutralize all energy source(s)
Disconnect electricity. Block movable parts. Release or block spring energy. Drain or bleed hydraulic
and pneumatic lines. Lower suspended parts to rest positions.
Lockout devices
Use only locks, hasps, and covers identified for lockout purposes. Each authorized worker must have a
singularly identified lock.
Tagout power sources
Tag machine controls, pressure lines, starter switches and suspended parts. Tags should include your
name, department, how to reach you, the date and time of tagging and the reason for the lockout.
Verify equipment isolation
Check that all workers are clear. Ensure locking devices are securely placed. Attempt normal start-up procedures.
Return controls to the off or neutral position.
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Never cut the tops off drums that have contained flammable liquids or flammable gases. Vapors
left in the drum may explode!
Do not apply heat to drums that have held chemicals. These may produce poisonous gas and
cause serious harm to your health
Make sure that these drums are properly labeled and recycled by specialist cleaning companies.
A single spark inside an empty drum can set off a massive explosion!
Store empty drums in a well-ventilated place away from work areas (bungs removed).
Provide information about the hazard. Have Material Safety Data Sheets (MSDS) available.
Things to Consider:
What has the drum been used for?
Was it a flammable liquid or gas?
Was it a chemical?
Is there a hazard diamond on the label?
If it is a slop or waste barrel, chances are good you need to leave it alone.
If you answer yes to any of these questions DO NOT APPLY HEAT TO THE DRUM!!
Keep the drum away from oxy-acetylene torches, naked flames or sparks from grinding and welding
equipment, or any other source of ignition.
Before applying heat to empty drums, thoroughly clean and test the inside of the drums with gas
monitoring instruments, to ensure that there is no chemical residues or explosive vapors.
DON'T be tempted to remove dents using air pressure without adequate controls. Severe injury can occur
since the drums are commonly over-filled and burst.
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in Hamlet, North Carolina, where 25 workers died in a fire in a poultry processing plant. Locked fire exits and
inadequate fire extinguishing systems were the determining factors.
What must an employee know: Employees should conduct workplace fire inspections for compliance with
standards for fire safety. OSHA standards require employers to provide proper exits, fire fighting equipment,
emergency plans, and employee training to prevent fire deaths and injuries in the workplace.
Some of the areas that should be addressed:
Fire Exits:
Each workplace building must have at least two means of escape for fire emergency. Fire doors must
not be blocked or locked to prevent emergency use by employees.
Exit routes from buildings must be clear and free of obstructions and properly marked with signs
designating exits from the building.
Each workplace building must have the proper type of fire extinguisher(s) for the fire hazards present.
Only approved fire extinguishers are permitted in workplaces, and they must be kept in good operating
condition. Proper maintenance and inspection of this equipment is required of each employer.
A written emergency action plan that includes the evacuation routes used and procedures to be followed
by employees. Procedures for accounting for all evacuated employees must be part of the plan. The
written plan must be available for employee review.
An employee alarm system must be available for emergency alerting for evacuation. The alarm system
may be voice communication or sound signals such as bells, whistles or horns.
A written fire prevention plan that details the area(s) of concern to guard against fires.
Procedures for storage and cleanup of flammable materials waste must be included in the plan.
Procedures for controlling workplace ignition sources must be addressed in the plan.
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contacting another's body fluids. This term means, "All injured persons should be considered as if they
are infected with a bloodborne pathogen when administering first aid or medical attention."
One of the best ways to protect yourself when giving first aid is by wearing rubber or latex
gloves. This not only protects you, but protects the injured person from additional risk of
infection as well. Even small finger cuts on your hands could provide entry for bacteria.
All first aid kits should be stocked with rubber gloves that are packaged individually so they
remain sanitary. Gloves should never be re-used.
First aid kits should also be stocked with facemasks and glasses. If there is a chance of blood
splattering, cover your mucous membranes-mouth, nose and eyes-with a mask and goggles.
Mouth-to-mouth resuscitation offers another potential for exposure to infectious disease. You
can protect yourself through the use of a disposable microshield or S-tube, as they are
sometimes called, which should also be supplied in first aid kits. These plastic devices prevent
saliva transfer and limit the potential for infection from a variety of infectious diseases.
Blood-contaminated gloves, clothing, bandages and absorbent materials should be properly
deposited in leak proof containers that are clearly marked with the red biohazard symbol.
Wash hands and other exposed skin immediately and thoroughly with soap and warm water if
exposed to blood or body fluids. To be safe, you should also be tested for pathogens.
If bleeding occurs in the workplace, the area of the spill should be disinfected. A mild solution
of water and household chlorine bleach (10-to-1) is an accepted method. Someone who
touches a blood spill even hours later could be subject to infection if disinfectant isn't used.
Your workplace may have a "Designated First Responder," who is well trained in providing
first aid and avoiding exposure to infectious diseases. But you too could be on the spot when a
co-worker is injured and needs immediate help.
You may wish to receive bloodborne pathogens training yourself, from the American Red
Cross or another reputable firm. With hard-to-combat infectious diseases on the rise, take no
chances!
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MEMBER OR EMPLOYEE SIGNATURE:
(Have attendees sign below and keep this record on file)
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One employee opened a door on a gang saw and stuck his hand in to clear debris. The
blade was still turning and his right hand was cleanly severed three inches above the
wrist. The second employee was operating a gang saw too. While the machine was
running, a piece of wood jammed at the in-feed. He went to remove it and as it came free
it pulled his hand into the rollers and blades. His hand was severely mangled and was
amputated at the wrist by doctors. Both failed to use proper lockout procedures.
Three employees had heavy machine parts fall on their hands and cause the injuries. In
all three accidents, the parts were not restrained to prevent movement during
maintenance. Springs and cylinders were not blocked or chained to prevent parts from
moving or falling.
Ten employees lost fingers due to their hand(s) contacting moving parts. They did not
allow for coast down time before remove guards
Two individuals failed to lockout the machine prior to clearing jams and paid the price.
Each lost multiple fingers on one hand.
Two individuals placed their hands on moving conveyors and were struck by moving
objects. They lost fingers because common sense was not used.
Three individuals failed to use proper tools or push sticks and contacted a saw blade
resulting in each losing multiple fingers.
Two individuals actually stuck their hands into machines that were turned off but the
blades had not completely stopped. Again, the results were multiple fingers lost.
The sad part is that each accident was preventable. These employees violated the lockout/tagout
procedures and failed to shut down the power prior to placing their hands in a danger zone.
Other employees violated basic safety procedures by placing their hands around moving
machinery. These employees were not new hires they were experienced workers.
Remind employees to NEVER stick their hands in or around running machinery. Use
push sticks or tools to clear jams and most importantly, shut down and lockout the machine
before making adjustments. Do not stick your hand into rotating parts, allow all moving parts to
completely stop. Make sure all parts are stopped and at Zero Energy state. Block or chain all
parts to prevent movement during maintenance. The bottom line: these severe injuries resulted
in hospitalization, lost workdays, permanent deformities, and lost wages. Each mishap was
absolutely preventable. Do not become a statistic!
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Safety Meeting
Topic: PEDESTAL AND BENCH GRINDERS
Introduction: I BET YOU DIDNT KNOW that bench grinders are a special interest item
during an OSHA compliance inspection. In fact, bench grinders have adjustments that must be
maintained while the grinder is in operation.
What must an employee know: Maintaining proper tool rest to grinding stone (1/8 inch)
surface and tongue guard to grinding stone (1/4 inch) is critical to preventing potential finger
injuries. Following basic safety practices during bench grinding operations can prevent injury
and improve work quality.
Pedestal Grinders must be securely attached to the floor and Bench Grinders must be
securely fastened to a bench.
Check that a grinding wheels RPM rating is consistent with speed of the grinding machine.
Occasionally a new wheel is cracked and could shatter as soon as it is used. New wheels
should be visually checked and given a Ring test before being fixed to the spindle. Tap the
side of the wheel with a light tool. It should have a clear ring. A dull noise indicates a flaw.
Always wear eye protection (safety glasses or face shield).
Never remove guards, they offer protection in case of wheel failure and protects hands and
fingers from injury.
Work rests or tools rests are provided on all machines. The work rest on a bench grinder
should be securely fixed and close enough to the grinding wheel to prevent the job from
slipping off. It should be adjusted (1/8 or smaller) as the disc becomes smaller through
wear and dressing. Never adjust tool rests while the grinder is running.
Before grinding, allow the grinding wheel to run at full operating speed.
When starting a grinding operation, bring the object into contact with the grinding wheel
slowly and smoothly to avoid impacting or bumping motions.
Move the object being ground, back and forth across the face of the wheel to prevent "ruts"
or grooves from forming.
When a wheel has been newly fitted between appropriate washers & flanges, rotate it by
hand to check the balance before switching on the power to use the machine.
Unless flanges and washers are evenly seated on either side of the wheel before the locking
nut is tightened, the wheel can crack and shatter. Avoid over-tightening the locking nut, as
this can exert hazardous forces on the wheels.
Wheel Dressing Procedure:
Use a dressing tool approved for the job.
Inspect star dressers for loose shaft and worn discs.
Round off the wheels with a hand stone after dressing to prevent the edges from clipping.
Use the work rest or tool rest to support and guide the dressing tool.
Apply moderate pressure slowly and evenly.
Always apply diamond dressers at the center or slightly below the center, never above.
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Introduction: I BET YOU DIDNT KNOW that the wood industry has been a part of Americas
history and success since the early pioneer days. Wood product industries in our area have survived
due to hardworking individuals who sacrificed and toiled to create a quality product.
Background: Machine or equipment operators perform a job that is often repetitive and monotonous.
This can lead to lax safety habits. Do not let this happen to you. As operators of this equipment, you
play an important role in the lumber industry.
What must an employee know: The first item of importance is proper and complete lockout/tagout
procedures of each specific machine and its power sources. Also, provide your employees with
training that stresses safety and you can eliminate accidents and contribute to an accident free work
place. Always include training on coast down times and ZERO ENERGY of your equipment.
Follow some basic safety rules to prevent severe injuries:
Wear proper Personnel Protective Equipment (PPE) including kickback aprons, and hearing,
eye, and foot protection.
Check the alignment of your equipment before you begin work. Perform all adjustment and
lubrications prior to starting the job.
On equipment with kickback fingers, be sure the fingers are properly adjusted and serviceable.
Ensure saw blades are sharp. Sharp blades will increase production and eliminate wear and tear
on the machinery.
Saw operators should always use a wood stick to remove scrap wood waste. Never put your
hand near the saw blade while it is running or coasting to a stop.
Keep distractions to a minimum around the machines and equipment. Do not let other
employees draw your attention off your work. It could cost you a hand, finger, or arm.
If the equipment is equipped with foot control pedals, make sure there is a protective cover
(treadle guard) over the pedal to prevent accidental start-up or movement of equipment.
If the equipment requires maintenance or repairs, be certain to follow the proper lockout/tagout
procedures.
Ensure all guards are put in placed after maintenance is completed and prior to starting the
machine.
Never allow your employees to wear loose clothing around machine operations. It could get
caught up in the moving parts.
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Dress for the weather. The best clothing for periods of cold or wet environments includes a
breathable layer next to the skin, an insulating layer such as wool, (wool insulates even when
wet), and a waterproof outer layer.
Hydrate. Dehydration speeds the onset of hypothermia. Drink warm, sweet beverages but
avoid coffee, tea, and hot chocolate or other drinks with caffeine. Always avoid alcohol.
Do not work alone. Use the buddy system. Working with someone increases the likelihood
that one worker will recognize symptomatic danger signs.
Frequently, take a break. The more extreme the cold, the more frequent warm-up breaks are
needed.
Remember, anyone who is in poor physical condition, or suffers from illnesses such as diabetes,
hypertension or cardiovascular disease, or takes certain medications, will be at higher risk of suffering
from hypothermia.
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Physical appearance of the lift for serviceability (loose parts and hydraulic hoses)
Ensure the oil, fuel, hydraulic, and coolant are at the proper levels
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Safety Meeting
THE RIGHT HARD HAT
Introduction: I BET YOU DIDNT KNOW every year numerous incidents and fatalities occur
because the wrong or defective hard hat was worn. Understanding the personal protective equipment
you wear; could save your life!
Background: Employers have a responsibility to provide the right hard hat for the job at hand.
Equally, training employees on the proper wear and inspection requirement is a responsibility that
often gets overlooked.
What must an employee know: All hard hats are designed to resist impact and penetration. They are
divided into three classes and all share specific inspection requirements.
CLASS A
Provides electrical protection against low voltages up to 2,200 volts.
Usually fabricated from polyethylene.
CLASS B
Provides electrical protection at high voltages up to 20,000 volts.
Usually fabricated from polyethylene.
CLASS C
Should not be used around electrical hazards at all. They are usually made of aluminum, an
excellent conductor of electricity.
2. The outer shell, which protects the head from sharp and hard objects, as well as absorbing some of
the force of impact. Look for cracks and gouges. Color changes may show the shell is losing its
strength. Old, cracked hats can easily split apart when hit against a hard object.
3. Flexibility check. Squeeze the hat about one inch and let it go. The common polyethylene type
should be flexible and pop back to its original shape. If it doesnt, it wont provide enough
protection.
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The above actions have caused many serious, sometimes fatal, injuries in shops and work places--and are just
not worth the possible consequences!
Don't be another "typical" incident statistic. Work smarter! Work safely!
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Background: Workers that lift improperly encountered sprains and strains resulting in 36.7 percent of lost-time
claims filed with the Workers Comp Commissions.
What must an employee know: Because manually handling and lifting materials are frequent tasks in the
logging sawmill, and woodworking industry, extra care should be made to avoid injury. Plan lifting and moving
of materials in order to keep manual handling to a minimum. Try to use mechanical help to avoid manual
handling. Both the load and the route should be considered carefully. If no mechanical solution can be found
for a handling situation, look for one or more co-workers to share the load. When there is no choice but to move
objects manually, here are a few guidelines to remember:
Before you begin, size up the job. Is there a better way to eliminate or reduce these actions: lifting,
lowering, pushing, pulling and carrying the load.
Knowing the weight of the materials is important to moving them safely, whether they are to be moved
mechanically or not.
Get help when the load is heavy, awkward or unstable.
Balance and stability will be more likely with good housekeeping. Make sure the route to take is free of trip
hazards. The sudden jerk caused by a slip or trip can cause a sprain or strain.
When lifting, hold the load close to your body rather than at arm's length. To experience the difference in
effort needed by the two positions, try holding a book close to your waist. Then hold the same book out in
front of you at arm's length.
Whenever possible, limit handling to the area between knuckle and shoulder height. Avoid reaching above
or below those levels.
Don't overextend yourself--use a step stool or ladder when lifting above shoulder height.
If turning is necessary during lifting or carrying, move your feet, legs and torso in the same direction at the
same time.
Avoid twisting your body while handling a load.
Try to keep yourself in good condition.
Take a lesson from athletes--don't rush into a job cold. Warm up your muscles first.
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Use approved, well maintained personal protective equipment (PPE) for head protection.
Look and scan for at least 100 feet ahead for all overhead hazards.
Do not place your body under anything that can fall due to gravity or the loss of hydraulic pressure.
Maintain at least two tree lengths from all felling areas. (300 feet or 100 yards)
Never walk into a work area with running or moving equipment until the equipment is stopped,
engine cut-off and the hydraulic attachments grounded.
In nearly every accident, it is the ground personnel who are most at risk from
hazards from above. As a team, work together and stay focused. Take the time to
look for overhead hazards, identify the hazard, tell everyone about it, and remove
it or flag it to keep personnel away. Your proper decisions will result in a happy
holiday season for all. LOOK UP!
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(CPSC), more than 100,000 residential fires every year are associated with the use of space heaters-and as many
as 600 people a year die in these fires. Another 20,000 people visit hospital emergency rooms for burns that are
the result of touching hot surfaces on space heaters.
Background: Portable space heaters manufactured after 1991 include many new performance requirements to
enhance safety. As heaters present a fire hazard when tipped over, a tip-over switch will turn the heater off until
it is turned upright again. Some heaters also include indicator lights to let users know that the heater is plugged
in or is turned on. Some manufacturers have included technically innovative safety controls such as infrared or
proximity sensors, which can turn a heater off when objects come too close, or when children or pets are near.
Purchasing a heater with controls, such as these, may prevent burn injuries and reduce the risk of ignition of
combustible materials that could contact the heater.
What must an employee know: Before you purchase an electric space heater, make sure it has:
An automatic safety switch that will turn the unit off if it is tipped over.
An overheat sensor that shuts off the heater if it gets too hot.
Make sure the heater is approved by a certified testing organization.
Remember these safety precautions to minimize the risk of burns and fire:
Read the manual that came with your space heater before using it.
Do not use heaters in wet or moist places. The corrosion caused by dampness can create shock hazards.
Choose a heater with infrared sensors that will turn the heater off when objects come too close.
Do not place anything on top of the cord that could cause the cord to overheat.
Avoid using extension cords. If you must, make sure the cord is the appropriate gauge.
Keep space heaters at least 3 feet away from anything that might be flammable such as gasoline or kerosene.
Do not hide cords under rugs or carpets this could cause the cord to overheat, and can cause a fire.
Be sure the plug fits snugly in the outlet. A heater with a loose plug can start a fire.
Use only outlets that are protected by ground fault circuit interrupters (GFCI).
When you're not using a space heater, turn it off and unplug it.
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