You are on page 1of 159

JOB TITLE: Saudi Kayan LDPE Project

CONTRACT NO.: EI-0619003

OWNER: Saudi Kayan Petrochemical Company

DAELIM JOB NO.: 080360

VENDOR: Farris Engineering / Curtiss-Wright Flow

DOC. NO.: VP-4400-427-001-ALL-002

Control Corp

P/O NO.: 080360-4400-427-001-A01

ITEM NO.: COMMON

INQ. NO.:

SIZING DATA SHEETS

DAELIM INDUSTRIAL CO., LTD.

080360

JOB NO. :

APPROVED

AAN

APPROVED AS NOTED

RFC
NA

RETURNED FOR CORRECTION

NOT APPLICABLE

J.Y.Chung

14.Jul.2011

DATE:

SIGNED BY :

DAELIM PERMISSION TO PROCEED OR REVIEW TAKEN ON VENDOR

PRINTS SHALL NOT RELIEVE VENDOR FROM ITS RESPONSIBILITIES

OR LIABILITIES UNDER THE PURCHASE ORDER.

TOTAL 159 PAGES

01-JUL-2011

FOR APPROVAL

S. CHASE

S. CHASE

S. CHASE

07-JUN-2011

FOR APPROVAL

M. POPE

M. POPE

M. POPE

07-APR-2011

FOR APPROVAL

S. CHASE

S. CHASE

S. CHASE

23-FEB-2011

FOR APPROVAL

R. MILLER

R. MILLER

R. MILLER

12-JAN-2011

FOR APPROVAL

S. CHASE

S. CHASE

S. CHASE

S. CHASE

S. CHASE

S. CHASE

PREPARED

REVIEWED

APPROVED

01-OCT-2010

REV.

DATE

FOR APPROVAL

DESCRIPTION

SDS246953 REV 05

VP-4400-427-001 -ALL-002_05

Page 1 of 1 59

SDS246953 REV 05

TAG NUMBER

PAGE

2 1 1 -P S V -0 1 2 A

2 1 1 -P S V -0 2 0 A

2 1 1 -P S V -0 4 2

2 1 1 -P S V -0 4 3

10

2 1 4 -P S V -0 1 8

12

2 1 4 -P S V -0 2 1

14

2 1 4 -P S V -0 3 0 A

16

2 1 4 -P S V -0 3 1

18

2 1 4 -P S V -0 5 1

20

2 1 6 -P S V -0 2 8 A

22

2 1 6 -P S V -0 2 9 A

24

2 1 7 -P S V -0 0 3

26

2 1 7 -P S V -0 0 4

28

2 2 0 -P S V -0 0 5

30

2 2 0 -P S V -0 1 4 A

32

2 2 0 -P S V -0 1 5

34

2 2 0 -P S V -0 1 6 A

36

2 2 0 -P S V -0 1 7

38

2 2 0 -P S V -0 1 8

40

2 2 0 -P S V -0 2 0

42

2 2 0 -P S V -0 2 1

44

2 2 0 -P S V -0 2 3 A

46

2 2 0 -P S V -0 2 8

48

2 2 0 -P S V -0 3 1

50

2 2 0 -P S V -0 4 0

52

2 2 0 -P S V -0 4 7 A

54

2 2 0 -P S V -0 4 8 A

56

2 2 0 -P S V -0 4 9

58

2 2 2 -P S V -0 1 6

60

2 2 2 -P S V -0 1 9

62

2 2 4 -P S V -0 0 5

64

2 2 4 -P S V -0 0 9

66

2 2 4 -P S V -0 1 3

68

2 2 4 -P S V -0 1 8

70

2 2 4 -P S V -0 2 1

72

2 2 4 -P S V -0 3 0

74

2 2 5 -P S V -0 0 8

76

2 2 5 -P S V -0 1 1

78

2 2 5 -P S V -0 1 5

80

2 2 5 -P S V -0 1 6

82

2 2 5 -P S V -0 2 4

84

2 2 5 -P S V -0 4 0 A

86

2 2 5 -P S V -0 4 3

88

2 2 5 -P S V -0 5 0

90

2 2 5 -P S V -0 5 1

92

2 2 6 -P S V -0 4 0

94

2 2 6 -P S V -0 4 5

96

2 2 6 -P S V -0 5 0

98

2 2 6 -P S V -0 5 7

100

2 2 6 -P S V -0 6 2

102

2 2 6 -P S V -0 6 7

104

VP-4400-427-001 -ALL-002_05

Page 2 of 1 59

TAG NUMBER

SDS246953 REV 05

PAGE

2 2 6 -P S V -8 0 2

106

2 2 7 -P S V -0 1 4 A

108

2 2 7 -P S V -0 2 0 A

110

2 2 7 -P S V -0 2 8 A

112

2 2 7 -P S V -0 3 2 A

114

2 2 7 -P S V -0 4 3 A

116

2 2 7 -P S V -0 4 6 A

118

2 2 7 -P S V -0 5 3

120

2 2 7 -P S V -0 5 4

122

2 2 7 -P S V -0 5 7 A

124

2 2 7 -P S V -0 5 9 A

126

2 2 7 -P S V -0 6 0

128

2 2 7 -P S V -0 7 2 A

130

2 2 7 -P S V -0 7 8 A

132

2 2 7 -P S V -0 8 0 A

134

2 2 7 -P S V -0 8 1 A

136

2 2 7 -P S V -0 8 2 A

138

2 2 8 -P S V -0 0 4 A

140

2 2 8 -P S V -0 0 6

142

2 2 8 -P S V -0 1 1

144

2 2 8 -P S V -0 1 4

146

2 2 8 -P S V -0 1 5

148

2 2 8 -P S V -0 2 2

150

2 2 8 -P S V -0 3 3

152

2 2 8 -P S V -0 4 6

154

2 2 8 -P S V -0 4 8

156

3 1 1 -P S V -0 0 2

158

VP-4400-427-001 -ALL-002_05

Page 3 of 1 59

Tag PQ-101790: 2 11-PSV -012 A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Daelim

Job Description

PQ -1 01 790

Prepared By

Checked By

Saud i Kayan LDPE Project

Approved By

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 1 1 -PSV -01 2 A

P / ID

Discharge To

Revision #

Valve Selected

Plant #

Drawing #

Index # Issue For

Service Inlet Line #

Outlet Line #

Revised By

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

G AS EXPANSIO N

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

60 Bar G
36 Bar G
60 Bar G

Operating to Set %

60 %

Atm Pressure

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

Percent

Relief

Design T.

Constant Back

P.

Variable Back P.

0.32 Bar G

Over

Pressure

1 2 .6 Bar G

73.61 3 Bar Abs

Cold

Diff. Test P.

4 2 .08 M ol Wt

Gas

1 .4 52 5 sp g r

Compressibility

4 1 C
304 C

Over P.

Pressure

Min.

90 C

21

-45 C

3 Bar G

60 Bar G

Compressible State

Fluid

Propylene

Molecular

Req. Flow Cap.

400 kg /hr

Specific

Gravity

Calculated Area

0.01 3782 in

Specific

Heat Ratio

Resolved ASM E Area:

0.01 3782 in

Weight

( Resolved

1 .1 6

Flow Const.

0.92

Resolved API Area:

by M aximum )

333

0.01 2404 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DB1 3-1 21 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 2 2 92 SCFM

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

600

Out.

Rating

RF

Out.

Facing

Size

2 .0 in

1 50

RF

NACE

No

Model Materials

Body

SA-352 G r. LCB (SP)

Bonnet

Disc

31 6SS + STELLITE

(SP)

Guide

Bellows

Inconel Composite

Custom

SA-352 G r. LCB (SP)

31 6

SS

SP : Bolt & Nuts

M aterial to be

A32 0-L7/A1 94 -4 .

(SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6SS + STELLITE

(SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 4 of 1 59

Tag PQ-101790: 2 11-PSV -012 A - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of

Over P.

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

G AS

EXPANSIO N

400 kg /hr

4353.5 kg /hr

304 C

1 62.4 4 lbs

1 06.07

79.551

0.01 3782 in

Scenario: Case A / Vapor Mass -- GAS EXPANSION

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

4 00 kg /hr

304 C

0.92

333

0.8577

Critical

1
73.61 3 Bar Abs
4 2 .08 M ol Wt
1

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Propylene

1 .4 52 5 sp g r

1 .1 6

0.953

0.01 3782 in

Tag Notes

ALL NUTS & BOLTS TO BE SUPPLIED BY FARRIS

15-OCT: The customer submitted new data sheets with back p ressure changed to constant and

variable.

SizeM aster 4 .3.2.9, DB: C:\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 1 1 -PSV -01 2 A Data

Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 5 of 1 59

Tag PQ-101790: 2 11-PSV -02 0A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 1 1 -PSV -02 0A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

CV FAILURE

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

4 .5 Bar G

Design T.

Operating

Temp.

Relief Temp.

55.556

Percent Over P.

1 0.3 Bar G
2 .5 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

4 7 C

Design T.

Constant Back

P.

Variable Back P.

0.35 Bar G

10 %

Over Pressure

0.4 5 Bar G

90 C
2 0 C

5.9633 Bar Abs

Cold

2 8.01 M ol Wt

Gas

0.96686 sp g r

Compressibility

-5 C

0.1 Bar G

Diff. Test P.

4 .4 Bar G

Compressible State

Low Pressure

N itrog en

Fluid

Molecular

Weight

Req. Flow Cap.

3300 kg /hr

Specific

Gravity

Calculated Area

1 .2 4 95 in

Specific

Heat Ratio

Resolved ASM E Area:

1 .2495 in

( Resolved

1 .4

by M aximum )

Flow Const.

356

Resolved API Area:

1 .1 246 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6KA1 0-1 4 1 /SP

API

Area

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Air): 2 777 SCFM

Inlet

Size

1 .838 in

In.

Rating

2 .04 2 in

In.

Facing

Quantity

Yes

3.0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

4 .0 in

1 50

RF

NACE

No

Model Materials

Body
Disc

SA-2 1 6 G r. WCB

31 6 SS + Stellite (SP)

Bellows

N /A

Bonnet

Guide

Custom

SA-2 1 6 G r. WCB

31 6

SS

A-1 93-B7/A-1 94 -2H

N UTS & BO LTS (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 6 of 1 59

Tag PQ-101790: 2 11-PSV -02 0A - Data Sheet

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

Case A

Vapor

CV

FAILURE

3300 kg /hr

5392 .9 kg /hr

4 7 C

1 2 3.8 lbs

1 05.05

78.79

1 .24 95 in

Scenario: Case A / Vapor Mass -- CV FAILURE

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )

Flow
Rupture Disk Coefficient

Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF

P
relief

M
vapor
K
b
K
v

3300 kg /hr

4 7 C

356

0.8577

Critical

5.9633 Bar Abs


2 8.01 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Low Pressure

Nitrog en

0.96686 sp g r

1 .4

0.953

1 .2 4 95 in

Tag Notes

Farris offers a 3 " x 4 " inlet/outlet "K" orifice valve as p er REVISED sizing calculations in

lieu of 4 " x 6" inlet/outlet "M" orifice valve as sp ecified on the p rocess data sheet

Stellite Nozzle & Disc

ALL NUTS & BOLTS TO BE SUPPLIED BY FARRIS

15-OCT: The customer submitted new data sheets with back p ressure changed to constant and

variable. The valve model changes from op en bonnet with op en lever to closed bonnet and

p acked lever.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked or bolted, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C:\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 1 1 -PSV -02 0A Data

Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 7 of 1 59

Tag PQ-101790: 2 11-PSV -04 2 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 1 1 -PSV -04 2

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

CV FAILURE

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 0 Bar G

Design T.

Operating

Temp.

Relief Temp.

73 %

Percent Over P.

1 1 0 Bar G
7.3 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Min.

Design T.

Constant Back

P.

Variable Back P.

1 55 C
1 2 0 C
1 2 1 C

-5 C

0.1 Bar G

0.9 Bar G

Over Pressure

10 %

Pressure

1 2 .01 3 Bar Abs

Gravity

0.94 22 sp g r

Cold

1 Bar G

Diff. Test P.

9.9 Bar G

Non-Compressible State

Fluid Type

Water

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

4 00 kg /hr

Viscosity

0.2 3 Centipoise

Calculated Area

0.006093 in

Reynolds #

554 38

Resolved ASM E Area:

0.006093 in

( Resolved

Resolved API Area:

by M aximum )

0.005484 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DA1 4 L-1 4 1 /SP

API

Area

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 4 5 US g pm

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .5 in

Outlet

900

Out.

Rating

RF

Out.

Facing

Size

2 .0 in

300

RF

NACE

No

Model Materials

Body
Disc

SA-2 1 6 G r. WCB

31 6 SS + Stellite (SP)

Bellows

N /A

Bonnet

Guide

Custom

SA-2 1 6 G r. WCB

31 6

SS

A-1 93-B7/A-1 94 -2H

N UTS & BO LTS (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 8 of 1 59

Tag PQ-101790: 2 11-PSV -04 2 - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)

Area

Case A

Liquid

CV

FAILURE

4 00 kg /hr

984 7 kg /hr

1 21 C

0.001 4 56 lbs

0.006093 in

Scenario: Case A / Liquid Mass -- CV FAILURE

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.4 251 5 m/hr

0.942 2 sp g r

0.651 6

1 0 Bar G
1

User Defined

Absolute

0.2 3 Centipoise
554 38

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

4 00 kg /hr

0.72 4

1 2 1 C

0.006093 in

Tag Notes

WITH CURRENT PROCESS CONDITIONS FARRIS SIZED TO A 1D2 , IN ORDER TO HAVE A 1. 5X2 PER DATA

SHEET REQUEST A "E" ORIFICE WOULD BE REQUIRED, FARRIS HAS OFFERED A 1. 5E2

15-OCT: The customer submitted new data sheets with back p ressure changed to constant and

variable.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 1 1 -PSV -04 2 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 9 of 1 59

Tag PQ-101790: 2 11-PSV -04 3 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 1 1 -PSV -04 3

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

01

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

CV Failure

Rupture Disk Coeff.

Steam

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

1 0 Bar G
4 Bar G
6 Bar G

Operating to Set %

66.667

Atm Pressure

1 62 C
1 69 C

Percent Over P.

Relief

1 .01 33 Bar Abs

Pressure

Min.

300 C

10 %
7.61 33 Bar Abs

Design T.

Constant Back

P.

Variable Back P.

0.1 Bar G

Over Pressure

0.6 Bar G

Cold

-5 C

0.5 Bar G

Diff. Test P.

5.959 Bar G

S team S tate

Calculated Area

0.971 8 in

Resolved ASM E Area:

Req.

0.971 8 in

Flow Cap.

( Resolved

Napier

21 50 kg /hr

by M aximum )

Superheat

0.87462 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6J A1 2 A-1 4 1 /SP

API

Area

1 .2 87 in

In.

Rating

1 .4 30 in

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Steam): 6975 lb/hr

Inlet

Size

Quantity

Yes

3.0 in

Outlet

Size

300

Out.

Rating

RF

Out.

Facing

NACE

4 .0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WCB

31 6 SS + Stellite (SP)

Bellows

Bonnet

Guide

Custom

N /A

SA-2 1 6 G r. WCB

31 6

Nozzle

31 6 SS + Stellite (SP)

Spring

SS

A-1 93-B7/A-1 94 -2H

N UTS & BO LTS (SP)

Chrome Alloy

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

Case A

Steam

CV

Failure

2 1 50 kg /hr

31 63.7 kg /hr

1 69 C

2 011-02 -2 3 16: 05
SDS246953 REV 05

1 1 8.2 8 lbs

1 05.99

79.4 93

0.971 8 in

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 0 of 1 59

Tag PQ-101790: 2 11-PSV -04 3 - Data Sheet

Scenario: Case A / Steam -- CV Failure

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

2 1 50 kg /hr

0.8577

7.61 33 Bar Abs

1
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

1 69 C

0.953

0.971 8 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes. The

valve model changed from a "K" orifice to a "J" orfice with a closed bonnet and p acked lever

due to change in back p ressure. Farris size master cannot sup p ort the requested "K" orifice

with a sizing data sheet due to p ossible oversized condition.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 1 1 -PSV -04 3 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 1 of 1 59

Tag PQ-101790: 2 14 -PSV -018 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 1 4 -PSV -01 8

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 0 Bar G

Design T.

Operating

Temp.

Relief Temp.

60 %

Percent Over P.

1 0 Bar G
6 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Min.

90 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

1 95 C
30 C

Pressure

1 2 .01 3 Bar Abs

Gravity

0.875 sp g r

Cold

-5 C

0.1 Bar G

0.9 Bar G

1 Bar G

Diff. Test P.

9.9 Bar G

Non-Compressible State

Compressor Lube

O il

Fluid Type

Req. Flow Cap.

Specific

1 2 0 kg /hr

Calculated Area

0.00784 9 in

Resolved ASM E Area:

Viscosity

Type

Absolute

Viscosity

372 Centipoise

Reynolds #

1 0.2 83

0.007849 in

( Resolved

by M aximum )

0.007064 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-1 2 1 /S4 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Plain
Test Gag
Name Plate Capacity (Water): 39 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

SS

Bonnet

31 6

SS

Nozzle

31 6

SS

Disc

31 6

SS

Guide

31 6

SS

Spring

31 6

SS

Custom

A-1 93-B8 CL

2/A-1 94 -8 NU TS &

BO LTS (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 2 of 1 59

Tag PQ-101790: 2 14 -PSV -018 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Liquid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

1 2 0 kg /hr

1 91 1 .1 kg /hr

90 C

5.642 e-4 lbs

0.00784 9 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.1 3734 m/hr

0.875 sp g r

0.6759

1 0 Bar G

0.2 32 99

User Defined

Absolute

372 Centipoise
1 0.2 83

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

1 2 0 kg /hr

0.751

90 C

0.00784 9 in

Tag Notes

15-OCT: The customer submitted new data sheets with back p ressure changed to constant and

variable.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 1 4 -PSV -01 8 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 3 of 1 59

Tag PQ-101790: 2 14 -PSV -02 1 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 1 4 -PSV -02 1

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

7 Bar G

Design T.

Operating

Temp.

Relief Temp.

40 %

Percent Over P.

7 Bar G
2 .8 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Min.

0.1 Bar G

90 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

0.7 Bar G

Cold

6.9 Bar G

1 95 C
2 5 C

Pressure

8.71 33 Bar Abs

Gravity

0.81 5 sp g r

-5 C

0.6 Bar G

Diff. Test P.

Non-Compressible State

Fluid Type

Propionald ehyde

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

1 50 kg /hr

Viscosity

0.3 Centipoise

Calculated Area

0.002877 in

Reynolds #

1 5938

Resolved ASM E Area:

0.002877 in

( Resolved

by M aximum )

0.00259 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-1 2 1 /S4 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

Cap Constrn
Plain
Name Plate Capacity (Water): 32

ASME

Area

Test Gag

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

US g pm

Model Materials

Body

31 6

SS

Bonnet

31 6

SS

Nozzle

31 6

SS

Disc

31 6

SS

Guide

31 6

SS

Spring

31 6

SS

Custom

A-1 93-B8 CL

2/A-1 94 -8 NU TS &

BO LTS (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 4 of 1 59

Tag PQ-101790: 2 14 -PSV -02 1 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Liquid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

1 50 kg /hr

651 6.1 kg /hr

90 C

9.4 65e-4 lbs

0.002 877 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.1 84 32 m/hr

0.81 5 sp g r

0.6759

7 Bar G

0.9838

User Defined

Absolute

0.3 Centipoise
1 5938

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

1 50 kg /hr

0.751

90 C

0.002 877 in

Tag Notes

15-OCT: The customer submitted new data sheets with back p ressure changed to constant and

variable.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 1 4 -PSV -02 1 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 5 of 1 59

Tag PQ-101790: 2 14 -PSV -03 0A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 1 4 -PSV -030A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

01

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liquid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

9 Bar G
4 Bar G
9 Bar G

Operating to Set %

4 4 .4 4 4

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

-5 C
2 03 C

Percent Over P.

Min.

2 1 0 C

21

-25 C

0.1 Bar G

0.8 Bar G

Over Pressure

1 1 .903 Bar Abs

Cold

1 9.4 M ol Wt

Gas

1 .89 Bar G

Diff. Test P.

8.9 Bar G

Compressible State

Fluid

G lycol / Water

Molecular

Weight

Req. Flow Cap.

900 kg /hr

Specific

Gravity

Calculated Area

0.2 5702 in

Specific

Heat Ratio

Resolved ASM E Area:

0.25702 in

( Resolved

34 6

Compressibility

0.66966 sp g r
1 .2 9

by M axim um )

Flow Const.

0.997

Resolved API Area:

0.231 32 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

26FA1 0-1 2 1 /SP

API

Area

Valve Design

Conventional

Cap Constrn
Screwed Cap
Name Plate Capacity (Air): 92 3 SCFM

ASME

Area

Test Gag

Inlet

Size

0.307 in

In.

Rating

0.371 in

In.

Facing

Quantity

Yes

1 .5 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body

SA-352 G r. LCB (SP)

Bonnet

Disc

31 6SS + STELLITE

(SP)

Guide

Bellows

N /A

Custom

SA-352 G r. LCB (SP)

31 6

SS

A32 0-L7/A1 94 -4 (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6SS + STELLITE

(SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 6 of 1 59

Tag PQ-101790: 2 14 -PSV -03 0A - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liq uid

Vaporization

900 kg /hr

1 299.1 kg /hr

203 C

42 .88 lbs

1 02 .72

77.036

0.2 5702 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

900 kg /hr

2 03 C

0.997

34 6

0.8577

Critical

1
1 1 .903 Bar Abs
1 9.4 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

G lycol / Water

0.66966 sp g r

1 .29

0.953

0.25702 in

Tag Notes

3 -JUNE: VALVE IS SIZED AND QUOTED AS CONVENTIONAL VALVE, BELLOWS MATERIAL HAS BEEN REMOVED

Farris offers a 1. 5" x 2 " inlet/outlet "F" orifice valve as p er sizing calculations in lieu

of 2 " x 3 " inlet/outlet "H" orifice valve as sp ecified on the p rocess data sheet. ( 2 5-Oct-10

customer confirmed the selection. )

15-OCT: The customer submitted new data sheets with back p ressure changed to constant and

variable.

SizeM aster 4 .3.2.9, DB: C:\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 1 4 -PSV -030A Data

Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 7 of 1 59

Tag PQ-101790: 2 14 -PSV -03 1 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 1 4 -PSV -031

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

8.5 Bar G

Design T.

Operating

Temp.

Relief Temp.

2 7.059

Percent Over P.

8.5 Bar G
2 .3 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Min.

90 C

Design T.

Constant Back

P.

Variable Back P.

0.75 Bar G

10 %

Over Pressure

0.85 Bar G

1 95 C
2 0 C

Pressure

1 0.363 Bar Abs

Gravity

0.749 sp g r

Cold

-5 C

0.1 Bar G

Diff. Test P.

8.4 Bar G

Non-Compressible State

Fluid Type

Solvent(Isod od ecane)
Specific

Viscosity

Type

Absolute

Req. Flow Cap.

1 70 kg /hr

Viscosity

1 .34 Centipoise

Calculated Area

0.0031 59 in

Reynolds #

4 044 .1

Resolved ASM E Area:

0.0031 59 in

( Resolved

by M aximum )

0.002843 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-1 2 1 /S4 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Plain
Test Gag
Name Plate Capacity (Water): 36 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

SS

Bonnet

31 6

SS

Nozzle

31 6

SS

Disc

31 6

SS

Guide

31 6

SS

Spring

31 6

SS

Custom

A-1 93-B8 CL

2/A-1 94 -8 NU TS &

BO LTS (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 8 of 1 59

Tag PQ-101790: 2 14 -PSV -03 1 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Liquid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

1 70 kg /hr

6727.2 kg /hr

90 C

0.001 32 3 lbs

0.0031 59 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.22 73 m/hr

0.74 9 sp g r

0.6759

8.5 Bar G
0.961 4 6

User Defined

Absolute

1 .34 Centipoise
4 04 4 .1

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

1 70 kg /hr

0.751

90 C

0.0031 59 in

Tag Notes

15-OCT: The customer submitted new data sheets with back p ressure changed to constant and

variable.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 1 4 -PSV -031 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 9 of 1 59

Tag PQ-101790: 2 14 -PSV -051 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 1 4 -PSV -051

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 0 Bar G
2 .9 Bar G
1 0 Bar G

Operating to Set %

29

Atm Pressure

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

90 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

30 C

Percent Over P.

Relief

Min.

1 95 C

Pressure

1 2 .01 3 Bar Abs

Gravity

0.859 sp g r

Cold

-5 C

0.1 Bar G

0.9 Bar G

1 Bar G

Diff. Test P.

9.9 Bar G

Non-Compressible State

Compressor

Cooling O il

Fluid Type

Req. Flow Cap.

Specific

1 2 0 kg /hr

Calculated Area

0.005033 in

Resolved ASM E Area:

Viscosity

Type

Absolute

Viscosity

1 37 Centipoise

Reynolds #

2 7.92 1

0.005033 in

( Resolved

by M aximum )

0.004529 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-1 2 1 /S4 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Plain
Test Gag
Name Plate Capacity (Water): 39 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

SS

Bonnet

31 6

SS

Nozzle

31 6

SS

Disc

31 6

SS

Guide

31 6

SS

Spring

31 6

SS

Custom

A-1 93-B8 CL

2/A-1 94 -8 NU TS &

BO LTS (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 1

VP-4400-427-001 -ALL-002_05

Page 20 of 1 59

Tag PQ-101790: 2 14 -PSV -051 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Liquid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

1 2 0 kg /hr

2 980.5 kg /hr

90 C

5.747e-4 lbs

0.005033 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.1 399 m/hr

0.859 sp g r

0.6759

1 0 Bar G

0.36672

User Defined

Absolute

1 37 Centipoise
2 7.92 1

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

1 2 0 kg /hr

0.751

90 C

0.005033 in

Tag Notes

15-OCT: The customer submitted new data sheets with back p ressure changed to constant and

variable.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 1 4 -PSV -051 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 21 of 1 59

Tag PQ-101790: 2 16-PSV -02 8A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 1 6-PSV -02 8A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

G AS EXPANSIO N

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

2 9 Bar G

Design T.

Operating

Temp.

Relief Temp.

86.2 07

Percent Over P.

2 9 Bar G
2 5 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

Design T.

Constant Back

P.

Variable Back P.

90 C
50 C
1 75 C

-5 C

0.1 Bar G

2 .8 Bar G

Over Pressure

6.09 Bar G

36.1 03 Bar Abs

Cold

2 8.9 Bar G

2 8.96 M ol Wt

Gas

0.99965 sp g r

Compressibility

21

Diff. Test P.

Compressible State

Fluid

Molecular

AIR

Weight

Req. Flow Cap.

1 4 000 kg /hr

Specific

Gravity

Calculated Area

1 .02 39 in

Specific

Heat Ratio

Resolved ASM E Area:

1 .0239 in

( Resolved

1 .4

by M aximum )

Flow Const.

356

1 .01

Resolved API Area:

0.921 51 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6J A1 2A-1 4 1 /S3/SP

API

Area

1 .2 87 in

In.

Rating

1 .4 30 in

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Air): 1 0733 SCFM

Inlet

Size

Quantity

Yes

3.0 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

4 .0 in

1 50

RF

NACE

No

Model Materials

Body

SA-351 G r. CF8M

Bonnet

Disc

31 6SS + STELLITE

(SP)

Guide

Bellows

N /A

Custom

SA-351 G r. CF8M

31 6

SS

A320-B8

CL.2 /A1 94 -8 (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6SS + STELLITE

(SP)

Chrome Alloy N P

Page 1

VP-4400-427-001 -ALL-002_05

Page 22 of 1 59

Tag PQ-101790: 2 16-PSV -02 8A - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of

Over P.

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise
Required

Capacity

Atm (dBa)
Flare (dBa)
Area

G AS

1 4 000 kg /hr
EXPANS IO N

1 9553 kg /hr

1 75 C

804 .57 lbs

1 1 3.85

85.391

1 .02 39 in

Scenario: Case A / Vapor Mass -- GAS EXPANSION

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

1 4 000 kg /hr

1 75 C

1 .01

356

0.8577

Critical

1
36.1 03 Bar Abs
2 8.96 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

AIR

0.99965 sp g r

1 .4

0.953

1 .02 39 in

Tag Notes

2 -DEC: The customer submitted new data sheets with cap acity and back p ressure changes. The

valve model changed from a "K" orifice to a "J" orfice with a closed bonnet and p acked lever

due to change in back p ressure.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C:\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 1 6-PSV -02 8A Data

Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 23 of 1 59

T ag

P Q -1 0 1 7 9 0 : 2 1 6 -P S V

P ressu re R elief V a lv e D a ta S h eet

-0 2 9 A

- D a ta

D ate Prepared:

S h e e t

2 0 1 1 -0 7 -0 1 1 5 :2 6

G eneral Job D ata

C u sto m er

R eq u isitio n #

Job #

D aelim

J o b D e sc r ip tio n

P Q -1 0 1 7 9 0

P repared B y

C h eck ed B y

S a u d i K a y a n L D P E P ro je c t

A p p roved B y

J o b S ta tu s

R e v is io n #

S iz in g /S e le c tin g

PSV Identification

T ag

T ag D escrip tion

T a g S ta tu s

Drawing #

Issu e F o r

2 1 6 -P S V -0 2 9 A

Plant

P / ID

D isch a rg e T o

R e v is io n #

O utlet Line #

R e v is e d B y

V a lv e S e le c te d

Index #

S e r v ic e

Inlet Line #

S iz in g B a s is

ASM E

Code

C a u se o f O v e r P r e ssu r e

ASM E Sec. VIII

F luid State

C V Failure

R upture D isk C oeff.

V a p o r (M a ss)

NACE

N o

N o R u p tu re D isk , 1

P r o c e s s P a r a m e te r s

MAWP

M ax. D esign T.

1 0 .3 B a r G

O perating

4 .5 B a r G

P ressu re

S et P ressu re

O perating to Set %

4 3 .6 8 9

A tm P ressu re

Tem p.

P ercen t O ver P .

R e lie f P r e ssu r e

1 .0 1 3 3 B ar A b s

M in. Design T.

5 0 C

5 0 C

V ariable Back P.

0 .9 3 B a r G

O v e r P r e ssu r e

1 .0 3 B a r G

C old D iff. T est P.

1 0 .2 B a r G

O perating

R elief T em p.

1 0 .3 B a r G

9 0 C

10

1 2 .3 4 3 B ar A b s

-5 C

C o n sta n t B a ck

0 .1 B a r G

P .

C o m p r e s s ib le S ta te

Fluid

Air

M olecular W eight

2 8 .9 6 Mol Wt

G a s F lo w C o n st.

0 .9 9 9 6 5 s p g r

C o m p ressib ility

R eq. F low C ap.

3 0 0 0 kg/hr

S p ecific G ravity

C alculated A rea

0 .5 4 2 2 5 in

S p ecific H eat R atio

R e so lv e d A S M E A re a :

0 .5 4 2 2 5 in

1 .4

R e so lv e d A P I A re a :

(R eso lv ed b y M ax im u m )

356

0 .4 8 8 0 2 in

M o d e l S e le c tio n

F a rris

API Letter

2 6 G A 1 0 A -1 4 1 /S 3 /S P

API Area

ASME Area

Manufacturer

M odel Num ber

V a lv e D e sig n

C ap

C o n v e n tio n a l

C onstrn

Nam e

T est G a g

Packed L ever

Inlet Size

1 .5 in

O u tlet S ize

3 .0 in

0 .5 0 3 in

In. Rating

150

Out. Rating

150

0 .5 5 9 in

In. Facing

Quantity

Y es

RF

O ut. F acing
NACE

RF

N o

Plate Capacity (Air): 1 5 7 3 S C F M

M odel M aterials

B ody

S A -351 G r. C F 8M

D is c

316

B e llo w s

B onnet

S A -351 G r. C F 8M

G uide

SS

C u sto m

N/A

316

N o z z le

S p rin g

SS

S P = P M I N o z z le a n d

D isc (S P )

316

SS

C hrom e A lloy N P

S iz in g S c e n a r io s

S c e n a r io

Fluid

C a u s e o f

R elief L oad

S ta te

O ver P.

C apacity

Max Rel Cap

Relief T.

R e a c t. F o r c e

N o is e

N o is e

R equired

Atm (dBa)

Flare (dBa)

Area

CV

C ase A

V apor

3 0 0 0 k g /h r

3 0 9 2 .7 k g /h r

50 C

7 0 .1 4 8 lb s

1 0 3 .3 2

7 7 .4 9 3

0 .5 4 2 2 5 in

F a ilu re

2 0 1 1 -0 7 -0 1

1 5 :2 6

SDS246953 REV 05

P age

VP-4400-427-001 -ALL-002_05

Page 24 of 1 59

T ag

P Q -1 0 1 7 9 0 : 2 1 6 -P S V

-0 2 9 A

- D a ta

S h e e t

Scenario: C ase A / V apor M ass -- C V Failure

R equired F low C apacity

R e lie f T e m p e r a tu r e

W vapor
Trelief
Z

K
G as

Flow
K CCF
P relief
M vapor
Kb
Kv

C o m p r e s s ib ilit y

G a s F lo w C o n s t a n t

D is c h a r g e C o e ff. (0 .9 x K d )

F lo w

R u p tu r e D is k C o e ffic ie n t
R e lie f P r e s s u r e

M o le c u la r W e ig h t

V a p o r F lo w F a c to r
V a p o r F lo w F a c to r

3 0 0 0 k g /h r

5 0 C

356

0 .8 5 7 7

C ritical

F lu id T y p e (U s e r D e fin e d )

G gas
k

Kd

S p e c ific G r a v ity

1 2 .3 4 3 B a r A b s

R a t io o f S p e c if ic H e a t s

2 8 .9 6 M ol W t

D is c h a r g e C o e f f ic ie n t

Air

0 .9 9 9 6 5 s p g r

A S M E A rea (A ctu al)

1 .4

0 .9 5 3

0 .5 4 2 2 5 in

T a g N o te s

F a r r is
in

o f f e r s

lie u

o f

1 "

(2 5 -O c t-1 0

1 .5 "

2 "

3 "

in le t/o u tle t

in le t/o u tle t

c u s to m e r

" D "

c o n firm e d

" G "

o r if ic e

o r if ic e
o rific e

v a lv e

v a lv e

a s

a s

p e r

R E V I S E D

s p e c if ie d

o n

th e

s iz in g

p r o c e s s

c a lc u la tio n s

d a ta

s h e e t.

s e le c tio n .)

F a rris

p ro p o s e s

th e r e o f
th e

f o r

r e v is e d

v a lv e s

to

c o n s ta n t
m e a n s

c h a n g e

th e s e

c u s to m e r

c o m p e n s a te
d o w n s tre a m

th a t

th e

in

v a lv e s .

d a ta
fo r

v a lv e

T h is

c o n s tru c tio n
d u e

s h e e ts .

th e

to
h e n

c o n s ta n t

p re s s u re

c o n s ta n t

is

in

b a c k

th e

th e

o p e n

p r o c e s s in g

b a c k

p re s s u re .

s y s te m

p r e s s u r e

fro m

a d d itio n

to

m a y

o f

th e s e
T h e

e s c a p e

n o t

b o n n e t

o p e n

o r

th e

m a y

o p e n

b a c k

v a lv e s ,

th ru

e x is t,

a n d

c o n s ta n t

le v e r

p r e s s u r e

F a r r is

w ill

o r

c o m b in a tio n

a s

" n e t

f o u n d
s e t"

b o n n e t/le v e r

d e s ig n

o p e n

a n d

/o r

to

f lu id

b e

b o n n e t

lo w e r

d u e

o n

th e

a llo w s

th e

le v e r.

T h is

e s c a p e .

I n

th e

f ie ld ,

th e

T h e re fo re ,

F a rris

to

s o

p a c k e d ,

th e

v a lv e

a y

n o t

w o u ld

lik e

to

v a lv e

w ill

b e

r e lie v e

c h a n g e

a t

th e

a s s u r e d

o f

th e

d e s ir e d

b o n n e t
p r o p e r

fro m

s e t
o p e n

p r e s s u r e
to

c lo s e d

( I t

a n d

ill
th e

r e lie v e
le v e r

e a r ly ) .

fro m

o p e n

o p e r a tio n .

S te a m

J a c k e t

S te a m

Jacket R em oved

P e r C u s to m e r R e q u e s t 0 9 -M A R -2 0 1 1

S iz e M a s te r 4 .3 .2 .9 , D B : K :\A p p s \P r o je c ts \2 0 1 0 O r d e r s \2 4 6 9 5 3 -

D A E L IM \S M P 2 4 6 9 5 3 _ 2 5 2 1 6 4

2 0 1 1 -0 7 -0 1

S h e e t

1 5 :2 6

SDS246953 REV 05

E n d o f 2 1 6 - P S V - 0 2 9 A D a ta

P ag e

VP-4400-427-001 -ALL-002_05

Page 25 of 1 59

Tag PQ-101790: 2 17-PSV -003 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 1 7-PSV -003

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liquid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

1 .034 3 Bar G
0.1 Bar G
1 .034 3 Bar G

Operating to Set %

9.6684

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

50 C
1 50 C

Percent Over P.

Min.

2 50 C

21

2 .2 64 8 Bar Abs

-5 C

0.05 Bar G

0.05 Bar G

Over Pressure

0.2 1 72 Bar G

Cold

0.9843 Bar G

Diff. Test P.

Compressible State

Waste oil vapor,

Nitrog en & Air

Fluid

Molecular Weight

Req. Flow Cap.

1 4 600 kg /hr

Specific

Gravity

Calculated Area

7.5739 in

Specific

Heat Ratio

Resolved ASM E Area:

7.5739 in

( Resolved

Gas Flow Const.

1 70.3 M ol Wt

Compressibility

5.8785 sp g r
1 .03

by M aximum )

31 9

Resolved API Area:

6.81 65 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6Q A1 0-1 2 1 /SP

API

Area

Valve Design

Conventional

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 6309 SCFM

Inlet

Size

1 1 .05 in

In.

Rating

1 2 .2 7 in

In.

Facing

Quantity

Yes

6.0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

8.0 in

1 50

RF

No

Model Materials

Body

SA-2 1 6 G r. WCB

Bonnet

Disc

31 6SS + STELLITE

(SP)

Guide

Bellows

N /A

Custom

SA-2 1 6 G r. WCB

31 6

SS

A1 93-B7/A1 94 -2 H

(SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6SS + STELLITE

(SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 26 of 1 59

Tag PQ-101790: 2 17-PSV -003 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise
Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liquid

1 4 600 kg /hr
Vaporization

2 3652 kg /hr

1 50 C

2 36.1 lbs

89.054

66.791

7.5739 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )

Flow

Rupture Disk Coefficient


Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

1 4 600 kg /hr

1 50 C

31 9

0.8577

Critical

Fluid Type (User Defined)

1
2 .2 64 8 Bar Abs

Specific Gravity

1 70.3 M ol Wt

Ratio of Specific Heats

1
-

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Waste oil vapor,

Nitrog en & Air

5.8785 sp g r
1 .03

0.953

7.5739 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

Set p ressure adj usted to 1. 03 4 3 Barg to reflect 15 PSIG, to offer Code valve. Customer to

confirm.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 1 7-PSV -003 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 27 of 1 59

Tag PQ-101790: 2 17-PSV -004 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 1 7-PSV -004

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liquid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

1 .034 3 Bar G
0.1 Bar G
1 .034 3 Bar G

Operating to Set %

9.6684

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

50 C
1 50 C

Percent Over P.

Min.

2 50 C

21

2 .2 64 8 Bar Abs

-5 C

0.05 Bar G

0.05 Bar G

Over Pressure

0.2 1 72 Bar G

Cold

0.9843 Bar G

Diff. Test P.

Compressible State

Waste oil vapor,

Nitrog en & Air

Fluid

Molecular Weight

Req. Flow Cap.

1 4 600 kg /hr

Specific

Gravity

Calculated Area

7.5739 in

Specific

Heat Ratio

Resolved ASM E Area:

7.5739 in

( Resolved

Gas Flow Const.

1 70.3 M ol Wt

Compressibility

5.8785 sp g r
1 .03

by M aximum )

31 9

Resolved API Area:

6.81 65 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6Q A1 0-1 2 1 /SP

API

Area

Valve Design

Conventional

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 6309 SCFM

Inlet

Size

1 1 .05 in

In.

Rating

1 2 .2 7 in

In.

Facing

Quantity

Yes

6.0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

8.0 in

1 50

RF

No

Model Materials

Body

SA-2 1 6 G r. WCB

Bonnet

Disc

31 6SS + STELLITE

(SP)

Guide

Bellows

N /A

Custom

SA-2 1 6 G r. WCB

31 6

SS

A1 94 -B7/A1 94 -2 H

(SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6SS + STELLITE

(SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 28 of 1 59

Tag PQ-101790: 2 17-PSV -004 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise
Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liquid

1 4 600 kg /hr
Vaporization

2 3652 kg /hr

1 50 C

2 36.1 lbs

89.054

66.791

7.5739 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )

Flow

Rupture Disk Coefficient


Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

1 4 600 kg /hr

1 50 C

31 9

0.8577

Critical

Fluid Type (User Defined)

1
2 .2 64 8 Bar Abs

Specific Gravity

1 70.3 M ol Wt

Ratio of Specific Heats

1
-

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Waste oil vapor,

Nitrog en & Air

5.8785 sp g r
1 .03

0.953

7.5739 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

Farris has increased set p ressure from 1 Barg to 1. 03 4 3 Barg to offer a Code valve with a set

p ress of 15 PSIG. Customer to conmfirm accep tance.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 1 7-PSV -004 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 29 of 1 59

Tag PQ-101790: 2 2 0-PSV -005 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 0-PSV -005

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

G as Expansion

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

60 Bar G

Design T.

Operating

Temp.

Relief Temp.

50.833

Percent Over P.

60 Bar G
30.5 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Pressure

Min.

90 C
38 C
304 C
21

Design T.

Constant Back

P.

Variable Back P.

0.4 1 Bar G

Over Pressure

1 2 .6 Bar G

73.61 3 Bar Abs

Cold

4 2 .08 M ol Wt

Gas

1 .4 52 5 sp g r

Compressibility

-46 C

3 Bar G

Diff. Test P.

60 Bar G

Compressible State

Fluid

Propylene

Molecular

Req. Flow Cap.

800 kg /hr

Specific

Gravity

Calculated Area

0.02 7564 in

Specific

Heat Ratio

Resolved ASM E Area:

0.027564 in

Weight

( Resolved

1 .1 6

Flow Const.

0.92

Resolved API Area:

by M aximum )

333

0.024808 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DB1 3-1 21 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 2 2 92 SCFM

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

600

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body

SA-352 G r. LCB (SP)

Bonnet

Disc

31 6SS + STELLITE

(SP)

Guide

Bellows

Inconel Composite

Custom

SA-352 G r. LCB (SP)

31 6

SS

SP : Bolt & Nuts

M aterial to be

A32 0-L7/A1 94 -4 .

(SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6SS + STELLITE

(SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 30 of 1 59

Tag PQ-101790: 2 2 0-PSV -005 - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)

Area

Case A

Vapor

G as

Expansion

800 kg /hr

4 353.5 kg /hr

304 C

1 62 .4 4 lbs

1 06.07

79.551

0.02 7564 in

Scenario: Case A / Vapor Mass -- Gas Expansion

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

800 kg /hr

304 C

0.92

333

0.8577

Critical

1
73.61 3 Bar Abs
4 2 .08 M ol Wt
1

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Propylene

1 .4 52 5 sp g r

1 .1 6

0.953

0.027564 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes. T

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 0-PSV -005 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 31 of 1 59

Tag PQ-101790: 2 2 0-PSV -014 A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 0-PSV -01 4 A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked O utlet

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

60 Bar G

Design T.

Operating

Temp.

Relief Temp.

80 %

Percent Over P.

60 Bar G
4 8 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Pressure

Min.

Design T.

Constant Back

P.

Variable Back P.

1 95 C
1 00 C
4 07 C

-46 C

3 Bar G

0.38 Bar G

Over Pressure

10 %
67.01 3 Bar Abs

Cold

4 2 .08 M ol Wt

Gas

1 .4 52 5 sp g r

Compressibility

6 Bar G

Diff. Test P.

60 Bar G

Compressible State

Fluid

Propylene

Molecular

Req. Flow Cap.

2 000 kg /hr

Specific

Gravity

Calculated Area

0.052 1 87 in

Specific

Heat Ratio

Resolved ASM E Area:

0.0521 87 in

Weight

( Resolved

1 .1 1

Flow Const.

32 8

0.36

Resolved API Area:

by M aximum )

0.046969 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DB1 3-1 41 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Air): 2 2 92 SCFM

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Yes

Quantity

1 .0 in

Outlet

600

Out.

Rating

RF

Out.

Facing

Size

2 .0 in

1 50

RF

NACE

No

Model Materials

Body

SA-352 G r. LCB (SP)

Bonnet

Disc

31 6SS + STELLITE

(SP)

Guide

Bellows

31 6L SS (SP)

SA-352 G r. LCB (SP)

31 6

SS

Spring

31 6SS + STELLITE

(SP)

Chrome Alloy

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Page 1

VP-4400-427-001 -ALL-002_05

Page 32 of 1 59

Tag PQ-101790: 2 2 0-PSV -014 A - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)

Area

Case A

Vapor

Blocked

O utlet

2 000 kg /hr

574 8.5 kg /hr

4 07 C

1 4 3.24 lbs

1 07.8

80.848

0.0521 87 in

Scenario: Case A / Vapor Mass -- Blocked Outlet

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

2000 kg /hr

4 07 C

0.36

32 8

0.8577

Critical

1
67.01 3 Bar Abs
4 2 .08 M ol Wt
1

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Propylene

1 .4 52 5 sp g r

1 .1 1

0.953

0.052 1 87 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C:\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 0-PSV -01 4 A Data

Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 33 of 1 59

Tag PQ-101790: 2 2 0-PSV -015 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 0-PSV -01 5

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liquid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

9 Bar G
4 Bar G
9 Bar G

Operating to Set %

4 4 .4 4 4

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

-5 C
2 05 C

Percent Over P.

Min.

90 C

21

-20 C

0.1 Bar G

0.8 Bar G

Over Pressure

1 1 .903 Bar Abs

Cold

2 2 .9 M ol Wt

Gas

1 .89 Bar G

Diff. Test P.

8.9 Bar G

Compressible State

Fluid

G lycol/Water

Molecular

Weight

Req. Flow Cap.

1 1 00 kg /hr

Specific

Gravity

Calculated Area

0.2 8726 in

Specific

Heat Ratio

Resolved ASM E Area:

0.28726 in

( Resolved

Flow Const.

Compressibility

0.7904 7 sp g r
1 .2 9

0.98

Resolved API Area:

by M axim um )

34 6

0.25854 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

26G A1 0A-1 2 1 /SP

API

Area

Valve Design

Conventional

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 1 391 SCFM

Inlet

Size

0.503 in

In.

Rating

0.559 in

In.

Facing

Quantity

Yes

1 .5 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

3.0 in

1 50

RF

No

Model Materials

Body

SA-352 G r. LCB (SP)

Bonnet

Disc

31 6 SS + Stellite (SP)

Guide

Bellows

N /A

Custom

SA-352 G r. LCB (SP)

31 6

SS

SP : Bolts & N uts

M aterial to be

A320-L7/A1 94 -4.

(SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 34 of 1 59

Tag PQ-101790: 2 2 0-PSV -015 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liq uid

Vaporization

1 1 00 kg /hr

2 1 4 0.5 kg /hr

205 C

64 .61 lbs

1 04 .1 8

78.1 36

0.2 872 6 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

1 1 00 kg /hr

2 05 C

0.98

34 6

0.8577

Critical

1
1 1 .903 Bar Abs
2 2 .9 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

G lycol/Water

0.7904 7 sp g r

1 .29

0.953

0.2872 6 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 0-PSV -01 5 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 35 of 1 59

Tag PQ-101790: 2 2 0-PSV -016A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 0-PSV -01 6A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

01

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liquid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

7 Bar G
0.4 Bar G
7 Bar G

Operating to Set %

5.71 4 3

Atm Pressure

1 5 C
1 32 C

Percent Over P.

Relief

1 .01 33 Bar Abs

Pressure

Min.

2 00 C

21

Design T.

Constant Back

P.

Variable Back P.

0.76 Bar G

Over Pressure

1 .4 7 Bar G

9.4 833 Bar Abs

Cold

58.08 M ol Wt

Gas

2 .004 8 sp g r

Compressibility

-5 C

3 Bar G

Diff. Test P.

7 Bar G

Compressible State

Fluid

Propionic Ald ehyd e



Molecular Weight

Req. Flow Cap.

3600 kg /hr

Specific

Gravity

Calculated Area

0.64 64 in

Specific

Heat Ratio

Resolved ASM E Area:

0.6464 in

( Resolved

1 .2

by M aximum )

Flow Const.

337

0.835

Resolved API Area:

0.581 76 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6HB1 0-1 2 1 /S3/SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 1 735 SCFM

Inlet

Size

0.785 in

In.

Rating

0.873 in

In.

Facing

Quantity

Yes

1 .5 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

3.0 in

1 50

RF

NACE

No

Model Materials

Body
Disc

Bellows

SA-351 G r. CF8M

31 6

SS

31 6L SS (SP)

Bonnet

Guide

Custom

SA-351 G r. CF8M

31 6

SS

A1 93-B8 CL.

2 /A1 94 -8 (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6

S S

Chrome Alloy N P

Page 1

VP-4400-427-001 -ALL-002_05

Page 36 of 1 59

Tag PQ-101790: 2 2 0-PSV -016A - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise
Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liquid

Vaporization

3600 kg /hr

4 862 kg /hr

1 32 C

77.04 6 lbs

86.4 41

64 .831

0.6464 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )

Flow
Rupture Disk Coefficient

Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF

P
relief

M
vapor
K
b
K
v

3600 kg /hr

1 32 C

0.835

337

0.8577

Critical

9.4 833 Bar Abs


58.08 M ol Wt
1

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Propionic

Ald ehyd e

2 .004 8 sp g r

1 .2

0.953

0.64 64 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

1. Confirmed in PIM total back pressure accep table.

SizeM aster 4 .3.2.9, DB: C:\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 0-PSV -01 6A Data

Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 37 of 1 59

Tag PQ-101790: 2 2 0-PSV -017 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 0-PSV -01 7

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

G as Expansion

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

60 Bar G

Design T.

Operating

Temp.

Relief Temp.

83.333

Percent Over P.

60 Bar G
50 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Pressure

Min.

1 95 C
35 C
304 C
21

Design T.

Constant Back

P.

Variable Back P.

0.4 3 Bar G

Over Pressure

1 2 .6 Bar G

73.61 3 Bar Abs

Cold

4 2 .08 M ol Wt

Gas

1 .4 52 5 sp g r

Compressibility

-46 C

3 Bar G

Diff. Test P.

60 Bar G

Compressible State

Fluid

Propylene

Molecular

Req. Flow Cap.

800 kg /hr

Specific

Gravity

Calculated Area

0.02 7564 in

Specific

Heat Ratio

Resolved ASM E Area:

0.027564 in

Weight

( Resolved

1 .1 6

Flow Const.

0.92

0.024808 in

Resolved API Area:

by M aximum )

333

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DB1 3-1 21 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 2 2 92 SCFM

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

600

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body
Disc

SA-352 G r. LCB (SP)

31 6

Bellows

SS + S TELLITE (SP)

Inconel Composite

Bonnet

Guide

Custom

SA-352 G r. LCB (SP)

31 6

SS

SP : Bolt & Nuts

M aterial to be

A32 0-L7/A1 94 -4 .

(SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6

S S + STELLITE (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 38 of 1 59

Tag PQ-101790: 2 2 0-PSV -017 - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)

Area

Case A

Vapor

G as

Expansion

800 kg /hr

4 353.5 kg /hr

304 C

1 62 .4 4 lbs

1 06.07

79.551

0.02 7564 in

Scenario: Case A / Vapor Mass -- Gas Expansion

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

800 kg /hr

304 C

0.92

333

0.8577

Critical

1
73.61 3 Bar Abs
4 2 .08 M ol Wt
1

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Propylene

1 .4 52 5 sp g r

1 .1 6

0.953

0.027564 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 0-PSV -01 7 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 39 of 1 59

Tag PQ-101790: 2 2 0-PSV -018 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 0-PSV -01 8

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

G as Expansion

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

60 Bar G

Design T.

Operating

Temp.

Relief Temp.

83.333

Percent Over P.

60 Bar G
50 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Pressure

Min.

1 95 C
35 C
304 C
21

Design T.

Constant Back

P.

Variable Back P.

0.4 3 Bar G

Over Pressure

1 2 .6 Bar G

73.61 3 Bar Abs

Cold

4 2 .08 M ol Wt

Gas

1 .4 52 5 sp g r

Compressibility

-46 C

3 Bar G

Diff. Test P.

60 Bar G

Compressible State

Fluid

Propylene

Molecular

Req. Flow Cap.

800 kg /hr

Specific

Gravity

Calculated Area

0.02 7564 in

Specific

Heat Ratio

Resolved ASM E Area:

0.027564 in

Weight

( Resolved

1 .1 6

Flow Const.

0.92

0.024808 in

Resolved API Area:

by M aximum )

333

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DB1 3-1 21 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 2 2 92 SCFM

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

600

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body
Disc

SA-352 G r. LCB (SP)

31 6

Bellows

SS + S TELLITE (SP)

Inconel Composite

Bonnet

Guide

Custom

SA-352 G r. LCB (SP)

31 6

SS

SP : Bolt & Nuts

M aterial to be

A32 0-L7/A1 94 -4 .

(SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6

S S + STELLITE (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 40 of 1 59

Tag PQ-101790: 2 2 0-PSV -018 - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)

Area

Case A

Vapor

G as

Expansion

800 kg /hr

4 353.5 kg /hr

304 C

1 62 .4 4 lbs

1 06.07

79.551

0.02 7564 in

Scenario: Case A / Vapor Mass -- Gas Expansion

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

800 kg /hr

304 C

0.92

333

0.8577

Critical

1
73.61 3 Bar Abs
4 2 .08 M ol Wt
1

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Propylene

1 .4 52 5 sp g r

1 .1 6

0.953

0.027564 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 0-PSV -01 8 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 41 of 1 59

Tag PQ-101790: 2 2 0-PSV -02 0 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 0-PSV -02 0

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Pum p blocked in

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 1 5 Bar G
1 03 Bar G
1 1 5 Bar G

Operating to Set %

Atm Pressure

89.565

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

4 8.4 C
4 8.4 C

Percent Over P.

Relief

Min.

1 95 C

10 %

Pressure

1 2 7.51 Bar Abs

Gravity

0.785 sp g r

Design T.

Constant Back

P.

Variable Back P.

0.39 Bar G

Over Pressure

1 1 .5 Bar G

Cold

-5 C

3 Bar G

Diff. Test P.

1 2 2 .02 Bar G

Non-Compressible State

Propionic Ald ehyd e

Specific
(PA)

Fluid Type

Req. Flow Cap.

1 1 0 kg /hr

Calculated Area

5.339e-4 in

Resolved ASM E Area:

5.339e-4 in

Viscosity

Type

Absolute

Viscosity

0.3 Centipoise

Reynolds #

1 1 688

( Resolved

Resolved API Area:

by M aximum )

4.805e-4 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DB1 4 L-1 2 1 /S4 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Water): 1 57 US g pm

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .5 in

Outlet

900

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

300

RF

No

Model Materials

Body

SA-351 G r. CF8M

Bonnet

Disc

31 6 SS Stellite (SP)

Guide

Bellows

Inconel Composite

Custom

SA-351 G r. CF8M

31 6

SS

A-1 93-B8 CL

2 /A-1 94 -8 N UTS &

BO LTS (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6 SS Stellited (SP)

31 6

S S

Page 1

VP-4400-427-001 -ALL-002_05

Page 42 of 1 59

Tag PQ-101790: 2 2 0-PSV -02 0 - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)

Area

Case A

Liquid

Pump

blocked in

1 1 0 kg /hr

30906 kg /hr

4 8.4 C

1 .321 e-4 lbs

5.339e-4 in

Scenario: Case A / Liquid Mass -- Pump blocked in

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.1 4033 m/hr

0.785 sp g r

0.651 6

1 2 3.1 1 Bar G
0.98002

1
User Defined

Absolute

0.3 Centipoise
1 1 688

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

1 1 0 kg /hr

0.72 4

4 8.4 C

5.339e-4 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes. The

customer requested the valve model be changed from a p ilot control valve to a bellows typ e

valve. It has been changed.

Farris would like to p rop ose a 316SS stellited nozzle and disc in leiu of the 3 4 7SS stellited

material requested, as a cost savings. Customer to advise accep tamce.

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes. The

valve model changed from a "K" orifice to a "J" orfice with a closed bonnet and p acked lever

due to change in back p ressure. Farris size master cannot sup p ort the requested "K" orifice

with a sizing data sheet due to p ossible oversized condition.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 0-PSV -02 0 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 43 of 1 59

Tag PQ-101790: 2 2 0-PSV -02 1 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 0-PSV -02 1

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Pum p blocked in

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 1 5 Bar G
1 03 Bar G
1 1 5 Bar G

Operating to Set %

Atm Pressure

89.565

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

4 8.4 C
4 8.4 C

Percent Over P.

Relief

Min.

1 95 C

10 %

Pressure

1 2 7.51 Bar Abs

Gravity

0.785 sp g r

Design T.

Constant Back

P.

Variable Back P.

0.39 Bar G

Over Pressure

1 1 .5 Bar G

Cold

-5 C

3 Bar G

Diff. Test P.

1 2 2 .02 Bar G

Non-Compressible State

Propionic Ald ehyd e

Specific
(PA)

Fluid Type

Req. Flow Cap.

1 1 0 kg /hr

Calculated Area

5.339e-4 in

Resolved ASM E Area:

5.339e-4 in

Viscosity

Type

Absolute

Viscosity

0.3 Centipoise

Reynolds #

1 1 688

( Resolved

Resolved API Area:

by M aximum )

4.805e-4 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DB1 4 L-1 2 1 /S4 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Water): 1 57 US g pm

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .5 in

Outlet

900

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

300

RF

No

Model Materials

Body

SA-351 G r. CF8M

Bonnet

Disc

31 6 SS Stellited (SP)

Guide

Bellows

Inconel Composite

Custom

SA-351 G r. CF8M

31 6

SS

A-1 93-B8 CL

2 /A-1 94 -8 N UTS &

BO LTS (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6 SS Stellited (SP)

31 6

S S

Page 1

VP-4400-427-001 -ALL-002_05

Page 44 of 1 59

Tag PQ-101790: 2 2 0-PSV -02 1 - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)

Area

Case A

Liquid

Pump

blocked in

1 1 0 kg /hr

30906 kg /hr

4 8.4 C

1 .321 e-4 lbs

5.339e-4 in

Scenario: Case A / Liquid Mass -- Pump blocked in

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.1 4033 m/hr

0.785 sp g r

0.651 6

1 2 3.1 1 Bar G
0.98002

1
User Defined

Absolute

0.3 Centipoise
1 1 688

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

1 1 0 kg /hr

0.72 4

4 8.4 C

5.339e-4 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes. The

customer requested the valve model be changed from a p ilot control valve to a bellows typ e

valve. It has been changed.

Farris would like to p rop ose a 316SS stellited nozzle and disc in leiu of the 3 4 7SS stellited

material requested, as a cost savings. Customer to advise accep tamce.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 0-PSV -02 1 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 45 of 1 59

Tag PQ-101790: 2 2 0-PSV -02 3 A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 0-PSV -02 3A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

CV FAILURE

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

8 Bar G

Design T.

Operating

Temp.

Relief Temp.

3.75 %

Percent Over P.

8 Bar G
0.3 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

1 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

1 95 C
4 5 C

-5 C

3 Bar G

0.4 6 Bar G

0.8 Bar G

9.81 33 Bar Abs

Cold

Diff. Test P.

2 8.05 M ol Wt

Gas

0.9682 4 sp g r

Compressibility

8 Bar G

Compressible State

Booster

Com pressor G as

Fluid

Molecular

Weight

Req. Flow Cap.

4 74 00 kg /hr

Specific

Gravity

Calculated Area

9.7579 in

Specific

Heat Ratio

Resolved ASM E Area:

9.7579 in

( Resolved

1 .34

by M aximum )

Flow Const.

351

0.91

8.7821 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6RB1 2 -1 21 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 39789 SCFM

Inlet

Size

1 6.00 in

In.

Rating

1 7.78 in

In.

Facing

Quantity

Yes

6.0 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

NACE

1 0.0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WCB

31 6

Bellows

SS + S TELLITE (SP)

31 6L SS (SP)

Bonnet

Guide

Custom

SA-2 1 6 G r. WCB

31 6

SS

A-1 93-B7 /A-1 94 -2H

N UTS & BO LTS (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6

S S + STELLITE (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 46 of 1 59

Tag PQ-101790: 2 2 0-PSV -02 3 A - Data Sheet

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

Case A

Vapor

CV

4 74 00 kg /hr
FAILURE

86368 kg /hr

1 C

2 1 82 .5 lbs

1 04 .4 3

78.32

9.7579 in

Scenario: Case A / Vapor Mass -- CV FAILURE

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )

Flow
Rupture Disk Coefficient

Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF

P
relief

M
vapor
K
b
K
v

4 74 00 kg /hr

1 C

0.91

351

0.8577

Critical

9.81 33 Bar Abs


2 8.05 M ol Wt
1

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

SizeM aster 4 .3.2 .9, DB: C:\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

Ggas
k

K
d

Booster

Compressor G as

0.9682 4 sp g r
1 .34

0.953

9.7579 in

End of 2 2 0-PSV -02 3A Data

Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 47 of 1 59

Tag PQ-101790: 2 2 0-PSV -02 8 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 0-PSV -02 8

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liq uid Vaporization

Rupture Disk Coeff.

Steam

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

1 0 Bar G

Design T.

Operating

Temp.

Relief Temp.

45 %

Percent Over P.

1 0 Bar G
4 .5 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

90 C
38 C
1 92 C
21

1 3.1 1 3 Bar Abs

Design T.

Constant Back

P.

Variable Back P.

0.1 Bar G

Over Pressure

2 .1 Bar G

Cold

9.9 Bar G

-5 C

0.9 Bar G

Diff. Test P.

S team S tate

Calculated Area

0.2 624 2 in

Resolved ASM E Area:

Req.

0.26242 in

Flow Cap.

( Resolved

Napier

1 000 kg /hr

Superheat

0.2361 8 in

Resolved API Area:

by M axim um )

Model Selection

Manufacturer
Model Number

Farris

API

Letter

26FA1 0-1 4 1 /SP

API

Area

Valve Design

Conventional

ASME

Inlet

Area

Size

0.307 in

In.

Rating

0.371 in

In.

Facing

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Steam): 2 855 lb/hr

Quantity

Yes

1 .5 in

Outlet

Size

1 50

Out.

Rating

RF

Out.

Facing

NACE

2 .0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WCB

31 6

SS + S TELLITE (SP)

Bellows

Bonnet

Guide

31 6

Custom

N /A

SA-2 1 6 G r. WCB

Nozzle

31 6

Spring

SS

A-1 93-B7 /A-1 94 -2H

N UTS & BO LTS (SP)

S S + STELLITE (SP)

Chrome Alloy

Sizing Scenarios

Scenario
Fluid

State

C ase A

Steam

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liq uid

Vaporization

1 000 kg /hr

1 41 3.8 kg /hr

1 92 C

2 011-02 -2 3 16: 05
SDS246953 REV 05

52 .855 lbs

1 03.4 8

77.61 2

0.2624 2 in

Page 1

VP-4400-427-001 -ALL-002_05

Page 48 of 1 59

Tag PQ-101790: 2 2 0-PSV -02 8 - Data Sheet

Scenario: Case A / Steam -- Liquid Vaporization

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

1 000 kg /hr

0.8577

1 3.1 1 3 Bar Abs

1
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

1 92 C

0.953

0.2 62 42 in

Tag Notes

9-JUNE: FLUID STATE HAS BEEN CHENGED TO VAPOR, VALVE CHENGED TO 1. 5F2

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 0-PSV -02 8 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 49 of 1 59

Tag PQ-101790: 2 2 0-PSV -03 1 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Daelim

Job Description

PQ -1 01 790

Prepared By

Checked By

Saud i Kayan LDPE Project

Approved By

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 0-PSV -031

P / ID

Discharge To

Revision #

Valve Selected

Plant #

Drawing #

Index #

Issue For

Service

Inlet Line #

Outlet Line #

Revised By

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : CV Failure

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

7 Bar G
3.5 Bar G
7 Bar G

Operating to Set %

Atm Pressure

Percent

50 %

Relief

1 .01 33 Bar Abs

40 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over

Pressure

8.71 33 Bar Abs

Cold

Diff. Test P.

2 8.05 M ol Wt

Gas

0.9682 4 sp g r

Compressibility

40 C

Over P.

Pressure

Min.

1 95 C

-5 C

3 Bar G

0.32 Bar G

0.7 Bar G

7 Bar G

Compressible State

Fluid

Ethylene

Molecular

Weight

Req. Flow Cap.

3400 kg /hr

Specific

Gravity

Calculated Area

0.79696 in

Specific

Heat Ratio

Resolved ASM E Area:

0.79696 in

( Resolved

1 .6

Flow Const.

0.8

0.71 727 in

Resolved API Area:

by M axim um )

372

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6HB1 0-1 21 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 1 735 SCFM

Inlet

Size

0.785 in

In.

Rating

0.873 in

In.

Facing

Quantity

Yes

1 .5 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

3.0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WCB

31 6

Bellows

SS + S TELLITE (SP)

31 6L SS (SP)

Bonnet

Guide

Custom

SA-2 1 6 G r. WCB

31 6

SS

A-1 93-B7 /A-1 94-2H

N UTS & BO LTS (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6

S S + STELLITE (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 50 of 1 59

Tag PQ-101790: 2 2 0-PSV -03 1 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of

Over P.

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)
Area

Blocked

Flow : CV Failure

3400 kg /hr

372 4.4 kg /hr

40 C

83 lbs

89.072

66.804

0.79696 in

Scenario: Case A / Vapor Mass -- Blocked Flow : CV Failure

Wvapor
Relief Temperature Trelief

Compressibility
Z

Gas Flow Constant


C

Discharge Coeff.

K
Gas

(0.9 x K )

Flow

Flow

Rupture Disk

K
CCF

Coefficient

Relief Pressure
P

relief

Molecular Weight
M

vapor
Vapor Flow Factor K

b
Vapor Flow Factor
K

Required Flow

Capacity

3400 kg /hr

40 C

0.8

372

0.8577

Sub-Critical

Coefficient of Sub-Critical

Flow

Fluid Type (User Defined)

Specific Gravity

8.71 33 Bar Abs

2 8.05 M ol Wt

0.9352 4

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

F
2

Ggas
k

K
d

Ethylene

0.9682 4 sp g r

1 .6

0.953

0.79696 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

The change made to the required cap acity changes the valve model and orfice size from the 3 x4

inch "K" orifice valve to a 1. 5x3 inch "H" orifice. Customer to review and confirm change.

Farris cannot sup p ort a "K" orifice valve with a sizing calculation sheet.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 0-PSV -031 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 51 of 1 59

Tag PQ-101790: 2 2 0-PSV -04 0 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 0-PSV -040

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

1 0

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

BLO CKED OU TLET

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

1 4 Bar G

Design T.

Operating

Temp.

Relief Temp.

71 .42 9

Percent Over P.

1 4 Bar G
1 0 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

40 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

1 .4 Bar G

1 6.41 3 Bar Abs

Cold

1 4 Bar G

2 8.1 1 M ol Wt

Gas

0.97031 sp g r

Compressibility

1 95 C
40 C

-1 00 C

3 Bar G

0.35 Bar G

Diff. Test P.

Compressible State

Fluid

Ethylene

Molecular

Weight

Req. Flow Cap.

4000 kg /hr

Specific

Gravity

Calculated Area

0.54445 in

Specific

Heat Ratio

Resolved ASM E Area:

0.54445 in

( Resolved

1 .2

by M axim um )

Flow Const.

337

0.9

Resolved API Area:

0.49 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6G B1 2A-1 2 1 /S3/SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 2 092 SCFM

Inlet

Size

0.503 in

In.

Rating

0.559 in

In.

Facing

Quantity

Yes

1 .5 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

3.0 in

1 50

RF

NACE

No

Model Materials

Body

SA-351 G r. CF8M

Disc

31 6 SS + Stellite (SP)

Bellows

31 6L SS (SP)

Bonnet

Guide

Custom

SA-351 G r. CF8M

31 6

SS

A32 0-B8 CL

2 /A1 94-8 (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

Chrome Alloy N P

Page 1

VP-4400-427-001 -ALL-002_05

Page 52 of 1 59

Tag PQ-101790: 2 2 0-PSV -04 0 - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

Case A

Vapor

BLO CKED

O UTLET

4000 kg /hr

41 06.9 kg /hr

40 C

85.385 lbs

1 02 .96

77.2 22

0.54445 in

Scenario: Case A / Vapor Mass -- BLOCKED OUTLET

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

4000 kg /hr

40 C

0.9

337

0.8577

Critical

1
1 6.41 3 Bar Abs
2 8.1 1 M ol Wt
1

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Ethylene

0.97031 sp g r

1 .2

0.953

0.54445 in

Tag Notes

Farris offers Standard 3 16 Stud/Nuts has been offered, customer to check & confirm.

Due to current p rocess data revisions valve hs now been sized to a 1. 5G3 , p lease advise

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 0-PSV -040 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 53 of 1 59

Tag PQ-101790: 2 2 0-PSV -04 7A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 0-PSV -047A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

G AS EXPANSIO N

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

43.5 Bar G
39 Bar G
43.5 Bar G

Operating to Set %

89.655

Atm Pressure

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

Pressure

Design T.

Constant Back

P.

Variable Back P.

1 00 C
1 35 C

Percent Over P.

Relief

Min.

1 95 C

21

-46 C

3 Bar G

0.55 Bar G

Over Pressure

53.648 Bar Abs

Cold

42 .08 M ol Wt

Gas

1 .452 5 sp g r

Compressibility

9.1 35 Bar G

Diff. Test P.

43.5 Bar G

Compressible State

Fluid

Propylene

Molecular

Req. Flow Cap.

2 000 kg /hr

Specific

Gravity

Calculated Area

0.051 2 2 9 in

Specific

Heat Ratio

Resolved ASM E Area:

0.051 229 in

Weight

( Resolved

1 .58

Flow Const.

0.474

Resolved API Area:

by M aximum )

371

0.0461 06 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DB1 3-1 21 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 1 671 SCFM

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

600

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body
Disc

SA-352 G r. LCB (SP)

31 6 SS Stellite (SP)

Bellows

Inconel C omposite

Bonnet

Guide

Custom

SA-352 G r. LCB (SP)

31 6

SS

SP : Bolts & N uts

M aterial to be

A320-L7/A1 94-4.

(SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6 SS Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 54 of 1 59

Tag PQ-101790: 2 2 0-PSV -04 7A - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of

Over P.

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

G AS

EXPANSIO N

2000 kg /hr

5856.1 kg /hr

1 35 C

1 09.52 lbs

1 07.1 9

80.395

0.051 2 29 in

Scenario: Case A / Vapor Mass -- GAS EXPANSION

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

2000 kg /hr

1 35 C

0.474

371

0.8577

Critical

1
53.648 Bar Abs
42 .08 M ol Wt
1

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Propylene

1 .452 5 sp g r

1 .58

0.953

0.051 2 2 9 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

The customer changed the valve model from a p ilot control valve to a bellows valve.

SizeM aster 4.3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 46953_2 52 1 64

End of 2 2 0-PSV -047A Data

Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 55 of 1 59

Tag PQ-101790: 2 2 0-PSV -04 8A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 0-PSV -048A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

G AS EXPANSIO N

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

43.5 Bar G
39 Bar G
43.5 Bar G

Operating to Set %

Atm Pressure

89.655

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

40 C
1 96 C

Percent Over P.

Min.

1 00 C

21

-20 C

3 Bar G

0.35 Bar G

Over Pressure

53.648 Bar Abs

Cold

2 8.05 M ol Wt

Gas

0.9682 4 sp g r

Compressibility

9.1 35 Bar G

Diff. Test P.

43.5 Bar G

Compressible State

Fluid

Ethylene

Molecular

Weight

Req. Flow Cap.

3300 kg /hr

Specific

Gravity

Calculated Area

0.1 7097 in

Specific

Heat Ratio

Resolved ASM E Area:

0.1 7097 in

( Resolved

1 .2 4

Flow Const.

0.95

Resolved API Area:

by M axim um )

341

0.1 5387 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6EB1 2 -1 2 1 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 2 507 SCFM

Inlet

Size

0.1 96 in

In.

Rating

0.2 2 5 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body

SA-2 1 6 G r. WCB

Bonnet

Disc

31 6 SS Stellite (SP)

Guide

Bellows

Inconel C omposite

Custom

SA-2 1 6 G r. WCB

31 6

SS

A-1 93-B7 /A-1 94-2H

N UTS & BO LTS (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6 SS Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 56 of 1 59

Tag PQ-101790: 2 2 0-PSV -04 8A - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of

Over P.

G AS

EXPANS IO N

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)
Area

3300 kg /hr

4343 kg /hr

1 96 C

1 82 .78 lbs

1 07.2 1

80.407

0.1 7097 in

Scenario: Case A / Vapor Mass -- GAS EXPANSION

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

3300 kg /hr

1 96 C

0.95

341

0.8577

Critical

1
53.648 Bar Abs
2 8.05 M ol Wt
1

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Ethylene

0.9682 4 sp g r

1 .24

0.953

0.1 7097 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

NOTE: The customer' s revised instrument data sheet changed the valve model from a p ilot

control valve to a bellows valve.

SizeM aster 4.3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 46953_2 52 1 64

End of 2 2 0-PSV -048A Data

Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 57 of 1 59

Tag PQ-101790: 2 2 0-PSV -04 9 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 0-PSV -049

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

CV Failure

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

8 Bar G

Design T.

Operating

Temp.

Relief Temp.

6.2 5 %

Percent Over P.

8 Bar G
0.5 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

Design T.

Constant Back

P.

Variable Back P.

1 95 C
40 C
42 .4 C

-1 00 C

3 Bar G

0.34 Bar G

Over Pressure

10 %
9.81 33 Bar Abs

Cold

2 8.05 M ol Wt

Gas

0.9682 4 sp g r

Compressibility

0.8 Bar G

Diff. Test P.

8 Bar G

Compressible State

Fluid

Ethylene

Molecular

Weight

Req. Flow Cap.

7500 kg /hr

Specific

Gravity

Calculated Area

1 .72 1 9 in

Specific

Heat Ratio

Resolved ASM E Area:

1 .721 9 in

( Resolved

1 .2 8

by M aximum )

Flow Const.

345

0.95

Resolved API Area:

1 .5497 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6M B1 0-1 2 1 /S3/SP

API

Area

3.600 in

In.

Rating

4.000 in

In.

Facing

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 8951 SCFM

Inlet

Size

Quantity

Yes

4.0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

6.0 in

1 50

RF

NACE

No

Model Materials

Body

SA-351 G r. CF8M

Disc

31 6 SS + Stellite (SP)

Bellows

31 6L SS (SP)

Bonnet

Guide

Custom

SA-351 G r. CF8M

31 6

SS

A32 0-B8 CL

2 /A1 94-8 (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

Chrome Alloy N P

Page 1

VP-4400-427-001 -ALL-002_05

Page 58 of 1 59

Tag PQ-101790: 2 2 0-PSV -04 9 - Data Sheet

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

Case A

Vapor

CV

Failure

7500 kg /hr

1 7423 kg /hr

42 .4 C

379.4 lbs

98.894

74.1 71

1 .72 1 9 in

Scenario: Case A / Vapor Mass -- CV Failure

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

7500 kg /hr

42.4 C

0.95

345

0.8577

Critical

1
9.81 33 Bar Abs
2 8.05 M ol Wt
1

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Ethylene

0.9682 4 sp g r

1 .28

0.953

1 .72 1 9 in

Tag Notes

Farris offers "M" orifice valve as p er revised sizing calculations in lieu of "N" orifice

with same Inlet/Outlet Size & Ratings as sp ecified on the p rocess data sheet, customer to

check & confirm on the selection.

Farris offers Standard 3 16 Stud/Nuts has been offered, customer to check & confirm.

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 0-PSV -049 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 59 of 1 59

Tag PQ-101790: 2 2 2 -PSV -016 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 2 -PSV -01 6

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 0 Bar G

Design T.

Operating

Temp.

Relief Temp.

25 %

Percent Over P.

1 3 Bar G
2 .5 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Min.

Design T.

Constant Back

P.

Variable Back P.

1 30 C
50 C
1 00 C

-1 00 C

0.1 Bar G

0.9 Bar G

Over Pressure

10 %

Pressure

1 2 .01 3 Bar Abs

Gravity

0.958 sp g r

Cold

1 Bar G

Diff. Test P.

9.9 Bar G

N on-Compressible State

Fluid Type

Water

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

400 kg /hr

Viscosity

0.2 8 C entipoise

Calculated Area

0.005866 in

Reynolds #

45538

Resolved ASM E Area:

0.005866 in

( Resolved

by M aximum )

0.00528 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-1 41 /S4/SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 39 US g pm

0.1 2 5 in
Yes

Size

0.75 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Quantity

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

Disc

31 6

SS

Stellite (SP)

Bonnet

31 6

SS

Nozzle

Guide

31 6

SS

Spring

2 011-02 -2 3 16: 05
SDS246953 REV 05

Stellite (SP)

31 6

SS

Page 1

VP-4400-427-001 -ALL-002_05

Page 60 of 1 59

Tag PQ-101790: 2 2 2 -PSV -016 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Liq uid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

400 kg /hr

8523.1 kg /hr

1 00 C

0.00572 6 lbs

0.005866 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.41 81 4 m/hr

0.958 sp g r

0.6759

1 0 Bar G

0.99303

User Defined

Absolute

0.2 8 Centipoise
45538

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

400 kg /hr

0.751

1 00 C

0.005866 in

Tag Notes

STELLITE NOZZLE AND DISC HAS BEEN OFFERED

DATA SHEETS REQUEST ALL STAINLESS STEEL WITH SPRING VENDOR TO ADVISE, FARRIS 3 /4 " x 1"

THERMAL VALVE ( 2 700 SERIES) SPRING STANDARD IS STAINLESS STEEL

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 2 -PSV -01 6 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 61 of 1 59

Tag PQ-101790: 2 2 2 -PSV -019 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 2 -PSV -01 9

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 0 Bar G

Design T.

Operating

Temp.

Relief Temp.

25 %

Percent Over P.

1 3 Bar G
2 .5 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Min.

Design T.

Constant Back

P.

Variable Back P.

1 30 C
50 C
1 00 C

-1 00 C

0.1 Bar G

0.9 Bar G

Over Pressure

10 %

Pressure

1 2 .01 3 Bar Abs

Gravity

0.958 sp g r

Cold

1 Bar G

Diff. Test P.

9.9 Bar G

N on-Compressible State

Fluid Type

Water

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

400 kg /hr

Viscosity

0.2 8 C entipoise

Calculated Area

0.005866 in

Reynolds #

45538

Resolved ASM E Area:

0.005866 in

( Resolved

by M aximum )

0.00528 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-1 41 /S4/SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 39 US g pm

0.1 2 5 in
Yes

Size

0.75 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Quantity

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

Disc

31 6

SS

Stellite (SP)

Bonnet

31 6

SS

Nozzle

Guide

31 6

SS

Spring

2 011-02 -2 3 16: 05
SDS246953 REV 05

Stellite (SP)

31 6

SS

Page 1

VP-4400-427-001 -ALL-002_05

Page 62 of 1 59

Tag PQ-101790: 2 2 2 -PSV -019 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Liq uid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

400 kg /hr

8523.1 kg /hr

1 00 C

0.00572 6 lbs

0.005866 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.41 81 4 m/hr

0.958 sp g r

0.6759

1 0 Bar G

0.99303

User Defined

Absolute

0.2 8 Centipoise
45538

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

400 kg /hr

0.751

1 00 C

0.005866 in

Tag Notes

OFFERED STELLITE NOZZLE & DISC

DATA SHEETS REQUEST ALL STAINLESS STEEL WITH SPRING VENDOR TO ADVISE, FARRIS 3 /4 " x 1"

THERMAL VALVE ( 2 700 SERIES) SPRING STANDARD IS STAINLESS STEEL

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 2 -PSV -01 9 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 63 of 1 59

Tag PQ-101790: 2 2 4 -PSV -005 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 4-PSV -005

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 9.5 Bar G
1 1 .3 Bar G
1 9.5 Bar G

Operating to Set %

57.949

Atm Pressure

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

80 C
2 1 0 C

Percent Over P.

Relief

Min.

2 40 C

10 %

Pressure

2 2 .463 Bar Abs

Gravity

0.853 sp g r

Design T.

Constant Back

P.

Variable Back P.

1 .85 Bar G

Over Pressure

1 .95 Bar G

Cold

1 9.4 Bar G

-5 C

0.1 Bar G

Diff. Test P.

N on-Compressible State

Fluid Type

Water

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

830 kg /hr

Viscosity

0.1 3 C entipoise

Calculated Area

0.0091 74 in

Reynolds #

2 0352 2

Resolved ASM E Area:

0.0091 74 in

( Resolved

by M aximum )

0.008256 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-2 41 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 54 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

Size

300

Out.

Rating

RF

Out.

Facing

1 .00 in

1 50

RF

NACE

No

Model Materials

Body
Disc

Custom

31 6
31 6

Bonnet

SS

SS + S TELLITE (S P)

A-1 93-B7 /A-1 94-2 H

NUTS & BO LTS (SP)

Guide

SA-2 1 6 , G r.

WC B/A1 05

31 6

SS

Spring

31 6

SS + STELLITE (SP)

31 6

SS

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Page 1

VP-4400-427-001 -ALL-002_05

Page 64 of 1 59

Tag PQ-101790: 2 2 4 -PSV -005 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Liq uid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

830 kg /hr

1 1 31 0 kg /hr

2 1 0 C

0.02 7689 lbs

0.0091 74 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.97445 m/hr

0.853 sp g r

0.6759

1 9.5 Bar G
1

User Defined

Absolute

0.1 3 Centipoise
2 0352 2

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

830 kg /hr

0.751

2 1 0 C

0.0091 74 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes. T

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 4-PSV -005 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 65 of 1 59

Tag PQ-101790: 2 2 4 -PSV -009 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 4-PSV -009

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

31 .5 Bar G
1 4.5 Bar G
1 9.5 Bar G

Operating to Set %

74.359

Atm Pressure

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

65 C
2 1 0 C

Percent Over P.

Relief

Pressure

Min.

2 35 C

10 %
2 2 .463 Bar Abs

Design T.

Constant Back

P.

Variable Back P.

1 .85 Bar G

Over Pressure

1 .95 Bar G

Cold

1 9.4 Bar G

-5 C

0.1 Bar G

Diff. Test P.

N on-Compressible State

Fluid Type

Water

Specific

Gravity

Viscosity

853 sp g r

Type

Absolute

Req. Flow Cap.

500 kg /hr

Viscosity

0.1 3 C entipoise

Calculated Area

1 .748e-4 in

Reynolds #

1 2 2 604

Resolved ASM E Area:

1 .748e-4 in

( Resolved

by M aximum )

Resolved API Area:

1 .573e-4 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-2 41 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 54 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

Disc
Custom

Bonnet

SS

Stellite (SP)

A-1 93-B7 /A-1 94-2 H

NUTS & BO LTS (SP)

Guide

SA-2 1 6 , G r.

WC B/A1 05

31 6

SS

Spring

Stellite (SP)

31 6

SS

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Page 1

VP-4400-427-001 -ALL-002_05

Page 66 of 1 59

Tag PQ-101790: 2 2 4 -PSV -009 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

C ase A

Liq uid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

500 kg /hr

357638 kg /hr

2 1 0 C

1 .005e-5 lbs

1 .748e-4 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

5.870e-4 m/hr

853 sp g r

0.6759

1 9.5 Bar G
1

User Defined

Absolute

0.1 3 Centipoise
1 2 2 604

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

500 kg /hr

0.751

2 1 0 C

1 .748e-4 in

Tag Notes

1. FARRIS DOES NOT MANUFACTURE A 0. 75 x 1" IN A "E" ORIFICE ( 1E1. 5) , HAVE OFFERED A "D"

ORIFICE

2 . STELLITE NOZZLE AND DISC

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 4-PSV -009 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 67 of 1 59

Tag PQ-101790: 2 2 4 -PSV -013 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 4-PSV -01 3

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

31 .5 Bar G
1 4.5 Bar G
1 9.5 Bar G

Operating to Set %

74.359

Atm Pressure

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

68 C
2 1 0 C

Percent Over P.

Relief

Min.

2 35 C

10 %

Pressure

2 2 .463 Bar Abs

Gravity

0.853 sp g r

Design T.

Constant Back

P.

Variable Back P.

1 .85 Bar G

Over Pressure

1 .95 Bar G

Cold

1 9.4 Bar G

-5 C

0.1 Bar G

Diff. Test P.

N on-Compressible State

Fluid Type

Water

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

500 kg /hr

Viscosity

0.1 3 C entipoise

Calculated Area

0.00552 6 in

Reynolds #

1 2 2 604

Resolved ASM E Area:

0.005526 in

( Resolved

by M aximum )

0.004974 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-2 41 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 54 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

Disc
Custom

Bonnet

SS

Stellite (SP)

A-1 93-B7 /A-1 94-2 H

NUTS & BO LTS (SP)

Guide

SA-2 1 6 , G r.

WC B/A1 05

31 6

SS

Spring

Stellite (SP)

31 6

SS

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Page 1

VP-4400-427-001 -ALL-002_05

Page 68 of 1 59

Tag PQ-101790: 2 2 4 -PSV -013 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Liq uid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

500 kg /hr

1 1 31 0 kg /hr

2 1 0 C

0.01 0048 lbs

0.00552 6 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.58702 m/hr

0.853 sp g r

0.6759

1 9.5 Bar G
1

User Defined

Absolute

0.1 3 Centipoise
1 2 2 604

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

500 kg /hr

0.751

2 1 0 C

0.00552 6 in

Tag Notes

1. FARRIS DOES NOT MANUFACTURE A 0. 75 x 1" IN A "E" ORIFICE ( 1E1. 5) , HAVE OFFERED A "D"

ORIFICE

2 . STELLITE NOZZLE AND DISC

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 4-PSV -01 3 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 69 of 1 59

Tag PQ-101790: 2 2 4 -PSV -018 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 4-PSV -01 8

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

31 .5 Bar G
1 4.7 Bar G
1 9.5 Bar G

Operating to Set %

75.385

Atm Pressure

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

45 C
2 1 0 C

Percent Over P.

Relief

Min.

2 35 C

10 %

Pressure

2 2 .463 Bar Abs

Gravity

0.853 sp g r

Design T.

Constant Back

P.

Variable Back P.

1 .85 Bar G

Over Pressure

1 .95 Bar G

Cold

1 9.4 Bar G

-5 C

0.1 Bar G

Diff. Test P.

N on-Compressible State

Fluid Type

Water

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

1 30 kg /hr

Viscosity

0.1 3 C entipoise

Calculated Area

0.001 451 in

Reynolds #

31 877

Resolved ASM E Area:

0.001 451 in

( Resolved

by M aximum )

0.001 306 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-2 41 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 54 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

Disc
Custom

Bonnet

SS

Stellite (SP)

A-1 93-B7 /A-1 94-2 H

NUTS & BO LTS (SP)

Guide

SA-2 1 6 , G r.

WC B/A1 05

31 6

SS

Spring

Stellite (SP)

31 6

SS

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Page 1

VP-4400-427-001 -ALL-002_05

Page 70 of 1 59

Tag PQ-101790: 2 2 4 -PSV -018 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Liq uid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

1 30 kg /hr

1 1 2 01 kg /hr

2 1 0 C

6.793e-4 lbs

0.001 451 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.1 52 62 m/hr

0.853 sp g r

0.6759

1 9.5 Bar G

0.99041

User Defined

Absolute

0.1 3 Centipoise
31 877

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

1 30 kg /hr

0.751

2 1 0 C

0.001 451 in

Tag Notes

1. FARRIS DOES NOT MANUFACTURE A 0. 75 x 1" IN A "E" ORIFICE ( 1E1. 5) , HAVE OFFERED A "D"

ORIFICE

2 . STELLITE NOZZLE AND DISC

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 4-PSV -01 8 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 71 of 1 59

Tag PQ-101790: 2 2 4 -PSV -02 1 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 4-PSV -02 1

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

31 .5 Bar G
1 4.7 Bar G
1 9.5 Bar G

Operating to Set %

75.385

Atm Pressure

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

65 C
2 1 0 C

Percent Over P.

Relief

Min.

2 35 C

10 %

Pressure

2 2 .463 Bar Abs

Gravity

0.853 sp g r

Design T.

Constant Back

P.

Variable Back P.

1 .85 Bar G

Over Pressure

1 .95 Bar G

Cold

1 9.4 Bar G

-5 C

0.1 Bar G

Diff. Test P.

N on-Compressible State

Fluid Type

Water

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

1 30 kg /hr

Viscosity

0.1 3 C entipoise

Calculated Area

0.001 451 in

Reynolds #

31 877

Resolved ASM E Area:

0.001 451 in

( Resolved

by M aximum )

0.001 306 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-2 41 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 54 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

Disc
Custom

Bonnet

SS

Stellite (SP)

A-1 93-B7 /A-1 94-2 H

NUTS & BO LTS (SP)

Guide

SA-2 1 6 , G r.

WC B/A1 05

31 6

SS

Spring

Stellite (SP)

31 6

SS

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Page 1

VP-4400-427-001 -ALL-002_05

Page 72 of 1 59

Tag PQ-101790: 2 2 4 -PSV -02 1 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Liq uid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

1 30 kg /hr

1 1 2 01 kg /hr

2 1 0 C

6.793e-4 lbs

0.001 451 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.1 52 62 m/hr

0.853 sp g r

0.6759

1 9.5 Bar G

0.99041

User Defined

Absolute

0.1 3 Centipoise
31 877

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

1 30 kg /hr

0.751

2 1 0 C

0.001 451 in

Tag Notes

1. FARRIS DOES NOT MANUFACTURE A 0. 75 x 1" IN A "E" ORIFICE ( 1E1. 5) , HAVE OFFERED A "D"

ORIFICE

2 . STELLITE NOZZLE AND DISC

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 4-PSV -02 1 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 73 of 1 59

Tag PQ-101790: 2 2 4 -PSV -03 0 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 4-PSV -030

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

01

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Control Valve Failure

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

N o Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

2 0 Bar G
0.6 Bar G
1 5 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

1 50 C
2 1 0 C

Percent Over P.

Min.

2 35 C

-1 00 C

3 Bar G

0.39 Bar G

Over Pressure

10 %
1 7.51 3 Bar Abs

Cold

2 8.05 M ol Wt

Gas

0.9682 4 sp g r

Compressibility

1 .5 Bar G

Diff. Test P.

1 5.1 5 Bar G

Compressible State

Fluid

Ethylene

Molecular

Weight

Req. Flow Cap.

2 700 kg /hr

Specific

Gravity

Calculated Area

0.44956 in

Specific

Heat Ratio

Resolved ASM E Area:

0.44956 in

( Resolved

1 .1 8

by M axim um )

Flow Const.

335

0.98

Resolved API Area:

0.40461 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

26G B1 2 A-1 2 1 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 2 2 32 SCFM

Inlet

Size

0.503 in

In.

Rating

0.559 in

In.

Facing

Quantity

Yes

1 .5 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

NACE

3.0 in

1 50

RF

No

Model Materials

Body
Disc
Bellows

SA-2 1 6 G r. WCB
Stellite (SP)

31 6L SS (SP)

Bonnet

Guide

Custom

SA-2 1 6 G r. WCB
31 6

SS

Bolt on Steam J acket

(SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 74 of 1 59

Tag PQ-101790: 2 2 4 -PSV -03 0 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of

Over P.

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)
Area

Blocked

Flow : Control Valve Failure

2 700 kg /hr

3357.2 kg /hr

2 1 0 C

90.22 lbs

1 03.99

77.995

0.44956 in

Scenario: Case A / Vapor Mass -- Blocked Flow : Control Valve Failure

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

2700 kg /hr

2 1 0 C

0.98

335

0.8577

Critical

1
1 7.51 3 Bar Abs
2 8.05 M ol Wt
1

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Ethylene

0.9682 4 sp g r

1 .1 8

0.953

0.44956 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

Steam j acket required.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 4-PSV -030 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 75 of 1 59

Tag PQ-101790: 2 2 5-PSV -008 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 5-PSV -008

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liq uid Vaporization

Rupture Disk Coeff.

Steam

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

31 .5 Bar G
1 1 Bar G
2 5 Bar G

Operating to Set %

44

Atm Pressure

1 05 C
2 31 C

Percent Over P.

Relief

1 .01 33 Bar Abs

Pressure

Min.

2 35 C

10 %
2 8.51 3 Bar Abs

Design T.

Constant Back

P.

Variable Back P.

0.1 Bar G

Over Pressure

2 .5 Bar G

Cold

-5 C

2 .4 Bar G

Diff. Test P.

2 4.9 Bar G

S team S tate

Calculated Area

0.32 586 in

Resolved ASM E Area:

Req.

0.32586 in

Flow Cap.

( Resolved

Napier

2700 kg /hr

Superheat

Resolved API Area:

by M axim um )

0.29327 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

26FA1 2 -1 41 /SP

API

Area

Valve Design

Conventional

ASME

Inlet

Area

Size

0.307 in

In.

Rating

0.371 in

In.

Facing

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Steam): 6777 lb/hr

Quantity

Yes

1 .5 in

Outlet

Size

300

Out.

Rating

RF

Out.

Facing

NACE

2 .0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WCB

31 6 SS + Stellite (SP)

Bellows

Bonnet

Guide

31 6

Custom

N /A

SA-2 1 6 G r. WCB

Nozzle

31 6 SS + Stellite (SP)

Spring

SS

A-1 93-B7 /A-1 94-2H

N UTS & BO LTS (SP)

Chrome Alloy

Sizing Scenarios

Scenario
Fluid

State

C ase A

Steam

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liq uid

Vaporization

2 700 kg /hr

3074.1 kg /hr

2 31 C

2 011-02 -2 3 16: 05
SDS246953 REV 05

1 50.1 1 lbs

1 07.87

80.904

0.32 586 in

Page 1

VP-4400-427-001 -ALL-002_05

Page 76 of 1 59

Tag PQ-101790: 2 2 5-PSV -008 - Data Sheet

Scenario: Case A / Steam -- Liquid Vaporization

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

2 700 kg /hr

0.8577

2 8.51 3 Bar Abs

1
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

2 31 C

0.953

0.32 586 in

Tag Notes

1. FARRIS DOES NOT MANUFACTURE A 0. 75 x 1" IN A "F" ORIFICE ( 1. 5F2 ) , HAVE OFFERED A "D"

ORIFICE

2 . STELLITE NOZZLE AND DISC

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 5-PSV -008 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 77 of 1 59

Tag PQ-101790: 2 2 5-PSV -011 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 5-PSV -01 1

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Discharg e

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

8 Bar G
0.5 Bar G
6 Bar G

Operating to Set %

Atm Pressure

8.3333

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

2 40 C
2 40 C

Percent Over P.

Min.

300 C

-5 C

3 Bar G

0.38 Bar G

Over Pressure

10 %
7.61 33 Bar Abs

Cold

2 8.1 M ol Wt

Gas

0.6 Bar G

Diff. Test P.

6.06 Bar G

Compressible State

Fluid

Ethylene

Molecular

Weight

Req. Flow Cap.

1 62 00 kg /hr

Specific

Gravity

Calculated Area

9.31 59 in

Specific

Heat Ratio

Resolved ASM E Area:

9.31 59 in

( Resolved

332 .6

Compressibility

0.96997 sp g r
1 .1 56

by M aximum )

Flow Const.

Resolved API Area:

8.3843 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6Q B1 2-1 2 1 /SP

API

Area

Valve Design

Bellows

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 2 1 303 SCFM

Inlet

Size

1 1 .05 in

In.

Rating

1 2 .2 7 in

In.

Facing

Quantity

Yes

6.0 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

NACE

8.0 in

1 50

RF

No

Model Materials

Body

SA-2 1 6 G r. WCB

Bonnet

Disc

31 6 SS Stellite (SP)

Guide

Bellows

Inconel C omposite

Custom

SA-2 1 6 G r. WCB

31 6

SS

Bolt-O n Steam

J acket req uired . (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6 SS Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 78 of 1 59

Tag PQ-101790: 2 2 5-PSV -011 - Data Sheet

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

Case A

Vapor

Blocked

1 6200 kg /hr
Discharg e

2 1 337 kg /hr

2 40 C

1 02 5.8 lbs

90.81 3

Coefficient of Sub-Critical

Flow

F
2

68.1 09

9.31 59 in

Scenario: Case A / Vapor Mass -- Blocked Discharge

Wvapor
Relief Temperature Trelief

Compressibility
Z

Gas Flow Constant


C

Discharge Coeff.

K
Gas

(0.9 x K )

Flow

Flow

Rupture Disk

K
CCF

Coefficient

Relief Pressure
P

relief

Molecular Weight
M

vapor
Vapor Flow Factor K

b
Vapor Flow Factor
K

Required Flow

Capacity

1 6200 kg /hr

240 C

332 .6

0.8577

Sub-Critical

Fluid Type (User Defined)

Specific Gravity

7.61 33 Bar Abs

2 8.1 M ol Wt

0.69778

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

0.69567

Ethylene

0.96997 sp g r

1 .1 56

0.953

9.31 59 in

Tag Notes

Farris is p rop osing a 6" 3 00# RF ' Q' 8" 150 RF bellows valve for this tag, and a 4 " 3 00# RF

' P' 6" 150# RF conventional valve as an alternative.

This is because for a bellows valve, with this total BP, ( CBP= 3 barg + VBP= 0. 3 8 barg = 3 . 3 8

barg) , a ' Q' orifice is required.

Since the Variable BP < 10% of Set, a Conventional valve can be sp ecified.

With the Conventional design, a 4 " 150# RF ' P' 6" 150# RF, can be sp ecified.

Please refer to the grap hs for BackPressure Sizing Factors, Kb and Kv, on p age 87 of the

Farris catalog, no. 3 04 C.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 5-PSV -01 1 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 79 of 1 59

T ag

P Q -1 0 1 7 9 0 : 2 2 5 -P S V

P ressu re R elief V a lv e D a ta S h eet

-0 1 5

- D a ta

D ate Prepared:

S h e e t

2 0 1 1 -0 7 -0 1 1 5 :2 6

G eneral Job D ata

C u sto m er

R eq u isitio n #

Job #

C h eck ed B y

A p p roved B y

D aelim

J o b D e sc r ip tio n

P Q -1 0 1 7 9 0

P repared B y

S a u d i K a y a n L D P E P ro je c t

J o b S ta tu s

R e v is io n #

S iz in g /S e le c tin g

PSV Identification

T ag

T ag D escrip tion

T a g S ta tu s

2 2 5 -P S V -0 1 5

Plant

P / ID

D isch a rg e T o

R e v is io n #

V a lv e S e le c te d

Drawing #

Index #

Issu e F o r

S e r v ic e

Inlet Line #

O utlet Line #

R e v is e d B y

S iz in g B a s is

ASM E

Code

C a u se o f O v e r P r e ssu r e

ASM E Sec. VIII

F luid State

B lo c k e d D isc h a rg e

R upture D isk C oeff.

V a p o r (M a ss)

NACE

N o

N o R u p tu re D isk , 1

P r o c e s s P a r a m e te r s

MAWP

M ax. D esign T.

8 B ar G

O perating

0 .5 B a r G

P ressu re

S et P ressu re

O perating to Set %

8 .3 3 3 3

A tm P ressu re

M in. Design T.

1 0 5 C

1 0 5 C

V ariable Back P.

O perating

Tem p.

R elief T em p.

6 B ar G

2 8 5 C

P ercen t O ver P .

R e lie f P r e ssu r e

1 .0 1 3 3 B ar A b s

10

-5 C

C o n sta n t B a ck

3 B ar G

P .

0 .3 6 B a r G

O v e r P r e ssu r e

7 .6 1 3 3 B ar A b s

0 .6 B a r G

C old D iff. T est P.

6 B ar G

C o m p r e s s ib le S ta te

Fluid

E th y le n e

R eq. F low C ap.

1 6 2 0 0 kg/hr

C alculated A rea

5 .4 3 1 in

R e so lv e d A S M E A re a :

M olecular W eight

2 8 .1 Mol Wt

S p ecific G ravity

0 .9 6 9 9 7 s p g r

S p ecific H eat R atio

5 .4 3 1 in

G a s F lo w C o n st.

338

C o m p ressib ility

0 .9 8

1 .2 1

R e so lv e d A P I A re a :

(R eso lv ed b y M ax im u m )

4 .8 8 7 9 in

M o d e l S e le c tio n

F a rris

API Letter

3 8 P C 1 2 - 1 2 5 /S P

API Area

6 .3 8 0 in

In. Rating

ASME Area

7 .0 8 7 in

In. Facing

Manufacturer

M odel Num ber

V a lv e D e sig n

Pilot

Pilot

C ontrol

Nam e

T est G a g

S n a p A c tin g

Inlet Size

4 .0 0 in

300

Out. Rating

6 .0 0 in

150

O ut. F acing

RF

Quantity

No

O u tlet S ize

NACE

RF

N o

Plate Capacity (Air): 1 2 3 1 7 S C F M

M odel M aterials

B ody

S A 2 1 6, G r. W C B

P is to n

316

O-Ring

C over

S p rin g

SS

316

C u sto m

Viton

N o z z le

S A -1 0 5

3 1 6 S S S te llite (S P )

Pilot

SS

A -193-B 7 /A -194-2H

N U TS & B O LTS (SP)

316

SS

S iz in g S c e n a r io s

S c e n a r io

Fluid

C a u s e o f

R elief L oad

S ta te

O ver P.

C apacity

Max Rel Cap

Relief T.

R e a c t. F o r c e

N o is e

N o is e

R equired

Atm (dBa)

Flare (dBa)

Area

B locked

C ase A

V apor

1 6 2 0 0 k g /h r

2 1 1 4 0 k g /h r

105 C

6 0 7 .4 4 lb s

8 9 .8 3 4

6 7 .3 7 6

5 .4 3 1 in

D is c h a rg e

2 0 1 1 -0 7 -0 1

1 5 :2 6

SDS246953 REV 05

P age

VP-4400-427-001 -ALL-002_05

Page 80 of 1 59

T ag

P Q -1 0 1 7 9 0 : 2 2 5 -P S V

-0 1 5

- D a ta

S h e e t

S cen a rio : C a se A / V a p o r M a ss -- B lo ck ed D isch a rg e

W vapor

R equired F low

C apacity

R e lie f

1 6 2 0 0 k g /h r

1 0 5 C

0 .9 8

338

0 .8 5 8 6

S u b -C ritic a l

Trelief
Z

T e m p e r a tu r e

C o m p r e s s ib ilit y

G a s F lo w C o n s t a n t

K
G as

D is c h a r g e C o e f f .

(0 .9 x K d )

F lo w

R u p tu r e D isk

C o e f f ic ie n t

R e lie f P r e s s u r e

M o le c u la r W e ig h t

V apor

F lo w F a c to r

V a p o r F lo w F a c to r

Flow

K CCF

P relief
M vapor
Kb
Kv

F2

C o e ffic ie n t o f S u b -C r itic a l

F lo w

F lu id T y p e (U s e r D e fin e d )

7 .6 1 3 3 B a r A b s

2 8 .1 M ol W t

G gas
k

Kd

S p e c ific G r a v ity

R a t io o f S p e c if ic H e a t s

D is c h a r g e C o e f f ic ie n t

E th y le n e

0 .9 6 9 9 7 s p g r

1 .2 1

A S M E A rea (A ctu al)

0 .7 0 4 8 2

0 .9 5 4

5 .4 3 1 in

T a g N o te s

3 -J U N E : D U E T O P R E S S U R E /T E M P E R A T U R E L IM IT A T IO N S A N D C U R R E N T P R O C E S S C O N D IT IO N S T H IS T A G IS

S IZ E D T O 3 0 0 # IN L E T , 1 5 0 # IN L E T N O T A P P L IC A B L E

F a r r is

o f f e r s

In le t/O u tle t
c o n f ir m

o n

" T "

S iz e
th e

&

o r if ic e
R a tin g s

v a lv e
a s

a s

p e r

s p e c ifie d

s iz in g

c a lc u la tio n s

o n

p ro c e s s

th e

d a ta

in

lie u

s h e e t,

o f

" Q "

o r if ic e

c u s to m e r

to

w ith

c h e c k

s a m

&

s e le c tio n .

1 5 -O C T :
to

p ilo t

V a lv e

s iz e s

o p e r a te d

b y

to
th e

o rific e

p ilo t

o p e ra te d

v a lv e

S iz e M a s te r 4 .3 .2 .9 , D B : K :\A p p s \P r o je c ts \2 0 1 0 O r d e r s \2 4 6 9 5 3 -

D A E L IM \S M P 2 4 6 9 5 3 _ 2 5 2 1 6 4

2 0 1 1 -0 7 -0 1

to

th e

c h a n g e

fro m

c o n v e n tio n a l

E n d o f 2 2 5 - P S V - 0 1 5 D a ta

S h e e t

1 5 :2 6

SDS246953 REV 05

d u e

c u s to m e r .

P ag e

VP-4400-427-001 -ALL-002_05

Page 81 of 1 59

Tag PQ-101790: 2 2 5-PSV -016 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 5-PSV -01 6

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 7 Bar G

Design T.

Operating

Temp.

Relief Temp.

2 6.471

Percent Over P.

1 7 Bar G
4.5 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Min.

2 35 C
38 C
1 40 C
10 %

Pressure

1 9.71 3 Bar Abs

Gravity

0.926 sp g r

Design T.

Constant Back

P.

Variable Back P.

0.1 Bar G

Over Pressure

1 .7 Bar G

Cold

-5 C

1 .6 Bar G

Diff. Test P.

1 6.9 Bar G

N on-Compressible State

Fluid Type

Steam Cond ensate



Specific

Viscosity

Type

Absolute

Req. Flow Cap.

1 70 kg /hr

Viscosity

0.2 Centipoise

Calculated Area

0.001 953 in

Reynolds #

2 7095

Resolved ASM E Area:

0.001 953 in

( Resolved

by M aximum )

0.001 758 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-2 41 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 50 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

Disc
Custom

Bonnet

SS

Stellite (SP)

A-1 93-B7 /A-1 94-2 H

NUTS & BO LTS (SP)

Guide

SA-2 1 6 , G r.

WC B/A1 05

31 6

SS

Spring

Stellite (SP)

31 6

SS

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Page 1

VP-4400-427-001 -ALL-002_05

Page 82 of 1 59

Tag PQ-101790: 2 2 5-PSV -016 - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)

Area

Case A

Liq uid

Thermal

Relief

1 70 kg /hr

1 0882 kg /hr

1 40 C

0.001 07 lbs

0.001 953 in

Scenario: Case A / Liquid Mass -- Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.1 8385 m/hr

0.92 6 sp g r

0.6759

1 7 Bar G

0.98906

User Defined

Absolute

0.2 Centipoise
2 7095

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

1 70 kg /hr

0.751

1 40 C

0.001 953 in

Tag Notes

0. 75" x1" THERMAL RELIEF VALVE IS NOT AVAILABLE WITH OPEN BONNET, TAG IS LIQUID PROCESS

FARRIS HAS QUOTED PACKED LEVER

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 5-PSV -01 6 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 83 of 1 59

Tag PQ-101790: 2 2 5-PSV -02 4 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 5-PSV -02 4

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow

Rupture Disk Coeff.

Steam

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

40 Bar G

Design T.

Operating

Temp.

Relief Temp.

72.5 %

Percent Over P.

40 Bar G
2 9 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

Design T.

Constant Back

P.

Variable Back P.

300 C
50 C
2 58 C

-5 C

0.1 Bar G

3.9 Bar G

Over Pressure

10 %
45.01 3 Bar Abs

Cold

4 Bar G

Diff. Test P.

39.9 Bar G

S team S tate

Calculated Area

0.1 452 5 in

Resolved ASM E Area:

Req.

0.1 4525 in

Flow Cap.

( Resolved

Napier

1 900 kg /hr

Superheat

Resolved API Area:

by M axim um )

0.1 3073 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6EA1 3-1 41 /SP

API

Area

Valve Design

Conventional

ASME

Inlet

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Steam): 6489 lb/hr

Size

0.1 96 in

In.

Rating

0.2 2 5 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

Size

600

Out.

Rating

RF

Out.

Facing

NACE

2 .0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WCB

31 6 SS + Stellite (SP)

Bellows

Bonnet

Guide

Custom

N /A

SA-2 1 6 G r. WCB

31 6

Nozzle

31 6 SS + Stellite (SP)

Spring

SS

A-1 93-B7 /A-1 94-2H

N UTS & BO LTS (SP)

Chrome Alloy

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

Case A

Steam

Blocked

Flow

1 900 kg /hr

2 943.2 kg /hr

258 C

1 41 .75 lbs

2 011-02 -2 3 16: 05
SDS246953 REV 05

1 08.08

81 .061

0.1 452 5 in

Page 1

VP-4400-427-001 -ALL-002_05

Page 84 of 1 59

Tag PQ-101790: 2 2 5-PSV -02 4 - Data Sheet

Scenario: Case A / Steam -- Blocked Flow

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

1 900 kg /hr

0.8577

45.01 3 Bar Abs

1
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

2 58 C

0.953

0.1 4525 in

Tag Notes

9-JUNE: WITH CURRENT PROCESS CONDITIONS FARRIS SIZES VALVE TO A 1" x 1. 5" IN 2 700 SERIES

THREMAL VALVE, THUS DUE TO 1. 5" OUTLET NOT ALLOWED ON PROJECT, FARRIS OFFERED A 1D2 , PLEASE

ADVISE

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 5-PSV -02 4 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 85 of 1 59

Tag PQ-101790: 2 2 5-PSV -04 0A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 5-PSV -040A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

CV FAILURE

Rupture Disk Coeff.

Steam

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

2 8 Bar G

Design T.

Operating

Temp.

Relief Temp.

89.2 86

Percent Over P.

40 Bar G
2 5 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Min.

Design T.

Constant Back

P.

Variable Back P.

300 C
2 2 6 C
2 36.3 C

Pressure

-5 C

0.1 Bar G

2 .65 Bar G

Over Pressure

10 %
31 .81 3 Bar Abs

Cold

2 .8 Bar G

Diff. Test P.

28.1 79 Bar G

S team S tate

Calculated Area

0.6382 in

Resolved ASM E Area:

Req.

0.6382 in

Flow Cap.

( Resolved

Napier

5900 kg /hr

by M aximum )

Resolved API Area:

Superheat

0.57438 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6HA1 3-1 41 /SP

API

Area

Valve Design

Conventional

ASME

Inlet

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Steam): 1 7793 lb/hr

Size

0.785 in

In.

Rating

0.873 in

In.

Facing

Quantity

Yes

2 .0 in

Outlet

Size

600

Out.

Rating

RF

Out.

Facing

NACE

3.0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WCB

31 6 SS + Stellite (SP)

Bellows

Bonnet

Guide

Custom

N /A

SA-2 1 6 G r. WCB

31 6

Nozzle

31 6 SS + Stellite (SP)

Spring

SS

A-1 93-B7 /A-1 94-2H

N UTS & BO LTS (SP)

Chrome Alloy

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

Case A

Steam

CV

FAILURE

5900 kg /hr

8070.7 kg /hr

2 36.3 C

2 011-02 -2 3 16: 05
SDS246953 REV 05

41 1 .43 lbs

1 1 2.1 8

84.1 32

0.6382 in

Page 1

VP-4400-427-001 -ALL-002_05

Page 86 of 1 59

Tag PQ-101790: 2 2 5-PSV -04 0A - Data Sheet

Scenario: Case A / Steam -- CV FAILURE

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

5900 kg /hr

0.8577

31 .81 3 Bar Abs

1
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

2 36.3 C

0.953

0.6382 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4.3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 46953_2 52 1 64

End of 2 2 5-PSV -040A Data

Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 87 of 1 59

Tag PQ-101790: 2 2 5-PSV -04 3 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 5-PSV -043

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

BLO CKED FLO W-TUBE RUPTURE

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

N o Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

1 0 Bar G

Design T.

Operating

Temp.

Relief Temp.

45 %

Percent Over P.

1 0 Bar G
4.5 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Min.

Design T.

Constant Back

P.

Variable Back P.

90 C
45 C
65.5 C

-5 C

0.1 Bar G

0.9 Bar G

Over Pressure

10 %

Pressure

1 2 .01 3 Bar Abs

Gravity

0.983 sp g r

Cold

1 Bar G

Diff. Test P.

9.9 Bar G

N on-Compressible State

Fluid Type

WATER

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

432 00 kg /hr

Viscosity

0.44 C entipoise

Calculated Area

0.6442 7 in

Reynolds #

1 29731 7

Resolved ASM E Area:

0.64427 in

( Resolved

Resolved API Area:

by M axim um )

0.57984 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6H A1 0L-1 41 /SP

API

Area

Valve Design

Conventional

Cap Constrn
Packed Lever
Name Plate Capacity (Water): 59.052

ASME

Area

Test Gag

Inlet

Size

0.785 in

In.

Rating

0.873 in

In.

Facing

Quantity

Yes

1 .5 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

3.0 in

1 50

RF

No

m3/hr

Model Materials

Body
Disc

SA-2 1 6 G r. WCB

31 6 SS + Stellite (SP)

Bellows

N /A

Bonnet

Guide

Custom

SA-2 1 6 G r. WCB

31 6

SS

A-1 93-B7 /A-1 94-2H

N UTS & BO LTS (SP)

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 88 of 1 59

Tag PQ-101790: 2 2 5-PSV -04 3 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Liq uid

Cause of

Over P.

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)
Area

BLO CKED

43200 kg /hr
FLO W -TUBE RUPTURE

58537 kg /hr

65.5 C

7.2 32 2 lbs

0.64427 in

Scenario: Case A / Liquid Mass -- BLOCKED FLOW-TUBE RUPTURE

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

44.01 1 m/hr

0.983 sp g r

0.651 6

1 0 Bar G
1

User Defined

Absolute

0.44 Centipoise
1 2 9731 7

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

432 00 kg /hr

0.72 4

65.5 C

0.6442 7 in

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P246953_2 52 1 64 End of 2 2 5-PSV -043 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 89 of 1 59

Tag PQ-101790: 2 2 5-PSV -050 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 5-PSV -050

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

THERM AL RELIEF

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 0 Bar G

Design T.

Operating

Temp.

Relief Temp.

40 %

Percent Over P.

1 0 Bar G
4 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Min.

49 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

90 C
44 C

Pressure

1 2 .01 3 Bar Abs

Gravity

0.993 sp g r

Cold

-5 C

0.1 Bar G

0.9 Bar G

1 Bar G

Diff. Test P.

9.9 Bar G

N on-Compressible State

Fluid Type

C ooling Water

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

1 500 kg /hr

Viscosity

0.61 C entipoise

Calculated Area

0.02 1 457 in

Reynolds #

78386

Resolved ASM E Area:

0.021 457 in

( Resolved

by M aximum )

0.01 931 2 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-1 41 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 39 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

Bonnet

SS

Disc

31 6 SS + Stellite (SP)

Guide

Custom

A-1 93-B7 /A-1 94-2 H

NUTS & BO LTS (SP)

SA-2 1 6 , G r.

WC B/A1 05

31 6

SS

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

31 6

SS

Page 1

VP-4400-427-001 -ALL-002_05

Page 90 of 1 59

Tag PQ-101790: 2 2 5-PSV -050 - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)

Area

Case A

Liq uid

THERM AL

RELIEF

1 500 kg /hr

8738.3 kg /hr

49 C

0.077685 lbs

0.021 457 in

Scenario: Case A / Liquid Mass -- THERMAL RELIEF

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

1 .51 2 8 m/hr

0.993 sp g r

0.6759

1 0 Bar G
1

User Defined

Absolute

0.61 Centipoise
78386

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

1 500 kg /hr

0.751

49 C

0.02 1 457 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 5-PSV -050 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 91 of 1 59

Tag PQ-101790: 2 2 5-PSV -051 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 5-PSV -051

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

THERM AL RELIEF

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 0 Bar G

Design T.

Operating

Temp.

Relief Temp.

40 %

Percent Over P.

1 0 Bar G
4 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Min.

49 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

90 C
44 C

Pressure

1 2 .01 3 Bar Abs

Gravity

0.993 sp g r

Cold

-5 C

0.1 Bar G

0.9 Bar G

1 Bar G

Diff. Test P.

9.9 Bar G

N on-Compressible State

Fluid Type

C ooling Water

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

1 500 kg /hr

Viscosity

0.61 C entipoise

Calculated Area

0.02 1 457 in

Reynolds #

78386

Resolved ASM E Area:

0.021 457 in

( Resolved

by M aximum )

0.01 931 2 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-1 41 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 39 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

Disc
Custom

Bonnet

SS

Stellite (SP)

A-1 93-B7 /A-1 94-2 H

NUTS & BO LTS (SP)

Guide

SA-2 1 6 , G r.

WC B/A1 05

31 6

SS

Spring

Stellite (SP)

31 6

SS

2 011-02 -2 3 16: 05
SDS246953 REV 05

Nozzle

Page 1

VP-4400-427-001 -ALL-002_05

Page 92 of 1 59

Tag PQ-101790: 2 2 5-PSV -051 - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)

Area

Case A

Liq uid

THERM AL

RELIEF

1 500 kg /hr

8738.3 kg /hr

49 C

0.077685 lbs

0.021 457 in

Scenario: Case A / Liquid Mass -- THERMAL RELIEF

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

1 .51 2 8 m/hr

0.993 sp g r

0.6759

1 0 Bar G
1

User Defined

Absolute

0.61 Centipoise
78386

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

1 500 kg /hr

0.751

49 C

0.02 1 457 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4.3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 46953_2 52 1 64 End of 2 2 5-PSV -051 Data Sheet

2 011-02 -2 3 16: 05
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 93 of 1 59

T ag

P Q -1 0 1 7 9 0 : 2 2 6 -P S V

P ressu re R elief V a lv e D a ta S h eet

-0 4 0

- D a ta

D ate Prepared:

S h e e t

2 0 1 1 -0 7 -0 1 1 5 :2 6

G eneral Job D ata

C u sto m er

R eq u isitio n #

Job #

C h eck ed B y

A p p roved B y

D aelim

J o b D e sc r ip tio n

P Q -1 0 1 7 9 0

P repared B y

S a u d i K a y a n L D P E P ro je c t

J o b S ta tu s

R e v is io n #

S iz in g /S e le c tin g

PSV Identification

T ag

T ag D escrip tion

T a g S ta tu s

2 2 6 -P S V -0 4 0

Plant

P / ID

D isch a rg e T o

R e v is io n #

V a lv e S e le c te d

Drawing #

Index #

Issu e F o r

S e r v ic e

Inlet Line #

O utlet Line #

R e v is e d B y

S iz in g B a s is

ASM E

Code

C a u se o f O v e r P r e ssu r e

ASM E Sec. VIII

F luid State

PCV FAILURE

R upture D isk C oeff.

V a p o r (M a ss)

NACE

N o

N o R u p tu re D isk , 1

P r o c e s s P a r a m e te r s

MAWP

M ax. D esign T.

4 .5 B a r G

O perating

3 B ar G

P ressu re

Tem p.

4 .5 B a r G

R elief T em p.

O perating to Set %

6 6 .6 6 7

P ercen t O ver P .

A tm P ressu re

R e lie f P r e ssu r e

1 .0 1 3 3 B ar A b s

M in. Design T.

4 5 C

4 5 C

V ariable Back P.

0 .3 5 B a r G

O v e r P r e ssu r e

0 .4 5 B a r G

O perating

S et P ressu re

9 0 C

10

5 .9 6 3 3 B ar A b s

-5 0 C

C o n sta n t B a ck

0 .1 B a r G

P .

C old D iff. T est P.

4 .4 B a r G

C o m p r e s s ib le S ta te

Fluid

M olecular W eight

N itrogen

R eq. F low C ap.

S p ecific G ravity

2 8 6 8 1 kg/hr

C alculated A rea

0 .9 6 6 5 2 s p g r

S p ecific H eat R atio

1 0 .7 9 8 in

R e so lv e d A S M E A re a :

2 8 Mol Wt

1 0 .7 9 8 in

G a s F lo w C o n st.

C o m p ressib ility

1 .4 1

R e so lv e d A P I A re a :

(R eso lv ed b y M ax im u m )

357

9 .7 1 7 9 in

M o d e l S e le c tio n

F a rris

API Letter

2 6 Q A 1 0 -1 4 1 /S 3 /S P

API Area

ASME Area

Manufacturer

M odel Num ber

V a lv e D e sig n

C ap

C o n v e n tio n a l

C onstrn

Nam e

T est G a g

Packed L ever

Inlet Size

6 .0 in

O u tlet S ize

8 .0 in

1 1 .0 5 in

In. Rating

150

Out. Rating

150

1 2 .2 7 in

In. Facing

Quantity

Y es

O ut. F acing

RF

NACE

RF

N o

Plate Capacity (Air): 1 6 6 8 6 S C F M

M odel M aterials

B ody

D is c

S A -351 G r. C F 8M

3 1 6 S S + S te llite (S P )

B e llo w s

B onnet

G uide

C u sto m

N/A

S A -351 G r. C F 8M

316

N o z z le

3 1 6 S S + S te llite (S P )

S p rin g

SS

A 320-B8 CL

2 /A 1 9 4 -8 (S P )

C hrom e A lloy N P

S iz in g S c e n a r io s

S c e n a r io

Fluid

C a u s e o f

R elief L oad

S ta te

O ver P.

C apacity

Max Rel Cap

Relief T.

R e a c t. F o r c e

N o is e

N o is e

R equired

Atm (dBa)

Flare (dBa)

Area

PCV

C ase A

V apor

2 8 6 8 1 k g /h r

3 2 5 9 2 k g /h r

45 C

7 4 7 .0 8 lb s

1 1 2 .8 7

8 4 .6 5 3

1 0 .7 9 8 in

FAILURE

2 0 1 1 -0 7 -0 1

1 5 :2 6

SDS246953 REV 05

P age

VP-4400-427-001 -ALL-002_05

Page 94 of 1 59

T ag

P Q -1 0 1 7 9 0 : 2 2 6 -P S V

-0 4 0

- D a ta

S h e e t

Scenario: Case A / Vapor M ass -- PCV FAILURE

R equired F low C apacity

R e lie f T e m p e r a tu r e

W vapor
Trelief
Z

K
G as

Flow
K CCF
P relief
M vapor
Kb
Kv

C o m p r e s s ib ilit y

G a s F lo w C o n s t a n t

D is c h a r g e C o e ff. (0 .9 x K d )

F lo w

R u p tu r e D is k C o e ffic ie n t
R e lie f P r e s s u r e

M o le c u la r W e ig h t

V a p o r F lo w F a c to r
V a p o r F lo w F a c to r

2 8 6 8 1 k g /h r

4 5 C

357

0 .8 5 7 7

C ritical

F lu id T y p e (U s e r D e fin e d )

G gas
k

Kd

S p e c ific G r a v ity

5 .9 6 3 3 B a r A b s

R a t io o f S p e c if ic H e a t s

2 8 M ol W t

D is c h a r g e C o e f f ic ie n t

N itro g e n

0 .9 6 6 5 2 s p g r

1 .4 1

A S M E A rea (A ctu al)

0 .9 5 3

1 0 .7 9 8 in

T a g N o te s

" Q "

o r if ic e

a r e a

is

to

s m a ll

a f te r

r e v is e d

p r o c e s s

c o n d itio n s

h a v e

b e e n

a d d e d

F a rris

o ffe rs

S ta n d a rd

3 1 6

S tu d /N u ts

h a s

b e e n

o ffe re d ,

c u s to m e r

to

c h e c k

&

c o n f ir m .

1 5 -O C T :

T h e

c u s to m e r

s u b m itte d

n e w

d a ta

s h e e ts

w ith

c a p a c ity

a n d

b a c k

p re s s u re

c h a n g e s .

F a rris

p ro p o s e s

th e r e o f
th e

f o r

r e v is e d

v a lv e s

to

c o n s ta n t
m e a n s

c h a n g e

th e s e

c u s to m e r

c o m p e n s a te
d o w n s tre a m

th a t

th e

in

v a lv e s .

d a ta
fo r

v a lv e

T h is

c o n s tru c tio n
d u e

s h e e ts .

th e

to
h e n

c o n s ta n t

p re s s u re

c o n s ta n t

is

in

b a c k

th e

th e

o p e n

p r o c e s s in g

b a c k

p re s s u re .

s y s te m

p r e s s u r e

fro m

a d d itio n

to

m a y

o f

th e s e
T h e

e s c a p e

n o t

b o n n e t

e x is t,

a n d

c o n s ta n t

v a lv e s ,

o p e n

th ru
o r

th e

m a y

o p e n

b a c k

le v e r

p r e s s u r e

F a r r is

w ill

o r

c o m b in a tio n

a s

" n e t

f o u n d
s e t"

b o n n e t/le v e r

d e s ig n

o p e n

a n d

/o r

to

f lu id

b e

b o n n e t

lo w e r

d u e

o n

th e

a llo w s

th e

le v e r.

T h is

e s c a p e .

I n

th e

f ie ld ,

th e

T h e re fo re ,

F a rris

to

s o

p a c k e d ,

th e

v a lv e

a y

n o t

w o u ld

lik e

to

v a lv e

w ill

b e

r e lie v e

c h a n g e

a t

th e

a s s u r e d

o f

th e

d e s ir e d

b o n n e t
p r o p e r

fro m

S iz e M a s te r 4 .3 .2 .9 , D B : K :\A p p s \P r o je c ts \2 0 1 0 O r d e r s \2 4 6 9 5 3 -

to

c lo s e d

( I t

a n d

ill
th e

r e lie v e
le v e r

e a r ly ) .

fro m

o p e n

E n d o f 2 2 6 - P S V - 0 4 0 D a ta

S h e e t

1 5 :2 6

SDS246953 REV 05

p r e s s u r e

o p e r a tio n .

D A E L IM \S M P 2 4 6 9 5 3 _ 2 5 2 1 6 4

2 0 1 1 -0 7 -0 1

s e t
o p e n

P ag e

VP-4400-427-001 -ALL-002_05

Page 95 of 1 59

Tag PQ-101790: 2 2 6-PSV -04 5 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Daelim

Job Description

PQ -1 01 790

Prepared By

Checked By

Saud i Kayan LDPE Project

Approved By

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 6-PSV -04 5

Plant #

P / ID

Discharge To

Revision #

Valve Selected

Drawing #

Index #

Issue For

Service

Inlet Line #

Outlet Line #

Revised By

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

PC V FAILURE

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

4 .5 Bar G

Operating to Set %

Max.

90 C

4 .5 Bar G

Design T.

Operating

Temp.

Relief Temp.

66.667

Percent

3 Bar G

Atm Pressure

Relief

1 .01 33 Bar Abs

4 5 C

Design T.

Constant Back

P.

Variable Back P.

0.35 Bar G

10 %

Over

Pressure

0.4 5 Bar G

5.9633 Bar Abs

Cold

Diff. Test P.

4 .4 Bar G

2 8 M ol W t

Gas

4 5 C

Over P.

Pressure

Min.

-50 C

0.1 Bar G

C ompressible State

Fluid

N itrog en

Molecular

Weight

Req. Flow Cap.

2 8681 kg /hr

Specific

Gravity

Calculated Area

1 0.798 in

Specific

Heat Ratio

Resolved ASM E Area:

1 0.798 in

( Resolved

357

Compressibility

0.96652 sp g r
1 .4 1

by M aximum )

Flow Const.

Resolved API Area:

9.71 79 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6Q A1 0-1 4 1 /S3/SP

API

Area

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Air): 1 6686 SC FM

Inlet

Size

1 1 .05 in

In.

Rating

1 2 .2 7 in

In.

Facing

Quantity

Yes

6.0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

8.0 in

1 50

RF

NACE

No

Model Materials

Body

SA-351 G r. C F8M

Disc

31 6 SS + Stellite (SP)

Bellows

N /A

Bonnet

Guide

Custom

SA-351 G r. C F8M

31 6

SS

A32 0-B8 C L

2 /A1 94 -8 (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

C hrome Alloy N P

Page 1

VP-4400-427-001 -ALL-002_05

Page 96 of 1 59

Tag PQ-101790: 2 2 6-PSV -04 5 - Data Sheet

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

C ase A

Vapor

PC V

2 8681 kg /hr
FAILURE

32 592 kg /hr

4 5 C

74 7.08 lbs

1 1 2 .87

84 .653

1 0.798 in

Scenario: Case A / Vapor Mass -- PCV FAILURE

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

2 8681 kg /hr

4 5 C

357

0.8577

C ritical

1
5.9633 Bar Abs
2 8 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Nitrog en

0.96652 sp g r

1 .41

0.953

1 0.798 in

Tag Notes

"Q" orifice area is to small after revised p rocess conditions have been added

Farris offers Standard 3 16 Stud/Nuts has been offered, customer to check & confirm.

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 6-PSV -04 5 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 97 of 1 59

T ag

P Q -1 0 1 7 9 0 : 2 2 6 -P S V

P ressu re R elief V a lv e D a ta S h eet

-0 5 0

- D a ta

D ate Prepared:

S h e e t

2 0 1 1 -0 7 -0 1 1 5 :2 6

G eneral Job D ata

C u sto m er

R eq u isitio n #

Job #

C h eck ed B y

A p p roved B y

D aelim

J o b D e sc r ip tio n

P Q -1 0 1 7 9 0

P repared B y

S a u d i K a y a n L D P E P ro je c t

J o b S ta tu s

R e v is io n #

S iz in g /S e le c tin g

PSV Identification

T ag

T ag D escrip tion

T a g S ta tu s

2 2 6 -P S V -0 5 0

Plant

P / ID

D isch a rg e T o

R e v is io n #

V a lv e S e le c te d

Drawing #

Index #

Issu e F o r

S e r v ic e

Inlet Line #

O utlet Line #

R e v is e d B y

S iz in g B a s is

ASM E

Code

C a u se o f O v e r P r e ssu r e

ASM E Sec. VIII

F luid State

PCV FAILURE

R upture D isk C oeff.

V a p o r (M a ss)

NACE

N o

N o R u p tu re D isk , 1

P r o c e s s P a r a m e te r s

MAWP

M ax. D esign T.

4 .5 B a r G

O perating

3 B ar G

P ressu re

Tem p.

4 .5 B a r G

R elief T em p.

O perating to Set %

6 6 .6 6 7

P ercen t O ver P .

A tm P ressu re

R e lie f P r e ssu r e

1 .0 1 3 3 B ar A b s

M in. Design T.

4 5 C

4 5 C

V ariable Back P.

0 .3 5 B a r G

O v e r P r e ssu r e

0 .4 5 B a r G

O perating

S et P ressu re

9 0 C

10

5 .9 6 3 3 B ar A b s

-5 0 C

C o n sta n t B a ck

0 .1 B a r G

P .

C old D iff. T est P.

4 .4 B a r G

C o m p r e s s ib le S ta te

Fluid

M olecular W eight

N itrogen

R eq. F low C ap.

S p ecific G ravity

2 8 6 8 1 kg/hr

C alculated A rea

0 .9 6 6 5 2 s p g r

S p ecific H eat R atio

1 0 .7 9 8 in

R e so lv e d A S M E A re a :

2 8 Mol Wt

1 0 .7 9 8 in

G a s F lo w C o n st.

C o m p ressib ility

1 .4 1

R e so lv e d A P I A re a :

(R eso lv ed b y M ax im u m )

357

9 .7 1 7 9 in

M o d e l S e le c tio n

F a rris

API Letter

2 6 Q A 1 0 -1 4 1 /S 3 /S P

API Area

ASME Area

Manufacturer

M odel Num ber

V a lv e D e sig n

C ap

C o n v e n tio n a l

C onstrn

Nam e

T est G a g

Packed L ever

Inlet Size

6 .0 in

O u tlet S ize

8 .0 in

1 1 .0 5 in

In. Rating

150

Out. Rating

150

1 2 .2 7 in

In. Facing

Quantity

Y es

O ut. F acing

RF

NACE

RF

N o

Plate Capacity (Air): 1 6 6 8 6 S C F M

M odel M aterials

B ody

D is c

S A -351 G r. C F 8M

3 1 6 S S + S te llite (S P )

B e llo w s

B onnet

G uide

C u sto m

N/A

S A -351 G r. C F 8M

316

N o z z le

3 1 6 S S + S te llite (S P )

S p rin g

SS

A 320-B8 CL

2 /A 1 9 4 -8 (S P )

C hrom e A lloy N P

S iz in g S c e n a r io s

S c e n a r io

Fluid

C a u s e o f

R elief L oad

S ta te

O ver P.

C apacity

Max Rel Cap

Relief T.

R e a c t. F o r c e

N o is e

N o is e

R equired

Atm (dBa)

Flare (dBa)

Area

PCV

C ase A

V apor

2 8 6 8 1 k g /h r

3 2 5 9 2 k g /h r

45 C

7 4 7 .0 8 lb s

1 1 2 .8 7

8 4 .6 5 3

1 0 .7 9 8 in

FAILURE

2 0 1 1 -0 7 -0 1

1 5 :2 6

SDS246953 REV 05

P age

VP-4400-427-001 -ALL-002_05

Page 98 of 1 59

T ag

P Q -1 0 1 7 9 0 : 2 2 6 -P S V

-0 5 0

- D a ta

S h e e t

Scenario: Case A / Vapor M ass -- PCV FAILURE

R equired F low C apacity

R e lie f T e m p e r a tu r e

W vapor
Trelief
Z

K
G as

Flow
K CCF
P relief
M vapor
Kb
Kv

C o m p r e s s ib ilit y

G a s F lo w C o n s t a n t

D is c h a r g e C o e ff. (0 .9 x K d )

F lo w

R u p tu r e D is k C o e ffic ie n t
R e lie f P r e s s u r e

M o le c u la r W e ig h t

V a p o r F lo w F a c to r
V a p o r F lo w F a c to r

2 8 6 8 1 k g /h r

4 5 C

357

0 .8 5 7 7

C ritical

F lu id T y p e (U s e r D e fin e d )

G gas
k

Kd

S p e c ific G r a v ity

5 .9 6 3 3 B a r A b s

R a t io o f S p e c if ic H e a t s

2 8 M ol W t

D is c h a r g e C o e f f ic ie n t

N itro g e n

0 .9 6 6 5 2 s p g r

1 .4 1

A S M E A rea (A ctu al)

0 .9 5 3

1 0 .7 9 8 in

T a g N o te s

" Q "

o r if ic e

a r e a

is

to

s m a ll

a f te r

r e v is e d

p r o c e s s

c o n d itio n s

h a v e

b e e n

a d d e d

F a rris

o ffe rs

S ta n d a rd

3 1 6

S tu d /N u ts

h a s

b e e n

o ffe re d ,

c u s to m e r

to

c h e c k

&

c o n f ir m .

1 5 -O C T :

T h e

c u s to m e r

s u b m itte d

n e w

d a ta

s h e e ts

w ith

c a p a c ity

a n d

b a c k

p re s s u re

c h a n g e s .

F a rris

p ro p o s e s

th e r e o f
th e

f o r

r e v is e d

v a lv e s

to

c o n s ta n t
m e a n s

c h a n g e

th e s e

c u s to m e r

c o m p e n s a te
d o w n s tre a m

th a t

th e

in

v a lv e s .

d a ta
fo r

v a lv e

T h is

c o n s tru c tio n
d u e

s h e e ts .

th e

to
h e n

c o n s ta n t

p re s s u re

c o n s ta n t

is

in

b a c k

th e

th e

o p e n

p r o c e s s in g

b a c k

p re s s u re .

s y s te m

p r e s s u r e

fro m

a d d itio n

to

m a y

o f

th e s e
T h e

e s c a p e

n o t

b o n n e t

e x is t,

a n d

c o n s ta n t

v a lv e s ,

o p e n

th ru
o r

th e

m a y

o p e n

b a c k

le v e r

p r e s s u r e

F a r r is

w ill

o r

c o m b in a tio n

a s

" n e t

f o u n d
s e t"

b o n n e t/le v e r

d e s ig n

o p e n

a n d

/o r

to

f lu id

b e

b o n n e t

lo w e r

d u e

o n

th e

a llo w s

th e

le v e r.

T h is

e s c a p e .

I n

th e

f ie ld ,

th e

T h e re fo re ,

F a rris

to

s o

p a c k e d ,

th e

v a lv e

a y

n o t

w o u ld

lik e

to

v a lv e

w ill

b e

r e lie v e

c h a n g e

a t

th e

a s s u r e d

o f

th e

d e s ir e d

b o n n e t
p r o p e r

fro m

S iz e M a s te r 4 .3 .2 .9 , D B : K :\A p p s \P r o je c ts \2 0 1 0 O r d e r s \2 4 6 9 5 3 -

to

c lo s e d

( I t

a n d

ill
th e

r e lie v e
le v e r

e a r ly ) .

fro m

o p e n

E n d o f 2 2 6 - P S V - 0 5 0 D a ta

S h e e t

1 5 :2 6

SDS246953 REV 05

p r e s s u r e

o p e r a tio n .

D A E L IM \S M P 2 4 6 9 5 3 _ 2 5 2 1 6 4

2 0 1 1 -0 7 -0 1

s e t
o p e n

P ag e

VP-4400-427-001 -ALL-002_05

Page 99 of 1 59

Tag PQ-101790: 2 2 6-PSV -057 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 6-PSV -057

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

PC V FAILURE

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

4 .5 Bar G

Design T.

Operating

Temp.

Relief Temp.

66.667

Percent Over P.

4 .5 Bar G
3 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

4 5 C

Design T.

Constant Back

P.

Variable Back P.

0.35 Bar G

10 %

Over Pressure

0.4 5 Bar G

90 C
4 5 C

5.9633 Bar Abs

Cold

2 8 M ol W t

Gas

-50 C

0.1 Bar G

Diff. Test P.

4 .4 Bar G

C ompressible State

Fluid

N itrog en

Molecular

Weight

Req. Flow Cap.

2 8681 kg /hr

Specific

Gravity

Calculated Area

1 0.798 in

Specific

Heat Ratio

Resolved ASM E Area:

1 0.798 in

( Resolved

357

Compressibility

0.96652 sp g r
1 .4 1

by M aximum )

Flow Const.

Resolved API Area:

9.71 79 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6Q A1 0-1 4 1 /S3/SP

API

Area

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Air): 1 6686 SC FM

Inlet

Size

1 1 .05 in

In.

Rating

1 2 .2 7 in

In.

Facing

Quantity

Yes

6.0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

8.0 in

1 50

RF

NACE

No

Model Materials

Body

SA-351 G r. C F8M

Disc

31 6 SS + Stellite (SP)

Bellows

N /A

Bonnet

Guide

Custom

SA-351 G r. C F8M

31 6

SS

A32 0-B8 C L

2 /A1 94 -8 (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

C hrome Alloy N P

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 00 of 1 59

Tag PQ-101790: 2 2 6-PSV -057 - Data Sheet

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

C ase A

Vapor

PC V

2 8681 kg /hr
FAILURE

32 592 kg /hr

4 5 C

74 7.08 lbs

1 1 2 .87

84 .653

1 0.798 in

Scenario: Case A / Vapor Mass -- PCV FAILURE

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

2 8681 kg /hr

4 5 C

357

0.8577

C ritical

1
5.9633 Bar Abs
2 8 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Nitrog en

0.96652 sp g r

1 .41

0.953

1 0.798 in

Tag Notes

"Q" orifice area is to small after revised p rocess conditions have been added

Farris offers Standard 3 16 Stud/Nuts has been offered, customer to check & confirm.

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 6-PSV -057 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 01 of 1 59

Tag PQ-101790: 2 2 6-PSV -062 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 6-PSV -062

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

PC V FAILURE

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

4 .5 Bar G

Design T.

Operating

Temp.

Relief Temp.

66.667

Percent Over P.

4 .5 Bar G
3 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

4 5 C

Design T.

Constant Back

P.

Variable Back P.

0.35 Bar G

10 %

Over Pressure

0.4 5 Bar G

90 C
4 5 C

5.9633 Bar Abs

Cold

2 8 M ol W t

Gas

-50 C

0.1 Bar G

Diff. Test P.

4 .4 Bar G

C ompressible State

Fluid

N itrog en

Molecular

Weight

Req. Flow Cap.

2 8681 kg /hr

Specific

Gravity

Calculated Area

1 0.798 in

Specific

Heat Ratio

Resolved ASM E Area:

1 0.798 in

( Resolved

357

Compressibility

0.96652 sp g r
1 .4 1

by M aximum )

Flow Const.

Resolved API Area:

9.71 79 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6Q A1 0-1 4 1 /S3/SP

API

Area

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Air): 1 6686 SC FM

Inlet

Size

1 1 .05 in

In.

Rating

1 2 .2 7 in

In.

Facing

Quantity

Yes

6.0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

8.0 in

1 50

RF

NACE

No

Model Materials

Body

SA-351 G r. C F8M

Disc

31 6 SS + Stellite (SP)

Bellows

N /A

Bonnet

Guide

Custom

SA-351 G r. C F8M

31 6

SS

A32 0-B8 C L

2 /A1 94 -8 (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

C hrome Alloy N P

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 02 of 1 59

Tag PQ-101790: 2 2 6-PSV -062 - Data Sheet

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

C ase A

Vapor

PC V

2 8681 kg /hr
FAILURE

32 592 kg /hr

4 5 C

74 7.08 lbs

1 1 2 .87

84 .653

1 0.798 in

Scenario: Case A / Vapor Mass -- PCV FAILURE

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

2 8681 kg /hr

4 5 C

357

0.8577

C ritical

1
5.9633 Bar Abs
2 8 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Nitrog en

0.96652 sp g r

1 .41

0.953

1 0.798 in

Tag Notes

"Q" orifice area is to small after revised p rocess conditions have been added

Farris offers Standard 3 16 Stud/Nuts has been offered, customer to check & confirm.

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 6-PSV -062 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 03 of 1 59

Tag PQ-101790: 2 2 6-PSV -067 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 6-PSV -067

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

PC V FAILURE

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

4 .5 Bar G

Design T.

Operating

Temp.

Relief Temp.

66.667

Percent Over P.

4 .5 Bar G
3 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

4 5 C

Design T.

Constant Back

P.

Variable Back P.

0.35 Bar G

10 %

Over Pressure

0.4 5 Bar G

90 C
4 5 C

5.9633 Bar Abs

Cold

2 8 M ol W t

Gas

-50 C

0.1 Bar G

Diff. Test P.

4 .4 Bar G

C ompressible State

Fluid

N itrog en

Molecular

Weight

Req. Flow Cap.

2 8681 kg /hr

Specific

Gravity

Calculated Area

1 0.798 in

Specific

Heat Ratio

Resolved ASM E Area:

1 0.798 in

( Resolved

357

Compressibility

0.96652 sp g r
1 .4 1

by M aximum )

Flow Const.

Resolved API Area:

9.71 79 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6Q A1 0-1 4 1 /S3/SP

API

Area

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Air): 1 6686 SC FM

Inlet

Size

1 1 .05 in

In.

Rating

1 2 .2 7 in

In.

Facing

Quantity

Yes

6.0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

8.0 in

1 50

RF

NACE

No

Model Materials

Body

SA-351 G r. C F8M

Disc

31 6 SS + Stellite (SP)

Bellows

N /A

Bonnet

Guide

Custom

SA-351 G r. C F8M

31 6

SS

A32 0-B8 C L

2 /A1 94 -8 (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

C hrome Alloy N P

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 04 of 1 59

Tag PQ-101790: 2 2 6-PSV -067 - Data Sheet

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

C ase A

Vapor

PC V

2 8681 kg /hr
FAILURE

32 592 kg /hr

4 5 C

74 7.08 lbs

1 1 2 .87

84 .653

1 0.798 in

Scenario: Case A / Vapor Mass -- PCV FAILURE

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

2 8681 kg /hr

4 5 C

357

0.8577

C ritical

1
5.9633 Bar Abs
2 8 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Nitrog en

0.96652 sp g r

1 .41

0.953

1 0.798 in

Tag Notes

"Q" orifice area is to small after revised p rocess conditions have been added

Farris offers Standard 3 16 Stud/Nuts has been offered, customer to check & confirm.

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 6-PSV -067 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 05 of 1 59

Tag PQ-101790: 2 2 6-PSV -802 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 6-PSV -802

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

BLO C KED FLO W:THERM AL RELIEF

Rupture Disk Coeff.

Liq uid (M ass)

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 5 Bar G

Design T.

Operating

Temp.

Relief Temp.

66.667

Percent Over P.

- Bar G
1 0 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Pressure

Min.

0.1 Bar G

90 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

1 .5 Bar G

90 C
30 C

1 7.51 3 Bar Abs

Cold

- C

1 .4 Bar G

Diff. Test P.

1 4 .9 Bar G

Non-C ompressible State

Fluid Type

WATER

Req. Flow Cap.

2 0 kg /hr

Viscosity

0.79 C entipoise

Calculated Area

2 .533e-4 in

Reynolds #

807.01

Resolved ASM E Area:

Specific

2.533e-4 in

Gravity

( Resolved

Viscosity

1 .04 sp g r

by M aximum )

Type

Resolved API Area:

Absolute

2.280e-4 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7C A2 3-1 4 1 /S4 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 2 6 US g pm

0.068 in
Yes

Size

Quantity

0.75 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

SS

Bonnet

31 6

SS

Nozzle

31 6

SS

Disc

31 6

SS

Guide

31 6

SS

Spring

31 6

SS

Custom

A1 93-B8 C L.

2 /A1 94 -8 (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 06 of 1 59

Tag PQ-101790: 2 2 6-PSV -802 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

C ase A

Liquid

Cause of

Over P.

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

BLO C KED

FLO W:THERM AL RELIEF

20 kg /hr

5368.9 kg /hr

90 C

1 .31 9e-5 lbs

2 .533e-4 in

Scenario: Case A / Liquid Mass -- BLOCKED FLOW:THERMAL RELIEF

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.01 92 59 m/hr

1 .04 sp g r

0.6759

1 5 Bar G

0.901 1

User Defined

Absolute

0.79 C entipoise
807.01

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

2 0 kg /hr

0.751

90 C

2 .533e-4 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 6-PSV -802 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 07 of 1 59

Tag PQ-101790: 2 2 7-PSV -014 A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -01 4 A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

C V Failure

Rupture Disk Coeff.

Steam

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

1 0.5 Bar G
5.2 Bar G
1 0.5 Bar G

Operating to Set %

4 9.52 4

Atm Pressure

1 60 C
4 00 C

Percent Over P.

Relief

1 .01 33 Bar Abs

Pressure

Min.

1 95 C

10 %
1 2 .563 Bar Abs

Design T.

Constant Back

P.

Variable Back P.

0.95 Bar G

Over Pressure

1 .05 Bar G

Cold

-5 C

0.1 Bar G

Diff. Test P.

1 0.504 Bar G

S team S tate

Calculated Area

8.9752 in

Resolved ASM E Area:

Req.

8.9752 in

Flow Cap.

( Resolved

Napier

2 7000 kg /hr

Resolved API Area:

by M aximum )

Superheat

0.82 4

8.0777 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6Q A1 2-1 4 1 /SP

API

Area

Valve Design

C onventional

ASME

Inlet

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Steam): 98760 lb/hr

Size

1 1 .05 in

In.

Rating

1 2 .2 7 in

In.

Facing

Quantity

Yes

6.0 in

Outlet

Size

300

Out.

Rating

RF

Out.

Facing

NACE

8.0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WC B
Stellite (SP)

Bellows

Bonnet

Guide

Custom

N /A

SA-2 1 6 G r. WC B
31 6

SS

A-1 93-B7 /A-1 94 -2H

N UTS & BO LTS (SP)

Nozzle

Spring

Stellite (SP)

C hrome Alloy

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

C ase A

Steam

C V

Failure

2 7000 kg /hr

3691 2 kg /hr

4 00 C

2 011-02 -2 3 16: 06
SDS246953 REV 05

21 2 1 .5 lbs

1 1 9.04

89.2 82

8.9752 in

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 08 of 1 59

Tag PQ-101790: 2 2 7-PSV -014 A - Data Sheet

Scenario: Case A / Steam -- CV Failure

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

27000 kg /hr

0.8577

1 2 .563 Bar Abs

0.82 4
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

4 00 C

0.953

8.9752 in

Tag Notes

Farris offers a 6" x 8" inlet/outlet "Q" orifice valve as p er revised sizing calculations in

lieu of 8" x 10" inlet/outlet "T" orifice valve as sp ecified on the p rocess data sheet,

Please advise if p rocess information Farris has entered is correct.

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

Fluid has been changed from Liquid to Steam, cap acity has been changed to 2 7000 kg/hr. Valve

model has been changed from a liquid trim valve to a gas/vap or valve for steam fluid.

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 7-PSV -01 4 A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 09 of 1 59

Tag PQ-101790: 2 2 7-PSV -02 0A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -02 0A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

C ontrol Valve Failure

Rupture Disk Coeff.

Steam

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

1 7 Bar G

Design T.

Operating

Temp.

Relief Temp.

4 0.588

Percent Over P.

1 7 Bar G
6.9 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Min.

2 1 5 C
1 70 C
4 00 C
10 %

Pressure

Design T.

Constant Back

P.

Variable Back P.

0.1 Bar G

Over Pressure

1 .7 Bar G

Cold

1 9.71 3 Bar Abs

-5 C

1 .6 Bar G

Diff. Test P.

1 7.069 Bar G

S team S tate

Calculated Area

5.651 3 in

Resolved ASM E Area:

Req.

5.651 3 in

Flow Cap.

( Resolved

Napier

2 7000 kg /hr

by M aximum )

Superheat

Resolved API Area:

0.834

5.0862 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6PA1 2 -1 4 1 /SP

API

Area

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Steam): 89506 lb/hr

Inlet

Size

6.380 in

In.

Rating

7.087 in

In.

Facing

Quantity

Yes

4 .0 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

NACE

6.0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WC B

31 6 SS + Stellite (SP)

Bellows

Bonnet

Guide

Custom

N /A

Nozzle

SA-2 1 6 G r. WC B

31 6

Spring

SS

A-1 93-B7 /A-1 94 -2H

N UTS & BO LTS (SP)

31 6 SS + Stellite (SP)

C hrome Alloy

Sizing Scenarios

Scenario
Fluid

State

C ase A

Steam

Cause of

Over P.

C ontrol Valve Failure

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise
Required

Capacity

Atm (dBa)
Flare (dBa)
Area

2 7000 kg /hr

33859 kg /hr

4 00 C

2 011-02 -2 3 16: 06
SDS246953 REV 05

21 76.7 lbs

1 1 9.23

89.4 2 2

5.651 3 in

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 1 0 of 1 59

Tag PQ-101790: 2 2 7-PSV -02 0A - Data Sheet

Scenario: Case A / Steam -- Control Valve Failure

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

27000 kg /hr

0.8577

1 9.71 3 Bar Abs

0.834
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

4 00 C

0.953

5.651 3 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 7-PSV -02 0A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 1 1 of 1 59

Tag PQ-101790: 2 2 7-PSV -02 8A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -02 8A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

C V FAILURE

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

6 Bar G
3.5 Bar G
6 Bar G

Operating to Set %

58.333

Atm Pressure

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

1 4 8 C
1 1 8 C

Percent Over P.

Relief

Min.

2 00 C

10 %

Pressure

7.61 33 Bar Abs

Gravity

0.933 sp g r

Design T.

Constant Back

P.

Variable Back P.

0.1 Bar G

Over Pressure

0.6 Bar G

Cold

5.9 Bar G

-5 C

0.5 Bar G

Diff. Test P.

Non-C ompressible State

Fluid Type

Steam

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

1 4 3000 kg /hr

Viscosity

0.2 3 C entipoise

Calculated Area

2 .82 6 in

Reynolds #

4 31 1 2 2 6

Resolved ASM E Area:

2.826 in

( Resolved

Resolved API Area:

by M aximum )

2.5434 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

26M A1 0L-1 41 /SP

API

Area

3.600 in

In.

Rating

4 .000 in

In.

Facing

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 2 09.86 m3/hr

Inlet

Size

Quantity

Yes

4 .0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

6.0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WC B
Stellite (SP)

Bellows

N /A

Bonnet

Guide

Custom

SA-2 1 6 G r. WC B
31 6

SS

A-1 93-B7 /A-1 94 -2H

N UTS & BO LTS (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

Stellite (SP)

C hrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 1 2 of 1 59

Tag PQ-101790: 2 2 7-PSV -02 8A - Data Sheet

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

S team

C ase A

Liquid

C V

Failure

2500 kg /hr

8773.5 kg /hr

200 C

330.85 lbs

1 1 0.72

83.036

1 .1 398 in

C V

1 4 3000 kg /hr
FAILURE

2 024 03 kg /hr

1 1 8 C

2 0.873 lbs

2 .82 6 in

Scenario: Case A / Steam -- CV Failure

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

2 500 kg /hr

0.8577

7.61 33 Bar Abs

0.991 4
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

2 00 C

0.953

1 .1 398 in

1 4 3000 kg /hr

0.72 4

1 1 8 C

2 .826 in

Scenario: Case A / Liquid Mass -- CV FAILURE

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

1 53.4 9 m/hr

0.933 sp g r

0.651 6

6 Bar G
1

User Defined

Absolute

0.2 3 C entipoise
431 1 2 2 6

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 7-PSV -02 8A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Qliquid
K
d
Trelief

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 1 3 of 1 59

Tag PQ-101790: 2 2 7-PSV -03 2 A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -032 A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

C V FAILURE

Rupture Disk Coeff.

Steam

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

6 Bar G
0.2 Bar G
6 Bar G

Operating to Set %

3.3333

Atm Pressure

1 05 C
1 71 C

Percent Over P.

Relief

1 .01 33 Bar Abs

Pressure

Min.

2 1 5 C

10 %
7.61 33 Bar Abs

Design T.

Constant Back

P.

Variable Back P.

0.1 Bar G

Over Pressure

0.6 Bar G

Cold

5.9 Bar G

-5 C

0.5 Bar G

Diff. Test P.

S team S tate

Calculated Area

4 .1 1 32 in

Req.

4.1 1 32 in

Resolved ASM E Area:

Flow Cap.

( Resolved

Napier

91 00 kg /hr

Superheat

3.701 9 in

Resolved API Area:

by M aximum )

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6NA1 0-1 41 /SP

API

Area

Valve Design

C onventional

ASME

Inlet

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Steam): 1 0668 kg /hr

Size

4 .34 0 in

In.

Rating

4 .82 2 in

In.

Facing

Quantity

Yes

4 .0 in

Outlet

Size

1 50

Out.

Rating

RF

Out.

Facing

NACE

6.0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WC B
Stellite (SP)

Bellows

Bonnet

Guide

Custom

N /A

SA-2 1 6 G r. WC B
31 6

SS

A-1 93-B7 /A-1 94 -2H

N UTS & BO LTS (SP)

Nozzle

Spring

Stellite (SP)

C hrome Alloy

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

C ase A

Steam

C V

FAILURE

91 00 kg /hr

1 0668 kg /hr

1 71 C

2 011-02 -2 3 16: 06
SDS246953 REV 05

398.84 lbs

1 1 1 .29

83.4 67

4.1 1 32 in

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 1 4 of 1 59

Tag PQ-101790: 2 2 7-PSV -03 2 A - Data Sheet

Scenario: Case A / Steam -- CV FAILURE

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

91 00 kg /hr

0.8577

7.61 33 Bar Abs

1
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

1 71 C

0.953

4.1 1 32 in

Tag Notes

15-OCT: The Revised data sheet submitted by the customer changes the cap acity and back

p ressure. Valve model changes from a "P" to an "N" orifice.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 7-PSV -032 A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 1 5 of 1 59

Tag PQ-101790: 2 2 7-PSV -04 3 A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -04 3A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

C V Failure

Rupture Disk Coeff.

Steam

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

1 7 Bar G

Design T.

Operating

Temp.

Relief Temp.

64 .706

Percent Over P.

52 Bar G
1 1 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

4 00 C
2 09.1 C
4 00 C
10 %
1 9.71 3 Bar Abs

Design T.

Constant Back

P.

Variable Back P.

0.1 Bar G

Over Pressure

1 .7 Bar G

Cold

0 C

1 .6 Bar G

Diff. Test P.

1 7.069 Bar G

S team S tate

Calculated Area

3.5582 in

Resolved ASM E Area:

Req.

3.5582 in

Flow Cap.

( Resolved

Napier

1 7000 kg /hr

Resolved API Area:

by M aximum )

Superheat

0.834

3.2024 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6PA1 2 -1 4 1 /SP

API

Area

Valve Design

C onventional

ASME

Inlet

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Steam): 89506 lb/hr

Size

6.380 in

In.

Rating

7.087 in

In.

Facing

Quantity

Yes

4 .0 in

Outlet

Size

300

Out.

Rating

RF

Out.

Facing

NACE

6.0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WC B
Stellite (SP)

Bellows

Bonnet

Guide

Custom

N /A

SA-2 1 6 G r. WC B
31 6

SS

A-1 93-B7 /A-1 94 -2H

N UTS & BO LTS (SP)

Nozzle

Spring

Stellite (SP)

C hrome Alloy

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

C ase A

Steam

C V

Failure

1 7000 kg /hr

33859 kg /hr

4 00 C

2 011-02 -2 3 16: 06
SDS246953 REV 05

21 76.7 lbs

1 1 9.23

89.4 2 2

3.5582 in

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 1 6 of 1 59

Tag PQ-101790: 2 2 7-PSV -04 3 A - Data Sheet

Scenario: Case A / Steam -- CV Failure

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

1 7000 kg /hr

0.8577

1 9.71 3 Bar Abs

0.834
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

4 00 C

0.953

3.5582 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 7-PSV -04 3A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 1 7 of 1 59

Tag PQ-101790: 2 2 7-PSV -04 6A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -04 6A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

C V Failure

Rupture Disk Coeff.

Steam

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

6 Bar G
4 Bar G
6 Bar G

Operating to Set %

66.667

Atm Pressure

1 56 C
2 1 0 C

Percent Over P.

Relief

1 .01 33 Bar Abs

Pressure

Min.

360 C

10 %
7.61 33 Bar Abs

Design T.

Constant Back

P.

Variable Back P.

0.1 Bar G

Over Pressure

0.6 Bar G

Cold

-5 C

0.5 Bar G

Diff. Test P.

5.959 Bar G

S team S tate

Calculated Area

9.1 31 7 in

Resolved ASM E Area:

Req.

9.1 31 7 in

Flow Cap.

( Resolved

Napier

1 9900 kg /hr

by M aximum )

Resolved API Area:

Superheat

0.985

8.21 86 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6Q A1 0-1 4 1 /SP

API

Area

Valve Design

C onventional

ASME

Inlet

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Steam): 5984 9 lb/hr

Size

1 1 .05 in

In.

Rating

1 2 .2 7 in

In.

Facing

Quantity

Yes

6.0 in

Outlet

Size

1 50

Out.

Rating

RF

Out.

Facing

NACE

8.0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WC B

31 6 SS + Stellite (SP)

Bellows

Bonnet

Guide

Custom

N /A

SA-2 1 6 G r. WC B

31 6

Nozzle

31 6 SS + Stellite (SP)

Spring

SS

A-1 93-B7 /A-1 94 -2H

N UTS & BO LTS (SP)

C hrome Alloy

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

C ase A

Steam

C V

Failure

1 9900 kg /hr

2 6739 kg /hr

2 1 0 C

2 011-02 -2 3 16: 06
SDS246953 REV 05

1 01 4.9 lbs

1 1 5.65

86.734

9.1 31 7 in

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 1 8 of 1 59

Tag PQ-101790: 2 2 7-PSV -04 6A - Data Sheet

Scenario: Case A / Steam -- CV Failure

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

1 9900 kg /hr

0.8577

7.61 33 Bar Abs

0.985
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

2 1 0 C

0.953

9.1 31 7 in

Tag Notes

15-OCT: Customer submitted revised data sheets with change in cap acity and back p ressure

valve model changes from a "P" to "Q" orifce valve with a p acked lever due to steam service.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 7-PSV -04 6A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 1 9 of 1 59

Tag PQ-101790: 2 2 7-PSV -053 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 7-PSV -053

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 0 Bar G
2 .5 Bar G
1 0 Bar G

Operating to Set %

25

Atm Pressure

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

72 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

50 C

Percent Over P.

Relief

Min.

90 C

Pressure

1 2 .01 3 Bar Abs

Gravity

0.988 sp g r

Cold

-5 C

0.1 Bar G

0.9 Bar G

1 Bar G

Diff. Test P.

9.9 Bar G

Non-C ompressible State

Fluid Type

C ooling Water

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

81 0 kg /hr

Viscosity

0.5 C entipoise

Calculated Area

0.01 1 61 6 in

Reynolds #

51 64 1

Resolved ASM E Area:

0.01 1 61 6 in

( Resolved

by M aximum )

0.01 0455 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-1 41 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 39 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

Disc
Custom

Bonnet

SS

Stellite (SP)

A-1 93-B7 /A-1 94-2 H

NUTS & BO LTS (SP)

Guide

SA-2 1 6 , G r.

WC B/A1 05

31 6

SS

Spring

Stellite (SP)

31 6

SS

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 20 of 1 59

Tag PQ-101790: 2 2 7-PSV -053 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

C ase A

Liquid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

81 0 kg /hr

871 6.3 kg /hr

72 C

0.02 2767 lbs

0.01 1 61 6 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.821 03 m/hr

0.988 sp g r

0.6759

1 0 Bar G
1

User Defined

Absolute

0.5 C entipoise
51 64 1

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

81 0 kg /hr

0.751

72 C

0.01 1 61 6 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 7-PSV -053 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 21 of 1 59

Tag PQ-101790: 2 2 7-PSV -054 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 7-PSV -054

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : Thermal Relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 0 Bar G
2 .5 Bar G
1 0 Bar G

Operating to Set %

25

Atm Pressure

1 .01 33 Bar Abs

Max.

Design T.

Operating

Temp.

Relief Temp.

72 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

50 C

Percent Over P.

Relief

Min.

90 C

Pressure

1 2 .01 3 Bar Abs

Gravity

0.988 sp g r

Cold

-5 C

0.1 Bar G

0.9 Bar G

1 Bar G

Diff. Test P.

9.9 Bar G

Non-C ompressible State

Fluid Type

C ooling Water

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

81 0 kg /hr

Viscosity

0.5 C entipoise

Calculated Area

0.01 1 61 6 in

Reynolds #

51 64 1

Resolved ASM E Area:

0.01 1 61 6 in

( Resolved

by M aximum )

0.01 0455 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-1 41 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 39 US g pm

0.1 2 5 in
Yes

Size

Quantity

0.75 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

Disc
Custom

Bonnet

SS

Stellite (SP)

A-1 93-B7 /A-1 94-2 H

NUTS & BO LTS (SP)

Guide

SA-2 1 6 , G r.

WC B/A1 05

31 6

SS

Spring

Stellite (SP)

31 6

SS

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 22 of 1 59

Tag PQ-101790: 2 2 7-PSV -054 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

C ase A

Liquid

Cause of

Over P.

Blocked

Flow : Thermal Relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

81 0 kg /hr

871 6.3 kg /hr

72 C

0.02 2767 lbs

0.01 1 61 6 in

Scenario: Case A / Liquid Mass -- Blocked Flow : Thermal Relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.821 03 m/hr

0.988 sp g r

0.6759

1 0 Bar G
1

User Defined

Absolute

0.5 C entipoise
51 64 1

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

81 0 kg /hr

0.751

72 C

0.01 1 61 6 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 7-PSV -054 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 23 of 1 59

Tag PQ-101790: 2 2 7-PSV -057A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -057A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow : PC V Failure

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

N o Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

52 Bar G

Design T.

Operating

Temp.

Relief Temp.

86.538

Percent Over P.

52 Bar G
4 5 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Relief

Pressure

Min.

0.1 Bar G

4 5 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

5.2 Bar G

2 70 C
4 5 C

58.21 3 Bar Abs

Cold

2 8 M ol W t

Gas

-5 C

5.1 Bar G

Diff. Test P.

51 .9 Bar G

C ompressible State

Fluid

Molecular

N itrog en

Weight

Req. Flow Cap.

2 1 00 kg /hr

Specific

Gravity

Calculated Area

0.07964 9 in

Specific

Heat Ratio

Resolved ASM E Area:

0.079649 in

( Resolved

363

Compressibility

0.96652 sp g r
1 .4 8

by M aximum )

Flow Const.

Resolved API Area:

0.071 684 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DA1 3-1 4 1 /S3/SP

API

Area

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Air): 1 991 SC FM

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

600

Out.

Rating

RF

Out.

Facing

NACE

Size

2 .0 in

300

RF

No

Model Materials

Body

SA-351 G r. C F8M

Disc

31 6 SS + Stellite (SP)

Bellows

N /A

Bonnet

SA-351 G r. C F8M

Guide

Outlet

31 6

Flange

SS

300# Flang e (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

Custom

31 6 SS + Stellite (SP)

C hrome Alloy NP

A320-B8 C L

2 /A1 94-2 H (SP)

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 24 of 1 59

Tag PQ-101790: 2 2 7-PSV -057A - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

C ase A

Vapor

Cause of

Over P.

Blocked

Flow : PC V Failure

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

2 1 00 kg /hr

3954 .8 kg /hr

4 5 C

1 2 1 .89 lbs

1 05.83

79.371

0.07964 9 in

Scenario: Case A / Vapor Mass -- Blocked Flow : PCV Failure

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

21 00 kg /hr

4 5 C

363

0.8577

C ritical

1
58.2 1 3 Bar Abs
2 8 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Nitrog en

0.96652 sp g r

1 .48

0.953

0.07964 9 in

Tag Notes

Farris offers Standard 3 16 Stud/Nuts has been offered, customer to check & confirm.

15-OCT: The customer submitted revised data sheets changing the back p ressure and required

cap acity. The valve model changes from an op en bonnet, op en lever to a closed bonnet and

p acked lever.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked or bolted in some cases, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 7-PSV -057A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 25 of 1 59

Tag PQ-101790: 2 2 7-PSV -059A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -059A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liq uid Vaporization

Rupture Disk Coeff.

Steam

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

52 Bar G
39 Bar G
52 Bar G

Operating to Set %

75

Atm Pressure

1 .01 33 Bar Abs

Relief

Pressure

Design T.

Constant Back

P.

Variable Back P.

2 30 C
2 79 C

Percent Over P.

Min.

2 70 C

21

-5 C

0.1 Bar G

5.1 Bar G

Over Pressure

63.933 Bar Abs

Cold

1 0.92 Bar G

Diff. Test P.

52 .4 1 9 Bar G

S team S tate

Calculated Area

0.059207 in

Resolved ASM E Area:

Req.

0.059207 in

Flow Cap.

( Resolved

Napier

1 1 00 kg /hr

Superheat

0.053287 in

Resolved API Area:

by M aximum )

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DA1 3-1 41 /SP

API

Area

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Steam): 5594 lb/hr

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

Size

600

Out.

Rating

RF

Out.

Facing

2 .0 in

300

RF

NACE

No

Model Materials

Body
Disc

SA-2 1 6 G r. WC B

31 6 SS + Stellite (SP)

Bellows

Bonnet

Guide

Outlet

N /A

SA-2 1 6 G r. W C B

31 6

Flange

SS

300# Flang e (SP)

Nozzle

31 6 SS + Stellite (SP)

Spring

C hrome Alloy

Custom

A-1 93-B7 /A-1 94 -2 H

NUTS & BO LTS (SP)

Sizing Scenarios

Scenario
Fluid

State

C ase A

S team

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)

Area

Liq uid

Vaporization

1 1 00 kg /hr

2786.8 kg /hr

2 79 C

2 011-02 -2 3 16: 06
SDS246953 REV 05

1 31 .77 lbs

1 08.1 2

81 .088

0.0592 07 in

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 26 of 1 59

Tag PQ-101790: 2 2 7-PSV -059A - Data Sheet

Scenario: Case A / Steam -- Liquid Vaporization

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

1 1 00 kg /hr

0.8577

63.933 Bar Abs

1
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

2 79 C

0.953

0.0592 07 in

Tag Notes

Stellite Nozzle & Disc

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

Tne sizing bases changed to gas/vap or, fluid steam. The valve model has changed form a 1x2

inch "D" orfice liquid valve to a 1. 5 x 3 inch "G" orfice gas/vap or. Customer to conmfim.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 7-PSV -059A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 27 of 1 59

Tag PQ-101790: 2 2 7-PSV -060 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 7-PSV -060

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

blocked flow thermal relief

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

64 Bar G

Design T.

Operating

Temp.

Relief Temp.

73.4 38

Percent Over P.

64 Bar G
4 7 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Pressure

Min.

0.1 Bar G

90 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

6.4 Bar G

2 65 C
1 4 5 C

71 .41 3 Bar Abs

Cold

-5 C

6.3 Bar G

Diff. Test P.

63.9 Bar G

Non-C ompressible State

Fluid Type

WATER

Req. Flow Cap.

4 0 kg /hr

Viscosity

0.1 9 C entipoise

Calculated Area

2 .4 1 9e-4 in

Reynolds #

671 0.9

Resolved ASM E Area:

Specific

2.41 9e-4 in

Gravity

( Resolved

Viscosity

0.92 sp g r

Type

Resolved API Area:

by M aximum )

Absolute

2.1 77e-4 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7DA2 3-341 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 2 2 .2 58 m3/hr

0.1 2 5 in

Size

Quantity

Yes

0.75 in

Outlet

600

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

300

RF

No

Model Materials

Body
Disc

Outlet Flange

31 6

SS

31 6 SS + Stellite (SP)
300# Flang e (SP)

Bonnet

Guide

Custom

SA-2 1 6 , G r.

WC B/A1 05

31 6

SS

A1 93-B8 C L

2 /A1 94-8 (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

31 6

SS

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 28 of 1 59

Tag PQ-101790: 2 2 7-PSV -060 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

C ase A

Liquid

Cause of

Over P.

blocked

flow thermal relief

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

4 0 kg /hr

20673 kg /hr

90 C

5.963e-5 lbs

2 .4 1 9e-4 in

Scenario: Case A / Liquid Mass -- blocked flow thermal relief

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.04 3541 m/hr

0.92 sp g r

0.6759

64 Bar G

0.971 58

User Defined

Absolute

0.1 9 C entipoise
671 0.9

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

4 0 kg /hr

0.751

90 C

2 .4 1 9e-4 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C :\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 7-PSV -060 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 29 of 1 59

Tag PQ-101790: 2 2 7-PSV -072 A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -072 A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Blocked Flow

Rupture Disk Coeff.

Steam

NACE

N o

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

52 Bar G

Design T.

Operating

Temp.

Relief Temp.

86.1 54

Percent Over P.

52 Bar G
4 4 .8 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

4 2 7 C
4 00 C
4 2 7 C
10 %
58.21 3 Bar Abs

Design T.

Constant Back

P.

Variable Back P.

0.1 Bar G

Over Pressure

5.2 Bar G

Cold

0 C

5.1 Bar G

Diff. Test P.

52 .938 Bar G

S team S tate

Calculated Area

1 .7788 in

Resolved ASM E Area:

Req.

1 .7788 in

Flow Cap.

( Resolved

Napier

2 5000 kg /hr

Superheat

Resolved API Area:

by M aximum )

0.83081

1 .6009 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6KA1 3-1 4 1 /SP

API

Area

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Steam): 761 56 lb/hr

Inlet

Size

1 .838 in

In.

Rating

2 .04 2 in

In.

Facing

Quantity

Yes

3.0 in

Outlet

Size

600

Out.

Rating

RF

Out.

Facing

4 .0 in

300

RF

NACE

No

Model Materials

Body
Disc

SA-2 1 6 G r. WC B

31 6 SS + Stellite (SP)

Bellows

Bonnet

Guide

Outlet

N /A

SA-2 1 6 G r. W C B

31 6

Flange

SS

300# Flang e (SP)

Nozzle

31 6 SS + Stellite (SP)

Spring

C hrome Alloy

Custom

A-1 93-B7 /A-1 94 -2 H

NUTS & BO LTS (SP)

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

C ase A

Steam

Blocked

Flow

2 5000 kg /hr

2 8699 kg /hr

4 2 7 C

2 011-02 -2 3 16: 06
SDS246953 REV 05

202 0.9 lbs

1 1 9.21

89.4 1

1 .7788 in

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 30 of 1 59

Tag PQ-101790: 2 2 7-PSV -072 A - Data Sheet

Scenario: Case A / Steam -- Blocked Flow

Required Flow Capacity


Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

Relief Pressure
Vapor Flow Factor

Vapor Flow Factor

Superheat Factor
Napier Factor

Wsteam
K
Gas

K
CCF

P
relief

K
b
K
v

K
sh
K
n

25000 kg /hr

0.8577

58.21 3 Bar Abs

0.83081
1

Relief Temperature

Discharge Coefficient

ASME Area (Actual)

Trelief

K
d

4 2 7 C

0.953

1 .7788 in

Tag Notes

15-OCT: The customer submitted new data sheets with back p ressure changed to constant and

variable. The op en lever changes to a p acked lever due to the p resence of constant back

p ressure.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 7-PSV -072 A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 31 of 1 59

Tag PQ-101790: 2 2 7-PSV -078A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -078A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

PC V FAILURE

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

2 5 Bar G

Design T.

Operating

Temp.

Relief Temp.

80 %

Percent Over P.

72 Bar G
2 0 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Relief

Min.

1 70 C
1 55 C
1 55 C
10 %

Pressure

2 8.51 3 Bar Abs

Gravity

0.901 sp g r

Design T.

Constant Back

P.

Variable Back P.

0.3 Bar G

Over Pressure

2 .5 Bar G

Cold

-5 C

2 .2 Bar G

Diff. Test P.

24 .947 Bar G

Non-C ompressible State

Fluid Type

Water

Specific

Viscosity

Type

Absolute

Req. Flow Cap.

1 60 kg /hr

Viscosity

0.1 75 C entipoise

Calculated Area

0.001 593 in

Reynolds #

2 91 4 5

Resolved ASM E Area:

0.001 593 in

( Resolved

by M aximum )

0.001 433 in

Resolved API Area:

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DA1 3L-1 4 1 /SP

API

Area

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 71 US g pm

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

600

Out.

Rating

RF

Out.

Facing

Size

2 .0 in

300

RF

NACE

No

Model Materials

Body
Disc
Bellows

SA-2 1 6 G r. WC B
Stellite (SP)

N /A

Bonnet

Guide

SA-2 1 6 G r. W C B

Outlet

300# Flang e (SP)

31 6

Flange

SS

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

Custom

Stellite (SP)

C hrome Alloy

A-1 93-B7 /A-1 94 -2 H

NUTS & BO LTS (SP)

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 32 of 1 59

Tag PQ-101790: 2 2 7-PSV -078A - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)

Area

C ase A

Liquid

PC V

FAILURE

1 60 kg /hr

1 5068 kg /hr

1 55 C

2.435e-4 lbs

0.001 593 in

Scenario: Case A / Liquid Mass -- PCV FAILURE

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.1 7784 m/hr

0.901 sp g r

0.651 6

25 Bar G

0.98968

User Defined

Absolute

0.1 75 C entipoise
2 91 4 5

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

1 60 kg /hr

0.72 4

1 55 C

0.001 593 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 7-PSV -078A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 33 of 1 59

Tag PQ-101790: 2 2 7-PSV -080A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -080A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

PC V FAILURE

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

1 0 Bar G

Design T.

Operating

Temp.

Relief Temp.

60 %

Percent Over P.

72 Bar G
6 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Min.

Design T.

Constant Back

P.

Variable Back P.

1 70 C
1 55 C
1 70 C

-5 C

0.3 Bar G

0.7 Bar G

Over Pressure

10 %

Pressure

1 2 .01 3 Bar Abs

Gravity

0.897 sp g r

Cold

1 Bar G

Diff. Test P.

9.797 Bar G

Non-C ompressible State

Desuperheated

W ater

Fluid Type

Req. Flow Cap.

Specific

2 2 0 kg /hr

Calculated Area

0.0034 6 in

Resolved ASM E Area:

0.00346 in

Viscosity

Type

Absolute

Viscosity

0.1 6 C entipoise

Reynolds #

4 3831

( Resolved

by M axim um )

Resolved API Area:

0.0031 1 4 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DA1 3L-1 4 1 /SP

API

Area

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 4 5 US g pm

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

600

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WC B
Stellite (SP)

Bellows

N /A

Bonnet

Guide

Custom

SA-2 1 6 G r. WC B
31 6

SS

A-1 93-B7 /A-1 94 -2H

N UTS & BO LTS (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

Stellite (SP)

C hrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 34 of 1 59

Tag PQ-101790: 2 2 7-PSV -080A - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

C ase A

Liquid

PC V

FAILURE

22 0 kg /hr

9538.4 kg /hr

1 70 C

4 .625e-4 lbs

0.0034 6 in

Scenario: Case A / Liquid Mass -- PCV FAILURE

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.2 4562 m/hr

0.897 sp g r

0.651 6

1 0 Bar G

0.992 77

User Defined

Absolute

0.1 6 C entipoise
4 3831

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

2 2 0 kg /hr

0.72 4

1 70 C

0.0034 6 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes. T

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 7-PSV -080A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 35 of 1 59

Tag PQ-101790: 2 2 7-PSV -081A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -081 A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

: C ontrol Valve Failure

Rupture Disk Coeff.

Liq uid (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

1 3 Bar G

Design T.

Operating

Temp.

Relief Temp.

69.2 31

Percent Over P.

1 3 Bar G
9 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

1 70 C
1 55 C
1 55 C
10 %
1 5.31 3 Bar Abs

Design T.

Constant Back

P.

Variable Back P.

0.3 Bar G

Over Pressure

1 .3 Bar G

Cold

-5 C

1 Bar G

Diff. Test P.

1 2 .827 Bar G

Non-C ompressible State

Fluid Type

Water

Specific

Gravity

Viscosity

0.9 sp g r

Type

Absolute

Req. Flow Cap.

54 000 kg /hr

Viscosity

0.1 75 C entipoise

Calculated Area

0.7381 8 in

Reynolds #

4 0772 83

Resolved ASM E Area:

0.7381 8 in

( Resolved

by M axim um )

Resolved API Area:

0.66436 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6HA1 0L-1 4 1 /SP

API

Area

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 2 97 US g pm

Inlet

Size

0.785 in

In.

Rating

0.873 in

In.

Facing

Quantity

Yes

1 .5 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

3.0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WC B
Stellite (SP)

Bellows

N /A

Bonnet

Guide

Custom

SA-2 1 6 G r. WC B
31 6

SS

A-1 93-B7 /A-1 94 -2H

N UTS & BO LTS (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

Stellite (SP)

C hrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 36 of 1 59

Tag PQ-101790: 2 2 7-PSV -081A - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

C ase A

Liq uid

Cause of

Over P.

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)
Area

54 000 kg /hr
C ontrol Valve Failure

63863 kg /hr

1 55 C

1 2.34 3 lbs

0.7381 8 in

Scenario: Case A / Liquid Mass -- : Control Valve Failure

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

60.087 m/hr

0.9 sp g r

0.651 6

1 3 Bar G
1

User Defined

Absolute

0.1 75 C entipoise
40772 83

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

54000 kg /hr

0.72 4

1 55 C

0.7381 8 in

End of 2 2 7-PSV -081 A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Qliquid
K
d
Trelief

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 37 of 1 59

Tag PQ-101790: 2 2 7-PSV -082 A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 7-PSV -082 A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

C V Failure

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

6 Bar G
5.2 Bar G
6 Bar G

Operating to Set %

86.667

Atm Pressure

1 60 C
1 80 C

Percent Over P.

Relief

1 .01 33 Bar Abs

Pressure

Min.

1 95 C

10 %

Design T.

Constant Back

P.

Variable Back P.

0.1 Bar G

Over Pressure

0.6 Bar G

7.61 33 Bar Abs

Cold

1 8.02 M ol Wt

Gas

0.62 2 02 sp g r

Compressibility

-5 C

0.5 Bar G

Diff. Test P.

5.959 Bar G

C ompressible State

Fluid

Steam

Molecular

Weight

Req. Flow Cap.

64 500 kg /hr

Specific

Gravity

Calculated Area

28.1 1 7 in

Specific

Heat Ratio

Resolved ASM E Area:

28.1 1 7 in

( Resolved

1 .36

by M aximum )

Flow Const.

352

0.96

Resolved API Area:

25.306 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

26TA1 2 -1 4 1 /SP

API

Area

Valve Design

C onventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Air): 502 4 4 SC FM

Inlet

Size

2 6.00 in

In.

Rating

2 8.94 in

In.

Facing

Quantity

Yes

8.0 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

NACE

1 0.0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WC B

31 6 SS + Stellite (SP)

Bellows

N /A

Bonnet

Guide

Custom

SA-2 1 6 G r. WC B

31 6

SS

A-1 93-B7 /A-1 94 -2H

N UTS & BO LTS (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

C hrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 38 of 1 59

Tag PQ-101790: 2 2 7-PSV -082 A - Data Sheet

Sizing Scenarios

Noise
Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)
Area

C ase A

Vapor

C V

Failure

64500 kg /hr

66387 kg /hr

1 80 C

3060.6 lbs

1 1 9.51

89.634

28.1 1 7 in

Scenario: Case A / Vapor Mass -- CV Failure

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

64 500 kg /hr

1 80 C

0.96

352

0.8577

C ritical

1
7.61 33 Bar Abs
1 8.02 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Steam

0.62 2 02 sp g r

1 .36

0.953

2 8.1 1 7 in

Tag Notes

The customer submitted new data sheets with back p ressure changed to constant and variable.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 7-PSV -082 A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 39 of 1 59

Tag PQ-101790: 2 2 8-PSV -004 A - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 8-PSV -004 A

P / ID

Discharge To

Revision #

Service Inlet Line #

Outlet Line #

Revised By

Valve Selected

Plant #

Drawing #

Index # Issue For

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

C V Failure

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

4 .2 Bar G

Design T.

Operating

Temp.

Relief Temp.

78.571

Percent Over P.

6 Bar G
3.3 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

2 5 C

Design T.

Constant Back

P.

Variable Back P.

0.32 Bar G

10 %

Over Pressure

0.4 2 Bar G

90 C
2 5 C

5.6333 Bar Abs

Cold

2 8.02 M ol Wt

Gas

0.9672 1 sp g r

Compressibility

-5 C

0.1 Bar G

Diff. Test P.

4 .1 Bar G

C ompressible State

Fluid

N itrog en

Molecular

Req. Flow Cap.

40 kg /hr

Specific

Gravity

Calculated Area

0.01 54 2 6 in

Specific

Heat Ratio

Resolved ASM E Area:

0.01 5426 in

Weight

( Resolved

1 .4 1

Flow Const.

357

0.01 3884 in

Resolved API Area:

by M aximum )

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DA1 0-1 4 1 /S3/SP

API

Area

Valve Design

C onventional

Cap Constrn
Packed Lever
Name Plate Capacity (Air): 1 93 SC FM

ASME

Area

Test Gag

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

2 .0 in

1 50

RF

NACE

No

Model Materials

Body
Disc

SA-351 G r. C F8M

31 6

Bellows

SS

N /A

Bonnet

Guide

Custom

SA-351 G r. C F8M

31 6

SS

A1 93-B8 C L

2 /A1 94 -8 (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6

S S

C hrome Alloy N P

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 40 of 1 59

Tag PQ-101790: 2 2 8-PSV -004 A - Data Sheet

Sizing Scenarios

Noise

Required

Scenario
Fluid
Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

State
Over P.
Capacity

Atm (dBa)
Flare (dBa)

Area

C ase A

Vapor

C V

Failure

4 0 kg /hr

388.94 kg /hr

25 C

8.62 76 lbs

93.296

69.972

0.01 54 2 6 in

Scenario: Case A / Vapor Mass -- CV Failure

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

4 0 kg /hr

2 5 C

357

0.8577

C ritical

1
5.6333 Bar Abs
2 8.02 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Nitrog en

0.9672 1 sp g r

1 .41

0.953

0.01 54 2 6 in

Tag Notes

15-OCT: The customer submitted new data sheets with back p ressure changed to constant and

variable. The lever changes from an op en lever to a p acked lever due to the constant back

p ressure.

Farris p rop oses a change in valve construction from op en bonnet and op en lever or combination

thereof for these valves. This is due to the addition of constant back p ressure as found on

the revised customer data sheets. When p rocessing these valves, Farris will "net set" the

valves to comp ensate for the constant back p ressure. The op en bonnet/lever design allows the

constant downstream p ressure in the system to escap e thru the op en bonnet and /or lever. This

means that , the constant back pressure may not exist, or may be lower due to fluid escap e.

In the field, the valve may not relieve at the desired set p ressure ( It will relieve early) .

Therefore, Farris would like to change the bonnet from op en to closed and the lever from op en

to p acked, so the valve will be assured of p rop er op eration.

SizeM aster 4 .3.2.9, DB: C :\Documents and

Setting s\rlmiller\Desktop\SM P2 4 6953_2 52 1 64

End of 2 2 8-PSV -004 A Data

Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 41 of 1 59

Tag PQ-101790: 2 2 8-PSV -006 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Daelim

Job Description

PQ -1 01 790

Prepared By

Checked By

Saud i Kayan LDPE Project

Approved By

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

2 2 8-PSV -006

Plant #

P / ID

Discharge To

Revision #

Valve Selected

Drawing #

Index #

Issue For

Service

Inlet Line #

Outlet Line #

Revised By

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liq uid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

9 Bar G
4 Bar G
9 Bar G

Operating to Set %

4 4 .4 4 4

Atm Pressure

Percent

Relief

1 .01 33 Bar Abs

Design T.

Constant Back

P.

Variable Back P.

0 C
1 93 C

Over P.

Pressure

Min.

90 C

-20 C

0.1 Bar G

0.8 Bar G

Over

Pressure

1 .89 Bar G

1 1 .903 Bar Abs

Cold

Diff. Test P.

8.9 Bar G

1 8.44 M ol Wt

Gas

0.63652 sp g r

Compressibility

21

Compressible State

Fluid

g lycol cooling fluid



Molecular Weight

Req. Flow Cap.

300 kg /hr

Specific

Gravity

Calculated Area

0.083373 in

Specific

Heat Ratio

Resolved ASM E Area:

0.083373 in

( Resolved

1 .366

Flow Const.

0.952

Resolved API Area:

by M aximum )

352 .6

0.075036 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DA1 0-1 21 /SP

API

Area

Valve Design

Conventional

Cap Constrn
Screwed Cap
Name Plate Capacity (Air): 373 SCFM

ASME

Area

Test Gag

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body

SA-352 G r. LCB (SP)

Bonnet

Disc

31 6 SS + Stellite (SP)

Guide

Bellows

N /A

Custom

SA-352 G r. LCB (SP)

31 6

SS

SP : Bolt & Nuts

M aterial to be

A32 0-L7/A1 94 -4 .

(SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 42 of 1 59

Tag PQ-101790: 2 2 8-PSV -006 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)

Area

Liq uid

Vaporization

300 kg /hr

539.74 kg /hr

1 93 C

1 7.886 lbs

99.2 77

74 .4 58

0.083373 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

300 kg /hr

1 93 C

0.952

352 .6

0.8577

Critical

1
1 1 .903 Bar Abs
1 8.4 4 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

g lycol cooling fluid

0.63652 sp g r

1 .366

0.953

0.083373 in

Tag Notes

15-OCT: The customer submitted new data sheets with back p ressure changed to constant and

variable.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 8-PSV -006 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 43 of 1 59

Tag PQ-101790: 2 2 8-PSV -011 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 8-PSV -01 1

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liq uid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

9 Bar G
4 Bar G
9 Bar G

Operating to Set %

4 4 .4 4 4

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

0 C
1 93 C

Percent Over P.

Min.

90 C

21

-20 C

0.1 Bar G

0.8 Bar G

Over Pressure

1 1 .903 Bar Abs

Cold

1 8.44 M ol Wt

Gas

0.63652 sp g r

Compressibility

1 .89 Bar G

Diff. Test P.

8.9 Bar G

Compressible State

Fluid

G lycol Cooling Fluid



Molecular Weight

Req. Flow Cap.

200 kg /hr

Specific

Gravity

Calculated Area

0.055582 in

Specific

Heat Ratio

Resolved ASM E Area:

0.055582 in

( Resolved

1 .366

Flow Const.

0.952

Resolved API Area:

by M aximum )

352 .6

0.050024 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DA1 0-1 21 /SP

API

Area

Valve Design

Conventional

Cap Constrn
Screwed Cap
Name Plate Capacity (Air): 373 SCFM

ASME

Area

Test Gag

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body

SA-352 G r. LCB (SP)

Bonnet

Disc

31 6 SS + Stellite (SP)

Guide

Bellows

N /A

Custom

SA-352 G r. LCB (SP)

31 6

SS

SP : Bolt & Nuts

M aterial to be

A32 0-L7/A1 94 -4 .

(SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 44 of 1 59

Tag PQ-101790: 2 2 8-PSV -011 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)

Area

Liq uid

Vaporization

2 00 kg /hr

539.74 kg /hr

1 93 C

1 7.886 lbs

99.2 77

74 .4 58

0.055582 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )

Flow
Rupture Disk Coefficient

Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF

P
relief

M
vapor
K
b
K
v

2 00 kg /hr

1 93 C

0.952

352 .6

0.8577

Critical

1 1 .903 Bar Abs


1 8.4 4 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

G lycol Cooling

Fluid

0.63652 sp g r

1 .366

0.953

0.055582 in

SizeM aster 4 .3.2 .9, DB: C:\Documents and Setting s\rlmiller\Desktop\SM P24 6953_252 1 64 End of 2 2 8-PSV -01 1 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 45 of 1 59

Tag PQ-101790: 2 2 8-PSV -014 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 8-PSV -01 4

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liq uid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

9 Bar G
4 Bar G
9 Bar G

Operating to Set %

4 4 .4 4 4

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

0 C
1 93 C

Percent Over P.

Min.

90 C

21

-20 C

0.1 Bar G

0.8 Bar G

Over Pressure

1 1 .903 Bar Abs

Cold

1 8.44 M ol Wt

Gas

0.63652 sp g r

Compressibility

1 .89 Bar G

Diff. Test P.

8.9 Bar G

Compressible State

Fluid

lycol Cooling Fluid



Molecular Weight

Req. Flow Cap.

22 0 kg /hr

Specific

Gravity

Calculated Area

0.061 1 4 in

Specific

Heat Ratio

Resolved ASM E Area:

0.061 1 4 in

( Resolved

1 .366

Flow Const.

0.952

Resolved API Area:

by M axim um )

352 .6

0.055026 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DA1 0-1 21 /SP

API

Area

Valve Design

Conventional

Cap Constrn
Screwed Cap
Name Plate Capacity (Air): 373 SCFM

ASME

Area

Test Gag

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body

SA-352 G r. LCB (SP)

Bonnet

Disc

31 6 SS + Stellite (SP)

Guide

Bellows

N /A

Custom

SA-352 G r. LCB (SP)

31 6

SS

SP : Bolt & Nuts

M aterial to be

A32 0-L7/A1 94 -4 .

(SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 46 of 1 59

Tag PQ-101790: 2 2 8-PSV -014 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liq uid

Vaporization

2 20 kg /hr

539.74 kg /hr

1 93 C

1 7.886 lbs

99.2 77

74 .458

0.061 1 4 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

2 2 0 kg /hr

1 93 C

0.952

352 .6

0.8577

Critical

1
1 1 .903 Bar Abs
1 8.4 4 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

lycol Cooling Fluid

0.63652 sp g r

1 .366

0.953

0.061 1 4 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 8-PSV -01 4 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 47 of 1 59

Tag PQ-101790: 2 2 8-PSV -015 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 8-PSV -01 5

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liq uid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

9 Bar G
4 Bar G
9 Bar G

Operating to Set %

4 4 .4 4 4

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

0 C
1 93 C

Percent Over P.

Min.

90 C

21

-20 C

0.1 Bar G

0.8 Bar G

Over Pressure

1 1 .903 Bar Abs

Cold

1 8.44 M ol Wt

Gas

0.63652 sp g r

Compressibility

1 .89 Bar G

Diff. Test P.

8.9 Bar G

Compressible State

Fluid

G lycol Cooling fluid



Molecular Weight

Req. Flow Cap.

22 0 kg /hr

Specific

Gravity

Calculated Area

0.061 1 4 in

Specific

Heat Ratio

Resolved ASM E Area:

0.061 1 4 in

( Resolved

1 .366

Flow Const.

0.952

Resolved API Area:

by M axim um )

352 .6

0.055026 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DA1 0-1 21 /SP

API

Area

Valve Design

Conventional

Cap Constrn
Screwed Cap
Name Plate Capacity (Air): 373 SCFM

ASME

Area

Test Gag

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body

SA-352 G r. LCB (SP)

Bonnet

Disc

31 6 SS + Stellite (SP)

Guide

Bellows

N /A

Custom

SA-352 G r. LCB (SP)

31 6

SS

SP : Bolt & Nuts

M aterial to be

A32 0-L7/A1 94 -4 .

(SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 48 of 1 59

Tag PQ-101790: 2 2 8-PSV -015 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liq uid

Vaporization

2 20 kg /hr

539.74 kg /hr

1 93 C

1 7.886 lbs

99.2 77

74 .458

0.061 1 4 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )

Flow
Rupture Disk Coefficient

Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF

P
relief

M
vapor
K
b
K
v

2 2 0 kg /hr

1 93 C

0.952

352 .6

0.8577

Critical

1 1 .903 Bar Abs


1 8.4 4 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

G lycol Cooling

fluid

0.63652 sp g r

1 .366

0.953

0.061 1 4 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 8-PSV -01 5 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 49 of 1 59

Tag PQ-101790: 2 2 8-PSV -02 2 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 8-PSV -02 2

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liq uid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

9 Bar G
4 Bar G
9 Bar G

Operating to Set %

4 4 .4 4 4

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

0 C
1 93 C

Percent Over P.

Min.

90 C

21

-20 C

0.1 Bar G

0.8 Bar G

Over Pressure

1 1 .903 Bar Abs

Cold

1 8.44 M ol Wt

Gas

0.63652 sp g r

Compressibility

1 .89 Bar G

Diff. Test P.

8.9 Bar G

Compressible State

Fluid

G lycol Cooling fluid



Molecular Weight

Req. Flow Cap.

22 0 kg /hr

Specific

Gravity

Calculated Area

0.061 1 4 in

Specific

Heat Ratio

Resolved ASM E Area:

0.061 1 4 in

( Resolved

1 .366

Flow Const.

0.952

Resolved API Area:

by M axim um )

352 .6

0.055026 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6DA1 0-1 21 /SP

API

Area

Valve Design

Conventional

Cap Constrn
Screwed Cap
Name Plate Capacity (Air): 373 SCFM

ASME

Area

Test Gag

Inlet

Size

0.1 1 0 in

In.

Rating

0.1 50 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body

SA-352 G r. LCB (SP)

Bonnet

Disc

31 6 SS + Stellite (SP)

Guide

Bellows

N /A

Custom

SA-352 G r. LCB (SP)

31 6

SS

SP : Bolt & Nuts

M aterial to be

A32 0-L7/A1 94 -4 .

(SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 50 of 1 59

Tag PQ-101790: 2 2 8-PSV -02 2 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liq uid

Vaporization

2 20 kg /hr

539.74 kg /hr

1 93 C

1 7.886 lbs

99.2 77

74 .458

0.061 1 4 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )

Flow
Rupture Disk Coefficient

Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF

P
relief

M
vapor
K
b
K
v

2 2 0 kg /hr

1 93 C

0.952

352 .6

0.8577

Critical

1 1 .903 Bar Abs


1 8.4 4 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

G lycol Cooling

fluid

0.63652 sp g r

1 .366

0.953

0.061 1 4 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 8-PSV -02 2 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 51 of 1 59

Tag PQ-101790: 2 2 8-PSV -03 3 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 8-PSV -033

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liq uid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

9 Bar G
4 Bar G
9 Bar G

Operating to Set %

4 4 .4 4 4

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

0 C
1 93 C

Percent Over P.

Min.

90 C

21

-20 C

0.1 Bar G

0.8 Bar G

Over Pressure

1 1 .903 Bar Abs

Cold

1 8.44 M ol Wt

Gas

0.63652 sp g r

Compressibility

1 .89 Bar G

Diff. Test P.

8.9 Bar G

Compressible State

Fluid

G lycol Cooling fluid



Molecular Weight

Req. Flow Cap.

550 kg /hr

Specific

Gravity

Calculated Area

0.1 52 85 in

Specific

Heat Ratio

Resolved ASM E Area:

0.1 5285 in

( Resolved

1 .366

Flow Const.

0.952

Resolved API Area:

by M axim um )

352 .6

0.1 3757 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6EA1 0-1 2 1 /SP

API

Area

Valve Design

Conventional

Cap Constrn
Screwed Cap
Name Plate Capacity (Air): 560 SCFM

ASME

Area

Test Gag

Inlet

Size

0.1 96 in

In.

Rating

0.2 2 5 in

In.

Facing

Quantity

Yes

1 .0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

2 .0 in

1 50

RF

No

Model Materials

Body

SA-352 G r. LCB (SP)

Bonnet

Disc

31 6 SS + Stellite (SP)

Guide

Bellows

N /A

Custom

SA-352 G r. LCB (SP)

31 6

SS

SP : Bolt & Nuts

M aterial to be

A32 0-L7/A1 94 -4 .

(SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6 SS + Stellite (SP)

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 52 of 1 59

Tag PQ-101790: 2 2 8-PSV -03 3 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liq uid

Vaporization

550 kg /hr

809.61 kg /hr

1 93 C

26.83 lbs

1 01 .04

75.779

0.1 5285 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )

Flow
Rupture Disk Coefficient

Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF

P
relief

M
vapor
K
b
K
v

550 kg /hr

1 93 C

0.952

352 .6

0.8577

Critical

1 1 .903 Bar Abs


1 8.4 4 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

G lycol Cooling

fluid

0.63652 sp g r

1 .366

0.953

0.1 52 85 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 8-PSV -033 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 53 of 1 59

Tag PQ-101790: 2 2 8-PSV -04 6 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 8-PSV -04 6

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liq uid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

8.5 Bar G

Design T.

Operating

Temp.

Relief Temp.

80 %

Percent Over P.

9 Bar G
6.8 Bar G

Operating to Set %

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Min.

Design T.

Constant Back

P.

Variable Back P.

90 C
4 8.4 C
350 C
21

-20 C

0.1 Bar G

0.75 Bar G

Over Pressure

1 1 .298 Bar Abs

Cold

1 70.3 M ol Wt

Gas

5.8785 sp g r

Compressibility

1 .785 Bar G

Diff. Test P.

8.4 Bar G

Compressible State

Fluid

Isod od ecane

Molecular

Weight

Req. Flow Cap.

81 00 kg /hr

Specific

Gravity

Calculated Area

0.772 09 in

Specific

Heat Ratio

Resolved ASM E Area:

0.77209 in

( Resolved

1 .1 5

Flow Const.

0.61 8

Resolved API Area:

by M axim um )

332

0.69488 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6HA1 2 -1 21 /SP

API

Area

Valve Design

Conventional

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 2 063 SCFM

Inlet

Size

0.785 in

In.

Rating

0.873 in

In.

Facing

Quantity

Yes

2 .0 in

Outlet

300

Out.

Rating

RF

Out.

Facing

Size

NACE

3.0 in

1 50

RF

No

Model Materials

Body
Disc

SA-2 1 6 G r. WCB

31 6

Bellows

SS

N /A

Bonnet

Guide

Custom

SA-2 1 6 G r. WCB

31 6

SS

A1 93-B8 CL

2 /A1 94 -8 (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6

S S

Chrome Alloy

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 54 of 1 59

Tag PQ-101790: 2 2 8-PSV -04 6 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liq uid

Vaporization

81 00 kg /hr

91 58.6 kg /hr

350 C

89.549 lbs

1 02 .35

76.765

0.77209 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

81 00 kg /hr

350 C

0.61 8

332

0.8577

Critical

1
1 1 .2 98 Bar Abs
1 70.3 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Isod od ecane

5.8785 sp g r

1 .1 5

0.953

0.772 09 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 8-PSV -04 6 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 55 of 1 59

Tag PQ-101790: 2 2 8-PSV -04 8 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

2 2 8-PSV -04 8

Plant #

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

Liq uid Vaporization

Rupture Disk Coeff.

Vapor (M ass)

NACE

No

No Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

Max.

Design T.

Operating

Temp.

Relief Temp.

2 .5 Bar G
0.04 Bar G
2 .5 Bar G

Operating to Set %

1 .6

Atm Pressure

Relief

1 .01 33 Bar Abs

Pressure

Design T.

Constant Back

P.

Variable Back P.

4 8.4 C
1 77 C

Percent Over P.

Min.

90 C

21

-5 C

0.1 Bar G

0.1 5 Bar G

Over Pressure

4 .0383 Bar Abs

Cold

1 70 M ol Wt

Gas

0.52 5 Bar G

Diff. Test P.

2 .4 Bar G

Compressible State

Fluid

Iso-d o-d ecane

Molecular

Weight

Req. Flow Cap.

6500 kg /hr

Specific

Gravity

Calculated Area

1 .74 93 in

Specific

Heat Ratio

Resolved ASM E Area:

1 .7493 in

( Resolved

356

Compressibility

5.8681 sp g r
1 .4

by M aximum )

Flow Const.

Resolved API Area:

1 .5744 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

2 6KA1 0-1 2 1 /S3/SP

API

Area

Valve Design

Conventional

ASME

Area

Cap Constrn
Screwed Cap
Test Gag
Name Plate Capacity (Air): 1 752 SCFM

Inlet

Size

1 .838 in

In.

Rating

2 .04 2 in

In.

Facing

Quantity

Yes

3.0 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

4 .0 in

1 50

RF

NACE

No

Model Materials

Body
Disc

SA-351 G r. CF8M

31 6

Bellows

SS

N /A

Bonnet

Guide

Custom

SA-351 G r. CF8M

31 6

SS

A1 93-B7/A1 94 -2 H

(SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Nozzle

Spring

31 6

S S

Chrome Alloy N P

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 56 of 1 59

Tag PQ-101790: 2 2 8-PSV -04 8 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Vapor

Cause of
Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise
Required

Over P.

Capacity

Atm (dBa)
Flare (dBa)
Area

Liq uid

Vaporization

6500 kg /hr

7587.5 kg /hr

1 77 C

83.836 lbs

99.833

74 .875

1 .7493 in

Scenario: Case A / Vapor Mass -- Liquid Vaporization

Required Flow Capacity

Relief Temperature
Compressibility

Gas Flow Constant

Discharge Coeff. (0.9 x Kd )


Flow
Rupture Disk Coefficient
Relief Pressure

Molecular Weight

Vapor Flow Factor


Vapor Flow Factor

Wvapor
Trelief

K
Gas
Flow
K
CCF
P
relief

M
vapor
K
b
K
v

6500 kg /hr

1 77 C

356

0.8577

Critical

1
4 .0383 Bar Abs
1 70 M ol Wt
1
-

Fluid Type (User Defined)

Specific Gravity

Ratio of Specific Heats

Discharge Coefficient

ASME Area (Actual)

Ggas
k

K
d

Iso-d o-d ecane

5.8681 sp g r

1 .4

0.953

1 .74 93 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64 End of 2 2 8-PSV -04 8 Data Sheet

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 57 of 1 59

Tag PQ-101790: 3 11-PSV-002 - Data Sheet

Pressure Relief Valve Data Sheet

Date Prepared:

201 1 -02 -2 3 1 6:03

General Job Data

Customer

Requisition #

Job #

Checked By

Approved By

Daelim

Job Description

PQ -1 01 790

Prepared By

Saud i Kayan LDPE Project

Job Status

Revision #

Sizing /Selecting

PSV Identification

Tag #

Tag Description

Tag Status

Drawing #

Issue For

31 1 -PSV-002

P / ID

Discharge To

Revision #

Outlet Line #

Revised By

Valve Selected

Plant #

Index #

Service

Inlet Line #

Sizing Basis

ASME Code

Cause of Over Pressure

ASM E Sec. VIII

Fluid State

BLO CKED FLOW : THERM AL RELIEF

Rupture Disk Coeff.

Liq uid (M ass)

NACE

N o

N o Rupture Disk, 1

Process Parameters

MAWP

Operating

Pressure

Set Pressure

1 5 Bar G

Design T.

Operating

Temp.

Relief Temp.

66.667

Percent Over P.

1 5 Bar G
1 0 Bar G

Operating to Set %

Atm Pressure

1 .01 33 Bar Abs

Max.

Relief

Min.

0.1 Bar G

90 C

Design T.

Constant Back

P.

Variable Back P.

10 %

Over Pressure

1 .5 Bar G

90 C
30 C

Pressure

1 7.51 3 Bar Abs

Gravity

1 .004 sp g r

Cold

- C

1 .4 Bar G

Diff. Test P.

1 4 .9 Bar G

Non-Compressible State

Fluid Type

WATER

Req. Flow Cap.

2 0 kg /hr

Viscosity

0.79 Centipoise

Calculated Area

2 .578e-4 in

Reynolds #

807.01

Resolved ASM E Area:

Specific

2.578e-4 in

( Resolved

by M aximum )

Viscosity

Type

Resolved API Area:

Absolute

2.320e-4 in

Model Selection

Manufacturer
Model Number

Farris

API

Letter

Inlet

2 7CA2 3-1 4 1 /S4 /SP

API

Area

In.

Rating

In.

Facing

Valve Design

Conventional

ASME

Area

Cap Constrn
Packed Lever
Test Gag
Name Plate Capacity (Water): 2 6 US g pm

0.068 in
Yes

Size

Quantity

0.75 in

Outlet

1 50

Out.

Rating

RF

Out.

Facing

Size

NACE

1 .00 in

1 50

RF

No

Model Materials

Body

31 6

SS

Bonnet

31 6

SS

Nozzle

31 6

SS

Disc

31 6

SS

Guide

31 6

SS

Spring

31 6

SS

Custom

A1 93-B8 CL. 2 /

A1 94 -8 (SP)

2 011-02 -2 3 16: 06
SDS246953 REV 05

Page 1

VP-4400-427-001 -ALL-002_05

Page 1 58 of 1 59

Tag PQ-101790: 3 11-PSV-002 - Data Sheet

Sizing Scenarios

Scenario
Fluid

State

Case A

Liq uid

Cause of

Over P.

Relief Load
Max Rel Cap Relief T. React. Force
Noise

Noise

Required

Capacity

Atm (dBa)
Flare (dBa)

Area

BLO CKED

FLO W: TH ERM AL RELIEF

2 0 kg /hr

5275.1 kg /hr

90 C

1 .366e-5 lbs

2 .578e-4 in

Scenario: Case A / Liquid Mass -- BLOCKED FLOW: THERMAL RELIEF

Required Flow Capacity

Specific Gravity
Discharge Coeff. (0.9 x Kd )

Rupture Disk Coefficient

P set
+ P over - P back

Liquid Viscosity Factor

Liquid Flow Factor


Fluid Type

Viscosity Type
Viscosity

Reynolds #

V
liquid
Gliquid
K
liquid

K
CCF

K
u

K
w

0.01 9949 m/hr

1 .004 sp g r

0.6759

1 5 Bar G

0.901 1

User Defined

Absolute

0.79 Centipoise
807.01

Req'd Flow Capacity

Discharge Coefficient

Relief Temperature

ASME Area (Actual)

Qliquid
K
d
Trelief

2 0 kg /hr

0.751

90 C

2 .578e-4 in

Tag Notes

15-OCT: The customer submitted new data sheets with cap acity and back p ressure changes.

SizeM aster 4 .3.2.9, DB: C:\Documents and Setting s\rlm iller\Desktop\SM P2 4 6953_2 52 1 64

2 011-02 -2 3 16: 06
SDS246953 REV 05

End of 31 1 -PSV-002 Data Sheet

Page 2

VP-4400-427-001 -ALL-002_05

Page 1 59 of 1 59

You might also like