Professional Documents
Culture Documents
Energy in all we do
watt
you need
Index
Solutions
from 1 to 50 MW
Benefits of
Cogeneration
Watt Solutions
we Offer to Industries
10
Cogeneration
is More Efficient
12
Product
Selection
Watt else:
Options
Watts Inside
our Package
Complete Power
Plants
Turbomachs Service
Support
Maintenance
Technology
Global Service
Network
Our Company
Facilities Worldwide
Quality and
Certifications
Contacts
18
24
Watt About Us
Energy in all we do
SOLUTIONS TO WATT
YOU NEED
industry solutions
SOLUTIONS
FROM 1 MW TO 50 MW
You need energy to power your business. With our comprehensive product range we can provide you with a complete
solution, from 1 MW gas turbine packages to complete 50 MW
power plants.
Working together with our customers we develop optimal solutions to meet their specific needs. We offer the most extensive
line of industrial gas turbine models and we can supply any
additional equipment required to construct a complete power
plant.
Operating your own power plant gives your businness an important competitive edge by:
lowering your total energy cost
giving you a reliable power source
protecting our environment through lower emissions.
STEAM
HOT WATER
FEED WATER
FEED WATER
DRY PRODUCT
7 Power Generation
LOSSES
15 MW
CO2
85000 tyear
COAL
25 MJ/s
LOSSES
2.5 MW
CO2
36000 tyear
LOSSES
4.3 MW
CO2
45000 tyear
ELECTRIC
Electricity
POWER Electricity
from Grid
10 MW
OIL
16.8 MJ/s
Cogeneration Plant
Efficiency 85%
NATURAL GAS
28.6 MJ/s
Efficiency 85%
Steam
THERMAL
Steam
ENERGY
14.3 MW
Energy in all we do
Watt about
Sustainability
10
CogenerAtion
is more efficient
Gas Turbines
provide Cleaner
Power
Generating power with our highly flexible gas turbines contributes to sustainable development. This enables you to meet
your growing needs for greater power, efficiency and availability while helping to protect our environment.
Clean Combustion
Solar gas turbines equipped with SoLoNOx dry lean-premixed
combustion systems achieve very low emissions of NOx and CO
pollutants throughout a wide operating range. This advanced
combustion technology, well proven with over 1800 installed
units, is available as an option for most of our gas turbine models.
CLEAN FUELS
Natural Gas
Burning natural gas reduces CO2 emissions by more than 30%
compared to oil, and 50% compared to coal.
Alternative Fuels
Burning biogas or harmful waste gases, such as landfill gas, coke
oven gas or coal-mine gas, advanced gas turbine technology enables sustainable production by converting them into useful energy.
NOx EMISSIONS
NORMALISED
TO SAME %-O2
Standard
Combustion
Gas Turbine
with SoLoNOx
Coal
Oil
Natural Gas
11
Energy in all we do
WATTS INSIDE:
PRODUCTS
12
22
20
18
16
TITAN 130
14
12
MARS 100
10
MARS 90
TAURUS 70
TAURUS 65
TAURUS 60
6
MERCURY 50
CENTAUR 50
CENTAUR 40
4
2
0
SATURN 20
10
15
20
25
30
13
WATTS
INSIDE OUR PACKAGE
Turbomach gas turbine packages offer unmatched advantages: easy installation and
integration, maximum reliability, and maintenance convenience. Each package is
functionally complete with all main and auxiliary systems fully assembled. The whole
package is tested in our factory to guarantee outstanding quality, saving you time and
money.
All components of the package are proven and standardised to guarantee the highest
possible availability.
1 . ENCLOSURE
The enclosure protects the package from
weather, and reduces operational noise,
allowing an outdoor installation. This
eliminates the need for a building and
saves investment cost. Modular panels
allow the entire enclosure to be disassembled in sections.
2 . ENCLOSURE DOORS
Doors allow full access to every side
of the package making inspection and
maintenance operations fast, safe and
easy.
3 . BASE FRAME
The base frame integrates all subsystem components with gas turbine and
generator and allows an easy and fast
single-lift installation or relocation
4 . SPRING DAMPERS
The spring dampers absorb operational
vibrations and minimise the requirements for the foundation, allowing an
installation practically anywhere.
10 . GENERATOR
Transforms mechanical energy into
electrical power.
11 . SUBSYSTEMS
Air, Fuel, Oil and Start Subsystems are
fully integrated and tested before shipment. This safes time and cost on site.
12 . STARTING SYSTEM
13 . FUEL SYSTEM
5 . MAINTENANCE PROVISIONS
The package is designed for ease of
maintenance, with built-in maintenance
devices. Provisions to remove the generator and gas turbine are integrated in the
package design. This safes time and cost
during maintenance.
14 . LUBE-OIL SYSTEM
with integrated lube-oil cooler
15 . CONNECTIONS
The simple interfaces guarantee an easy
and fast installation and integration. This
saves time and cost on site.
CONTROL SYSTEM
The advanced control system can operate the package completely automatically, and allows easy communication
with other systems. This provides equipment safety, operator convenience and
low operating cost.
16 . Interface Connections
fuel
instrument air
400V auxiliary power
medium voltage power
connection to compressor washing
system
CONTROL ROOM
The control and electrical systems are
housed in a tightly sealed and air-conditioned control room, which is integrated on
the package. This eliminates the need for
a separate control room and associated
construction costs.
14
9
10
12
5
14
3
13
11
CABLING
The interconnecting cabling is installed
and tested before shipment. This guarantees highest quality and reliability.
AUXILIARY POWER SWITCHGEAR
BATTERY SYSTEM
HUMAN MACHINE INTERFACE (HMI)
The user-friendly interface can be operated locally or via the remote operator
station. This guarantees
an optimum operation of your
equipment.
16
15
4
Options Available
some of the available options are:
alternative fuel capability (gas, liquid, low BTU)
water injection or SoLoNOx combustion
system for lowest emissions is available
for most turbines
packaging designed for a wide variety of
environmental conditions
combustion air inlet chilling
generator voltages of 6.3 or 11 kV
15
SoLoNOx Technology
SoLoNOx combustion technology is available as an option on
most Solar turbines. SoLoNOx was introduced in 1992 as a low
emissions combustion system. Gas turbines with SoLoNOx use
dry lean-premixed combustion technology to ensure uniform
air/fuel mixture for a clean combustion.
Unrivaled Experience: Customers worldwide have ordered
and installed over 1700 gas turbines equipped with SoLoNOx
for a number of reasons: SoLoNOx technology has more than
35000000 operating hours and has saved over 1200000 tons of
NOx emissions since introduction.
Fuel Options: Both natural gas and liquid fuel (diesel #2/distillate or LPG) options are available.
Low Emissions: Solar gas turbines with SoLoNOx are designed
to meet most exhaust emission regulations throughout the
world and cover a wide operating range of load and ambient
temperatures.
Cost Effectiveness: Dry, lean-premixed combustion technology means gas turbines with SoLoNOx generally do not require
downstream cleaning devices to meet emission requirements.
High Performance: Gas turbines equipped with SoLoNOx provide the same power and heat rate as equivalent engine models with conventional combustion technology.
COMBUSTION
CONVENTIONAL
AIR FLOW
70%
30%
3600 F
FUEL
SAME TURBINE
INLET TEMP
LEAN-PREMIXED
FUEL
2900 F
AIR FLOW
16
50%
Fuel Flexibility
Our gas turbines can burn a wide range of fuel types to convert
them into energy. Turbomach adapts the gas turbines fuel system
according to the specific gas composition, and can also provide
filters for the right upstream treatment of the fuel, if needed.
LPG
Natural Gas Liquids
Refinery
Gasified
Biomass
and Waste
0 (MJ/Nm3)
0 Btu/scf
20
500
40
1000
60
1500
WOBBE INDEX, WI =
80
2000
100
2500
LHV
SG
17
Energy in all we do
WATTS SUPPORTING
YOU: SERVICES
18
TURBOMACHS
SERVICE SUPPORT
MAINTENANCE
TECHNOLOGY
GLOBAL COVERAGE
Around-the-clock, anywhere in the world, highly trained technicians provide assistance from the service location closest to
you. This keeps your equipment running with maximum uptime.
24h
19
SUPPLY OF CERTIFIED
SERVICE PARTS
Strategically located warehouses worldwide enable prompt delivery of any part when required making certain your gas turbine
operates with maximum up-time.
District project engineers plan scheduled maintenance activities with customers. Parts requirements are included in this
planning to ensure that all components and parts arrive at the
site on time.
When required Turbomach can also provide lease or exchange
turbines in emergency situations.
EQUIPMENT OVERHAUL
Overhaul involves the inspection, testing and repair or replacement of gas turbine components.
During a major overhaul the gas turbine is completely disassembled, inspected, reassembled and tested at full load, to ensure
that original performance is restored . At the time of gas turbine
overhaul, any package components that require attention can
also be refurbished.
Each overhauled, zero-hour gas turbine, incorporates the latest
in technology improvements to maximise safety and reliability.
GAS TURBINE
EXCHANGE PROGRAM
20
UPGRADES, RETROFITS
AND PLANT MODIFICATIONS
Modifications or retrofits range from simple component modifications to a complete upgrade of the gas turbine engine or entire plant and can include:
SoLoNOx combustion system upgrades for reducing emissions.
control system upgrades for improved operator convenience.
fuel system upgrades from single-fuel to dual-fuel or low-BTU
fuel to increase fuel flexibility.
power turbine upgrades for improved performance.
turbine uprates
import/export power regulation
21
PMC
Operation or Operation Supervision
Service parts
Troubleshooting & Repair on Package or Plant
Turbine unscheduled Overhaul and Repair
Turbine scheduled Overhaul or Pro Rata Warranty
Annual boroscope Inspection of GT & RGB
Annual maintenance on Package or Plant
22
BUOA
EMC
FMC
O&M
For our customers with long term service agreements, the Fleet
Manager is the primary service contact for customers technical, commercial or logistical needs throughout the lifetime of the
plant.
Working closely with customer representatives, fleet managers
identify possible performance or equipment issues that can be
solved with upgrades, retrofits or repairs.
They also manage and coordinate all aspects of logistics, planning, including overhauls, maintenance and all individual transactions that affect equipment availability.
Turbomach Team
Customer
Turbine Fleet
Fleet Manager
Service Engineer
Global Service
Network Close to you
Field Service
23
Energy in all we do
Watt About Us
24
Our Company
Turbomach is a fully integrated part of Solar Turbines, the leading manufacturer of mid-range industrial gas turbines with over
60 years of experience. The Solar Turbines family has over 6000
employees worldwide, of which around 400 are located at Turbomach in Switzerland.
Turbomach is fully dedicated to its power generation markets,
which are served through our people around the world.
We are part of Caterpillar Inc., the worlds leading manufacturer of construction and mining equipment, diesel and natural
gas reciprocating engines and industrial gas turbines.
Customers value Turbomachs lean and flexible approach, and
they have confidence in the association with the strength, resources, and competence of Solar Turbines and Caterpillar.
Quality and
Certifications
25
FACILITIES WORLDWIDE
26
Contacts
for FuRTHER information, please visit
www.turbomach.com
or contact us at:
Turbomach
Switzerland
Via Campagna 15
6595 Riazzino
Tel: +41 91 851 15 11
Fax: +41 91 851 15 55
contact@turbomach.com
SOLAR TURBINES
USA
Solar Turbines Incorporated
San Diego, California
Tel: +1 (619) 544 5352
powergen@solarturbines.com
or our nearest
field office.
Brazil
Sao Paulo
Tel: +55 11 2109 2015 or
Tel: +34 93 586 41 62
contact_lam@turbomach.com
Colombia
Cartagena de Indias
Tel: +57 5 664 72 16 or
Tel: +34 93 586 41 62
contact_lam@turbomach.com
Egypt
Cairo
Tel: +20 10 00 36 76 76
contact_africa@turbomach.com
France
91280 St-Pierre-Du-Perray
Tel: +33 1 6989 00 00
contact_fr@turbomach.com
Germany
64347 Griesheim
Tel: +49 6155 8749-0
kontakt_de@turbomach.com
India
Mumbai 400 076
Tel: +91 22 4042 54 25
contact_in@turbomach.com
Italy
43122 Parma
Tel: +39 0521 275 811
contact_it@turbomach.com
Netherlands
2171 AL Sassenheim
Tel: +31 71 408 09 19
contact_nl@turbomach.com
Pakistan
54000 Lahore
Tel: +92 42 35 87 7760
contact_pk@turbomach.com
Russia
114400 Moscow
Tel: +7 495 755 81 53
contact_ru@turbomach.com
Singapore
Singapore 627973
Tel: +65 6828 7000
contact_asia@turbomach.com
Spain
08290 Cerdanyola - Barcelona
Tel: +34 93 586 41 62
contact_es@turbomach.com
Thailand
Bangkok 10250
Tel: +66 2 366 0712-5
contact_asia@turbomach.com
Turkey
34330 Istanbul
Tel: +90 212 284 6001
contact_tr@turbomach.com
Energy in all we do
www.turbomach.com
CAT and CATERPILLAR are trademarks of Caterpillar Inc. Solar,
Insight System, Titan, Mars, Taurus, Centaur, Saturn, Mercury,
SoLoNOx are trademarks of Solar Turbines Inc. Turbomach is
the trademark of Turbomach S.A.