Materialdeestudiotallerparteidiap1-66

1
INTERCADE
CONSULTANCY & TRAINING
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GESTION DE COSTOS
EN PLANTAS
DE PROCESAMIENTO
DE MINERALES
1
Mgtr. Amador Soto Gallufe
Consultor Intercade
2
Mgtr. Amador Soto Gallufe Consultor Intercade
REPORTE DE CENTRO DE COSTOS
CONCENTRADO TOTAL MOROCOCHA
ESTE MES - MILES DE S/.
100004 DICIEMBRE 1983
AO A LA FECHA - MIL
ACTUAL PRESUP. VAR. 0/0 VARIACION PRESUP. ACTUAL
PLANTA TUNGSTENO
LABOR
8,802.0 7,451.4 1,350.60 18.120 82,379.1
831.6
369.6
1,201.2
84,648.6
9,842.4 15,652.0 66.33 544.1 820.2 276.1
162 ,593.1 162 110,036.2 20.280 2,978.3D 14,6080.8 17,659.1
172,435.5 125,688.2 15.700 2,434.2D 15,501.0 17,935.2
18,520.2 13,836.0 33.860 525.0D 1,550.5 2,075.5
4, 726.8 9,144.7 290.930 1,193.7D 410.3 1,604.0
23,247.0 32,980.7 87.650 1,718.7D 1,960.8 3,679.5
130,798.8 51,629.7 49.58 5,405.0 10,899.9 5,494.9
25,832.4 41,849.0 107.030 2,387.5D 2,560.5 4,618.0
156,631.2 93,478.7 22.98 3,017.5 13,130.4 10,112.9
309,256.8 353,621.2 223.860 58,220.2D 26,006.3 84,226.5
746,219.1 689,349.1 94.770 60,706.2D 64,049.9 124,756.1
746,219.1 389,349.1 94.770 60,706.2D 64,049.9 124,756.1
23,304.0
746,219.1 712,653.1 117.260 75,110.2D 64,049.9 139,160.1
14,404.0 14,404.0D
DIARIA
COMBUSTIBLES
PETROLEO INDUSTRIAL
PETROLEO DIESEL
TOTAL
MATERIALES
MATERIALES
TALLERES
CONTRATISTAS
TOTAL DE LINEA
DISTRIBUIDO
SUB-TOTAL
VARIACION PRECIO FIJO
TOTAL NETO
PRODUCCION
GENERAL
REACTIVOS
TOTAL
TOTAL
TOTAL
SERVICIOS
ALQUILER DE EQUIPO
VARIOS - SERVICIO
MANTENIMIENTO
19 - 800 - 560
RAFA0014
31/12/83
2
INTERCADE
www.intercade.org
3
19-800-560
RAFAS0 13
31 / 12 / 83 MOROCOCHA
ACTUAL PRESUP. VARIACION VAR.0/0 ACTUAL
102005
PRESUP.
ESTE MES
PLANTA TUNGSTENO
REPORTE DE PRESUPUESTOS POR AREAS DE RESPONSABILIDAD
*** EN MILES DE SOLES ***
*************** *************** ***********
CENTRO DE COSTO
MOLIENDA Y JIGGING 85814.3 28147.0 57667.3 D 204.87 D 383425.1 334818.0
FLOTACION PLTA. TUNGSTEN 24794.1 23073.8 1720.3 D 7.45 D 173445.6 261222.3
CONCENT. POR GRAVEDAD 9657.9 7289.2 2368.7 D 32.49 D 73548.2 86122.2
SEPARACION 4327.3 4309.4 17.9 D .41 D 51350.3 49487.4
MEZCLA Y EMBAL 162.5 1230.5 1068.0 86.79 7580.1 14569.2
TOTAL BRUTO 124756.1 64049.9 60706.2 D 94.77 D 689349.3 746219.1
TOTAL NETO 139160.0 64049.9 75110.1 D 117.26 D 712653.3 746219.1
TOTAL NETO 139160.0 64049.9 75110.1 D 117.26 D 712653.2 746219.1
LABOR 8802.0 7451.4 1350.6 D 18.12 D 82379.1
84648.6
COMBUSTIBLES 1201.2
MATERIALES GENERALES 17935.3 15501.0 2434.3 D 15.70 D 125688.2 112435.5
SERVICIOS/MISCEL 3679.5 1960.8 1718.7 D 87.65 DF 32980.8 23247.0
MANTENIMIENTO 10112.8 13130.4 3017.6 22.98 93478.7 156631.2
CONTRATISTAS 84226.5 26006.3 58220.2 D 223.86 D 353621.2 309256.8
TOTAL BRUTO 124756.1 64045.9 60706.2 D 94.77 D 689349.2 746219.1
DISTROBUIDO
VARIACION PRECIO FIJ 14403.9 14403.9 D 23304.0
DISTRIBUIDO
SUB-TOTAL 124756.1 64049.9 60706.2 94.77 D 689349.6 746219.1
SUB-TOTAL 124756.1 84045.9 60706.2 D 94.77 D 689349.2 746219.1
VARIACION PRECIO FIJ 14403.9 14403.9 D 23304.0
ELEMENTOS DE COSTO
4
19-800-560
RAFAS0 13
102005 DICIEMBRE
PRESUP.
ESTE MES
PLANTA TUNGSTENO
*************** *************** ***********
CENTRO DE COSTO
TRANSPORTE DE RELAVES 85814.3 28141.0 57667.3 D 204.87 D 383425.1 334818.0
TOTAL BRUTO 85814.3 28141.0 57667.3 204.87 D 383425.1 334818.0
TOTAL BRUTO 85814.3 28147.0 57667.3 D 204.87 D 383425.0 334818.0
TOTAL NETO 85814.3 28141.0 57667.3 204.87 D 383425.1 334818.0
TOTAL NETO 84814.3 28147.0 57667.3 D 204.87 D 383425.0 334818.0
LABOR 24.3
SERVICIOS/MISCEL 2075.5 1550.5 525.0 D 33.86 D 796.9 18520.2
24.3 D
MANTENIMIENTO 126.5 590.2 463.7 78.56 24553.7 7041.0
CONTRATISTAS 83588.0 26006.3 57581.7 D 221.41 D 352632.9 309256.8
DISTRIBUIDO
DISTRIBUIDO
SUB-TOTAL 85814.3 28141.0 57667.3 204.87 D 383425.1 334818.0
SUB-TOTAL 85814.3 28147.0 57667.3 D 204.87 D 383425.0 334818.0
VARIACION PRECIO FIJ.
VARIACION PRECIO FIJ.
ELEMENTOS DE COSTO
3
INTERCADE
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5
RAFAS0 14
102106
DICIEMBRE 1983
AO A LA FECHA - MILES
PRESUP.
MOLIENDA Y JIGGING
TRANSPORTE DE RELAVES
LABOR
DIARIA 24.3 24.3 D 796.9
SERVICIOS
ALQUILER DE EQUIPO 2,075.5 525.0D 23,836.0
717.7
1,550.5 33.86D 18,520.2
VARIOS - SERVICIO
TOTAL 2,075.5 525.0D 24,553.7 1,550.5 33.86D 18,520.2
MANTENIMIENTO
MATERIALES 44.1
TALLERES 82.4 30.8 3,124.4
TOTAL 126.5 590.2 78.56 7,041.0
TOTAL DE LINEA 85,814.3 57,667.3D 383,425.0 28,147.0 204.87D 334,818.0
DISTRIBUIDO
SUB TOTAL 85,814.3 57,667.3D 383,425.0 28,147.0 204.87D 334,818.0
TOTAL NETO 85,814.3 57,667.3D 383,425.0 28,147.0 204.87D 334,818.0
PRODUCCION
CONTRATISTAS 83,588.0 57,581.70 352,632.9 28.006.3 221.41D 309,256.8
6
RAFAS0 14
PRESUP.
PLANTA DE TUNGSTENO
MOLIENDA Y JIGGING
LABOR
DIARIA 24.3 24.3 D 796.9
SERVICIOS
ALQUILER DE EQUIPO 2,075.5 525.0D 23,836.0
717.7
1,550.5 33.86D 18,520.2
VARIOS - SERVICIO
TOTAL 2,075.5 525.0D 24,553.7 1,550.5 33.86D 18,520.2
MANTENIMIENTO
MATERIALES 44.1
TALLERES 82.4 30.8 3,124.4
TOTAL 126.5 590.2 78.56 7,041.0
TOTAL DE LINEA 85,814.3 57,667.3D 383,425.0 28,147.0 204.87D 334,818.0
DISTRIBUIDO
SUB TOTAL 85,814.3 57,667.3D 383,425.0 28,147.0 204.87D 334,818.0
TOTAL NETO 85,814.3 57,667.3D 383,425.0 28,147.0 204.87D 334,818.0
PRODUCCION
CONTRATISTAS 83,588.0 57,581.70 352,632.9 28.006.3 221.41D 309,256.8
4
INTERCADE
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7
19-800-560
RAFAS0 13
102005 DICIEMBRE
PRESUP.
ESTE MES
FLOTACION PLANTA TUNGSTENO
*************** *************** ***********
CENTRO DE COSTO
FLOTACION PLTA. TUNGSTENO
TOTAL BRUTO 24794.2 173445.6 23073.8 1720.4 D 7.45 D 261222.3
DISTRIBUIDO
DISTRIBUIDO
SUB-TOTAL 24794.2 173445.6 23073.8 1720.4 D 7.45 D 261222.3
SUB-TOTAL 24794.1 173445.7 23073.8 1720.3 D 7.45 D 261222.3
VARIACION PRECIO FIJ. 14130.8 23085.3 14130.8 D
VARIACION PRECIO FIJ. 14130.8 23085.3 14130.8 D
BOMBAS 1104.1 15086.1
CICLONES DESLAMACORE 1158.3 2425.4
CELDAS 68.7 4095.2
CANALES/CAJONES/TUB. 151.9 2030.9
OPERACIONES 22311.2 149808.0
24794.2 173445.6 23073.8 1720.4 D 7.45 D 261222.3
TOTAL NETO 38925.0 196530.9 23073.8 15851.2 D 68.69 D 261222.3
LABOR 3548.8 28622.1
739.2
2809.0 739.8 D 26.33 D 31906.2
COMBUSTIBLES
MATERIALES GENERALES 17588.0 113076.6 14680.8 2907.2 D 19.80 D 162593.1
SERVICIOS/MISCEL 977.2 977.2 D
MANTENIMIENTO 2680.1 23623.4 5584.0 2903.9 52.00 66723.0
TOTAL BRUTO 24794.1 173445.7 23073.8 1720.3 D 7.45 D 261222.3
TOTAL NETO 38924.9 196531.0 23073.8 15851.1 D 68.69 D 26122.3
ELEMENTOS DE COSTO
8
RAFAS0 14
PRESUP.
PLANTA DE TUNGSTENO
LABOR
DIARIA 3,548.8 28,662.1 31,906.2 2,809.0 739.80 26.33D
COMBUSTIBLE
PETROLEO INDUSTRIAL 369.6
PETROLEO DIESEL 369.6
TOTAL 739.2
MATERIALES
MATERIALES 2,181.2 17,046.2 58,880.4 4,906.7 2,725.5 55.54
GENERALES 113.7 3,225.1 113.7D
REACTIVOS 17,474.3 109,851.4 162,593.1
TOTAL 17,588.0 113,076.5 162,593.1 14,680.8 2,907.2D 18.80D
SERVICIOS
VARIOS - SERVICIOS 977.2 7,384.4 977.2D
MANTENIMIENTO
TALLERES 498.9 6,577.2 7,842.6 677.3 178.4 26.33
TOTAL 2,680.1 23,623.4 66,723.0 5,584.0 2,903.9 52.00
TOTAL DE LINEA 24,794.1 1173,445.6 261,222.3 23,073.8 1,720.3D 7.45D
DISTRIBUIDO
SUB TOTAL 24,794.1 173,445.6 261,222.3 23,073.8 1,720.3D 7.45D
VARIACION PRECIO FIJO 14,131.0 23,085.0 14,131.0D
TOTAL NETO 38,925.1 196,530.6 261,222.3 23,073.8 15,851.3D 68.69D
PRODUCCION 61,542.0 681,589.0 756,000.0 63,000.0 1,458.0D 2.31D
5
INTERCADE
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9
RAFAS0 14
RAFAS0 14
31 / 12 / 83
31 / 12 / 83
MOROCOCHA
MOROCOCHA
ACTUAL
ACTUAL
PRESUP.
PRESUP.
VARIACION
VARIACION
VAR.0/0
VAR.0/0
ACTUAL
ACTUAL
102005
102005
DICIEMBRE 1983
DICIEMBRE 1983
PRESUP.
PRESUP.
PLANTA DE TUNGSTENO
PLANTA DE TUNGSTENO
CONCEPT. POR GRAVEDAD
LABOR
LABOR
DIARIA
DIARIA 1,530.9 115.70 15,840.6 16,048.2 1,415.2 8.170
3,548.8 28,662.1 31,906.2 2,809.0 739.80 26.33D
COMBUSTIBLE
MATERIALES
MATERIALES 3,147.4 1,681.3 24,775.5 57,944.4 4,828.7 34.81
PETROLEO INDUSTRIAL 369.6
PETROLEO DIESEL
GENERAL 5,040.4
369.6
TOTAL
SERVICIOS
739.2
MATERIALES
VARIOS-SERVICIOS 626,6 626,80 934.8
MATERIALES 2,181.2 17,046.2 58,880.4 4,906.7 2,725.5 55.54
GENERALES
MANTENIMIENTO
113.7 3,225.1 113.7D
REACTIVOS
TALLERES 3,714.3 2,669.00 26,316.3 12,125.8 1,045.3 255.33D
17,474.3 109,851.4 162,593.1
TOTAL
TOTAL 6,861.7 987.70 5,874.0 16.81D
17,588.0 113,076.5 162,593.1 14,680.8 2,907.2D 18.80D
SERVICIOS
CONTRATISTAS 638.6 638.60 638.6
VARIOS - SERVICIOS 977.2 7,384.4 977.2D
MANTENIMIENTO
TALLERES 498.9 6,577.2 7,842.6 677.3 178.4 26.33
TOTAL 2,680.1 23,623.4 66,723.0 5,584.0 2,903.9 52.00
TOTAL DE LINEA 24,794.1 1173,445.6 261,222.3 23,073.8 1,720.3D 7.45D
DISTRIBUIDO
SUB TOTAL 24,794.1 173,445.6 261,222.3 23,073.8 1,720.3D 7.45D
VARIACION PRECIO FIJO 14,131.0 23,085.0 14,131.0D
TOTAL NETO 38,925.1 196,530.6 261,222.3 23,073.8 15,851.3D 68.69D
PRODUCCION
10
19-800-560
RAFAS0 13
102306
PRESUP.
ESTE MES
CONCENT. POR GRAVEDAD
*************** *************** ***********
CENTRO DE COSTO
TOTAL BRUTO 9658.0 73548.2 7289.2 32.49 D 86122.2 2368.8 D
LABOR 1530.9 15840.6
5040.4
1415.2 8.17 D 16048.2 115.7 D
TOTAL BRUTO 9658.0 73548.2 2368.8 D 7289.2 32.49 D 86122.2
TOTAL NETO 9728.7 73211.7 7289.2 32.46 D 86122.2 2439.5D
70.7D
CONTRATISTAS 638.6 638.6 638.6 D
TOTAL NETO 9728.7 73211.7 2439.5 D 7289.2 32.49 D 86122.2
ELEMENTOS DE COSTO
SUB-TOTAL 9658.0 73548.2 7289.2 32.49 D 86122.2 2368.8 D
SERVICIOS/MISCEL 626.8 934.8
SUB-TOTAL 9658.0 73548.2 2368.8 D 7289.2 32.49 D 86122.2
CLAS. FAJA 109.9 5818.1
DISTRIBUIDO
MATERIALES GENERALES
DISTRIBUIDO
VARIACION PRECIO FIJ 70.7 336.5-
MANTENIMIENTO 6861.7 51093.8 987.7 D 5874.0 16.81 D 70074.0
VARIACION PRECIO FIJ 70.7 336.5-
CLAS. CEDAZO 2180.6 17269.5
CLAS. ACONDICIONADOR 94.4 193.2
CLAS. CHUTES TUBERIAS 2398.4 6083.6
CLAS. OPERACIONES 810.2 2301.5
ESPIR. HUMPHREYS 234.9 4209.3
ESPIR - CELDAS 174.4 1333.1
238.6 ESPIR - BOMBAS
ESPIR - DISTRIBUIDOR 392.2 5173.2
ESPIR - MESAS 1566.6 14985.3
ESPIR - CANALES/TUBER. 350.3 3096.4
368.6 ESPIR - OPERACIONES
ESPIRALES GENERALES 1346.1
9658.0 73548.2 7289.2 32.49 D 86122.2 2368.8 D
6
INTERCADE
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RAFA00 14
102106
DICIEMBRE 1983
PRESUP.
CONCENT. POR GRAVEDAD
LABOR
DIARIA 1,530.9 115.70 15,840.6 16,048.2 1,415.2 8.170
MATERIALES
GENERAL
SERVICIOS
VARIOS - SERVICIO 626.8 626.80 934.8
5,040.4
MANTENIMIENTO
MATERIALES 3,147.4 1,681.3 24,775.5 4,828.7 34.81 57,944.4
TALLERES 3,714.3 2,669.0D 26,318.3 1,045.3 255.33D 12,129.6
TOTAL 6,861.7 987.7D 51,093.8 5,874.0 16.810 70,074.0
TOTAL DE LINEA 9,658.0 2,368.8D 73,548.2 7,289.2 32.49D 86,122.2
DISTRIBUIDO
SUB TOTAL 9,658.0 2,368.8D 73,548.2 7,289.2 32.49D 86,122.2
VARIACION PRECIO FIJO 71.0
TOTAL NETO 9,729.0 2,439.6D 73,211.2 7,289.2 32.49D 86,122.2
PRODUCCION
CONTRATISTAS 638.6 638.6D 638.6
12
19-800-560
RAFAS0 13
102306
PRESUP.
ESTE MES
SEPARACION
*************** *************** ***********
CENTRO DE COSTO
SEPARACION MAGNETICA
TOTAL BRUTO 4327.3 51350.4 17.9 D 4305.4 -41 D 49487.4
LABOR 3698.0 37119.5
462.0
470.8 D 3221.2 14.58 D 36694.2
TOTAL BRUTO 4327.3 5350.3 17.9 D 4309.4 -41 D 49487.4
TOTAL NETO 4529.7 51905.6 220.3 D 4305.4 5.11 D 49487.4
CONTRATISTAS
TOTAL NETO 4529.7 51905.5 220.3 D 4309.4 5.11 D 49487.4
ELEMENTOS DE COSTO
SUB-TOTAL 4327.3 51350.4 17.9 D 4305.4 -41 D 49487.4
MATERIALES GENERALES 184.8 186.1
SUB-TOTAL 4327.3 5350.3 17.9 D 4309.4 -41 D 49487.4
PRIM - SEPARADORES 375.8 8238.3
525.0
DISTRIBUIDO
COMBUSTIBLES
DISTRIBUIDO
VARIACION PRECIO FIJ 202.4 202.4 D
MANTENIMIENTO 444.5 349.8 637.7 1082.2 58.92 12793.2
VARIACION PRECIO FIJ 202.4 555.2 202.4 D 4309.4
PRIM - CLASIFICADORES
PRIM - SECADORA 184.8 2166.4
1661.5
610.8
PRIM - CEDAZO
PRIM - TANQUES
PRIM - TUBERIAS 68.7 1183.1
PRIM - OPERACIONES 3658.0 36965.3
4327.3 51350.4 17.9 D 4305.4 -41 D 49487.4
7
INTERCADE
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RAFA00 14
PRESUP.
SEPARACION
SEPARACION MAGNETICA
LABOR 3,698.0 37,119.5
462.0
3,227.2 14.580 36,694.2 470.80
DIARIA
COMBUSTIBLE
PETROLEO INDUSTRIAL
MATERIALES
GENERAL
REACTIVOS 189.8 184.8 184.8D
TOTAL 184.8 186.1
1.3
184.8D
MANTENIMIENTO
MATERIALES 122.2 7,403.8 687.5 565.3
TOTAL DE LINEA 4,327.3 51,350.3 4,309.4 .410 49,787.4 17.9D
DISTRIBUIDO
SUB TOTAL 4,327.3 51,350.3 4,309.4 .410 49,487.4 17.9D
VARIACION PRECIO FIJO 202.0 555.0 202.0D
TOTAL NETO 4,529.3 51,905.3 4,309.4 5.100 49,487.4 219.9D
PRODUCCION
TALLERES 322.3 5,829.1 394.7 18.34 4,543.2 72.4
TOTAL 444.5 13,232.9
349.8
1,082.2 58.92 12,793.2 637.7
CONTRATISTAS
14
RAFAS0 14
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31 / 12 / 83
MOROCOCHA
MOROCOCHA
ACTUAL
ACTUAL
PRESUP.
PRESUP.
VARIACION
VARIACION
VAR.0/0
VAR.0/0
ACTUAL
ACTUAL
102005
102005
DICIEMBRE 1983
DICIEMBRE 1983
PRESUP.
PRESUP.
PLANTA DE TUNGSTENO
PLANTA DE TUNGSTENO
REPORTE TUNGSTENO
SEPARACION
MESCLA Y EMBAL.
LABOR
MATERIALES 162.5 820.2 657.7 80.18 7,385.2 9,842.4
DIARIA 3,698.0 37,119.5 36,894.2
462.0
470.80 14.58D 3,227.2
GENERAL
COMBUSTIBLE
SERVICIOS
TOTAL DE LINEA 162.5 1,230.5 1,068.0 86.79 7,580.2 14,569.2
PETROLEO INDUSTRIAL
MATERIALES
VARIOS - SERVICIO 410.3 410.3 100.00 107.8 4,726.8
GENERAL
MANTENIMIENTO
REACTIVO 184.8 184.8
1.3
184.8D
MATERIALES 87.2
TOTAL 184.8 184.8D
MANTENIMIENTO
MATERIALES 122.2 7,403.8 8,250.0 565.3 82.22 687.5
DISTRIBUIDO
TALLERES 322.3 5,829.1 4,543.2 72.4 18.34 394.7
SUB-TOTAL 162.5 1,230.5 1,068.0 89.79 7,580.2 14,569.2
TOTAL 444.5 13,232.9 12,753.2
349.8
637.7 58.92 1,082.2
CONTRATISTAS
TOTAL DE LINEA 4,327.3 51,350.3 49,487.4 17.90 .41D 4,309.4
DISTRIBUIDO
SUB TOTAL 4,327.3 51,350.3 49,487.4 17.90 .41D 4,309.4
VARIACION PRECIO FIJO 202.0 555.0 202.0D
TOTAL NETO 4,529.3 51,905.3 49,487.4 219.9D 5.10D 4,309.4
PRODUCCION
8
INTERCADE
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15
19-800-560
RAFAS0 13
102306
PRESUP.
ESTE MES
MESCLA Y EMBAL.
*************** *************** ***********
CENTRO DE COSTO
MEZCLA Y ENVASE
TOTAL BRUTO 162.5 1230.5 1068.0 86.79 14569.2 7580.1
MATERIALES GENERALES 162.5 820.2 657.7 80.18 9842.4
TOTAL BRUTO 162.5 1230.5 1068.0 86.79 14569.2 7580.2
TOTAL NETO 162.5 1230.5 1068.0 86.79 14569.2 7580.1
TOTAL NETO 162.5 1230.5 1068.0 86.79 14569.2 7580.2
ELEMENTOS DE COSTO
SUB-TOTAL 162.5 1230.5 1068.0 86.79 14569.2 7580.1
MANTENIMIENTO
SUB-TOTAL 162.5 1230.5 1068.0 86.79 14569.2 7580.2
CILINDROS 162.5 7384.6
DISTRIBUIDO
SERVICIOS/MISCEL 410.3 410.3 100.00 4726.8 107.8
87.2
DISTRIBUIDO
VARIACION PRECIO FIJ
VARIACION PRECIO FIJ
OPERACIONES - ENVASE
MANIPULEO 30.9
162.5 1230.5 1068.0 86.79 14569.2 7580.1
16
RAFA00 14
102606
DICIEMBRE 1983
PRESUP.
MESCLA Y EMBAL.
MEZCLA Y ENVASE
MATERIALES
GENERAL 162.5 820.2 657.7 80.18 7,385.2 9,842.4
SERVICIOS
VARIOS - SERVICIO 410.3 410.3 100.00 107.8 4,726.8
MANTENIMIENTO
MATERIALES 87.7
TOTAL DE LINEA 162.5 1,230.5 1,068.0 86.79 7,580.2 14,569.2
DISTRIBUIDO
SUB TOTAL 162.5 1,230.5 1,068.0 86.79 7,580.2 14,569.2
TOTAL NETO 162.5 1,230.5 1,068.0 86.79 7,580.2 14,569.2
PRODUCCION
9
INTERCADE
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17
1.0 TABLE OF CONTENTS 1.0 TABLE OF CONTENTS (contd)
Page
10.0 PRIMARY CRUSHING AND COARSE ORE STORAGE (contd)
11.0 FINE CRUSHING AND FINE ORE STORAGE
12.0 GRINDING, FLOTATION, THICKENING AND FILTERING
11.0-1
10 . 7
11 . 1
12 . 1
11 . 1-1
12 . 1-1
12. 0 -1
Scope and SystemDescription
Scope and SystemDescription
A)
A)
General
General
Electrical Interlocks 10 . 7 - 1
10 . 8
11 . 2
12 . 2
11 . 2-1
12 . 2-1
Operating Factors
Operating Factors
B)
B)
Control Station
Control Station
Pre-Startup Equipment and System Checks 10 . 8 - 1
10 . 9
11 . 3
12 . 3
11 . 3-1
12 . 3-1
Electrical Power Supply
Electrical Power Supply
C)
C)
Startup
Startup
Equipment Trial Runs (No Load) 10 . 9 - 1
10 . 10
11 . 4
12 . 4
11 . 4-1
12 . 4-1
Electrical Controls
Electrical Controls
11 . 5
12 . 5
11 . 5-1
12 . 5-1
Instrumentation
Instrumentation
11 . 6
12 . 6
11 . 6-1
12 . 6-1
Protective Relays
Protective Relays
11 . 7
12 . 7
11 . 7-1
12 . 7-1
Electrical Interlocks
Electrical Interlocks
11 . 8
12 . 8
11 . 8-1
12 . 8-1
Pre - Startup Equipment and System Checks
Pre - Startup Equipment and System Checks
11 . 9 11 . 9-1 Equipment Trial Runs (No Load)
11 . 10 11 . 10-1 Plant Startup, Operation and Shut-down
D)
D)
Operation
Operation
E)
E)
Shut-down
Shut-down
Plant Startup, Operation and Shut-down 10 . 10 - 1
1. 0
2. 0
TABLE OF CONTENTS
Page
INTRODUCCION
1. 0 -1
2. 0 -1
3. 0 -1
4. 0 -1
4. 0 -1
4. 0 -1
4. 0 -5
5. 0 -1
5. 0 -1
5. 0 -2
5. 0 -2
5. 0 -2
5. 0 -3
6. 0 -1
7. 0 -1
7. 0 -1
7. 0 -3
8. 0 -1
9. 0 -1
10. 1 -1
10. 1 -1
10. 2 -1
10. 3 -1
10. 4 -1
10. 5-1
10. 6-1
REFERENTES
PROJECT DESCRIPTION
IDENTIFICATION SYSTEM
ABREVIATIONSANDTERMS
ELECTRICAL CONTROL AND INSTRUMENT
PLANT ELECTRICAL POWERSUPPLY SYSTEM
PLANT WATER SUPPLY AND DISTRIBUTION SYSTEM
FEATURES AND DEFINITIONS
PRIMARY CRUSHING AND COARSE ORE STORAGE
2. 1 Objetive
General
2. 2
4. 2
5. 2
7. 2
10. 2 Operating Factors
10. 4 Electrical Controls
10. 6 Protective Ralays
Terms and Definitions
Engineering Classifications
Scope
Process
2. 3
4. 3
5. 3 Drawing Identification
5. 4 Equipment Identification
5. 5 Specification Identidication
Presentation
Plant Operating Factors
3. 0
4. 0
5. 0
6. 0
7. 0
8. 0
9. 0
10. 0
1 . 0 -1 1 . 0 -2
18
1.0 TABLE OF CONTENTS (contd)
1.0 TABLE OF CONTENTS (contd)
12.0 14.0
15.0
16.0
17.0
TAILINGS DISPOSAL
PROCESS SAMPLING
ANCILLARY FACILITIES
DRAWING
13.0
12. 9
14. 1
15. 1
16. 1 16. 1 - 1
16. 2 16. 2 - 1
16. 3 16. 3 - 1
16. 4 16. 4 - 1
See Section 17 for Drawing Index
14. 1 - 1
15. 1 - 1
15. 0 -1
Scope and System Description
Scope and System Description
Plant Air Systems
Instrument Air System
Fire Protection System
Sewage System
14. 2
15. 2
14. 2 - 1
15. 2 - 1
Operating Factors
Operating Factors
14. 3 14. 3 - 1 Electrical Power Supply
14. 4 14. 4 - 1 Electrical Controls
14. 5 14. 5 - 1 Instrumentation
14. 6 14. 6 - 1 Protective Relays
14. 7 14. 7 - 1 Electrical Interlocks
14. 8 14. 8 - 1 Pre - Startup and System Checks
14. 9 14. 9 - 1 Equipment Trial Runs (No Load)
14. 10 14. 10 - 1 Plant Startup, Operation and Shut-down
13 - 1 13 - 1 - 1 Scope and System Description
13 - 2 13 - 2 - 1 Operating Factors
13 - 3 13 - 3 - 1 Electrical Power Supply
13 - 4 13 - 4 - 1 Electrical Controls
13 - 5 13 - 5 - 1 Instrumentation
13 - 6 13 - 6 - 1 Protective Relays
13 - 7 13 - 7 - 1 Electrical Interlocks
13 - 8 13 - 8 - 1 Pre-Startup and System Checks
13 - 9 13 - 9 - 1 Equipment Trial Runs (No Load)
13 - 10 13 - 10 - 1 Plant Startup, Operation and Shut-down
12. 10 .1 General
12. 9 - 1
12. 10 - 1
Equipment Trial Runs (No Load)
12. 10
12. 10 .2
12. 10 . 3
12. 10 . 4
12. 10 . 5
A)
A)
A)
A)
A)
A)
General
General
General
General
General
General
B)
B )
B)
B)
B)
B)
Control Stations
Control Stations
Control Stations
Control Stations
Control Stations
Control Stations
C)
C)
C)
C)
C)
C)
Startup
Startup
Startup
Startup
Startup
Startup
D)
D)
D)
D)
D)
D)
Operation
Operation
Operation
Operation
Operation
Operation
E)
E )
E)
E)
E)
E)
Shut-down
Shut-down
Shut-down
Shut-down
Shut-down
Shut-down
1 . 0 - 3 1 . 0 - 4
First and Second Stage Grinding
Flotation
Regrind
Thickening and Filtering
12. 10 - 1
12. 10 - 1
12. 10 - 9
12. 10 - 13
12. 10 - 17
13 . 0 - 1
Plant Startup, Operation and Shut-down
GRINDING, FLOTATION, THICKENING AND FILTERING
(contd)
REGENT PROCESSING, STORAGE AND DISTRIBUTION
Page Page
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2.0 INTRODUCTION
2.1 OBJETIVE
The purpose of this manual is to provide information for operator training,
with procedures for start-up, operation and shut-down of the process plant
facilities.
It is intended primarily for the use of the plant operating staff and therefore
does not contain details of equipment or instructions for equipment
maintenance.
2.3 PRESENTATION
The scope of this manual covers the process plant facilities for: (1) the
processing of the copper ore through the discharging of the final copper
concentrate to the haulage trucks: (2) tailings system through the
discharging of the tailings slurry to the Mantaro River; (3) electrical supply
and distribution system; (4) water supply and distribution system; (5) plant
and instrument air systems and (6) fire protection system.
2.2 SCOPE
Data and instructions are divided into the following parts or sub-headings;
(1) Plant Electrical Power Supply System; (2) Plant Water Supply System;
(3) Primary Crushing and Coarse Ore Storage; (4) Fine Crushing and Fine
Ore Storage; (5) Grinding, Flotation, Concentrate Thickening and Filtering;
(6) Reagent Processing, Storage and Distribution; (7) Tailing Disposal; (8)
Process Sampling and (9) Miscellaneous Ancillary Facilities. Where
applicable, each part or sub-heading is sub-divided into the following
categories: Scope and System Description, Operating Factors, Electrical
Power Supply, Electrical Controls, Instrumentation, Protective Relays,
Electrical Interlocks, Pre-Start-up Equipment and system Checks, Equipment
Trial Runs (No Load), Plant Start-up, Operation and Shutdown.
The manual emphasizes the essential mechanical aspects of starting,
operating and shutting-down each facility; including the equipment start-up
sequence, shut-down sequence, the types and location of electrical and
instrumentation controls, signals and safety features with which the operator
must be familiar.
Information focuses on the remote central control panel as the center for
monitoring and controlling plant operation.
2.0 INTRODUCTION
2.3 PRESENTATION (contd)
Information relative to initial starting of equipment is
presented in sequence of start-up for operator reference.
Information is limited essentially to description of individual
equipment as related to overall plant operation. No attempt is
made to include detailed equipment description or operating
procedures as presented in the manufacturers operating
manuals.
20
4.0 PROJECT DESCRPTION
4.1 GENERAL
The scope of work the Cobriza Expansion Project covers mine
development, mine equipment, new process plant, expanded or new
support services and facilities, townsite housing, land development and
townsite services.
The new process plant replaces the existing process plant.
The new process plant receives run-of-mine ore from bottom dump rail
cars discharging to the primary gyratory crusher. The ore is then
crushed, ground and concentratred by flotation. The copper concentrate
is thickened and filtered and discharge to final concentrate storage.
Trucks are loaded with concentrate by front end loader for transport to a
smelter. The tailings are thickened and filtered and discharged into the
Mantaro River by gravity.
Water for the new process plant is obtained from the Rio Huribama.
Water flows bye gravity to storage tanks at elevation 2387 m, providing
sufficient pressure (by gravity) at the concentrator.
Electrical power is supplied from the Rio Mantaro Power System through
a new transmission line terminating at new transformers located within
the substation enclosure on Pampa de Coris, north of the new process
plant.
The new process plant is designed to process 3,500,000 stpy of ore at a
nominal feed rate of 10,000 stpd and, by conventional flotation
concentrating techniques, produces 224,000 stpy of copper concentrate
essaying 25.4% copper.
The ore, consisting primarily of massive sulfides, contains an average of
1.8% copper in chalcopyrite mineralization.
In this manual, the ore concentrating plant is divided into seven (7)
major parts: Electrical Power Supply; Water Supply; Primary Crushing
and Coarse Ore Storage; Grinding, Flotation, Thickening and Filtering;
Reagent Processing, Storage and Distribution: Tailings Disposal;
Process Sampling; and Misceaneous Ancillary Facilities.
4.2 PROCESS
4.2 PROCESS (contd)
a) Electrical Power Supply and Distribution System
Electrical power will be supplied from the Rio Mantaro power system
through a 60 kV transmission line, terminating at two 60/10/4-16 kV
transformers located within the substation enclosure on Pampa de
Coris.
The proces plant power distribution systems are fed from these two
transformers based on teh two (2) bution and 4.16 kV for large motors
such as the grinding mill motors.
The transformer secondaries are connected to switchgear also located
in the substation. This switchgear then distributes both 10.0 kV and 4.16
kV to switchgear/motor controllers mounted in lectrical control rooms
located in the Primary Crushing Building, Fine Crushing Building,
Grinding Building and Flotation Building. The electrical control rooms are
located to provide minimum length of run to the specific point of use.
b) Water Supply and Distribution System
Water for the process plant is obtained from the Huaribamba River,
utilizing the existing intake and settling basins. The water flows by
gravity through a pipeline to two storage tanks at elevation 2387 m,
providing sufficient pressure (by gravity) at the process plant. One tank
holds the fire water reserve in the lower portion of the tank and fresh
water supply above the fire water reserve. The other tank holds process
water made up of river water and up to 50% reclaimed process water
from the tailings thickener overflow settling pond. Fresh make-up water
is discharged into the settling pond to mix eith the reaclaimed water
before it is pumped to the process water storage tank.
c) Primary Crushing and Coarse Ore Storage
This portion of the plant extends from teh run-of-mine ore feed to the
primary crusher, through primary crushing and coarse ore storage.
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4.2 PROCESS (contd)
d) Fine Crushing and Fire Ore Storage
This portion of the plant extends from ore reclain from the coarse ore
stockpile through the fine ore crushing plant and the belt conveyor
discharge of the crushed ore to the fine storage pile.
e) Grinding and Flotation
This portion of the plant extends from ore relclaim from the fine ore
storage pile through grinding, flotation and filtration and the discharge of
the filtered concentrate to trucks and the tailings to the final tailings
sump.
f) Reagent Processing, Storage and Distribution
This portion of the plant starts with the receipt of the reagents from
commercial sources by truck, the off-loading, handling, storing, mixing,
distribution system and discharge of the reagent to the process.
Reagents used are:
Z-11 (Xanthate) and Z-200 (dithiophosphate) used as collectors.
Lime and sodium cyanide (NaCN) used as modifiers.
D 200 used as frother
S-127 used as a flocculant
Filter aid
S-352 (scale inhibitor) for addition to reclain water to prevent deposition
of mineral hardness in pipes and tanks.
g) Tailing Disposal
This portion of the plant extends from the final tailings sump receiving
tailings from flotation through the tailings thickener to the dumping of the
tailings to the Mantaro River.
4.0 PROJECT DESCRPTION (contd)
4.2 PROCESS (contd)
h) Process Sampling
Manual sampling is employed in the dry ore crushing and storage
portion of the process plant. Automatic slurry samplers are used in the
remaining portion of the process plant. Various slurry sample streams
are monitored for Cu, Fe and pulp density by an on-stream X-ray
analyzer.
22
4.3 PLANT OPERATING FACTORS
These factors are the basic design parameters for the process plant.
Factors relating to a specific area are included in the instructions for that
area.
Design Capacity
Run of mine ore
Annual, stpy 3,500,000
Daily average, st pd 10,000
Copper Concentrate
Annual, stpy 224,000
Daily average, stpd 640
Tailings
Annual, stpy 3,276,000
Daily average, stpd 9847
US GPM 2098.4
Run of Mine Ore Characteristics
The ore contains massive and disseminated chalcopiryte as the ore
mineral. Gange is primarily pyrrhotite with some quartz. Associated
minerals include arsenopyrite and other sulfides are present in trace
amounts.
Specific gravity 3.63
Moisture content 4.0% average
Bulk density 180 Ibs/cu ft
Abrasive nature Extreme
Size Consist:
Size, in.
-36
-24
-12
-6
-4
-1
-1
+36
+24
+12
+6
+4
+1
+1
+1/2
-1/2
%
0
19
31
19
7
12
3
3
6
Cum. % Retained.
0
19
50
69
76
88
91
94
100
4.3 PLANT OPERATING FACTORS (contd)
Crushing Work Index 14.0
Copper Average Grade Hea 1.8%
Copper Concentrate Charcteristics:
Copper Recovery 91%
Grade 25.4% Copper
Moisture Content 10%
Solids Specific Gravity 4.1
Slurry Specific Gravity 1.964
Particle Size 80% Minus 325 Mesh
Pulp Density (Tyler)
Tailings Charcateristics (Thickener Underflow)
Percent Solids 50
Solids Specific Gravity 3.6
Pulp Density 1564 g/l
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5.0 IDENTIFICATION SYSTEM
5.1 PLANT AREAS
00 Yard and General Drawings, i.e. Flow Sheets,
DataSheets, Standard and Site and Plot
Plans
01 Mine
02 Primary Crushing and Coarse Ore Storage
03 Fine Crushing and Screening
04 Fine Ore Storage
05 Grinding and Flotation
06 Tailings Disposal
07 Reagent Processing, Storage and Distribution
08 Change House
09 Township and Community Services
10 Offsite Facilities (Huancayo)
11 Machine Shop
12 Welding Shop
15 Instrument Shop
16 Light Vehicle Repair Shop
17 Electrical Shop
18 Shop and Warehouse Building
19 Employee Services Building
21 Sample Preparation
5.0 IDENTIFICATION SYSTEM (contd)
5.2 ENGINEERING CLASSIFICATIONS
00 Process and General
10 Mechanical
21 Sructural, Granding and Yard Facilities
22 Structural, Concrete and Masonry
23 Structural, Steel
24 Structural, Architectural
30 Electrical
40 Instrumentation
50 Piping
5.3 DRAWING IDENTIFICATION
Drawing are identifies by Plant Area, Engineering Classification
and Sequential Number.
5.4 EQUIPMENT IDENTIFICATION
Equipment is identified by Plant Area, Engineering Classification and
Sequential Number.
Example:
Plant Area
Engineering Classification
Sequential Number
02 10 001
24
5.0 IDENTIFICATION SYSTEM
5.4 EQUIPMENT IDENTIFICATION (contd)
Specification are identified by a Letter Code and Sequential Number.
Letter Codes:
E Electrical
GS General
I Instrumentation
M Mechanical
P Piping
Example :
5.5 SPECIFICATION IDENTIFICATION
12 - 30 - 056
Plant Area
Engineering Classification
Sequential Number
M - 16
Letter Code
Sequential Number
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7.0 ELECTRICAL AND INSTRUMENT
CONTROL FEATURES AND DEFINITIONS
7.1 GENERAL CRITERIA
Unless stated otherwise, the following general criteria applies to all
controls and instrumentation for this project.
The basic concept is for remote central control of process equipment.
All central control consoles (CC) are vertical, free standing with
annunciators, indicating lightsm start-stop pushbuttons, selector
swiches and related instrumentation. Analog instruments are mounted
on control panels (CP) and arranged that all devices are readily
accessible for inspection, trouble-shooting and maintenance. Control
panel instrument are bassically of three types: controllers, indicators
and recorders; each of wich is indetified by a laminated plastic
nameplate showing tag number and service. All nameplates are in the
Spanish language. Where semi-graphics are used, status lights will
show the operating status of major electrically driven equipment.
Control panels and control consoles are provided in the control rooms
for the following areas:
Area N Services Panel N
All electrical drives have a local Start-Stop push-button station with
lockout device on the stop push-button for safety. Jurisdiction for
local/remote operation is selected at the central control panels through
local/remote selector switches.
Groups od electrically operated equipment are electrically interlocked
for shutdown purposes so that stopping any equipment in the group
stops the preceding or upstream equipment feeding it.
02
03
05
Primary Crushing and
Coarse Ore Storage
Fine Crushing and
Screening
Grinding and Flotation
CC - 2
CP 3
CP-5M/5F
CC-5M
CC-5F
CONTROL FEATURES AND DEFINITIONS (contd)
7.1 GENERAL CRITERIA (contd)
This prevents burying equipment at tranfer points. The main interlock
stream has many safety interlocks. These include: low lube oil
pressure, emergency conveyor safety stop pull cords alongside
conveyor walways, conveyor tail pulley low-speed switches and
plugged chute switches.
Local Test pushbuttom bypass interlocks. All interlocks are
instantaneous unless stated otherwise.
Signal levels for this project are.
Analog Instruments - 4-30 ma d.c.
Alarms - 24 V d.c.
Counters - 24 V d.c.
Solenoid Valves - 120 V-60 Hz
All controllers, recoders and indicators are electronic type utilizing a 4
to 20 milliampere direct current signal range.
All conveyors are equipped with zero speed switches and emergency
stop pull cord switches.
A start-up warning horn system is provided for each belt conveyor,
crusher and primary grinding mill motor. The horn gives a 10-20
second warning before the equipment can be started.
Colors for indicating lights in control panels are standarized as follows:
Red - Equipment running
Amber - Caution
Green - Power on (equipment stopped)
White - Position indication
Blue - Level indication
26
CONTROL FEATURES AND DEFINITIONS
7.2 TERMS AND DEFINITIONS
Terms used throughout the electrical controls descriptions and the
start-up procedures are defined as follows:
Unless otherwise described on the individual description sheets, start-
stop controls will mean a start pushbutton and a stop pushbutton of
the momentary contact type, wich will have to be depressed
momentarily to either start or stop the equipment.
A colored light which comes or glows when a given condition exists.
An electrical contact which prevents operation out of sequence so that
if the equipment stops, preceeding equipment is automatically shut off
and has to be restarted in proper sequence.
All motor control circuits have a current overload element. On high
motor currents, the overload element will open the O/L contact and
stop the motor.
A device to stop equipment such as a conveyor if it is not running at
the required speed. The speed switch will usually have a time delay
relay incorporated in the circuit that will allow the conveyor or
equipment, when started, to reach the operating speed before it
becomes effective.
A horn that will sound for approximately 10-20 seconds after the
Start button is depressed to warn personnel that the equipment is
about to start. The equipment will start at the end of the horn warning
signal.
Start-Stop Controls
Indicating Light
Interlock
Overload (motor)
Speed Switch
Equipment Starting Warning Horn
CONTROL FEATURES AND DEFINITIONS (contd)
7.2 TERMS AND DEFINITIONS
A switch mounted on conveyors actuated by a pull-cord which runs
the length of the conveyor.
A circuit that will prevent operation of the main circuit under abnormal
operating conditions.
A stoppage in the flow of material such as ore through a chute. When
a chute is full and material has ceased to flow through it, it is
plugged.
To test or check that proper conditions exist prior to operation of a
circuit.
Conveyor Emergency Stop Switch
Lockout Circuit
Plugged
Prove
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9.0 WATER SUPPLY AND DISTRIBUTION
SYSTEM
9.1 SCOPE AND SYSTEM DESCRIPTION
Scope of this section covers the supply of raw water from the Huaribamba River
through water storage and treatment facilities; to and including the main water
storage and treatment facilities; to and including the main water supply lines to
the Concentrator Building and Twnsite, and reclaiming of process water from the
Settling Ponds 06-2701, This includes the following major components:
Sedimentation Ponds (at the Huaribamba River)
Potable Water Tank 00-1203 and 00-1204
Process Water Tank 00-1202
Fire Protection and Fresh Water Tank 00-1201
Potable Water Sand Filters 00-5701
Chlorinator Water Sand Filters 00-5701
Process Water Reclaim Settling Pond 06-2701
Process Water Pumps 06-1501 thru 06-1504
Raw water from the Huaribamba River flows into three (3) settling ponds at
elevation 2613 M (shown A, B & C on Dwg. N 00-50-023). The ponds are
connected and the piping is arraged so that al three ponds may be used, or any
one pond can be isolated for maintenance.
A concrete sump at the end of Pond C provides for a water inlet to the 16
pipeline. The 16 pipeline is routed through the mine via 51 level and then down
to elevation of pipeline terminates and provides the following system branches:
12 inch main to to the Fire Protection and Fresh Water Tank 00-1201 and
Process Water Tank 00-1202. 12 inch lines run from this main to each tank. An
to the Fire Protection and Fresh Water Tank 00-1201.
8 inch line to the Potable Water Treament System. This is an alternate supply
source.
12 inch line providing raw water to the Reclain Water Settling Pond 06-2701. A 6
inch line branches from this 12 inch line to provide raw water to the town site.
SCOPE
SYSTEM DESCRIPTION
SYSTEM
9.1 SCOPE AND SYSTEM DESCRIPTION (contd)
Process water is reclaimend from Settling Pond 06-2701 by Reclaim
Water Pumps 06-1501 thru 06-1504. The pumps discharge to a 12
inch line delivering the reclaimed water to Process Water Tank 00-
1202.
Process water is drawn from Process Water Tank 00-1202 by gravity
through a 12 inch line to the Concentrator Building.
Fresh water us drawn from the Fire Protection and Fresh Water Tank
00-1201 by gravity through a 14 inch line to the Concentrator. The
potable water system is normally supplied by an 8 inch branch line
from the 14 inch line.
For details of the water system see Drawing 05-50-023, Water Supply
System P&ID.
SYSTEM
9.2 OPERATING FACTORS
The 16 water supply pipeline is the only source of operational water for the
concentrator complex except for short term operation from storage tanks.
System Data: Flow (GPM) Pressure (PSIG)
Max Max
The water supply piping system is designed to provide for a maximum flow of
5400 GPM to the concentrator complex and the townsite. Distribution of flow
under this condition will be as follows:
1. Process and service water 2420 GPM
2. Fresh water for reclaim service 2680 GPM
3. Potable water to concentrator and townside 300 GPM
The concentrator complex is designed to reclaim and recirculate approximately
2720 GPM when operating under normal conditions, at which time water
distribution will be:
1. Process and fresh water 2420 GPM
2. Potable water to concentrator and townsite 300 GPM
a. Operating Data
Water Supply to
Storage Tanks
00-1201 & 00-1202
Fresh Water to
Concentrator
Reclain Water to
Concentrator
Potable Water to
Concentrator and
Townsite
Service Water to
Townsite
5400
2086
2678
300
300
275
275
275
60
275
SYSTEM
9.2 OPERATING FACTORS (contd)
The following conditions are provided for in the design of the 16
pipeline:
1. Maximum stactic pressure of 472 PSI at 2280 level.
2. Water Hammer Pressures
Protection from water hammer produced when valves are closed too
rapidly is provided for by relief valve PSV-0007.
3. Vacuum Conditions.
Protections from vacum conditions produced when upstream valves
are closed under flow conditions is provided by Vacuum breaker
valves (COFG) provided at various locations.
b. Equipment Data
Fire Protection and Fresh Water Tank 00-1201
Type Vertical, cylindrical
with cone type roof.
Dimensions
(cylindrical section) 15.24 da. x 12.2 m.
Construction ASTM A36, welded
Total volume 2153 cu.m.
Process Water Tank 00-1202
with cone type roof
Dimensions
(cylindrical section) 15.24 , m da. x 12.2 m
Total volume 2153 cu. M
Potable Water Tanks 00-1203 and 00-1204
with concrete type roof
Dimensions
(cylindrical section) 6.1 m da. x 5.5 m
Construction ASTM A36, welded
Total volume 144 cu. m
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9.0 WATER SUPPLY AND DISTRIBUTION SYSTEM
9.2 WATER SUPPLY AND DISTRIBUTION SYSTEM
Sand Filter 00-5701
Manufacturer Chromalloy American Corp.
Type Dual, automatic backwash
Model N 42SSF-5DA
Capacity gpm
Nominal 300
Maximum 372
Potable Water Chlorinator 00-5702
Manufactured Water Chlorinator
Type Vacuna operated, solution feed
Control Manual set, thence auto control
Chlorine supply Two (2) 150 Ib gas cylinders complete with flow
indicator regulator and auto switchover between tanks.
Booster Pump
Manufacturer _____________________
Type/Model N _____________________
Drive
Type _____________________
Motor hp _____________________
Reclain Water Pumps 06-1501 thru 06-1504
Manufacturer Coulds Pumps, Inc.
Type Vertical turbine
Model/Size VIT/12 JMC
N stages 8
Design Capacity 1000 gpm @ 468 ft TDH
Motor
HP 150
RPM 1770
Electrical
characteristics 440 V, 30ph, 60Hz
Motorized Backwash Strainer
Manufacturer
Type
Motor HP
Capacity (GPM) 3000
Pressure Rating PSIG 300
SYSTEM
9.3 ELECTRICAL SUPPLY AND DISTRIBUTION SYSTEM
Power from the main 10kV primary switchgear 2SOA (00-8301)
to utilization voltage of 460 volts is supplied through unit
substation U6 as follows:
Note:
Items listed below and their functions are confined to the
electrical equipment covered under item 9.4 titled Electrical
Controls. Items which are not pertinent are not included.
A. Unit Substation U6 (10kV-460V)
1. Location
Unit Substation U6 (06-8501) is located in electrical
room 6, south of the reclaim water settling pond.
2. Functions
Supplies power to the following Motor Control Centers
which are located in electrical room #6:
a) RECLAIM PUMPS MCC P6A (06-8901)
b) RECLAIM PUMPS MCC P6B (06-8902
Reference Drawings:
00-30-050, Plants Electrical Distribution System
00-30-002, Single Line Diagram Primary Power Distribution
00-30-004, Single Line Diagram 10 kV Distribution
00-30-015, Single Line Diagram MCCs Nos. 7, 6, 6B Lime
Plant-Water Reclaim
30
SYSTEM
9.4 ELECTRICAL CONTROLS
Electrical controls for each item of equipment are as defined on the
following pages. Items are entered in order of increasing equipment
number. For start-up sequence see Section 9.8.
AREA: 06-TAILING DISPOSAL
EQUIPMENT NO. AND TITLE 06-1501-M, 06-1502-M, 06-1503-M
and 06-1504-M- WATER RECLAIN
PUMP MOTORS
EQUIPMENT LOCATION DRAWING : 06-30-001
ELEMENTARY AND INTERCONNECTION
DRAWINGNO: 06-1501 (Sheets 1 thru 6)
P&ID DRAWING NO:
a) Power Source: 460V Reclain Pumps MCC-P6A (06-8901) and
P6B (06-8902).
b) General: The water reclain system consists of a series associated
sequencing control circuitry. Sequencing is accomplisehd by
means of a sixteen (16) step eight (8) circuit programmer and is
set to cycle the pumps sequentially as the water level varies
from low level to high level.
There is a time-delay of approximately ten (10) seconds between
start up of each motor programmed for start to avoid
simultaneous starting.
The maximum number of motors that will be permitted to run at
any one time, with the Selector switches in the auto mode is
three (3). Each motor is provided with a space heater which is
activated by its contactor when the motor is stopped.
c. Controls: Each motor is provided with an auto/manual Selector
switch (SS1) and a Local start/stop/lock-out switch (PB1). The
Selector switches for motors 06-1501-M and 06-1502-M are
installed in MCC-P6B. Both MCCs are located in electrical room
N6 (south of the Reclaim Water Settling Pond). In addition, teh
control circuit incorporates the use of a system of control relays,
time delay relays, level switches and a sequencing programmer.
d. Status Indication: Status indication for each motor is provided by
means of a Red running light located on its associated motor
control center. (When motor is stopped, light is off).
e. Alarms: The water reclaim system is provided with a low level
alarm bell amber indicating light and alarm silence switch, all of
wich are located on vendor surnished panel (LSL-6016) in the
vicinity of the reclaim pumps.
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f. Interlocks: Each motor is interlocked with the low level switch
and high-high-level switches (LSL-6016 and LSHH-0004)
respectively. In addition, each motor is interlocked through the
sequencing programmer when in the Auto mode.
g. Start-Up. Start up may be initiated by first selecting the Auto or
manual mode.
In the manual mode, each pump motor may be started independently by
operating its assciated Local start switch (PB1). The motor will start
provided the following conditions are met:
1. Main Braker power is on.
2. Local lock-out is removed
3. Water level is above low-level (LSL-6016 closed).
4. Water level is below high-high-level (LSHH-0004 closed).
5. All components are functioning normally.
In the Auto mode, each motor will start in sequence and be cycled
automatically by the sequencing programmer provided the same
conditions as required for the Manual mode above are met.
h. Shut-Down: In the Manual mode each motor may be shut down
by operating its associated Local stop switch (PB1). In addition,
all motors will shut down automatically and simultaneously (in the
manual mode) if the water level is below the low-level limit or
above the high-high-level limit. (LSL-6016 or LSHH-0004
opened.)
In the Auto mode, each motor will shut down (and eventually re-start)
automatically and sequentially as dictated by the programmer. In
addition, all motors will shut down automatically and simultaneously if
the water level exceeds the low-level or high-high-level limits.
i. Instrumentation:
9.0 PLANT WATER SUPPLY AND DISTRIBUTION
SYSTEM
9.5 INSTRUMENTATION
Major instrumentation in this area consist of:
A. RECLAIM WATER SETTLING POND (00-2101)
Makeup water is added to settling pond in order to replenish water lost to
process. The makeup water flow is controlled by a local level controller
actuating the electrically operated makeup water valve.
FIELD INSTRUMENTS
Level sensonr element LE-6010
Level transmitter LT-6010
Level controller LC-6010
Level control valve LV-6010
B. RECLAIN WATER PUMPS (06-1501, 1502, 1503 & 1504)
The four reclain water pumps, which deliver water to the Process Water Tank
(00-1202), are controlled by level signals from the process water tank. A
sequential controller, located in MCC Room # 6, controls the start/ stop
sequence of each pump. All pumps will shutdown on low level in settling pond
or on high-high level in Process Water Tank (00-1202).
FIELD INSTRUMENTS (AT SETTLING POND)
Level sensor element LE-6016
Low level switch LSL-6016
LOCAL INSTRUMENTS (MCC ROOM 6)
Sequential controller for pumps (06-1501,02,03, &04)
Control Philosophy:
Low level: start one pump
High level: stop one pump
High-hives level: stop all pumps
C. PROCESS WATER TANK (00-1202)
The process water tank is equipped with a level gauge boad and a differential
pressure-type level transmiter The 4-20mA tank level signal is transmited to
concentrator room where it is recorded and annunciated for high and low level
alarmconditions.0
32
SYSTEM
9.5 INSTRUMENTATION (contd)
In addition, the level signal is routed from the concentrator control room to
MCC Room #6 (reclain water settling pond), where it is displayed and used
to generate the singnal for the reclaim water pump sequential control.
FIELD INSTRUMENTS (AT TANK)
Level gauge board LI-0003
Tank level indicator & transmitter LIT-0004
LOCAL INSTRUMENTS (AT MCC #6)
Tank level indicator LI-0004
Low level switch (starts one pump) LSL-0004
High level switch (stops one pump) LSH-0004
High-high level switch (stops all pumps) LSHH-0004
CONTROL PANEL CP-5M/5F
Tank level recorder LR-0004
High/low level setpoint switch LSH/L-0004
Tank at low level ligth; semi-graphic
Tank at high level light; semi-graphic
CONTROL CONSOLE CC-5M/UA-5000M
High level alarm LAH-0004
Low level alarm LAL-0004
FIRE PROTECTION (AND FRESH WATER) TANK (00-1201)
The fire and fresh water tank is equipped with a level gauge board and a
differential pressure-type level transmitter. The tank level signal is
transmitted to concentrator control room where the tank level is recorded
and annunciate for high and low level alarm conditions.
In addition, a conductivity type level switch is used to sense the tank levels
to control (open/close) motorized valve for adding river water. An electrically
controlled valve for adding river water. An electrically controlled valve is
provided in the supply line to the fire protection tank as no instrument air is
available.
The eigh inch diameter fire protection water line leaving the tank is equipped
with a flow switch. On high water flow rate, this switch will annunciate any
usage of emergency water and will also serve as a fire alarm.
SYSTEM
9.5 INSTRUMENTATION (contd)
FIELD INSTRUMENTS (AT TANK)
Level gauge board LI-0001
Tank level indicator and transmitter LIT-0002
High/low level switch LSH/L-0005
Level control valve LV-0005
Flow switch FSH-0006
CONTROL PANEL CP-5M/5F
Tank level recorder LR-0002
Tank at low level light; semi-graphic
Tank at high level light; semi-graphic
High/low level setpoint switch LSH/L-0002
CONTROL CONSOLE CC-5M/UA-5000M
High level alarm LAH-0002
Low level alarm LAL-0002
High water flow alarm FAH-0006
POTABLE WATERTANKS (00-1203 & 00-1204)
Each Potable Water Tank is equipped with a level gauge board and
an altitude type level control valve.
TANK TANK
FIELD 00-1203 00-1204
Level gauge board LI-0017 LI-0019
Pilot valve LV-0016 LV-0018
Level control valve LCV-0016 LCV-0018
ANNUNCIATOR/ALARM SYSTEMS
The alarms for Tailings Thickener area are annunciated on UA-5400F.
See drawing no. 05-40-015.
Alarm for Water Tanks are annunciated on UA-5000M. See drawing
no. 05-40-015.
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SYSTEM
9.6 PROTECTIVE REALAYS
In general, electrical power equipment such as transformers,
substations, switchgear and motor control centers are provided with
protective devices to ensure against damage to equipment and
materials in the event of electrical overload or fault conditions.
Motor control centers are provided with thermal overload relays to
protect their associated motors.
For description of transformers, substations, switchgear and motor
control centers, refer to Section 8.0, titled Plant Electrical Power
System
Resetting, repair or adjustment is to be performed only by authorized
alectricians.
SYSTEM
9.7 INTERLOCKS
Electrical interlocks for each item of equipment are described in
Sections 9.4 and 9.5.
34
SYSTEM
9.6 START-UP
1. Filling Supply Line from Intake to Fresh Water and Process
Tanks (00-1201) and (00-1202).
Close the following valves:
a. 16 Gates at Sedimentation Ponds.
b. 12 Gate to reclaim water settling ponds.
c. 12 Gates either side of LV-0005 and in line strainer (00-2301)
located at fire protection and fresh water tank (00-1201).
d. 8 Gates (2) to potable water and filter.
e. 10 Globe valve (LV 0005 by pass)
f. 8 Gate at fire protection water outlet of tank 00-1201
g. 8 Gate at drain at tank 00-1201
h. 14 Gate at fresh water outlet of tank 00-1201
i. 12 Glove valves (2) bye pass and fill valves for process tank 00-
1202.
j. 8 Gate at drain of process tank 00-1202.
Check the inlet screen at the pipeline inlet to ensure that it is clear of
debris, and that it is clear of debris, and that the water level and flow to
the ponds are sufficient to keep the inlet(s) completely submerged so
that vortices and air ingestion do not occur.
Filling The Line
1. Open vent valves at high points in 16 supply line
2. Open 16 flushing valve at 2280 m level to allow the water to flow
to flush the line of any large debris that may have entered the line
during construction.
3. Open 16 gate valve at 16 pipe inlet at 2612M level. Open to half
capacity and flush the system. When water is free of debris close
the flush valve very slowly to ensure that water hammer does not
occur.
SYSTEM
9.8 START-UP (contd)
4. When all air has vented and line is full, close all vent valves. Check
water pressure on PI0025 at the 2280 M level (it should read
approximately 480 PSIG if line is full and not air locked).
5. Open the 10 globe valve wich bypasses LV 0005 and in line
strainer at the fire protection and fresh water tank 00-1201.
6. Open the 12 gate valve on line 12 FW-005-L1 at the process tank
00-1202.
7. Monitor water flow into both tanks.
8. When water is flowing into both tanks and all air has been expelled,
open the 12 gate valves either side of LV-0005 at the fire
protection and fresh water tank and close the 10 globe bypass and
allow the tank level control system to take over automatically.
9. The process tank 00-1202 water level must be monitored and
manually controlled until it is approximately half full, at wich time the
12 globe fill valve should be closed.
10. Monitor level control on fire protection and fresh water tank 00-1201
and level indicator on process tank 00-1202 to prevent loss of water
through tank overflow outlets.
11. While the fire protection and fresh water tank (00-1201) and
process tank 00-1202 are being filled in step 8 and 9 above, the
backwash strainer should be brought on line in accordance with
manufacturers instructions.
Filling The Subsystems.
1. Fire Protection System
Close all fire hose connection block valves in all buildings.
Close all fire Hydrant valves,
Close 8 gate valve on supply line to townsite
Open 8 gate valves (3) in fire protection loop.
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SYSTEM
e. Open the fire hydrant at the highest point in the system (to bleed
air from the system as it is filled).
f. Open the 8 gate valve located at the fire protection tank and fill
the loop.
g. When water flows from the open hydrant, close it and bleed air
from the other 14 fire hydrants, one at a time, until all air is
expelled from the loop.
h. Open each fire hose connection gate valve in each building, one
at a time, and bleed all from the fire hose connection handers.
i. The townsite fire protection must be filled using the same
procedures as above and is filled by operaning the 8 gate valve
in the 8 gate valve in the 8 line branching from the Concentrator
Complex Fire Protection Loop.
2. Fresh Water System
a. Fresh water is piped to all buildings in the concentrator complex
for hose stations, pump seal water and other uses. A 14 line from
ab outlet at approximately the half full level of the fire protection
and fresh water tank supplies the system.
b. Close all valves in the fresh water distribution system.
c. Fill each fresh water supply line or loop in each building bye
opening a hose connection at the high point to bled air. Then fill
the system by opening the supply line block valves and all
headres sub-system gate valves. Bleed air from all small lines to
equipment in each building to ensure that system is totally filled
with water.
d. Set all pump seal water flows and pressures in accordance with
pump manufactures requirements.
e. Close pump seal water gate valve at each pump and tag Open
Before Pump Operation.
SYSTEM
3. Process Water System
a. Process water (normally reclaimed water from settling ponds) is
supplied to the concentrator for reuse in Ball Mill and cyclone
process. A 12 line from the process water tank (Equip. N00-
1202) feeds a 10 loop from wich various subsystems are
supplied.
b. Close all susbsytems block valves.
c. Open all supply line gate valves.
d. Bleed air from all subsytems until all headers and branches are
full then close all valves.
e. Tag the last valve in subsystem Check with Process Engineer
Before Opening.
4. Potable Water
a. The potable water system can be supplied from the 14 fresh
water line to the concentrator or from an 8 line branching from
the 16 river water line up-stream of the branching from the 16
river water line up-stream of the backwash strainer . A pressure
reducing valve (PCV 0010) reduces the water pressure to 60
PSIG and it is routed through sand filters Equip. N. 00-5701
after which it is chlorinated and stored in potable water tanks
Equip. N 00-1203 and 00-1204 located south of the concentrator
at Elevation 2340 M. A 6 line from the tanks supplies the
concentrator and townsite.
b. Open the gate valves (block valves and pressure sense valves)
inmediately upstream of level control valves LCV 0016 abd LCV
0018 at the potable water tanks.
c. Set all valves on the potable sand filters Equip. N 00-5701 as
directed by manufacturers instructions.
d. Close the gate valves either side of PCV 0010.
e. Open the 8 gate valve in the 8 supply line from line 14 FW-006-
LI (or alternate from 16 RWH-001-L)
f. Open the 4 globe valve shich bypasses PCV 0010 and fill the
sand filters and the lines to the potable water tanks.
36
SYSTEM
g. Starts the chlorinator booster pump Equip. N 00-5703 and set
chlorine injection as required.
h. Chlorine injection is controlled by adjusting the chlorine pressure
to the eductor as required.
i. Open the gate valves (PCV 0010 bypass).
j. Close 4 globe valve (PCV 0010 bypass).
k. Monitor potable water tank level controls for proper function.
l. Close all valves in drinking water lines and toilet facility lines, in
primary crushing, fines crushing and concentrator building.
m. Open valves in high points of the potable water system and open
the gate valves which supply water ti each of the buildings in turn.
When all air is bled from systems, close all valves used as vents.
n. Check that electric hot water heater is full and start heater and hot
water booster pump in accordance with manufacturers
instructions.
o. The campsite and townsite are supplied with potable water from
two separate 4 lines. The systems should be bled free of air and
filled using the 4 gate valves provided.
5. Reclain Water
a. The makeup water for reclaim water system settling ponds is
supplied by a 12 brach line from the 16 ruver water supply line
downstream of the backwash strainer. Reclain water is supplied
to the settling ponds from the tailings thickener (Equip. N 06-
1201) and concentrate thickener (Equip. N 05-1203).
b. Close the 12 gate valves either side of the settling pond level
control valve LV-6010 and open the 12 gate valve at the settling
pond on line 12 RWL-004-L1.
SYSTEM
c. Close the 6 globe valve (LV-6010 bypass).
d. Open the 12 gate valve at the 12 system supply line to fill the
system.
e. Open the 6 globe valve (bypass) and bleed air from system.
f. When all air is bled from system, open gate valves wither side of
LV 6010. Close bypass globe valve and allow LV 6010 to control
flow into settling ponds.
g. Monitor system to ensure that the level control shuts off as
required.
h. Transfer pumps (3 in operation, 1 standby). Transfer reclain water
from the settling ponds to the process water tank up to a
maximum of 3000 rpm when called for by the level transmitter
(LT0004) on the process water tank.
i. Open the 8 gate valves at the outlet of all 4 pumps, and the 2
gate valve to the air release valve . Start three (3) pumps
sequentially and clear all air from the line to the process water
tank
j. Monitor pressure on PIs 6011, 6012, 6013, 6014 and 6015.
Check that level control transmitter (LT 0004) controls pumps
shut down as required.
k. Test the 4th standby transfer pump-
l. When all four pumps are shut off, check taht 8 checks valves at
pump outlest are closing and reatining water in the 12 line.
5. Service Water to Townsite.
a. Service water to the townsite is provided by a 6 branch line from
the 12 (makeup water ) supply line to the reclain water settling
ponds.
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12.0 GRINDING, FLOTATION, THICKENING AND
FILTERING
12.1 SCOPE AND SYSTEM DESCRIPTION
SCOPE
Scope includes that portion of the plant extending from reclaiming of the
crushed ore from the Fine Ore Stockpile 04-6001, through grinding,
flotation and filstration, and load-out of the filtered concentrate cake to
trucks and the tailings to the Final Tailings Sump 05-2721.
This portion of the plant includes the following components, generally
listed in order of process flow.
Equipment is listed under the headings of: Fine Ore Reacliming and
Primary Grinding, Flotation, Regrinding and Thickening and Filter for
ease of reference.
Fine Ore Reacliming and Primary Grinding.
Fine ore reaclaiming and primary grinding consist of two identical
circuits. Equipment numbers are listed for both circuits, with the numbers
for circuit B in brackets.
Belt Feeders 04-0706 through 04-0703
(04-0704 through 04-0706)
Ball Mill Feed Belt Conveyor 04-0602 (04-0603)
Belt Scale 04-4501 (04-4502)
Ball Mill, First Satge 05-0201 (05-0202)
Cyclone Feed Sump, First Stage 05-2701 (05-2702)
Cyclone Feed Pump, First Stage 05-1501 and 1561
(05-1505 and 1562)
Hydrocyclone Cluster, First Satge 05-0501 (05-0502)
Cyclone Feed Sump, Second Satge 05-2705 (05-2706)
Cyclone Feed Sump, Second Stage 05-1503 abd 1563
(05-1504 and 1564)
Hidrocyclone Cluster, Second Stage 05-0505 (05-0506 )
Ball Mill, Second Stage 05-0203 _(05-0204)
Conditioner Tank 05-1201 (05-1202) with Agitator 05-2001 (05-2002)
38
FILTERING
Flotation
Rougher and scavenger flotation consist of two identical circuits.
Equipment numbers are listed for both circuits whit the numbers for
circuits with the numbers for circuit B in brackets.
Rougher Feed Sump 05-2711 (05-2712)
Rougher Feed Pump 05-1507 and 05-1508 (05-1542 and 05-1543)
Flotation Cells, Rougher 1; 05-2601 through 05-2606
(05-2607 through 2612)
Flotation Cells, Rougher 11; 05-2615 through 2622
(05-2623 through 2630)
Scavenger Feed Sump 05-2730 (05-1557)
Scavenger Feed Pumps 05-1556 and 05-1558 (05-1557)
Flotation Cells, Scavenger 1; 05-2633 through 2640
(05-2648 through 2648)
Flotation Cells, Second Cleaner 05-2682 through
2688
Feed Sump, First Cleaner 05-2719
Vertical Feed Pumps, thrid cleaner 05-1517 and
05-1518
Flotation Cells, Third Cleaner 05-2692 through 2695
Regrind
Regrind consist of two identical circuits. Equipment numbers are listed
for both circuits with the number for Circuir B in brackets.
Regrind Collection Sump 05-2722
Regrind Transfer Pumps 05-1540, 05-1541 and 05-1570
Static Distributor Regrind Feed Sump 05-1602
Regrind Cyclone Feed Sump 05-2713 (05-2714)
Regrind Cyclone Feed Pump 05-1505 and 1565 (05-1506 and 1566)
Cyclone Cluster Regrinding 05-0509 (05-0510)
Regrind Ball Mill 05-0205 (05-0206)
FILTERING
Thickening and Filtering
Final Concentrate Sump 05-2726
Final Cincentrate Pump 05-1519 and 05-1520
Concentrate Thickener 05-2101
Concentrate Thickener OFlow Sump 05-2728
Concentrate Thickener UFlow Pumps 05-1521 and 05-1522
Static Distributor Filter Feed 05-1601
Concentrate Filter 05-2301 and 05-2302
Vacuum Receiver 05-1401 and 05-1402
Filterate Pump 05-1524 and 05-1525
Vacuum Pumps 05-1536 and 05-1537
Separator Silencers 05-4001 and 05-4002
Concentrate Scavenger I sump 05-2727
Concentrate Scavenger 1 pumps 05-1550 and 05-1551
Total Concentrate Scavenger Sump 05-2729
Total Concentrate Scavenger Pumps 05-1554 and 05-+1555
Blowers for Drum Filters 05-2905 and 05-2906
SYSTEM DESCRIPTION
Fine Ore Reclaiming and Primary Grinding
Fine ore reclaiming and primary grinding consists of two identical circuits.
The following description is typical for either circuit.
Ore is reclaimed from the fineore storage stockpile by three variable
speed belt feeders, discharging material onto a belt conveyors which
conveys the ore to a first-stage grinding ball mill. A belt scale is installed
on the conveyor for feed control and to continuosly measure the flow rate
and total tonnage of material being fed to the grinding circuit.
Primary grinding is performed in two stages. The first stage ball mill is in
closed circuit with a bank of hydrocyclone classifiers. First stage classifier
overflow reports to the discharge sump of the second stage mill, which is
also the feed sump for the second stage cyclone.
The second stage mill discharge and the overflow from the first stage
hydrocyclone report to a bank of second stage hydrocyclones in closed
circuit with a second stage grinding mill. Second stage classifier overflow
is finished flotation feed reports to agitated conditioning tanks.
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FILTERING
Rougher Scavenger Flotation
Overflows from the conditioning tanks are treated in two identical parallel
rougher-scavenger flotation circuits.
Regrind hydrocyclone overflow is combined with the flow from the
conditioner tanks and pumped to Rougher I flotation. Tails from Rougher
I flotation flows to Rougher II flotation , thence to Scavenger I flotation
and thence to Scavenger II Flotation. Scavenger II flotation tails flow to
the final tailing sump and then to the tailings thickener.
Rougher I concentrate is pumped to second Cleaner flotation and
Rougher II concentrate is pumped to First Cleaner flotation. Scavenger II
flotation concentrates are combined and then pumped to regrind.
Cleaner Flotation
Upgrading of concentrates from Rougher I and Rougher II slotation is
accomplished in three cleaner flotation stage utilizing countercurrent
flow of tails.
Rougher II flotation concentrate and Second Cleaner flotation tails are
combined and then pumped to First Cleaner flotation. Rhe resulting tails
report to regrind and the concentrate is combined with Rougher I
flotation concentrate and Third Cleaner flotation tails and then pumped
to Second Cleaner flotation. Second Cleaner concentrate is pumped to
Third Cleaner flotation and the resulting concentrate is then pumped to
the concentrate thickener.
Regrind
Sacvenger concentrates and First Cleaner flotation tails are combined,
forming the feed for regrind. The regrind circuit consists of two parallel
circuits each with a ball mill in closed circuit with a bank of hydrocyclone
classifiers. The feed is split between the two regrind circuits bye means
of a static distributor. The hydro-cyclone overflow is combined with the
conditioner tanks overflow is combined with the conditioner tanks
overflow and reports to Rougher I feed pumps.
FILTERING
General
Maintenance of the equipment within the grinding area is performed by a
25/5 short ton capacity overhead travelling bridge crane and
maintenance of the equipment within the flotation area is performed by a
10 short ton overhead travelling bridge cranes are serviced by monorail
hoists.
Mill liner maintenance is performed with an electric/hydraulic liner
handling machine.
Services in these areas also include floor sumps and pumps.
40
FILTERING
12.2 OPERATING FACTORS
A. OPERATION DATA
SHEDULE
Eigh-hour Shifts Per day 3
Days per week 7
Days Per year 350
Availability of equipment, percent. 95
Ore/Product Characteristics
Grinding Work Index 14.8
Liberation Sizing 60%200 mesh
The final grinding product should be as close to the liberation size (60%-
200 mesh) as possible to provide satisfactory liberation and prevent
overgrinding. However, an overrinding criteria of 0% + 65 mesh must
also be observed if it means going finer than 60% - 200 mesh size.
Conditioning and Flotation Times
Pre-rougher conditioning 10 min
Rougher I 4.4 min
Rougher II 6.5 min
Scavenger 18 min
Regrinding
Work Index 16.0
Feed 80% passing size, f80 68.8.9 microns
Product 80% passing size, p80 51.1 microns
Cleaner Flotation Times
First Cleaner 6.3 min
Second Cleaner 10.8 min
Thrird Cleaner 18.0 min
Filtratio Data
Filter Loading 35 Ib/sq/ft/hr
Minimum Feed density 65%
Final Filter cake moisture 10%
FILTERING
Tailings Thickener
Area requirements 7 sq ft/ST/day
Tickener diameter 300 ft
B. EQUIPMENT DATA
Ball Mill feed Belt Conveyor 04-0602 and 0603 (Ref. Dwg. 04-10-100)
Width, mm 914
Speed, m/s 0.75
Capacity, stph 275
Motor, hp 20
Belt Scale 04-4501 and 4502
Manufacturer Ramsey Engineering Company
Model 10-20-1/36
Range, Min/Max, stph 600/750
Type Electronic
Accuracy of scale +0.5% at 100% of loading
+-0.5% at 50% of loading
Ball Mill, First Stage 05-0201 and 0202
Manufacturer Mine & Smelter/Div. Of Barber-Greene
Company
Type Overflow Ball Mill
Size, m Marcy 4.26 x 5.48
Shell material A 283 Grade C, 1-3/4 thick
Rig gear and pinion Falk, alloy steel, single helical
N of teeth, gear/pinion 307/22
Drive Motor 2000 hp, 4kV synchronous, 240 rpm
Air compressor for Gardner-Denver, 17 cfm,
Air clutch 100 psi, 5 hp
Sump, 1st Stage Cyclone Feed 05-2701 and 2702 (Refer Dwg. N 00-
10-022)
Operating volume cu m 5.0/10.0 surge vol.
Retention Time, min 0.6
Construction Material concrete
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FILTERING
Cyclone Feed Pump, First Stage 05-1501, 1561 and 05-1502, 1562
Manufacturer A.SH. Pump, Div.
of EVT
Model N CD-12-6D
Type Flanged
Pulp, Dry Solids, stph 767.6
Impellor diam Max/Min mm 685.8
Power/Efficiency 70%
Motor, hp 150
Hydrocyclone Cluster, First Stage 05-0501and 0502
Manufacturer Krebs Engineers
Model D20-865
Size, diam. Mm 508
Number required each cluster4
Capacity, tph. solids 255.9(eachcyclone)
Inlet pressure range, psi 3/8
Sump, second Stage Cyclone Feed 05-2705 and 2706 (Refer Dwg. N 00-10-
022)
Operating Volume, cu m 5.0/10.0 surge vol.
Retention time, min 0.5
Cyclone Feed Pump, Second Stage 05-1503, 1563 and 05-1504, 1564
Manufacturer A.S.H. Pump, Div
of EVT
Model N CD-12-6D
Type Flanged
Pulp, Dry Solids, stph 657.9
Impellor diam. Max/Min mm 685.8
Power/Efficiency 76%
Motor, hp 125
Hydrocyclone Cluster, Second Stage 05-0505and 0506
Manufacturer Kreb Engineers
Model D15B-854
Size Diam. Mm 381
Number required each cluster7
Capacity, tph. Solids 109.7(each cyclone)
Inlet pressure range, psi 3/9
FILTERING
Agitator Mechanisms 05-2001 and 2002
Manufacturer FIMA (under license from Denver)
Impeller
Type and Material Turbine, SAE-1020
Diameter, in. And N
of blades 48,6
Motor, hp 25
Conditioner Tank 05-1201and 1202 (Refer Dwg. N 00-10-022)
Operating Volume, cu m 69
Retentiom Time, min 11.7
Construction Material carbon steel
Lining rubber,40 Durometer
Sump, Rougher Flotation Feed 05-2711and 2712 (Refer Dwg. N 00-10-022)
Operating Volume, cu m 9.0
Lining rubber, 40 Durometer
Pump, Rougher Feed 05-1507and 1508; 05-1542and 1543
Manufacturer ASH
Model N D-6-6
Type Horizontal replaceable
rubber liner
Flow, cu. m/hr 906.68
Total dynamic Head, m 13.11
RPM 480
Motor, hp 100
Flotation Cells, First Rougher 05-2601through 2612
Second Rougher 05-2615through 2630
Manufacturer WEMCO
Cell Volume 500 cu. Ft.
Cell Material 3/8 steel plate
Impeller Diam. In 26
Impeller Material Molded Rubber
Impeller speed,
Rpm/peripheral m/min 190/394
Motor, hp 40
42
FILTERING
Feed Sump, First Cleaner 05-2717
(Refer Dwg. N 00-10-022)
Lining rubber 40 Durometer
Vertical Feed Pumps, First cleaner 05/1513and 1514
Manufacturer Galigher
Model N 8SAB1100 x 72 in.
Type Flanged, vertical
Flow cu. m/hr 488.09
Description of pulp Copper concentrate slurry
Total dynamic Head, m 10.97
RPM 675
Motor, hp 75
Flotation Cells, First Cleaner 05-2670through 05-2678
Manufacturer WEMCO
Cell Volume 300 cu ft
Impeller Diam. In 26
Impellar Material Molded Rubber
Impeller Speed,
Rpm/peripheral m /min 220/386
Front-overflow, type Fixed lip with steel
bar front slats
Motor, hp 25
Feed Sump, Second Cleaner 05-2718 (Refer Dwg. N 00-10-022)
Lining rubber 40 Durometer
Vertical Feed Pumps, Second Cleaner 05-1515and 1516
Model 6 SAA 1100 x72 in.
Type Flanged, vertical
Flow cu. m/hr 275.73
Description of pulp Copper Concentrate Slurry
Total Dynamic Head, m 10.36
RPM 655
Motor, hP 40
FILTERING
Flotation Cells, Second Cleaner 05-2682through 2688
Manufacturer WEMCO
Cell volume 300 cu ft
Cell Material 3/8 steel
Impeller Diam in 22
Impeller Material Molded Rubber
Rpm/peripheral m /min 220/389
Froth overflow, type Fixed lip with steel
bar froth slats
Motor, hp 25
Feed Sump, Thrid Cleaner 05-2719
(Refer Dwg. N 00-10-022)
Operating volume, cu m 7.8
Retention time, min 5.7
Construction material carbon steel
Lining 40 Durometer
Vertical Feed Pumps, thris Cleaner 05-1517and 1518
Manufactuer Galigher
Model N 3.5 SAA 2300x72 in.
Tupe Flanged, Vertical
Flow cu. m/hr 81.08
Description of pulp Copper Concentrate
Slurry
Total Dynamic Head m 9.75
RPM 795
Motor, hp 15
Flotation Cells, Thrird Cleaner 05-2692through 2695
Manufacturer WEMCO
Cell Volume 300 cu ft
Impeller Diam in 22
Impeller Speed,
Rpm/peripheral m/min 220/386
Fronth overflow, type Fixed lip with
steel bar front slats
Motor, hp 25
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FILTERING
Sump, Scavenger Feed 05-2730 and 2731 (Refer Dwg. 00-10-022)
Construction Material Carbon steel
Lining Rubber 40 durometer
Pump, Scavenger Feed 05-1556, 1557 and 1558
Manufacturer ASH
Model N CD-6-6
Type Horizontal
Replaceable
Rubber Liner
Flow, cu m/hr 747.01
RPM 518
Motor, hp 60
Flotation Cells, Scanveger 05-2633 thru 2668
Manufacturer WEMCO
Nominal volume
Per cell, cu ft 500
Impeller, Diam. In 26
Impeller speed,
rpm/peripheral m/min
190/394
Froth Overflow, type Fixed lip with
steel bar
froth slats
Motor, hp 40
Sump, Concentrate Scavenger I 05-2727
(Refer Dwg. N 00-10-022)
Construction Material Carbon Steel
Lining Rubber 40 durometer
FILTERING
Vertical Sump Pump 05-1550 and 1551
Model N 4SAA 1100 x 72 in.
Type Vertical Repaceable
Rubber Line
Pulp Description Flotation Concentrate
Slurry
Flow, cu. m/hr. 190.1
RP; 765
Motor, hp 25
Sump, Final Tailings 05-2721 (client)
Tailings Thickener 06-2101 (client)
Sump, Tailings Thickener OFlow 06-2701 (client)
Reclain Water Settling Pond 00-2101
Capacity, gals 1,000, 000
Reclain Water Pumps 06-1501 through 1504
Sump, Total Concentrate Scavenger 05-2729
(Refer Dwg. N 00-10-022)
Lining rubber 40 durometer
Pump, Total Scavenger 05-1554 and 1555
Manufacturer ASH
Model N C-6-6
Type Horizontal Replaceable
Rubber liner
Pulp Description Total Scavenger
Concentrate
RPM 525
Motor, hp 40
44
FILTERING
Sump, Regrind Collection 05-2722
(Refer Dwg. N 00-10-022)
Retention Time, min .59
Lining Rubber 40 Durometer
Pump, Regrind Transfer 05-1540, 1541 and 1570
Manufacturer ASH
Model N C-6-6
Type Horizontal Replaceable
Rubber line
Pulp Description Scavenger flotation
Concentrate and
Cleaner Tails
Flow, cu. m/hr. 460.38
RPM 50
Regrind Feed Sump 05-1602
Sump, Regrind cyclone Feed 05-2713 and 2714 (Refer Dwg. N 00-10-
022)
Operating Volume, cu m 5.0/10.0 surge
colume
Pump, Regrind Cyclone Feed 05-1505, 1506, 1565 and 1566
Manufacturer ASH
Model N CD-6-6
Type HorizontalReplaceable
Rubber Liner
Pulp Description Copper Concentrate
Regrind Cyclone Feed
Motor, hp 125
FILTERING
Hydrocyclone Cluster, 05-0509 and 05-0510
Manufacturer Krebs Engineers
Model N D20B-869
Size, da mm 508
Number required each cluster 4
Capacity each cyclone,
Tph solids 126
Inlet pressure, psi 8/10
Liners Rubber
Vortex finder Nihard
Apex Insert Refrax
Ball Mills, Regrind 05-0205 abd 0206
Manufacturer Mine Smelter/Div. of Barber-Green Co.
Type
Size, m 3.20 x 5.18
Shell Speed, rpm 24.23
Shell Liner
Material SKEGA Rubber
Thickeness, in. 2 in. Plates, 5-3/8 in. Lifters
Recommende Configuration 2 piece segmental
Liner Bolt Description Integral with lifter,
leakproof assembly
Trunnion Liners Meehanite with 1 in.
Rubber Lining
Ring Gear and pinion Falk, alloy steel,
single helical
N of teeth 250/19
Lubrication
Trunnions External high and low pressure automatic
lubrication system
Ring Gear Automatic, intermittent spray lubrication
system
Pinion Shaft Bearings Oil
Mill Drive Motor 4 kV synchronous,
1000 hp, 240 rpm
Sump, Final concentrate 05-2726 (Refer Dwg. N 00-10-022)
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FILTERING
Operating Volumen, cu m 2.48
Lining Rubber 40 Durameter
Pump, Final Concetrate 05-1519 and 1520
Manufacturer ASH
Model N A-6-6
Type Horizontal
Replaceable
Rubber Liner
Flow cu. m/hr 33.84
RPM 890
Motor, hp 7.5
Concentrate Thickener 05-2101
(Ref Dwg 05-10-050)
Manufacturer 80S2-3
Model N 80S2-3
Type Cabletorq
Tank diam ft 100
Underflow minium percent
Solids 65
Torque ratings, ft Ibs 200,000
Rake arms
N of arms, long/short 2/2
Length of arms, mm
Long/short 15,138/4115
Motor, hp 2@3h
Sump, Concentrate Thickener OFlow 05-2728
(Ref Dwg 05-10-050)
Pump, concentrate Thickener UFlow 051521 and 1522
Manufacturer ASH
Model N AA-6-5
Type Horizontal Reaplaceable
Rubber Liner
Flow cu. n/hr 20.21
Motor, hp 5
FILTERING
Concentrate Filters 05-2301 and 05-2302
Manufacturer Corporacin Tcnica
de comercio S.A.
Type Rotary Drum with
Scraper Discharge
Drum da x length, ft 12 x 24
Filter Area, sq. Ft 912
Drum drive Integral variable
speed enclosed
Type enclosed
Motor
Type TEFC
Rating, hp 5
RPM 1750
Characteristics 460 V, 3 phase,
60 Hz.
Drum speed 60 to 600 sec per rev.
Agitator
Type Swing
Construction Steel, welded
Agitator Drive
Type Integral motor- reducer,
27 rpm
Manufacturer Delcrosa
Motor
Type TEFC
Rating, hp 6.6
RPM 1750
Characteristics 460 V, 3 ph., 60Hz
Filter Discharge Drive Integral Motor-Reducer, 95
rpm out put
Motor
Type TEFC
Rating, hp 6.6
RPM 1750
Characteristics 460 V, 3 ph., 60Hz
Blowers 05-2905 and 05-2906
Manufacturer Roots
Model 59 F
Capacity
ACFM 206
Inlet Pressure, psia 11
Discharge Pressure, psia 14.5
RPM 907
46
FILTERING
Type Direct Connected
Motor
Type TEFC
Rating, hp 2
Characteristics 460 V, 3 phase 60 Hz
Vacuum Pumps 05-1536 and 05-1537
Manufacturer Nash
Type Liquid Ring
Model CL 3003
Construction Cast Iron
Capacity 2800 CFM, 19 in. Hg e
RPM 530
Drive
Type TEFC
Rating, hp 200
RPM 1750
Characteristics 480 V, 3 phase 60 Hz
FILTERING
Silencers 05-4001 and 05-4002
Type Water Trap
Size 8 inch
12.3 ELECTRICAL POWERSUPPLY
Power from the main 4.16 KV primary switchgear 2SOB and the main
10KV primary switchgear TSOA to utilization voltages of 4.16 KV and
460V respectively is supplied through 4.16KV MCCs 2H5B and 460V
double ended unit substations U5A/U5B, U5C/U5D & U5E/U5F as
follow:
Note: Items listed below and their functions are confined to the
electrical equipment covered under Section 12.4 Electrical Controls.
Items which are not pertinent are not included.
A. MCC 2H5A (4.16KV)
1) Location
Motor Control Center 2H5A (05-8801) is located in electrical room
5N of the Concentrator Building.
2) Function
Supplies power to the following equipment:
a) Milling circuit A FIRST & SECOND STAGE BALL MILL
MOTORS (05-0201-M) & (05-0203-M) respectively.
b) Milling circuit A REGRIND BALL MILL #1 MOTOR (05-
0205-M).
B. MCC 2H5B (4.16KV)
1) Location
Motor Control Center 2H5B (05-8802) is located in electrical room
5S of the Concentrator Building.
2) Function
Supplies power to the following equipment:
Milling circuit B FIRST & SECOND STAGE BALL MILL MOTOR
(05-0202-M) & (05-0204-M) respectively.
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FILTERING
12.3 ELECTRICAL POWER SUPPLY (contd)
b) Milling circuit B REGRIND BALL MILL #2 MOTOR (05-0206-
M).
c) Vacuum Pumps (05-1536-M) & (05-1537-M)
C. Unit Substation U5A/U5B (10KV-460V)
1. Location
Unit substation U5A/U5B (058501-1)/(05-8501-2) is located in
electrical room 5N of the Concentrator Building.
2. Function
Supplies power to the following Motor Control Centers all of
wich are located in electrical room 5N of the Concentrator
Building:
a) 460V CONCENTRATOR MCC P5B (05-8902)
b) 460V BALL MILLS-CKT . B MCC PSD (05-8904)
c) 460V CONCENTRATOR MCC P5E (05-8905)
d) 460V CONCENTRATOR MCC 95F (05-8906)
e) 460V 1ST CLEANER FLOTATION MCC P5R (05-
8917)
f) 460V 2ND & 3RD CLEANER FLOTATION MCC P5S
(05-8918)
g) 460V CONCETRATOR MCC P5U (05-8920)
D.Unit Substation U5C/U5D (10KV-460V)
1. Location
Unit Substation U5C/U5D (05-8502-1)/(05-8502-2) is located
in electrical room 5S of the Concentrator Building.
2. Function
Supplies power to the following Motor Control Centers all of
wich are located in electrical room 5S of the concentrator
Building:
FILTERING
a) 460V ROUGHER I FLOTATION A MCC P5G (05-8907)
b) 460V ROUGHER I FLOTATION B MCC P5H (05-8908)
c) 460V SCAVENGER FLOTATION A MCC P5M (05-8913)
d) 460V SCAVENGER FLOTATION B MCC P5N (05-8914)
e) 460V CONCENTRATOR MCC P5T (05-8919)
f) 460V CONCENTRATOR MCC P5V (05-8921)
E. Unit Substation U5E/U5F (10KV-460V)
1) Location
Unit Substation U5E/U5F (05-8503-1)/(05-8503-2) is located in
electrical room 5S of the Concentrator Building.
2) Function
Supplies power to the following Motor Control Centers all of wich
are located in electrical room 5S of the Concentrator Building:
a) 460V CONCENTRATOR MCC P5A (05-8901)
b) 460V BALL MILLS-CKT. A MCC P5C (05-8903)
c) 460V ROUGHER II FLOTATION A MCC P5I (05-
8909)
d) 460V ROUGHER II FLOTATION B MCC P5J (05-
8910)
e) 460V SCAVENGER FLOTATION A MCC P5K (05-8911)
f) 460V SCAVENGER FLOTATION B MCC P5L (05-8912)
Reference Drawings
00-30-050, Plant Electrical Distribution System
00-30-002, Single Line Diagram Primary System
00-30-004 , Single Line Diagram 10KV Distribution
00-30-005, Single Line Diagram 4.16 KV Distribution.
48
FILTERING
00-30-009, Single Line Diagram MCCs Nos. P5A, P5B, P5E
Fine Ore Storage & Grinding
00-30-010, Single Line Diagram MCCs Nos. P5C, P5B, P5F
Grinding & Regrinding
00-30-011, Single Line Diagram MCCs Nos. P5T, P5U, P5V
Concentrate & Regrinding
00-30-012, Single Line Diagram MCCs Nos. P5G, P5H, P5I, P5J
Rougher I-II Flotation
00-30-013, Single Line DiagramMCCs Nos. P5K, P5L, P5M, P5N
Scavenger Flotation
00-30-014, Single Line Diagram MCCs Nos. P5R, P5S
Cleaning & Midding Flotation
FILTERING
12.0 ELECTRICAL CONTROLS
Electrical controls for each item of equipment are as defined on the
following pages. Items are entered in order of increasing equipment
number. For start-up sequence see Section 12.10.
Reclaiming of ore from the fine ore stockpile 04-6001 through and
including first and second stage grinding and rougher and scavenger
flotation consist of two identifical circuits. Electrical controls are defined
for all equipment in Circuit B, except for quipment and component
numbers and, possibly, the power source. Notes regarding Circuit B
controls are entered at the enf of each specific Circuit A entry.
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AREA 04 PROCESS LINE A
AREA: 04-FINE ORE STORAGE
EQUIPMENT NO. AND TITLE 04-0602-M BALL MILL FEED
BELT CONVEYOR MOTOR (Circuit A)
EQUIPMENT LOCATION DRAWING N: 05-30-021
DRAWINGN: 04-0602(Sht. 1&2)
P & ID DRAWING N: 00-50-005
a) Power Source: 460V Concentrator MCC-P5A (05-8901)
b) Controls: The motor is provided with a local/remote Selector
switch (SS1-04-0602), a Local start/stop/lock-out switch (PBI-
04-0602) and a Remote start/stop switch (PB2-04-0602). The
Selector and Remote control switches are instaled in control
panel CC-5M which is located in the control room of the
Concentrator Building. The Local control switch is located in
the vinicity of the motor. In addition, the control circuit
incorporates the use of two (2) control relays, two (2 time delay
and a conveyor belt pulley speed switch.)
c) Status Indication: Status indication is provided by means of a
Red running ligth and a Green stopped ligth both of wich are
integral to the Remote start/ stop switch.
d) Alarm: The motor is provided with two (2) warning horns (WHI-04-
0602) & (WH2-04-0602)
e) Interlocks: The motor control circuit is interlocked with the circuit
A First Stage Ball Mill motor (05-0201-M) and a series of seven
(7) emergency stop (or permissive start-up) switches (ESI-04-
0602) through (ES7-04-0602).
f) Start-Up: Start-up may be initiated by first selecting the Local or
Remote operating mode and then operating the appropiate start
switch (PB1-04-0602) or (PB2-04-0602). The warning horns will
sound inmediatelly and continue for a period of 25 seconds. The
motor will start after a time delay of 15 seconds. The motor will
start after a time delay of 15 seconds, provided the following
conditions are met:
1. Main breaker power is on.
2. Local lockout is removed
3. Circuit A First Stage Ball Mill motor (05-0201-M) is running.
AREA 04 PROCESS LINE A
F. Start Up: (Contd)
4. All emergency switches (ES1-04-0602 through ES7-04-0602) are
in the closed position.
5. The conveyor belt pulley speed switch (SP-04-0602) is closed.
g) Shut-Down: The motor may be shut down normally by operating
either the Local or Remote stop switches (PB1-040602) or (PB2-
04-0602). In addition, the motor will shut down automatically if either
of the emergency switches (ES1-04-0602 through ES7-04-0602) are
operated, if the conveyor belt pulley speed switch (SP-04-0602)
assumes the open position or if the circuit A First Stage Ball Mill
motor (05-0201-M) is stopped.
Note: All items same for 04-0603-M, Ball Mill Feed Belt Conveyor Motor,
circuit B, except for equipment and component number
designations and power source which is from the concentrator
MCC-P5B.
50
AREA 04-PROCESS LINE A
EQUIPMENT N AND TITLE 04-0701-M1 RECLAIM BELT
FEEDER HYDRAULIC DRIVE
MOTOR (Circuit A)
04-0701-M2 RECLAIM BELT
FAN MOTOR (Circuit A)
DRAWINGN: 04-0701(Shts. 1, 2 & 3)
P&ID DRAWING N 00-500-005
b) Controls:
1. The Belt Feeder Hydraulic Drive motor (04-0701-M1) is provided
with a local /remote Selector switch (SS1-04-0701) and a
Remote start/stop switch (PB2-04-0701). The Selector and
Remote control switches are installed in control panel CC-5M
which is located in the control room of the Concentrator Building
In addition, the motor is provided with a Vendor supplied Local
control panel (LC-04-0701) which is located in the vinicity of the
motor. This panel is equipped with a Local start/stop switch (PB1-
04-0701) for the motor and all necessary controls and alarms for
the hydraulic system. The control system also includes a belt
pulley speed switch (SP-04-0701).
2. The Belt Feeder Hydraulic Drive Fan motor (04-0701-M2) is
provided with an automatic start/stop contact only (CR-04-0701).
This motor operates simultaneaously and in conjunction with the
start-up and shut-down of the Belt Feeder Hydraulic Drive
motor (04-0701-M1).
Red running ligth and a Green stopped light both of wich are
integral to the Remote start/stop switch.
d) Interlocks
Four (4) emergency stop (or permissive start-up) switches
(ES 1-04-071) through ES4-0701).
2. The fan motor (04-0701-M2) is interlocked with the
start-up circuit of the Belt Feeder Hydraulic Drive Motor
e) Start-Up: Start-up may be initiated by first selecting the
Local or Remote operating mode and then operating
the appropiate start switch (PB1-04-0701) or (PB2-04-
0701). Both motors will start provided the following
conditions are met:
2. Circuit A Ball Mill Feed Belt Conveyor motor (04-0602-
M) is running.
3. Emergency switch (ES1-04-0701 through ES4-04-0701)
are closed.
4. Belt pulley speed switch (SP-04-0701) is closed.
f) Shut Down: Both motors may be shut down normally by
operating either the Local or Remote stop switches
(PB1-04-0701) or (PB2-040701 through ES4-04-0701) are
operated, if the speed switch (SP-04-0701) assumes the
open position, or if the circuit A ball Mill Feed Belt
Conveyor motor is stopped.
Note: All items same for circuit B 04-0704-M-1, Reclaim Belt
Feeder Hydraulic Drive Motor and 04-0704-M2 Reclain Belt
Feeder Hydraulic Drive Fan Motor, except for equipment
and component number designationss and power source
which is from concentrator MCC-P5B.
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MOTOR (Circuit A)
DRAWINGN: 04-0701(Shts. 1, 2 & 3)
b) Controls:
motor (04-0702-M1).
d) Interlocks
(ES 1-04-0702) through ES4-0703).
conditions are met:
M) is running.
are closed.
52
MOTOR (Circuit A)
DRAWINGN: 04-0701(Shts. 1, 2 & 3)
b) Controls:
motor (04-0703-M1).
d) Interlocks
(ES 1-04-0703) through ES4-0703).
conditions are met:
M) is running.
are closed.
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AREA 04-PROCESS LINE B
EQUIPMENT N AND TITLE 04-0603-M Ball Mill Feed Conveyor
04-0704-M1 Reclaim Belt Feeder
Hydraulic Drive Motor
04-0704-M2 Reclain Belt Feeder
Hydraulic Drive Fan Motor
04-0705-M1 (Same as 04-0704-M1)
04-0705-M2 (Same as 04-0704-M2)
04-0706-M1 (Same as 04-0704-M1)
04-0706-M2 (Same as 04-0704-M2)
ELEMENTARY LOCATION
DRAWINGN 04-0603 (Sheets 1 and 2)
04-0704 (Sheets 1, 2 and 3)
04-0705 (Sheets, 1, 2 and 3)
04-0706 (Sheets, 1,2 and 3)
P&ID DRAWING N ___________
Power Source: 460V Concentrator MCC-P5B (05-8902)
(All items same as AREA 04 PROCESS LINE A equipment)
except fro equipment and component number designations and
power source which is from the Concentrator MCC-P5B).
EQUIPMENT N AND TITLE 04-0801-M FINE ORE STORAGE
DUST COLLECTOR MOTOR
EQUIPMENT LOCATION DRAWING N 05-30-021
DRAWINGN 04-0801
P&ID DRAWING N: 00-50-016
Power Source: 460V Concentrator MCC-P5B (05-8902)
Controls: The motor is provided with a local/remote Selector swtich
(PBI-04-0801) and a Remote start/stop switch (PB2-04-0801). The
Selector and Remote control switches are installed in control panel
CC-5M which is located in the control room of the Concentrator
Building. The Local control switch is located in the vicinity of the
motor.
Status Indication: Status indication is provided by means of a Red
running ligth and a Green stopped ligth both of witch are integral to
the Remote start/stop switch.
Interlocks: ((None))
Start-Up: Start-up may be initiated by first selecting the Local or
switch (PB1-04-0801) or (PB2-04-0801). The motor will start provided
the following conditions are met:
Main breaker power is on
Local lockout is removed
All componnets are functioning normally.
Shut - Down: The motor may be shut down normally by operating
sither the Loca or Remote stop switches (PB1-04-0801) or (PB2-
04-0801).
54
EQUIPMENT N AND TITLE 04-1503-M DUST COLLECTOR
SLURRY PUMP MOTOR
DRAWINGN: 04-1503
P&D DRAWING N: 00-50-016
a. Power Source: 460V Concentrator MCC-P5B (05-8902)
b. Controls: The motor is provided with a Local auto/manual
Selector switch (SS1-04-1503) and a Local momentary
contact Run switch (PBI-04-1503) both of which are located in
the vicinity od the motor.
c. Status Indication: (None)
d. Interlocks (None)
e. Start-Up: Start-up may be initiated by first selecting the Auto
or Manual operating mode. In the Manual mode the pump
motor may be operated by depressing the Run switch (PB1-
04-1503) and holding it in the depressed position.
In the Auto mode, the pump motor is started automatically by
the level switch (LS-04-1503) when the slurry in the tank
reaches a predetermined level.
f. Shut-Down: In the Manual mode, the motor may be shut-
down normally by releasing the Run switch (PB1-04-01503).
In the Auto mode, then motor is shut down automatically by
the level switch (LS-04-1503) when the slurry in the tank is
pumped down to a pre-determined level.
AREA: 05 - CONCENTRATOR
EQUIPMENT N AND TITLE 05-0201D-SV FIRST SATGE BALL
MILL PNEUMATIC CLUTCH
EQUIPMENT LOCATION DRAWINGN: 05-30-021D
DRAWINGN: 05-0201D
P&D DRAWINGN: 00-50-006
a. Power Source: 460V Concentrator MCC-P5B (05-8903)
b. Controls: The clutch operating solenoid valve (05-0201D-SV) is
provided with a Remote Inch/Engage Selector switch (SS1-05-
0201D), a Local Inch/Disengage switch (PB1-05-0201D) and a
Remote Engage/Disengage switch (PB1-05-0201D). The Selector
and Remote control switches are installed in control panel CC-5M
which is located in the control room of the Concentrator Building.
The Local control switch is located in Vendor furnished control
panel (LC-1A-2).
c. Status Indication: Is provided by means of a Red engage light and
a Green disengage light, both of wich are integral to the Remote
control switch (PB2-05-0201D).
d. Interlocks: The clutch operating solenoid control circuit is interlocked
with the 1st Stage Ball Mill motor (05-0201-M) and the 1st Stage
Ball Mill compressed air system
e. Start-Up (Engage): Energizing of the clutch operating solenoid may
be initiated by first selecting the Inch or Engage operating the
Local inching switch (PB1-05-0201D) or the Remote engage
switch (PB2-05-0201D) as applicable.
In the Inching mode the clutch operating solenoid may be activated
momentarily, and at intervals of not less than 10 seconds apart bye
operating the Local inching switch (PB1-05-021D), provided the
following conditions are met:
1. 1st Stage Ball Mill motor (05-0201-M) is running.
2. 1st Stage Ball Mill compressed air is up to operating pressure.
3. All components are funcioning normally.
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In the Engage mode, the clutch operating solenoid may
be activated constinuosly by operating the Remote
engage switch (PB2-05-0201D) under the same conditions
as required dor the inching mode above. The clutch will
stay in the engage switches (PB1-05-0201D or PB2-05-
0201D) are operated.
f) Shut-Down (Disengage): The clutch may be disengaged
normally by operating either the Local or Remote
disengage switches (PB1-05-021D or PB2-05-0201D. In
addition, the clutch sill disengage automatically under either
of the following conditions:
1. If the 1st Stage Ball Mill motor is stopped.
2. If the 1st Stage Ball Mill compressed air drops below
operating pressure
AREA: 05 - CONCENTRATOR
EQUIPMENT N AND TITLE 05-0201D-H1 1st STAGE BALL MILL
PNEUMATIC CLUTCH
EQUIPMENT LOCATION DRAWINGN: 05-30-028
DRAWINGN: 05-0201C
P&D DRAWINGN: 00-50-006
a. Power Source: 460V Ball Mall A MCC-P5C (05-8903)
b. Controls: The controls for the lube oil heater consist of a low-level
lube oil contact (CR3-05-0201-2), an oil over-temperature switch
(TS1-05-0201-H), and a heater over-temperature switch (TS2-05-
0201-H), all connected in series with the heater contactor coil (42-
05-0201-H).
c. Status Indication: Is provided by means of a Red operating light at
the local control panel LC-1 A (light is out when heater is off) .
d. Interlocks: The heater control circuit is interlocked with the Lube Oil
system through the low-level switch (LLS-3-05-0201-2 energizing
CR3-05-0201-2), the lube oil temperature switch TS1-05-0201-H and
the heater over-temperature switch TS2-05-0201-H.
e. Start-Up: Since the only controls on this heater are the lube oil and
heater temperature switches and the oil level relay (CR3-05-0201-2),
the heater will operate automatically the following contidions are met:
2. Oil level in reservoir is above operating level (CR3-05-0201-2
energized).
3. Lube oil temperature is below operating temperature.
4. Heater temperature is below operating temperature.
f. Shut-Down: The heater may be shut off manually by means of the
main power circuit breaker only (at the MCC). The heater will shut off
automatically under either of the following conditions:
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AREA: 05- CONCENTRATOR
EQUIPMENT N AND TITLE 05-0201-H1 1st STAGE BALL
MILL
LUBE OIL HEATER
DRAWINGN: 05-02010
1. Oil in reservoir drops below operating level (CR3-05-0201-
2 de -energized).
2. Oil temperature exceds operating temperature.
3. Heater temperature exceeds operating temperature.
EQUIPMENT N AND TITLE 05-0201- M FIRST STAGE BALL MILL-
MOTORCIRCUIT A
DRAWINGN: 05-0200 (Sheets 1 thru 5) and
05-0201 A and B (Sheets 1 and 2)
P&ID DRAWINGN 00-50-006
a) Power Source: 4.16 kV Ball Mills A MCC-2H5A (05-8801).
b) Controls: The motor is provided with a Ball Mill Selector switch (SS1-
05-0201/0202/0203/0204/0205/0206), a Safe/Run switch (2SSW), a
Local stop/lockout switch (PB1-05-0201) and a Remote start/stop
switch (PB1-05-0201). The Safe/Run switch is located on the motor
control center which is in room 5N of the Concentrator Building. The
Local control switch is located in the vicinity of the motor. In
additions, the control circuit incorporates the use of a system of control
relays and time delay relays.
c) Status Indication: Status indication is provided by means of an Amber
ready light, a Red running light and a Green stopped light, all
located on control panel CC-5M. In addition, Red and Green
indicating light are located on the motor control center.
d) Alarms: The motor is provided with a rotating beacon light and two (2)
warning horns (WH1 and WH2). The warning horns are common to all
Ball Mills.
e) Interlocks: The motor control circuit is interlocked with the Jacking
Pump motor (05-0201-M1), the First Stage Cyclone Feed Pump
motor (05-1501-M or Stand-By 05-1561-M), the Ball Mill Lube oil
system (Lube Pump 05-0201-M2) and the Rotating Beacon relay
(TRIB-05-0201).
The Jacking Pump, Cyclone Feed Pump and Rotating Beacon
interlocks serve a permissive start-up function while the Lube Oil
interlock is incorporated directly into the motor control circuit.
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f. Start-Up: Star-up may be initiated by first placing the Safe/Run
switch in the Run position and then switching the Ball Mill
Selector switch to the N 1 position. This will cause the
Rotating Beacon to operate after a time delay of 3 seconds
and continue to operate for a period of 30 seconds provided the
following permissive start-up conditions are met:
1. Jacking Pump oil pressure is up to operating requirements.
2. 1st Stage Cyclone Feed Pump motor (05-1501-M or Stand-
By 05-1561-M) is running.
In addition, the Amber light will come on after a time delay of 10
seconds to indicate that motor is ready to start, provided all other
permissive start-up conditions are satisfied
The Start swtch (PB2-05-0201) may now be operated. Upon
operating the start switch the Amber ready light will extinguish and
the warning horns (WHI and WH2) will sound inmediately and
continue for a period of 30 seconds (until motor is on line).
The motor will start and the Red running light will come on after a
time delay of 30 seconds provided the following conditions are met:
1. Lube Oil Pump motor (05-0201-M2) is running.
2. Motor Differential Realys normal (1DR, 2DR and 3DR
contacts closed).
3. Lod/Trak monitoring relay (LTX) is normal (deenergized).
4. Incomplete Sequence Relay (ISR) is normal (denergized).
5. Synchronizing Protection Module (S/PM is energized contact
is closed on energization).
6. Undervoltage Relay (UV) is energized.
g. Shut-Down: The motor may be shut down normally by
operating either the local or Remote stop switches (PB1-
050201) or (PB2-050201). In addition, the motor will shut down
1. If the Safe/Run switch is opened.
2. If Lube Oil Pump motor (05-0201-M2) is stopped.
3. If either of the motor Differential Relays operate (1DR, 2Dr or
3DR contacts open).
4. If the Lord/Track monitoring relay (LTX) becomes energized
due to malfunction in system.
5. If Incomplete Sequence Relay(ISR) becomes energized due
to failure of field contactor to open.
6. If Synchronizing Protection Module (S/PM) contact opens.
7. If Undervoltage Realy (UV) operates due to voltage drop below
a pre-set voltage.
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EQUIPMENT N AND TITLE 05-0201-M1 1st STAGE BALL
MILL
JACKING PUMP MOTOR
DRAWINGN: 05-0201B (Sheet 1 and 2)
a. Power Source: 460VBall Mills A MCC-P5C (05-8903).
b. Controls: The motor is provided with a local/remote Selector switch (PB1-
05-0201-1) and aRemote start switch (PB2-05-0201-1). The Selector
and Remote control switches are installed in control witch is located in
the control room of the Concentrator Building. The Local start switch
(PB1-05-0201-1) and a Remote start switch (PB2-05-0201-1). The
Selector and Remote control switches are installed in control panel CC-
5M which is located in the control room of the Concentrator Building. The
Local control switch is located in Vendor furnished local control panel
(LC-1A) which is in the vicinity of the motor.
This swtich is common to both the Jacking Pump motor and the Lube
Pump motor.
c. Status Indication: Status indication is provided by means of Red running
light and a Green stopped light, both of which are integral to the Remote
start switch.
In addition, Red and Green indicating lights are provided on the local
control panel (LC-1A). The Red light indicates the jacking pump motor is
running while the Green ligth indicates two (2) conditions, When the
Green light comes on, this indicates that the bearing floating oil pressure
has been reached, jacking is complete and the 1st Stage Ball Mill may be
started. When the Green light goes out, this indicates that the 1 st Stage
Ball Mill has started.
Subsequent to Mill starting, and after a pre-set time delay has expired, the
Red jacking pump running ligth will extinguish.
d. Interlocks: the motor control circuit is interlocked with both bearing inlet
reservoirs (oil levels), the Lube Oil Pump motor (05-0201-M) and the 1 st
Stage Ball Mill motor (05-0201-M).
e. Start-Up: Start-up may be initiated by first selecting the Local or Remote
operating mode and then operating the appropriate start switch (PB1-05-
0201-1) or (PB2-05-0201-1). The motor will start provided the following
conditions are met:
1. Main breacker power is on.
3. Bearing inlet reservoirs oil levels are up to operating level. (CR1-05-
0201-2 and CR 2-05-0201-2 contacts closed.)
f) Shut-Down: Since there is no Stop switch in the control scheme,
the jacking pump motor is shut-down automatically under either of
the following conditions:
1. After flotation oil pressure has been reached on both bearings
(PS1-05-0201-1 and PS2-05-0201-1 closes) and the 1st Stage Ball
Mill motor (05-0201-M) has been started, the Jacking Pump
motor will shut down after a pre-set time delay by time delay relay
TDR-2-05-0201-1 (after energization).
2. If the Lube Oil Pump motor (05-0201-M2) is stopped.
3. If the oil level in either of the bearing inlet reservois drops below
operating level.
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EQUIPMENT N AND TITLE 05-0201-M2 1st STAGE BALL
MILL
LUBE PUMP MOTOR
DRAWINGN: 05-0201A
(Sheets 1 and 2)
P&ID DRAWINGN 00-50-006
Power Source: 460V Ball Mills A MCC-P5C (05-8903).
Controls: The motor is provided with a local/remote Selector switch
(SS1-05-0201-2) and a Remote start/stop switch (SS1-050201-2)
and a Remote control switches are installed in control room of the
Concentrator Building. The Local control switch is located in
Vendor furnished local control panel (LC-1A) which is in the vicinity
of the motor.
This switch is common to both the Jacking Pump motor and the Lube
Pump motor.
Status Indication: Status indication is provided by means of Red
running light and a Green stopped light both of which are integral to
the Remote start/stop switch. In addition, a Red running light abd
three (3) Amber oil level alarm lights are provided on local control
panel (LC-1A).
Interlocks: (None except for the associated oil level switches).
Start-up: May be initiated by first selecting the Local or Remote
operating mode and then operating the appropiate start switch (PB1-
05-0201-2) or (PB2-050201-2). The motor will start provided the
Main breaker power is on.
Oil in reservoir is above the reqired level (low level switch LLS-3-05-
0201-2 energizing CR3-05-0201-2).
f. Shut-Down: The motor may be shut-down normally by
operating either the Local or Remote stop switches (PB1-
050201-2 or PB2-05-0201-2). In addition, the motor will shut
down automatically under either of the following conditions:
1. If oil level in main reservoir drops below a pre-
determined level.
2. If oil level in either of the bearing inlet reservoirs drops
below a pre-determined level.
3. If oil level in both bearing inlet reservoirs does not reach
a pre-determined level within 10 seconds after initial
start-up.
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EQUIPMENT N 05-0202D-SV FIRST STAGE
AND TITLE BALL MILL PNEUMATIC CLUTCH
05-0204D-SV SECOND STAGE
BALL MILL PNEUMATIC
05-0206D-SV REGRIND BALL
MILL N2 PNEUMATIC CLUTCH
EQUIPMENT LOCATION DRAWING N:05-30-027 & 05-30-028
DRAWINGN: 05-0202D, 05-0204D and 05-0206D
P&ID DRAWING N 00-50-007 & 00-50-012
a. Power Source: 460V Ball Mills B MCC-P5D (05-8904)
All items same as AREA 05-PROCESS LINE A
equipment except for equipment and component number
designations, power source which is from MCC-P5D and
the local control panel designations.
b. Local control panel designations:
PANEL BALL MILL PNEUMATIC CLUTCH
LC-1B-2 First Stage Ball Mill Clutch
LC-2B-2 Second Stage Ball Mill Clutch
LC-RB-2 Regrind Ball Mill N 2 Clutch
EQUIPMENT N 05-0202-H1 FIRST STAGE
BALL MILL LUBE OIL HEATER
05-0204-H1 SECOND STAGE
BALL MILL LUBE PIL HEATER
05-0206-H1 REGRIND BALL
MILL LUBE OIL HEATER
EQUIPMENT LOCATION DRAWING N: 05-30-027 & 05-30-028
ELEMETARY AND INTERCONNECTION
DRAWINGN 05-0201C
P&ID DRAWING N: 00-50-007 & 00-50-012
a. Power Source: 460V Ball Mills b MCC-P5D (05-8904).
All items same as AREA 05-PROCESS LINE A equipment
except for equipment and component number designations,
power source which is from MCC-P5D and the local control
panel designations.
b. Local control panel designations:
PANEL BALL MILL LUBE OIL HEATER
LC-1B First Stage Ball Mill Lube Oil Heater
LC-2B Second Stage Ball Mill Lube Oil Heater
LC-RB Regrind Ball Mill N2 Lube Oil Heater
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EQUIPMENT N 05-0202-M FIRST STAGE BALL
MILL MOTOR CIRCUIT B
05-0204M SECOND STAGE
BALL MILL MOTOR-CIRCUIT B
05-0206M REGRIND BALL MILL
MOTOR N2
DRAWINGN: 05-0202D, 05-0204D and 05-0206D
P&ID DRAWING N 00-50-007 & 00-50-012
a) Power Source: 4.16kV Ball Mills B MCC 2H5B(05-
8202)
(All items same as AREA 05-PROCESS LINE A)
equipment except for equipment and component number
designations, power source which is from MCC-2H5B and
the Ball Mill Selector switch positions.)
b) Ball Mill Selector switch positions:
POSITION N BALL MILL
4 First Stage Ball Mill Circuit B
5 Second Stage Ball Mil Circuit B
6 Regrind Ball Mill N 2.
EQUIPMENT N 05-0202-M1 FIRST STAGE
BALL JACKING PUMP MOTOR
05-0204-M1 SECOND STAGE
BALL MILL JACKING PUMP MOTOR
05-0206-M1 REGRIND BALL
MILL N2 JACKING PUMP MOTOR
MOTOR
DRAWINGN: 05-0200, (Sheets 1 through 5)
05-0201 A and B (Sheets 1 and 2)
P&ID DRAWING N 00-50-007 & 00-50-012
a) Power Source: 460 V Ball Mills B MCC P5D(05-8904)
(All items same as AREA 05-PROCESS LINE A equipment
panel designations.
Local control panel designations:
PANEL BALL MILL JACKING PUMP
LC-1B First Stage Ball Mill Jacking Pump Motor
LC-2B Second Stage Ball Mill Jacking Pump
Motor
LC-RB Regrind Ball Mill N 2. Jacking Pump
Motor
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EQUIPMENT N AND TITLE 05-0202-M2 FIRST STAGE
BALL MILL LUBE PUMP
MOTOR
05-0204-M2-REGRIND
BALL MILL LUBE PUMP
MOTOR
05-0206-M2 REGRIND BALL
MILL N2 LUBE PUMP
MOTOR
EQUIPMENT LOCATION DRAWING N: 05-30-027& 5-30-028
DRAWING N 05-0200(Sheets 1 through 5),
05-0201 A &B, (Sheets 1 and 2)
P&D DRAWING N 00-50-007&00-50-012
Power Source: 460V Ball Mills B MCC-P5D (05-8904)
(All items same as AREA 05-PROCESS LINE A equipment
panel designations,
b) Local control panel designations:
PANEL BALL MILL LUBE PUMP MOTORS
LC-1B First Stage Ball Mill Lube Pump Motor
LC-2B Second Stage Ball Mill Lube Pump Motor
LC-RB Regrind Ball Mill N 2. Lube Pump Motor
EQUIPMENT N AND TITLE 05-0201-SV FIRST STAGE
BALL MILL PNEUMETIC
CLUTCH
DRAWING N 05-0201D
05-50-006
a) Power Source: 460V Ball Mills A MCC-P5C (05-8903).
b) Controls: The clutch operating solenoid valve (05-0201D-V) is
provided with a Remote Inch/Engage Selector switch (SS1-05-
0201D), a Local Inch/Disengage switch (PB2-05-0201D). The
Selector and Remote control switchers are installed in control
panel CC-5M which is located in the control room of the Concentrator
Building. The Local control switch is located in Vendor furnished
control panel (LC-1 A-2).
c) Status Indication: Status indication is provided bye means of a Red
engage ligth and a Green disengage light, both of which are integral
to the Remote control switch (PB2-05-0201D).
d) Interlocks: The clutch operating solenoid control circuit is interlocked
with the 1st Stage Ball Mill motor (05-0201-M) and the 1st Stage
Ball Mill compressed air system.
e) Start-Up (Engage): Energizing of the clutch operating solenoid may
be initiated by first selecting the Inch or Engage operating mode
and then operating the Local inching switch (PB1-05-0201D) or the
Remote engage switch (PB2-05-0201D) as applocable.
f) In the Inching mode the clutch operating solenoid may be activated
momentarily, and at intervals of not less than 10 seconds apart bye
operating the Local inching switch (PB1-05-0201D), provided the
1. 1st Stage Ball Mill motor (05-0201-M) is running.
2. 1st Stage Ball Mill compressed air is up to operating pressure
3. All components are functioning normally
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In the Engage mode, the clutch operating solenoid may be
activated continuosly by opearating the Remote engage switch
(PB2-05-0201D) under the same conditions as required for the
inching mode above. The clutch will stay in the engaged
condition until either the Local or Remote disengage switches
(PB1-05-0201D or PB2-05-0201D) are operated.
f. Shut-Down (Disengage): The clutch may be disengaged
normally by opearating either the Local or Remote
disengage swtiches (PB1-050201D or PB2-05-0203D). In
addition, the clutch will disengage automatically under either
of the following conditions;
1. If the 1st Stage Ball Mill motor is stopped.
2. If the 1st Stage Ball Mill compressed air drops below
operating pressure.
EQUIPMENT N AND TITLE 05-0203-H1 2nd STAGE BALL MILL
LUBE OIL HEATER
DRAWING N 05-0201C
05-50-006
b) Controls: The controls for the lube oil heater consist or a low-level
lube oil contact (CR3-05-0203-2), an oil over temperature switch
(TS1-05-0203-H), and a heater overtemperature switch (TS2-05-
0203-H), all connected in series with the heater contactor coil (42-05-
0203H).
c) Status Indication: Status indication is provided bye means of a Red
engage ligth at the local control panel LC-2 A (light is out when heater
is off).
d) Interlocks: The heater control circuit is interlocked with the Lube Oil
system through the low-level switch (LL-3-05-0203-2 energizing CR3-
050203-2), the lube oil temperature switch TS1-05-0203-H and the
heater over-temperature switch TS2-05-0203-H.
e) Start-Up: Since the only controls on this heater are the lube oil and
heater temperature switches and the oil level relay (CR3-05-0203-2),
the heater will operate automatically the following conditions are met:
1. Main breaker power is on
2. Oil level in reservoir is above operating level (CR3-05-0203-2
energized).
3. Lube oil temperature is below operating temperature.
4. Heater Temperature is below operating temperature
f) Shut-Down: The heater may be shut off manually by means of the
main power circuit breaker only (at the MCC). The heater will shut off
1. Oil in reservoir drops below operating level (CR3-05-032-2) de-
energized.
2. Oil temperature exceeds operating temperature
3. Heater temperature exceeds operating temperature.
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EQUIPMENT N AND TITLE 05-0203-M FIRST STAGE
BALL MILL MOTOR
DRAWING N 05-0200(Sheets 1 through 5),
05-0201 A &B, (Sheets 1 and 2)
P&D DRAWING N 00-50-006
a) Power Source: 4.16V Ball Mills A MCC-2H5A (05-8801).
b) Controls: The motor is provided with a Ball Mill Selector switch
(SS1-05-0201/0202/0203/0204/0205/0206), a Safe/Run switch
(2SSW), a Local stop/lock-out switch (PB1-05-0201) and a Remote
start/stop switch (PB2-05-0201). The Safe/Run switch is located on
the motor control center wich is in room 5N of the Concentrator
Building. The Selector and Remote control switches are installed
in control panel CC-5M which is located in the control room of the
Concentrator Building. The Local control switch is located in the
vicinity of the motor. In addition, the control circuit incorporates the
use of a system of control relays and time delay relays.
c) Status Indication: Status indication is provided bye means of an
Amber ready light, a Red running ligth and a Green stopped light,
all located on control panel CC-5M. In addition, Red and Green
indicating lights are located on the motor control center.
d) Alarms: The motor is provided with a rotating beacon light and two (2)
warning horns (WH1 and WH2). The warning horns are common to all
Ball Mills
e) Interlocks: The motor control circuit is interlocked with the Jacking
Pump motor (05-0201-M1), the First Stage Cyclone Feed Pump
motor (05-1501-M or Stand-By 05-1561-M), the Ball Mill Lube oils
system (Lube Pump 05-0201-M2) and the Rotating Beacon relay
(TR1B-05-0201).
The Jacking Pump, Cyclone Feed Pump and Rotating Beacon
interlocks serve a permissive start-up function while the Lube Oil
interlock is a incorporated directly into the motor control circuit.
Start-Up: Start-up may be initiated by first placing the Safe/Run
switch in the Run position and then switching the Ball Mill
Selector switch to the N2 position. This will cause the Rotating
Beacon to operate after a time delay of 3 seconds and continue
to operate for a perior of 30 seconds provided the following
premissive start-up conditions are met:
1. Jacking Pump oil pressure is up to operating
requirements.
2. 1st Stage Cyclone Feed Pump motor (05-1501-M or
Stad-By 05-1561-M) is running.
In addition, the Amber ligth will come on after a time delay of 10
seconds to indicate that motor is ready to start, provided all other
permissive start-up conditions are satisfied.
The Start switch (PB2-05-0201) may now be operated. Upon
operating the start switch the Amber ready ligth will extinguish
and the warning horns (WH1 and WH2) will sound immediately
and continue for a period of 30 seconds (until motor is on line).
The motor will start and the Red running light will come on after
a time delay of 30 seconds provided the following conditions are
met:
2. Motor Differential Relays normal (1DR, 2DR and 3DR
contacts closed).
3. Lod/Trak monitoring relay (LTX) is normal (de energized).
4. Incomplete Sequence Relay (ISR) is normal (de energized).
5. Synchronizing Protection Module (S/PM is energized
contact is closed on energization).
6. Undervoltage Relay (UV) is energized.
7. All componenets are functioning normally.
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Shut-Down: The motor may be shut down nromally by operating
either the local or Remote stop switches (PB1-05-0201) or
(PB2-05-0201). In addition, the motor will shut down automatically
under either of the following conditions:
1. If the Safe/Run switch is opened.
2. If Lube Oil Pump motor (05-0201-M2) is stopped.
3. If either of the motor Differential Relays operate (1DR, 2Dr
or 3Dr contacts open).
4. If the Lod/Trak monitoring relay (LTX) becomes energized
due to malfunction in system.
5. If Incomplete Sequence Relay (ISR) becomes energized
due to failure of field contactor to open.
6. If Synchronizing Protection Module (S/PM) contact opens.
7. If Undervoltage Relay (UV) operates due to voltage drop
below a pre-set voltage.
EQUIPMENT N AND TITLE 05-0203-M1 2nd STAGE BALL MILL
JACKING PUMP MOTOR
DRAWING N 05-0201B (Sheets 1 and 2)
05-50-006
b) Controls: The motor is provided with a local/remote Selector switch
*(SS1-05-0203-1), a Local start switch (PB1-05-0203-1) and a
Remote start switch (PB2-05-0203-1). The Selector and Remote
start switch (PB2-05-0203-1). The Selector and Remote control
switches are installed in the control room of the Concentrator
Building. The Local control switch is located in Vendor furnished
local control panel (LC-2A) which is in the vicinity of the motor.
*This switch is common to both the Jacking Pump motor and the Lube
Pump motor.
c) Status Indication: Status indication is provided by means of a Red
running ligth and a Green stopped light, both of which are integral to
the Remote start switch.
In addition, Red and Green indicating lights are provided on the
local control panel (LC-2A). The Red light indicates the jacking
pump motor is running while the Green light indicates two (2)
conditions. When the Green light comes on, this indicates that the
bearing floating oil pressure has been reached, jacking is complete
and the 2nd Stage Ball Mill may be started. When the Green light
goes out, this indicates that the 2nd Stage Ball Mill has started
Subsequent to Mill starting, and after a pre-set time delay has
expired, the Red jacking pump running lights will extinguish.
d) Interlocks: The motor control circuit is interlocked with both bearing
inlet reservoirs (oil levels), the Lube Oil Pump motor (05-0203-M2)
and the 2nd Stage Ball Mill motor (05-0203-M).
e) Start-Up: Start-up may be initiated by first selecting the Local or
switch (PB1-05-0203-1) or (PB2-05-0203-1). The motor will start
provided the following conditions are met:
66
3. Bearing inlet reservoir oil levels are up to operating level.
(CR1-05-0203-2 and CR 2-05-0203-2 contacts closed.)
4. All components are functioning normally
Shut-Down: Since there is no Stop switch in the control scheme,
the jacking pump motor is shut-down automatically under either
of the following conditions:
1. After flotation oil pressure has been reached on both
bearings (PS1-05-0203-1 and PS2-05-0203-1 closes) and
the 2nd Stage Ball Mill motor (05-0203-M)has been
started, the Jacking Pump motor will shut down after a
pre-set time delay by time delay relay TDR-2-05-0203-1
(after energization).
2. If the Lube Oil Pump motor (05-0203-M3) is stopped.
3. If the oil level in either of the bearing inlet reservoirs drops
below operating level.
AREA: 05-CONCENTRATOR
EQUIPMENT N AND TITLE. 05-0203-M2 1st STAGE
BALL MILL LUBE PUMP MOTOR
ELEMENTARY AND INTERCONECTION
DRAWING N 05-0201 A (Sheets 1 and 2)
P&ID DRAWING N: 00-50-006
a) Power Source: 460 Ball Mills A MCC-P5C (05-8903).
b) Controls: The motor is provided with a local/remote Selector
switchc*(SS1-05-0203-1), a Local start/stop switch (SS1-05-0203-1), a
Local start/stop switch (SS1-05-0203-2) and a Remote start/stop switch
(PB2-05-0203-2). The Selector: and Remote control switches are
installed in control panel CC-5M which is located in the control room of the
Concentrator Building. The Local control switch is located in Vendor
furnished local control panel (LC-2A) which is in the vinicity of the motor.
c) *This switch is common to both the Jacking Pump motor and the Lube
Pump motor.
d) Status Indication: Is provided by means of Read running light and a
Green stopped light both of which are integral to the Remote start/stop
switch. In addition, a Red running light and three (3) Amber oil level
alarm lights are provided on local control panel (LC-2A).
e) Interlocks: (None except for the associated oil level switches).
f) Start-Up: Start-up may be initiated by first selecting the Local or
Remote operating mode and then operating the appropiate start switch
(PB1-05-0203-2) or (PB2-05-0203-2). The motor will start provided the
1. Main breaker power is on
2. Oil in reservoir is above the required level (low level switch LLS-3-05-
0203-2 energizing CR3-05-0203-2).
Under these conditions the pump motor will operate for a period of 10 seconds at
wich time it will shut down automatically if the oil level in both bearing inlet
reservoirs has not reached a pre-determined level. Otherwise the motot will
seal-in and continue to run.

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