Innovative Engineering Solutions

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Technology Brochure - 2013

PRODUCTS:
BUSHINGS :
Textured,Grooved & Surface Treated
-0.3
-0.5

2.40
B

5.00

0.8

15

Specially Textured Oil Grooves :

R1.0

3.2-S

45.39~45.45

54.95~55.0

2-C1

Open ended and closed Ended Loops carved

inside the bore of bushings provide path for
lubricating Oil and grease ensures the
appropriate lubrication in between mating
parts and improves service life of the bush.
These bushings are also provided the
antifriction graphite based Compound
Molybdenum di sulphide.

'Y
'Y

'

'

0.8
0.5~1.5x45
CH. BOTH ENDS.

1.50(TY

0.8

C1

MoS2 Coated Bushing:

The significant property of MoS2, to form a
hard to remove self lubricating layer @ 0.010
to-0.020mm over the
surface allows the
bush to bear the static and dynamic loads
under a wide range, this results in reduced
wear of the mating shafts and
increased life of the bushing per application.

MoS2 Coting Layer

Advantages :
Life - more than 50 % life can be
achieved as tested under standard
test conditions as compared to the
hardened alloy steel bushings.

Suitable for applications .

Front axle Assemblies of Tractors.

Link-joints of loader arms.

How customer will be benefitted :
Joints bearing radial loads.
Benefits over normal hardened steel bushes,
the significant property of MoS2 to form a hard
to remove self lubricating layer @ 0.010 to0.020mm over the surface allows the bush to
bear the static and dynamic loads under a wide
range ,this results in reduced wear of the mating
shafts and increased life of the bushing. The
cost benefit is always there by increased life per
application.

Durability Test of Bush in Machines

Technical Specifications:
?
Material
?
Heat Treatment

?
Surfcace Coating

SAE-52100/20MnCr5/En-19 A
Through Hardening / Case Carburizing
/Carbo Nitrating.
Molybdenum Di Sulphide (MoS2)

Bench-marking Test Conditions:

?
Max. Load
?
Operating Speed
?
Greasing Frequency
?
Stopping Criteria
?
Coefficient of Friction
?
Contact pressure
?
Dimensions & Tolerances
?
Roughness
?
Surface Appraisals

500-900 Kgf/Cm2
30-60 M/min
Monthly Volume of Grease 1/3 of free volume.
Un-due Noise/Discoloration of Contact Area.
Max 0.3
2700N/mm2
+/- 10 uM( Up to 50mm) +/- 20 uM( 150 mm)
1.5 Rt
Fine tempered martensite.

Mating Shaft Requirements :

?
Material
?
Hardness
?
Treatment Done
?
Temp. of mating Pins
?
Applications

www.sapparts.com

En8,C-45,En-19A
58-60 Hrc
Induction Hardening.
40C to 120 C
Link joint Bushes of Loader Arm, Front Axle.
Technology Brochure - 2013

PRODUCTS:
Duo Cone Seals - Innovative Technology

Quality Material Conformance

Selection of alloy steel and cast material
of high performance and excellent
tribological properties, having fine
inclusions of graphite, in the micro
structure, allows higher sliding speed
and reduced frictional losses.

PRODUCT VARIETY
SAP Parts comes in a wide range ( More
Than 250 types) of products comprising
of both, Alloy Forged Steel & High
Chrome-Moly Alloy
Castings ,
developed for specific OEM designated
applications and numerous customized
Duo Cone Seal for Special Applications.

BRAND PROMISE
SAP Parts is a Promising BRAND for
Sustainable Quality with continuous
improvements in all its Products, winning
the confidence of customers across the
Globe for the Best in Class Service and
support at competitive prices.

INNOVATION
SAP through it expertise, is Capable to
address the bizarre needs of customer
providing innovative solutions at
affordable cost that can replace
conventional sealing methods &
arrangements, deploying specialty Duo
Cone Seals and assemblies.

TESTING & VALIDATION

D U O C O N E S EA L T ES T PL A N
2013
C ustom er N am e:

www.sapparts.com
www.sapparts.com

T est In d icators

O il Le a ka g e T e st

100 H RS

Se a l C o n ta ct T e st

100 H RS

H ig h T e m p T e st

300 H RS

Fa ce Lo a d T e st

100 H RS

M u d T e st

1000 H RS

D u st T e st

1000 H RS

Dirt Entry in Oil

Elastometer
Hardness

C ycle

T e st C ycle in H rs

Contact Width

T ES T

D e scrip tio n

Leakage

S r.

Part N o:

Product Life - More than 200 % of

conventional Duo cone Seals is
warranted by SAP Parts, for they
undergo an Unique & Next Generation
life testing and Validation Methodology
developed and applied by SAP Parts, for
all the Products.

Technology Brochure - 2013

PRODUCTS:
DUO CONE SEALS :
Precision Engineered, High Quality & Heavy Duty Seals
Precision Manufacturing
Technology
Heavy Duty Seals
are
manufactured in the state of
t h e a r t f a c i l i t y, i n v o l v e s
Forging, Casting,Heat
treatment, Precision Lapping,
Diamond Polishing processes.

Quality Assurance Facilities :

?
Speciality Quality Instrumentation.
?
Surface Roughness Testing.
?
Hardness Testing.
?
Microscopic Image Analyzing.
?
Surface Finish Testing.
?
Seal Flatness Testing.
?
Oil Leakage Testing .
?
Endurance Testing & Validation.
?
Accelerated Seal life Test Rig.
?
Seal Face Load estimation M/c.

Duo Cone Seal Features :

?
Corrosion Resistant.
?
Precision lapped Rings.
?
Wear Re-countering Design.
?
Minimum face load variations.
?
Special Seal and O - ring materials.
?
Long Life - Warranted.
?
Self-renewing sealing surfaces.
?
Heavy Duty Applications.

Technical Specifications:
DUO CONE SEAL LIFE TEST REPORT
REPORT NO/SAP/SLTR/005
DATE
14.10.2011
TEST M ETHOD:

TEST M ACHIN E:

ACCELERATED EN DURANCE TEST FOR - SAMPLE REF /DRG NO.

1] DETERMIN ATION OF SEAL LIFE
DUO CONE SEA L # SAP-82.5 x 63.5 x16
2] OIL LEAKAG E
CUSTOMER NAME :
XXXXXXXXXXXXX
SAP : TEST RIG SYSTEM FOR DUO CONE SEAL OIL LEAKAG E & LIFE ESTIMATION

PARAM ETERS

DESCRIPTION

SPECIFICATIONS

Material

Forged by Ring Rolling Process

SAE 52100 /100Cr6

Alloy Steel

Hardness

Through Hardened and

Tem pered in controlled
atm osphere. Fine tem pered
M arten site M icrostructure

60-63 HRc

SEAL LIFE AND LEAKAG E TEST RIG SYSTEM - SET UP CONDITIONS

TEST M ACHIN E PARAMETERS
TEST SAMPLE RANG E
MAX.M OTOR SPEED
LINEAR SPEED RANG E

TEST SAMPLE PARAMETERS

b
(50 ~ 3 50 M M)

5 K g/cm 2

MAX.LOAD

2.00

Kg/cm 2

7.63

Kgf

29/0 7/2 011 6:0 0

31/0 8/2 011 0:0 0
31/0 8/2 011 6:0 0
13/0 9/2 011 0:0 0

REA DINGS

Linear
Speed in
M/

RP M SET

Eqipm ent
Indicated
Face L oad
Kgf

Indicated
Te m p
C

Band W idth
'S'
in m m

500

2.2

200

2.2

510

7.2

100

3.00

510

100

100

4.5

% W ear

33.3%

13/0 9/2 011 0:0 0

Norm al
300
2.2
510
6.8
Condition 02/1 0/2 011 16:0 0
TEST
PERIOD
1000
* TEST CONDUCT- SCHEDULE SEE OVERLEAF

mm

SEA L FACE VISUAL

NO BURNING/NO P ITTING

Sea l h a s q ua l i fi ed the endura nce tes t a nd

l ea ka ge tes t l i mi ted for the s ta nda rd tes t
condi ti ons a s a bove a nd s hown n o
s i gni fi ca nt devi a ti on i n a ccepta nce
cri tera u nder tri a l o f 1 000 h rs .

7.2
6.8
4.5
OK

3 M eter/Sec M ax
3 Bars M ax

111.7

www.sapparts.com

17.00

5.10

MAX.BA N D W IDTH

N o L e a k a ge Foun d

R0.5

K gf

14.5

Kgf

5.34

10 M eter/Sec M ax

With Grease

104.0

R1.0
R0.5

7.63

MIN.FACE LOAD

Operating Speed
Operating Speed
Pressure / Load Bearing
Capacity

0.1

8-15-20 Degree

R3.00

N O O IL L EA KAGE

MAX.FACE LOAD

REMARK

< 0.5Rt

3.20

LEAKAG E

OBSERVATIONS

The Dual cone angle

range

1~3 M icron M ax

interference
Flatness Attained By Diam ond
Lapping
Process
Conform ing to OEM
Specifications. Specially
Designed Ram p angle
Profile with Higher Grip
texture,to hold the O rings
firm ly.
With Oil

DETAIL DIMENSION OF HOUSING

ACCEPTANCE CRITERIA

The surface roughness

on the Lapped surface

Within 3 light Bands of Optical

10

TEST RIG & SAMPLE ARRANG EM EN T

The Flatness guarantee

on the surface

3.00

Stop

mm

32.00

Norm al
Condition

* TEST
In
INTERVALS
18 HRS/DAY Kantolom

mm

3.00

MAX.FACE LOAD

Hrs

63.50

9.50

SETTINGS

Tim e
dd/m m /yyyyhh:m m

ID mm

LAP BAND W IDTH

THRU ST LOAD GIV EN

150b
C M AX

ABSTRACT OF RECORD
Endurance & L eakage
TEST

82.50

FACE W IDTH

SEAL DIMENSION REFERENCE

HEATER TEM P.

Start

OD mm

4000 RPM
(0 ~ 7 3 ) M /s

0.1

Technology Brochure - 2013

Precision Engineered Parts For

Heavy Duty Applications

Globally Serves OEMs.

Customized Solutions.
Value Engineering.
Improved Design.
Quality Material.
Life Tested.

www.sapparts.com

Technology Brochure - 2013

TUV
ISO 9001:2008

Globally OEMs Served

Customized Solutions.
Value Engineering.
Improved Design.
Superior Quality.
Life Assured.

Works: SAP PARTS,

Plot No.85, B.U.Bhandari Indl.Estate,
Off Nagar Road, Near John Deere,
Sanaswadi , Dist.PUNE - 412208.
Maharashtra State - INDIA
Ph: 02137-619269,619271
Email: sap.parts@gmail.com

www.sapparts.com
www.sapparts.com

Ahmadabad
Pune

Manufacturing Units

Technology Brochure - 2013

Note - All trade names, images, logos and machines displayed in this brochure, are representative and belong to respective company.