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Teknik Yabancı Dil 1 (İngilizce)
Teknik Yabancı Dil 1 (İngilizce)
METAL TEKNOLOJS
TEKNK YABANCI DL 1
(NGLZCE)
222YDK013
Ankara, 2011
PARA LE SATILMAZ.
CONTENTS
EXPLANATIONS .................................................................................................................. iii
INTRODUCTION .................................................................................................................... 2
LEARNING ACTIVITY-1 ...................................................................................................... 4
1. MAIN CONCEPTS ABOUT METAL BRANCH ............................................................... 4
1.1. Measurement, Control And Marking Tools .................................................................. 4
1.1.1. Straightening Plate ................................................................................................. 4
1.1.2. Marking Plate ........................................................................................................ 5
1.1.3. Punctuating Tool.................................................................................................... 5
1.1.4. Drawing Tool ......................................................................................................... 5
1.1.5. Compasses ............................................................................................................. 6
1.1.6. Strip Meter ............................................................................................................. 6
1.1.7. Steel Ruler ............................................................................................................. 6
1.1.8. Calipers .................................................................................................................. 7
1.1.9. Micrometer ............................................................................................................ 7
1.1.10. Set-square ............................................................................................................ 7
1.1.11. Set-square With Angle ......................................................................................... 8
1.1.12. Universal Set-square ............................................................................................ 8
1.2. Terms And Concepts About Cold Shaping ................................................................... 9
1.2.1. Metal Works .......................................................................................................... 9
1.2.2. Cold Shaping ......................................................................................................... 9
1.2.3. Steel ..................................................................................................................... 10
1.2.4. Alloy .................................................................................................................... 10
1.2.5. Element ................................................................................................................ 11
1.2.6. Soldering.............................................................................................................. 11
1.2.7. Marking ............................................................................................................... 11
1.2.8. Filing.................................................................................................................... 12
1.2.9. Straightening ........................................................................................................ 13
1.2.10. Hammering ........................................................................................................ 13
1.2.11. Bending.............................................................................................................. 13
1.2.12. Cutting ............................................................................................................... 14
1.2.13. Drilling............................................................................................................... 14
1.2.14. Elastic Deformation ........................................................................................... 15
1.2.15. Plastic Deformation ........................................................................................... 15
1.2.16. Shaping .............................................................................................................. 15
1.2.17. Breaking off ....................................................................................................... 15
1.2.18. Tensing .............................................................................................................. 15
APPLICATION ACTIVITY.............................................................................................. 17
MEASURING AND EVALUATION ............................................................................... 18
LEARNING ACTIVITY-2 .................................................................................................... 19
2. THE TOOLS AND MACHINES ABOUT COLD SHAPING .......................................... 19
2.1. File .............................................................................................................................. 19
2.2. Hammer....................................................................................................................... 19
2.3. Chisel .......................................................................................................................... 20
2.4. Punching Tools ........................................................................................................... 20
2.5. Vises............................................................................................................................ 21
2.6. Chamfer Vise .............................................................................................................. 21
i
AIKLAMALAR
EXPLANATIONS
KOD
ALAN
222YDK013
Metal Teknolojisi
DAL/MESLEK
MODLN ADI
MODLN TANIMI
SRE
N KOUL
YETERLK
MODLN AMACI
ETM RETM
ORTAMLARI VE
DONANIMLARI
LME VE
DEERLENDRME
Amalar
1.
Metal dal ile ilgili temel kavramlar teknik
yabanc dille ifade etmek
2.
Souk ekillendirmede kullanlan ara ve
makineleri teknik yabanc dille ifade etmek
Dil laboratuar; Kulaklk, bilgisayar ve ekipmanlar,
ktphane, projeksiyon vb.
Bireysel renme ortamlar; ngilizce szlk, yardmc teknik
kitaplar. nternet ortam, bilgi tekolojileri vb.
letmeler ve niversiteler
rencilere modl ile kazandrlan yeterlikler ve derste
yaplan etkinlikler, aada belirtilen kriterler dikkate alnarak
llr.
1.
Metal dal ile ilgili temel kavramlar teknik
yabanc dille ifade eder
2.
Souk ekillendirmede kullanlan ara ve
makineleri teknik yabanc dille ifade eder.
iii
INTRODUCTION
INTRODUCTION
Dear Student,
Some of the most considerable reasons why the humanity advances are so much
research, development and production. The countries which are paying more money from
their incomes to RESEARCH&IMPROVEMENT is getting an easier and more comfortable
life style. Because The countries which dont renew their technology become
underdeveloped day by day.
New technology developes thanks to foreign language and the one who knows foreign
language. Hardworking people can read the magazines; books and internet documents in
English so can follow the recent technology on their own branches or jobs by learning
foreign languages and technical foreign languages. They broad their mind. So they can be
more effective and useful people for their counrty. Lazy people cant follow the recent
technology since they dont have enough foreign language. So they are blocked in their
factories or workshops.
We have aimed to improve your occupational English into a higher level with the
module Technical English 1. In this case, you can learn the technical words and terms in
English and follow the recent technology in the world more closely.
LEARNING ACTIVITY-1
LEARNING ACTIVITY-1
AIM
You will be able to read the main concepts about metal branch.
SEARCH
Search the English equavelents of main concepts about metal branch from
internet, technical books and dictionaries and make a booklet
1.1.5. Compasses
Theyre the tools that are used for drawing a circle or a bow. Theyre made of steel
and their nips are harden. The compasses should have pointed for a good marking.
1.1.8. Calipers
They are the measuring tools that can be adjusted. Its used for measuring the spaces
like inner diameters, outer diameters, depths or canals. Its made of stainless steel.
1.1.9. Micrometer
Its the tool that can do the measuring more sensitively than the calipers. It can
measure the very thin sheets and circular parts.
1.1.10. Set-square
The tool checking the angles between the plane surfaces.
7
1.2.3. Steel
Its the alloy of iron and carbon. It has up to 1.7 % carbon. If we wish, we can add
some other metals or elements. Its the most used metal in industry.
Its Types
Alloy steels
Stainless steels
Construction steels
Tool steels
1.2.4. Alloy
The mixture that is consisted by adding some elements into a metal. If we mix copper
and zinc, we get brass.
10
1.2.5. Element
Its a pure material that cannot be decomposed into materials by chemical methods.
Iron, nickel, chrome, carbon, aluminium, copper are elements.
1.2.6. Soldering
If we mix tin and lead, we get solder alloy. The soldering is the process of connecting
without melting the materials themselves but by melting the solder alloy at lower
temperature.
Its done in two ways; brazing and soldering.
1.2.7. Marking
Its the process of copying the technical drawing on a material. Marking is the first
step in production. Its very essential because the better marking the better production can be
provided.
11
1.2.8. Filing
The process of shaping by files on the surface of the material and forming it in a size,
shape that we wish and need.
Filing can be done by hands on vises or by means of machines.
12
1.2.9. Straightening
The process of having the deformed metal equipments put in use.
1.2.10. Hammering
The process of striking the workpiece to make a hole or to shape the metal we wish.
1.2.11. Bending
The process of producing new and permanent metal shapes by putting under force.
We use this process to produce steel furniture, decorative hardware, machine and steel
goods.
13
1.2.12. Cutting
The process of separating the parts in definite size from the materials in various
methods. We can cut a metal generally by metal removing, machining without chip and
melting.
1.2.13. Drilling
It is the process of making cylindrical holes on materials. Generally we drill with hand
or braces, punches and drills.
14
1.2.16. Shaping
The process of snapping after bending or pulling. (Look up Figure 1.4)
1.2.18. Tensing
Its the force on a material. This process is done in one axis, in a definite speed and at
fixed temperature untill the material will be snapped.
In the process of pulling, cross-section constriction and stretching come into existence
on the material.
15
16
APPLICATION ACTIVITY
APPLICATION ACTIVITY
Use technical English about the main concepts of metal branch.
Steps of process
Suggestions
CHECKLIST
If you have behaviors listed below, evaluate yourself putting (X) in Yes box for
your earned skills within the scope of this activity otherwise put (X) in No box.
Evaluation Criteria
1. Have determined the technical terms about the text?
Yes
No
EVALUATION
Please review your No" answers in the form at the end of evaluation. If you do not
find yourself enough, repeat the learning activity. If you give all your answers "Yes" to all
questions, pass to the "Measuring and Evaluation".
17
:
Its the alloy of iron and carbon. It includes carbon
up to 1.7 %. If we wish, we can add some other metals or elements. Its the most used
metal in industry.
A) Alloy
B) Churn
C) Steel
D) Element
2.
....:
Joining the metals by heating or pressing or using
both of them having a supplement with. The supplement can be used if it is needed.
A) Solder
B) Cold Shaping
C) Marking
D) Welding
3.
4.
5.
C) Atom
D) Hardness
EVALUATION
Please compare the answers with the answer key. If you have wrong answers, you
need to review the Learning Activity. If you give right answers to all questions, pass to the
next learning activity
18
LEARNING ACTIVITY-2
LEARNING ACTIVITY-2
AIM
You will be able to read the terms of tools and machines about cold shaping in
English.
SEARCH
Search the English equavelents of the tools and machines about cold shaping
from internet, technical books and dictionaries and make a booklet.
Its types
2.2. Hammer
Its a tool for striking. It is made of steel and its two ends are hardened. It has a fitting
handle to make the striking easy.
Types of hammer
2.3. Chisel
The tool for cutting the small pieces from metallic materials. The edge shaped like a
dagger has been hardened.
Its types
Nail chisel
20
2.5. Vises
It has two jaws. One of them is moving. The process of filing, cutting, curling and
installation is done on it.
21
22
2.13. Knops
The tools that are used for repairing the completed works and for working on soft
metals. Their heads can be plastic, brass or lead.
23
2.15. Drills
The machine that can do the drilling by having the bit spinned on its own axis. On
every drill, there are a shaft that enables to spin the drill chuck, an engine that move the
shaft and a panel on which the work piece is fixed
24
2.20. Spanner
Its used for fixing and pulling out of the nuts and screws in standard sizes.
25
26
2.25. Screwdriver
Its used for screwing and unscrewing bit made of steel and its handle is insulated
against electricity.
27
2.27. Pliers
They are tools for grasping, pulling, squeezing, bending and shaping the materials.
Handles of the pliers are insulated.
28
2.30. Spirit-Level
Its used for controlling the horizontal or vertical balance of materials and machines.
For this, we pay attention to the bubble in the water in the tube of tool.
2.31. Tap
The tools produced for making screws in the holes. The bodies of the taps are made of
high speed steel (HSS). Its diversified into hand tab and machine tap.
29
2.33. Die
The tool that makes a screw on the surface of the cylindrical parts. If the material is a
pipe, we must use pipe die.
2.35. Puller
They are used for pulling out the materials that are tightened into or onto some thing
firmly. They are produced with two or three jaws.
30
31
2.38. Roller
Its used for twisting thin cold sheet metals. It makes them cylindrical. There are three
cylinders to twist sheet metals. Two of them are lower cylinders and one of them is upper
cylinder.
32
33
34
35
36
37
38
APPLICATION ACTIVITY
APPLICATION ACTIVITY
Use technical English about the the tools and machines about cold shaping.
Steps of process
Suggestions
CHECKLIST
If you have behaviors listed below, evaluate yourself putting (X) in Yes box for
your earned skills within the scope of this activity otherwise put (X) in No box.
Evaluation Criteria
1. Have determined the technical terms about the text?
Yes
No
EVALUATION
Please review your No" answers in the form at the end of evaluation. If you do not
find yourself enough, repeat the learning activity. If you give all your answers "Yes" to all
questions, pass to the "Measuring and Evaluation".
39
1)
2)
..
3)
4)
.........................................................
..........................................
5)
6)
........................................
.......................................
EVALUATION
Please compare the answers with the answer key. If you have wrong answers, you
need to review the Learning Activity. If you give right answers to all questions, pass to the
next learning activity
40
MODULE EVALUATION
MODULE EVALUATION
A. Fill in the blanks with the suitable term
1.
2.
3.
4.
5.
...
41
6.
7.
EVALUATION
Please compare the answers with the answer key. If you have wrong answers, you
need to review the Learning Activity. If you give right answers to all questions,
please contact your teacher and pass to the next module
42
B. CHECKLIST
If you have behaviors listed below, evaluate yourself putting (X) in Yes box for
your earned skills within the scope of this activity otherwise put (X) in No box.
Evaluation Criteria
1.
2.
3.
4.
5.
6.
Yes
No
EVALUATION
Please review your No" answers in the form at the end of evaluation. If you do not
find yourself enough, repeat the learning activity. If you give all your answers "Yes" to all
questions, pass to the "Measuring and Evaluation".
43
ANSWER KEYS
ANSWER KEYS
LEARNING ACTIVITY 1 ANSWER KEY
1
2
3
4
5
C
D
B
C
D
1
2
3
4
5
6
7
Metal
C old shaping
Micrometer
Universal Setsquare
Spanner
Chisel
A machinist vise
44
DICTIONARY
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
SOURCES
SOURCES
http://www.websters-online-dictionary.org/definition
65