Victor sells a line of upscale evening dresses in his boutique.
He charges $300 per dress, and sales
average 30 dresses per week. Currently, Victor orders a 10-week supply at a time from the manufacturer. He pays $150 per dress, and it takes two weeks to receive each delivery. Victor estimates his administrative cost of placing each order at $225. Because he estimates his cost of inventory at 20%, each dollars worth of idle inventory costs him $0.30 per year. a. Compute Victors total annual cost of ordering and carrying inventory. C = $150 R = 30 * 52 = 1560 / yr Q_current = 300; R/Q = 5.2; S*R/Q = 225 * 5.2 = $1170 = total setup cost h=0.20 and H=h*C = 0.2 * 150 = $30 / yr H*Q/2 = $30 * 300 / 2 = $4500 = total holding cost C*R = 150 * 1560 = $234000 = total material cost TC(current) = total setup cost + total holding cost + total material cost = 1170 + 4500 + 234 000 = $239 670
b. If he wishes to minimize his annual cost, when and how much should Victor order in each batch? Q_prop = sqrt ( 2 RS/H) = sqrt ( 2 * 1560 * 225 / 30 ) = 153 Since lead time is L = 2 weeks, he should order when his inventory reaches the ROP (re-oder point) ROP = L * R = 2 weeks * 30 / week = 60 dresses What will be his annual cost? S* R/Q = 225 * 1560 / 153 = 225 * 10.2 = $2294 H * Q /2 = $30 * 153 /2 = $2295 C*R = $234000 TC (proposed) = sum of all = 2294 + 2295 + 234000 = $238 589 c. Compare the number of inventory turns under the current and proposed policies. Turn(current) = 2R / Q_curr = 2 * 1560 / 300 = 14.4 /yr Turn(proposed) = 2R/Q_prop = 2 * 1560 / 153 = 20.4 /yr