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Chapter-6
Bolt Selection and Failure
Introduction
Bolts are defined as headed fasteners having external threadsthat meet
an exacting. Bolt are manufactured in a wide range of materials
fromcommon steel to titanium, plastic and other exotic materials. Many
materials arefurther separated into different grades to describe specific
alloy mixtures,hardening processes, etc. In addition, some materials
are available with a variety of coatings or plating to enhance the
corrosion resistance, or appearance of thefastener.Selection of bolt
depend on the torque requirement. When replacing bolt, it isgenerally
best to match what you are replacing. Replacing a bolt with a
stronger one is not always safe. Harder bolts tend to be more brittle and
may fail in specificapplications. Also some equipment is designed so
that the bolts will fail beforemore expensive or critical items are
damaged. In some environments such as saltwater galvanic corrosion
must also be considered if changing fastener materials.
6.1Bolt Grading
There are three grades of bolt in common used. Most bolts whichyou
will come across will only deviate slightly from these three grades. The
lowestgrade is 4.6, commonly known as commercial grade. Next comes
grade 8.8, knownas structural grade, and finally, the highest grade is
12.9, known as high
tensile bolts. In between these there are many grades are used such as 4.
8, 5.6, 9.8 and10.9 etc.
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4.6
Ultimate Tensile strength Yield Strength is4*100MPa 60% of tensile Str
engthi.e. 0.6*4*100=240MPa
Table 6.1 Bolt grade and there material
Class Head MarkingSize Range(mm)MinimumProof Strength(10
6
Pa)TensileYieldStrength,(10
6
Pa)MinimumTensileStrength(10
6
Pa)Material4.6 M5 - M36 225240400Low or mediumcarbon steel