Simulación Intercambiador

Heat Exchanger Thermal Design
Shell&Tube V7.2.1 CP1Page 1
File: Untitled.edr
Date: 12/12/2014
Time: 02:56:16 p.m.
Basic geometry
Unit Configuration
BEM
Exchanger Type
Hor
Position
1 par
Arrangement
1 ser
Single segmental
Baffle type
Baffle number
Tube passes
Plain
Tube type
in
0,75
Tube pitch
in
0,9375
12,75
Spacing at inlet
in
15,625
Inside Diameter
Shell
6,625
30
Tube pattern
Kettle
Front head
6,657
6,407
Number of nozzles
Tube Side
Inlet
Outlet
Inlet
Outlet
Actual outside diameter
in
1,66
1,66
0,84
0,84
Inside diameter
in
1,38
1,38
0,622
0,622
Height under nozzle
in
0,3928
0,3928
Dome inside diameter
in
Vapor belt inside diameter
in
Vapor belt inside width
in
Vapor belt slot area

Impingement protection
Distance to tubesheet
in
No
No
No
impingement impingement impingement
68
3,75
in
Rear head
6,657
6,407
6,407
Shell Side
Nozzle type
ft
Tube O.D.
in
in
in
Tube length actual
Spacing (center-center)
Outside diameter
31
Tube number (calcs.)
File: Untitled.edr
Date: 12/12/2014
Time: 02:56:17 p.m.
Tubes
Tubes
Type
Plain
Total number
Number of tubes plugged
31
0
Outside diameter
in
0,75
Inside diameter
in
0,652
Tube length actual
ft
Wall thickness
in
0,049
Tube length effective
ft
5,7917
1,15
Tubesheet thickness
in
1,125
Area ratio Ao/Ai

Pitch
in
0,9375
30
Pattern
Thermal conductivity
External enhancement
Internal enhancement
Low circumferential fins
Low longitudinal fins
Fin density
#/in
Copper
Material
BTU/(ft h F)
Fin number
224,999
Fin height
in
Fin thickness
in
Fin thickness
in
Fin height
in
Tube root diameter
in
Fin spacing
in
Tube wall thickness under fin
in
Cut and twist length
in
Tube inside diameter under fins
in
File: Untitled.edr
Date: 12/12/2014
Time: 02:56:17 p.m.
Baffles
Baffles
Type
Single segmental
Yes
Tubes in window
Number
Baffle cut: inner / outer / interm

Actual (% diameter)
Nominal (% diameter)
37,33
40
Spacing (center-center)
in
12,75
Actual (% area)
Spacing at inlet
in
15,625
Cut orientation
Spacing at outlet
in
15,625
Thickness
Spacing at central in/out for G,H,I,J shells
in
Tube rows in baffle overlap
Spacing at center of H shell
in
Tube rows in baffle window
2,5
End length at front head
in
16,875
Baffle hole - tube od diam clearance
in
0,0313
End length at rear head
in
16,875
Shell id - baffle od diam clearance
in
0,125
VariableBaffles
Baffle spacing
in
Baffle cut percent, outer

Baffle cut percent, inner
Number of baffle spaces
Baffle region length
Baffle cut area percent, outer
Baffle cut area percent, inner
in
34,04
H
in
0,1875
File: Untitled.edr
Date: 12/12/2014
Time: 02:56:17 p.m.
Bundle
Frame1
Bundle
Shell ID to center 1st tube row
Tube passes
in
From top
0,3928
Tube pass layout
Ribbon (single band)
From bottom
0,3928
Tube pass orientation
Standard (horizontal)
From right
0,4848
U-bend orientation
From Left
0,4848
Horizontal pass lane width
in
Vertical pass lane width
in
None
undefined
Impingement distance
in
Interpass tube alignment
Impingement plate diameter
in
Deviation in tubes/pass
Impingement plate width
in
Outer tube limit
in
5,907
Impingement plate length
in
Shell id - bundle otl diam clearance
in
0,5
Impingement plate thickness
in
Tie rod number
Gross surface area per shell
ft
36,5
Tie rod diameter
Effective surface area per shell
ft
35,3
Sealing strips (pairs)
Bare tube area per shell
ft
35,3
Tube to tubesheet joint
Finned area per shell
ft
Tube projection from front tsht
in
0,125
U-bend area per shell
ft
Tube projection from rear tsht
in
0,125
No
0
4
in
0,376
1
Exp.
File: Untitled.edr
Date: 12/12/2014
Time: 02:56:17 p.m.
Enhancements
Internal enhancements
Tube insert type
None
Twisted tape 360 deg twist pitch
in
Twisted tape thickness
in
hiTRAN part number
Cost/weights
Weights
Shell
lb
Cost data
Dollar(US)
171,1
Labor cost
4332
Front head
10,8
Tube material cost
Rear head
12,8
Material cost (except tubes)
1569
529
Shell cover
Bundle
104,7
Total weight - empty
299,5
Total cost (1 shell)
6431
Total weight - filled with water
374,3
Total cost (all shells)
6431
File: Untitled.edr
Date: 12/12/2014
Time: 02:56:17 p.m.
Setting Plan
Views on arrow A
A
95,2035 Overall
6,7268
4,875 3,75
64,25
8,875
T2
S1
T1
S1
S2
4,875
10
T1
Pulling Length
14,375
43,25
61
S2
2,0
2,0
Ref
S1
S2
T1
T2
OD
1,66"
1,66"
0,84"
0,84"
Wall
0,14"
0,14"
0,109"
0,109"
Nozzle Data
Standard
150 ANSI Slip on
150 ANSI Slip on
150 ANSI Slip on
150 ANSI Slip on
Notes
Design Data
Design Pressure
Design Temperature
Full Vacuum
Corrosion Allowance
Test Pressure
Number of Passes
Radiography
PWHT
Internal Volume
5,8
1,4375
1,4375
5,8
T2
4,0
4,0
2 Bolts
Fixed
2 Bolts
Sliding
Units
psi
F
Shell
50,
190,
Channel
50,
190,
in
psi
0,
0,
1,2999
0,4098
ft
Intercambiador de Calor Exkova
Aspen Shell & Tube Exchanger
Setting Plan
BEM 6 - 72
Design Codes
ASME Section VIII Div. 1
TEMA R
Drawing Number
Customer Specifications
Empty
299 lb
Weight Summary
Flooded
374 lb
Bundle
105 lb
Revision
Date
12/12/2014
Dwg.
Chk.
App.
File: Untitled.edr
Date: 12/12/2014
Time: 02:56:17 p.m.
2,44 in
Tube Layout
Shell inside diameter
in
6,407
Front head inside diameter
in
6,407
Outer tube limit
in
2,44 in
Tube number (calcs.)
5,907
31
Tube O.D.
in
Tube pitch
in
0,75
0,9375
Tube pattern
30
Tube passes
Tie rod number
Tie rod diameter
in
Sealing strips (pairs)
0,376
1
Baffle type
Single segmental
None
Tube length
in
72,
Shell Side Inlet Nozzle Inside Diameter
in
1,38
Shell Side Outlet Nozzle Inside Diameter
in
1,38
Intercambiador de Calor Exkova
Aspen Shell & Tube
Tube Layout
Design Codes
ASME Code Sec VIII Div 1
TEMA R - refinery service
0,75
Drawing Number
31
0,94
Customer Specifications
Revision
Date
12/12/2014
Dwg.
App.

File: Untitled.edr
Ubend details

Date: 12/12/2014
Time: 02:56:17 p.m.

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Heat Exchanger Thermal Design

Shell&Tube V7.2.1 CP1Page 1

Time: 02:56:16 p.m.

Actual outside diameter

Height under nozzle

Dome inside diameter

Vapor belt inside diameter

Vapor belt inside width

Vapor belt slot area

Tube length actual

Tube number (calcs.)

Heat Exchanger Thermal Design

Shell&Tube V7.2.1 CP1Page 2

Time: 02:56:17 p.m.

Tube length actual

Tube length effective

Area ratio Ao/Ai

Low circumferential fins

Low longitudinal fins

Tube root diameter

Tube wall thickness under fin

Cut and twist length

Tube inside diameter under fins

Heat Exchanger Thermal Design

Shell&Tube V7.2.1 CP1Page 3

Time: 02:56:17 p.m.

Baffle cut: inner / outer / interm

Spacing at central in/out for G,H,I,J shells

Tube rows in baffle overlap

Spacing at center of H shell

Tube rows in baffle window

End length at front head

Baffle hole - tube od diam clearance

End length at rear head

Shell id - baffle od diam clearance

Baffle cut percent, outer

Heat Exchanger Thermal Design

Shell&Tube V7.2.1 CP1Page 4

Time: 02:56:17 p.m.

Tube pass layout

Ribbon (single band)

Tube pass orientation

Horizontal pass lane width

Vertical pass lane width

Interpass tube alignment

Impingement plate diameter

Impingement plate width

Outer tube limit

Impingement plate length

Shell id - bundle otl diam clearance

Impingement plate thickness

Tie rod number

Gross surface area per shell

Tie rod diameter

Effective surface area per shell

Sealing strips (pairs)

Bare tube area per shell

Tube to tubesheet joint

Finned area per shell

Tube projection from front tsht

U-bend area per shell

Tube projection from rear tsht

Heat Exchanger Thermal Design

Shell&Tube V7.2.1 CP1Page 5