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Department of Hydraulic and Environmental Engineering, Norwegian University of Science and Technology,
N-7034 Trondheim, Norway
b
Department of Biological and Environmental Science, University of Jyvaskyl
a,
a,
.
. P.O. Box 35, FIN-40351 Jyvaskyl
.
. Finland
Received 20 April 1999; received in revised form 17 April 2001; accepted 15 June 2001
Abstract
The continuously operated laboratory scale Kaldnes moving bed biolm reactor (MBBR) was used for thermophilic
(551C) aerobic treatment of TMP whitewater. In the MBBR, the biomass is grown on carrier elements that move along
with the water in the reactor. Inoculation with mesophilic activated sludge gave 6065% SCOD removal from the rst
day onwards. During the 107 days of experiment, the 6065% SCOD removals were achieved at organic loading rates
of 2.53.5 kg SCOD m3 d1, the highest loading rates applied during the run and HRT of 1322 h. Carbohydrates,
which contributed to 5060% of the inuent SCOD, were removed by 9095%, while less than 15% of the lignin-like
material (3035% of SCODin) was removed. The sludge yield was 0.23 g VSS g SCOD1
removed. The results show that
the aerobic biolm process can be successfully operated under thermophilic conditions. r 2002 Elsevier Science Ltd.
All rights reserved.
Keywords: Aerobic; Biolm; Moving bed biolm reactor; Thermophilic; Thermomechanical pulping whitewater
1. Introduction
Thermomechanical pulp (TMP) is produced by
rening wood chips at temperatures above 1001C. The
yield of the TMP process is 9397% based on dry wood
[1] implying that 3070 kg ton1 is lost to the water. The
organic compounds in TMP whitewater consist of lignin
(40%), carbohydrates (40%) and extractives (20%) [2].
Thermomechanical pulping whitewater is warm, normally with temperatures between 501C and 801C, with a
COD of 10005600 mg L1 [3].
Process water treatment at high temperature would
omit cooling of the process water and allow the treated
water to be reused in the processes at the mill without
heating. Thus, investments in cooling facilities such as
cooling towers may be minimised or even avoided.
Higher maintenance energy requirements and higher
*Corresponding author. Present address: 3MINUTES Media
AS, Nygaard, Rute 784, 2050 Jessheim, Norway.
E-mail address: sjahren@3minutesmedia.com (S.J. Jahren).
0043-1354/02/$ -see front matter r 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 4 3 - 1 3 5 4 ( 0 1 ) 0 0 3 1 1 - 6
1068
Table 1
Characteristics of the TMP whitewater from the mill
Introduced (experimental day)
22
49
71
Average (Std.dev.)
pH
TS (%)
VS (%)
SS (mg L1)
VSS (mg L1)
TCOD (mg L1)
SCOD (mg L1)
TOC (mg L1)
TBOD7 (mg L1)
SBOD7 (mg L1)
Ntot (mg L1)
Ptot (mg L1)
4.5
0.25
0.18
28
24
2500
2200
850
1300
800
9.7
1.6
4.9
0.21
0.18
99
86
2800
2400
890
1200
1200
9.8
1.8
4.8
0.22
0.16
158
144
2100
2000
680
1000
990
11
1.5
4.6
0.22
0.16
136
120
2500
2100
680
1000
980
8.4
1.8
4.7 (0.2)
0.23 (0.02)
0.17 (0.01)
105 (57)
94 (52)
2475 (287)
2175 (171)
775 (111)
1125 (150)
993 (164)
9.7 (1.1)
1.7 (0.2)
1069
1070
3. Results
3.1. Reactor study
The hydraulic retention time (HRT) was gradually
decreased from an initial HRT of around 30 h to an
HRT of around 14 h after 70 days of operation (Fig. 3).
Initially, the loading rates were 1.52 kg COD m3 d1,
increasing gradually to a maximum of 3.8 kg
SCOD m3 d1 after 70 days of operation (Fig. 3). The
SCOD was removed by 6065% throughout the whole
experiment (Fig. 4) giving degradation rates of 1.5
2.4 kg SCOD m3 d1 (Fig. 3). The pH in the reactor
was 8.08.5.
Fig. 3. HRT (a), loading rates and removal rates (b) in the
thermophilic aerobic MBBR.
1071
Average
1 a
Flow (L d )
HRT (h)
Loading rate (kg SCOD m3 d1)
Removal rate (kg SCOD m3 d1)
SCOD reduction (%)
Std.dev.
11.5
17.9
2.7
1.7
61.6
Range
1.7
2.5
0.4
0.3
4.1
7.815.6
13.226.2
1.83.8
1.22.3
5271
1
TCOD (mg L )
SCOD (mg L1)
TBOD7 (mg L1)
SBOD7 (mg L1)
Ptot (mg L1)b
Psol (mg L1)b
Ntot (mg L1)b
Nsol (mg L1)b
SS (mg L1)
VSS (mg L1)
a
b
Euent
Average
Std.dev.
Range
Average
Std.dev.
Range
9
32
3
3
5
2
5
2
13
13
2222
2022
1067
1007
11.5
10.6
48
44
110
93
172
94
58
86
1.0
0.1
7
1
52
48
20002600
18002200
10001100
9301100
10.512.8
10.510.6
4057
4345
45180
35160
17
32
3
3
5
2
5
2
35
35
1240
772
380
247
12.0
7.5
47
19
588
471
258
87
36
12
0.5
0.7
9
2
296
238
9401900
570930
350420
240260
11.112.4
7.08.0
3962
1720
3501500
2901200
4. Discussion
To our knowledge, this study is the rst one to
demonstrate the operation of an aerobic biolm process
1072
Table 3
Sludge yield in the reactor, days 7886a
YSS,SCOD (g SS g SCOD1
removed)
0.30(0.06)
0.23(0.05)
1073
1074
[7]
[8]
5. Conclusion
[9]
[10]
[11]
[12]
[13]
[14]
Acknowledgements
We thank United Paper Mills Ltd. for providing the
TMP whitewater and sludge samples. This research was
nanced by Kaldnes Miljteknologi AS and the
Research Council of Norway through the FORFOR
programme. The experimental work was carried out at
Institute of Water and Environmental Engineering,
Tampere University of Technology. We thank Professor
Matti Viitasaari for providing laboratory and research
facilities.
References
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. E. Wood chemistry, fundamentals and applica[1] Sjostr
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[3] Rintala J, Puhakka J. Anaerobic treatment in pulp- and
paper-mill waste management: a review. Bioresource Tech
1994;47:118.
[4] Surucu GA, Chian ESK, Engelbrecht RS. Aerobic
thermophilic treatment of high strength wastewaters.
J Water Pollut Control Fed 1976;48:66979.
[5] Johnson RM, Hall ER. The biological treatment of
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1075