Professional Documents
Culture Documents
Cement &
Concrete
Composites
of Portland
Abstract
In this paper the parameters
affecting the properties
of Portland limestone cements are investigated.
Portland limestone
cements of different fineness and limestone content have been produced by intergrinding
clinker, gypsum and limestone. Two
kinds of clinker of different chemical composition,
mineralogical
composition
and strength development
and three limestones,
with different contents of calcite, dolomite, quartz and clay, have been used. It is concluded that the appropriate
choice of the
clinker quality, limestone quality, % limestone content and cement fineness can lead to the production
of a limestone cement
with the desired properties.
Limestone cements, having up to 10% limestone content and fineness up to a limit value, develop
almost the same compressive
strength, as the corresponding
pure cements. The limestone cements, generally have lower paste
water demand than the relative pure cements and the water demand decrease is mainly affected by the clinker type and
limestone quality. In any case the properties
of the limestone cements are affected by the interaction
of the two components
rather than their individual properties.
0 1999 Elsevier Science Ltd. All rights reserved.
Keywords: Portland limestone cement; Clinker quality; Limestone quality; Limestone content; Cement fineness;
properties.
1. Introduction
*Corresponding
author.
0 1999 Elsevier
Science
Compressive
strength;
Physical
108
Table 1
Chemical
and mineralogical
Chemical
composition
composition
(%)
._
SiO,
Al@,
FezOi
CaO
Nit0
IGO
NazO
soi
Cl
c2
21.79
5.13
3.59
66.42
1.71
0.55
21.75
5.74
2.06
65.04
2.67
1.24
0.09
0.52
0.22
1.08
Table 3
Codes of the samples
of clinker
Mineralogical
CS
C$
GA
CdAF
composition
(%)
Cl
c2
65.15
13.32
7.54
10.92
57.99
18.60
11.74
6.26
LSF
SR
AR
HM
95.70
2.50
1.43
2.18
94.26
2.79
2.79
2.20
2. Experimental
Two kinds of clinker (Cl, C2) with different
chemical and mineralogical composition (Table 1) as
well as strength development have been used. Three
limestones have been used. The first one (Ll) has the
higher content of calcite while the second and the third
contain significant amounts of dolomite (L2) and
quartz/clay (L3) respectively. All the limestones meet
the requirements of the prEN 197-1 (Table 2).
The pure cements (clinker Cl or C2 plus 5%
gypsum) were ground to four different predefined
fineness
as: 2800, 3100, 3400 and 3700 cm/g
(3900 cm/g for C2). The required grinding time was
38, 45, 52, 60 min and 37, 44, 51, 66 min for clinker Cl
and C2 respectively. 88 Portland limestone cements
were produced by intergrinding of clinker, limestone
Chemical
SiOz
A&O,
FezOl
CaO
MgO
&O
NazO
LO1
composition
of limestones
(%)
and chemical
Chemical
requirements
constituents
Ll
L2
L3
Permitted
0.61
0.15
0.17
53.36
1.47
0.02
0.00
43.54
0.10
0.16
0.02
49.51
4.99
0.01
0.02
44.35
8.25
1.52
0.62
47.09
0.45
0.30
0.06
37.50
limestone
cement:
requirements
of
Ll
L2
L3
95.3
0.1
88.4
0.1
84.1
0.2
CiLj-c-t*
C = clinker
i = clinker quality (1,2)
L = limestone
j = limestone quality (1,2,3)
c = limestone (%)
t = grinding time (min)
*: The pure cements
Moduli
Table 2
Chemical composition
prEN 197-1
Portland
are referred
as Ci-t.
109
Paste water
dem. (%)
Fineness
& (cmig)
26.0
160
215
25.7
25.7
130
110
190
145
25.4
25.0
145
145
190
195
25.1
120
170
23.5
23.2
105
110
180
180
23.4
115
185
22.9
22.8
105
100
165
165
23.1
90
150
24.9
23.8
135
11
185
175
24.1
23.0
115
135
175
185
23.0
22.8
23.1
22.5
130
110
185
175
22.5
105
180
52.5
53.2
55.8
55.6
47.3
49.0
49.6
49.7
36.5
36.5
37.6
38.1
25.0
24.5
145
150
190
215
24.4
24.1
23.9
130
150
150
200
210
220
24.5
23.9
120
135
180
210
24.3
23.8
125
135
175
190
1.0
41.1
42.7
45.0
47.1
28.2
29.2
28.3
28.6
110
135
120
180
190
160
0.5
2d
7d
28 d
29.0
11.4
14.5
16.6
19.0
20.6
24.7
28.6
31.0
36.1
40.6
42.2
46.9
50.2
53.8
57.2
58.2
11.8
15.4
16.5
18.0
11.4
15.0
14.5
14.6
9.0
13.2
14.3
14.9
10.9
11.0
12.8
13.2
9.2
9.9
11.1
11.4
9.6
8.9
9.5
9.8
7.8
7.5
8.6
9.1
22.7
25.5
27.8
29.2
20.8
25.9
24.6
25.3
20.9
23.5
22.8
28.1
20.6
21.4
22.5
24.0
19.4
19.2
20.2
21.3
18.4
17.4
18.1
18.4
15.4
15.9
15.8
17.1
38.9
43.8
45.5
47.7
39.1
44.0
41.3
44.1
36.5
42.2
39.5
43.4
36.2
37.6
37.9
39.0
34.4
32.3
34.5
35.5
32.5
29.9
30.6
31.7
27.6
27.2
26.4
28.9
52.3
54.9
54.8
56.2
49.5
53.3
54.1
55.0
47.0
49.5
49.6
52.7
44.6
45.9
45.6
46.6
41.9
41.2
41.0
42.0
40.6
36.9
38.2
39.1
34.3
33.5
35.2
35.9
11.3
13.1
14.7
16.8
10.6
11.6
11.1
11.4
7.2
7.3
7.6
7.9
21.0
23.6
24.5
29.0
20.2
21.7
23.0
21.8
14.4
14.8
14.9
14.8
38.3
41.4
41.6
43.7
34.3
36.9
37.3
36.2
26.3
26.8
26.5
26.9
49.1
50.8
52.4
54.3
43.6
44.9
47.0
44.3
33.1
33.6
33.0
33.7
19.0
12.7
12.7
16.4
17.2
10.9
12.7
14.2
14.5
8.4
9.4
9.5
10.1
23.9
25.4
28.0
26.8
21.8
23.4
25.4
26.0
17.2
17.7
17.9
18.7
39.3
44.3
47.7
47.6
38.5
41.1
42.3
43.0
30.4
30.4
31.0
32.1
16.7
16.7
18.4
20.4
23.4
24.1
26.2
28.2
31.2
32.9
34.5
365
38.8
PORTLAND
ClLl-5-38
ClLl-5-45
ClLl-5-52
ClLl-5-60
ClLl-10-38
ClLl-10-45
ClLl-lo-52
ClLl-lo-60
ClLl-15-38
ClLl-15-45
ClLl-15-52
ClLl-15-60
ClLl-20-38
ClLl-20-45
ClLl-20-52
ClLl-20-60
ClLl-25-38
ClLl-25-45
ClLl-25-52
ClLl-25-60
ClLl-30-38
ClLl-30-45
ClLl-30-52
ClLl-30-60
ClLl-35-38
ClLl-35-45
ClLl-35-52
ClLl-35-60
LIMESTONE
3040
3490
3780
4000
3320
3830
4060
4410
3690
4190
4410
4770
3990
4330
4670
4830
4350
4550
4900
5090
4560
4790
5290
5440
4790
5150
5430
5850
CEMENTS ClLl
PORTLAND
ClL2-lo-38
ClL2-lo-45
ClL2-lo-52
ClL2-lo-60
ClL2-20-38
ClL2-20-45
ClL2-20-52
ClL2-20-60
ClL2-35-38
ClL2-35-45
ClL2-35-52
ClL2-35-60
LIMESTONE
3370
3830
4130
4420
3910
4330
4560
4740
4700
5100
5250
5350
CEMENTS ClL2
24.4
23.2
PORTLAND
ClL3-10-38
ClL3-10-45
ClL3-IO-52
ClL3-lo-60
ClL3-20-38
ClL3-20-45
ClL3-20-52
ClL3-20-60
ClL3-35-38
ClL3-35-45
ClL3-35-52
ClL3-35-60
LIMESTONE
3610
4090
4360
4640
4310
4610
4860
5200
5020
5400
5550
5720
CEMENTS ClL3
PORTLAND
C2-37
C2-44
C2-51
C2-66
CEMENTS C2
2810
3110
3390
3910
21.2
20.2
26.4
22.3
19.1
27.5
24.5
23.1
26.6
22.6
19.5
21.0
24.3
25.4
21.1
19.5
(mm)
Final
Id
CEMENTS Cl
2830
3150
3390
3710
Exp.
Initial
Residue at
32 pm (%)
PORTLAND
Cl-38
Cl-45
Cl-52
Cl-60
0.5
1.0
0.5
1.0
0.5
110
21 (1998) 107-116
Table 4
(Continued)
Sample
Fineness
_
Residue at
32 pm (%)
Sb (cm/g)
PORTLAND
C2Ll-lo-37
C2Ll-10-44
C2Ll-10-51
C2Ll-lo-66
C2Ll-20-37
C2Ll-20-44
C2Ll-20-51
C2Ll-20-66
C2Ll-35-37
C2Ll-35-44
C2Ll-35-51
C2Ll-35-66
LIMESTONE
3360
3900
4130
4890
3910
4340
4750
5190
4790
5080
5460
5780
CEMENTS C2Ll
PORTLAND
C2L2-lo-37
C2L2-lo-44
C2L2-lo-51
C2L2-lo-66
C2L2-20-37
C2L2-20-44
C2L2-20-51
C2L2-20-66
C2L2-35-37
C2L2-35-44
C2L2-35-51
C2L2-35-66
LIMESTONE
3380
3780
4290
4830
3940
4320
4670
5400
4680
5090
5360
5900
CEMENTS C2L2
PORTLAND
C2L3-10-37
C2L3-lo-44
C2L3-lo-51
C2W-lo-66
C2L3-20-37
C2L3-20-44
C2L3-20-51
C2L3-20-66
C2L3-35-37
C2L3-35-44
C2L3-35-51
C2L3-35-66
LIMESTONE
3440
3940
4310
4830
4150
4740
4980
5680
5010
5610
6010
6670
CEMENTS C2L3
18.3
19.1
20.2
18.3
16.1
17.5
15.0
14.8
18.1
3490
Id
2d
7d
28 d
16.7
17.4
18.8
21.4
14.2
15.5
16.2
17.0
9.2
9.4
10.5
10.8
26.1
27.8
29.4
30.8
22.6
24.6
26.3
26.7
16.3
16.8
18.4
18.6
35.2
35.4
37.0
38.1
30.4
32.5
33.9
33.3
23.7
24.0
25.3
25.2
43.4
43.0
44.3
44.7
37.3
39.4
39.9
40.0
29.0
29.3
31.0
29.8
15.6
16.9
18.0
22.7
13.4
14.5
17.8
16.9
7.8
9.4
12.2
14.2
25.7
27.2
28.2
28.6
22.2
23.7
24.6
24.0
14.1
16.5
17.5
20.9
32.6
33.5
35.7
33.8
29.7
30.3
29.2
30.0
20.0
23.1
22.3
25.9
41.1
41.6
42.3
42.2
35.9
37.9
35.0
36.3
25.8
26.8
26.4
27.8
16.9
17.5
18.9
23.0
14.6
14.8
17.7
19.7
10.7
11.4
12.5
14.3
26.4
28.3
29.6
31.9
23.3
24.6
27.8
28.8
18.1
19.3
20.3
22.2
34.1
35.5
36.7
37.8
31.2
32.0
34.4
34.1
24.7
26.3
26.0
27.3
41.1
42.8
44.4
45.2
37.1
37.6
40.1
40.1
29.5
30.4
31.7
32.5
3930
4190
4330
4550
4790
10
15
20
25
30
Final
28.7
110
180
28.9
28.6
130
120
180
200
28.4
130
200
28.3
120
180
28.1
110
180
27.6
100
170
28.4
95
160
29.1
80
160
28.4
110
160
Exp.
(mm)
0.5
27.8
piiGz--(
S, (cm21s)
3150
60
Paste water
dem. (%)
Sb
5150
3900
1.0
1.5
(cm2b)
5080
4340
0
0
35
limestone (K)
Fig. 1. Influence of limestone content on strength development of
ClLl (grinding time: 45 min).
10
15
20
25
30
35
limestone (%)
Fig. 2. Influence of limestone content on strength development of
ClL2 (grinding time: 44 min).
10
15
20
Limestone
30
25
35
(%)
Fig. 3. Classification
of the cements containing
clinker Cl according
the strength classes of prEN 197-l (The area between the drawn
lines of each limestone
represents
the combinations
of Sb and
limestone
content
that meet the requirements
of the mentioned
strength class.)
WA-L
6000 7*
5500mj42.5(R)
:
:
i
:
:
10
II/B-L
--Hi
El
:
i
!
15
20
Limestone
25
30
35
(%)
Fig. 4. Classification
of the cements containing
clinker C2 according
the strength classes of prEN 197-1 (The area between the drawn
lines of each limestone
represents
the combinations
of Sh and
limestone
content
that meet the requirements
of the mentioned
strength class.)
111
the basis of clinker content instead of clinker+limestone content) to the pure cement strength. In fact I.F.
indicates the effect of limestone addition on the hydration process of the clinker. I.F. values greater than 1,
indicate that the limestone addition favors the hydration and improves the strength development of the
clinker.
The values of I.F. are given in Figs 5 and 6
concerning the cements ClLj and C2Lj respectively. As
it is shown there is an important effect of the limestone
and clinker quality as well as of the cement fineness on
the reactivity and the strength development of the
clinker. As it is observed clinker C2 takes greater
advantage from the limestone presence than clinker
Cl. This can be associated with the higher content of
CA, which reacts with CaCO, forming carboaluminates. In addition, the dilution of alkalis (higher
content in C2) with limestone, lowers the alkali
concentration in the pore solution and permits more
effective clinker hydration. It is also observed, that
limestone L3 has the greater contribution to the
strength development. The limestone L3 improves the
reactivity and strength development of the clinker in all
the studied cements. The limestone Ll has a similar
effect to L3 on the strength development only with
clinker C2. When it is mixed with clinker Cl, Ll
favours the clinker hydration and strength development
for contents up to 20%. For higher percentages its
positive (I.F. > 1) or negative (IF. < 1) contribution is
dependent on the cement fineness. The limestone L2
has a similar effect with Ll, as far as clinker Cl is
concerned. When it is mixed with C2 it favours the
clinker hydration
and strength development
for
contents up to 10%. For higher percentages its positive
(I.F. > 1) or negative (I.F. < 1) contribution is strongly
related to the cement fineness. In any way the L3
addition, in percentages greater than 30%, is not
advised.
Table 4 presents the cement paste water demand,
the setting time and the expansion of the tested
samples. The term water demand is generally
considered to be the quantity of water which is
required in order to prepare a cement paste of
standard consistency as specified in EN 196-3. The
limestone cements, despite their higher fineness, generally demand less water than the relative pure cements.
In limestone cements based on clinker Cl, and
containing 10% limestone, there is a reduction of water
demand from 26% to 24%-25%. The increase of the
limestone content to 20% and 35% causes a decrease
of the water demand to 240/o-22.5% (Fig. 7). The
limestones Ll and L2 affect the water demand more
than limestone L3. In limestone cements based on
clinker C2 there is no significant effect of the content
and quality of limestone on the water demand which is
almost similar to that of the pure cement. However in
112
21 (1998) 107-116
1.20
C1
ClL2
1.20
1.20
1.15
1.15
1.15
1.10
1.10
1.10
1.05
1.05
1.05
1.00
1.00
1.00
0.95
0.95
0.95
0.90
0.90
0.90
0.85
0.85
10
15 20
25 30
35
Cl13
0.85
0
10
15 20
25
30
35
10 15 20 25 30 35
1.20
1.20
1.20
1.15
1.15
1.15
1.10
1.10
1.10
1.05
1.05
1.05
1.00
1.00
1.00
0.95
0.95
0.95
0.90
0.90
0.90
0.85
0
10
0.85 ,
15 20
25
30 35
,
5
10
15 20
25
0.85
30
1.20
35
1.20
1.15
1.15
1.15
1.10
1.10
1.10
1.05
1.05
1.05
1.00
1.00
1.00
0.95
0.95
0.95
0.90
0.90
0.90
10
15 20 25
30
35
ClW
0.85
0.85
5
101520253035
1.20
0.85.
101520253035
101520253035
1.20
ClL2
1.20
1.15
1.15
1.15
1.10
1.10
1.10
1.05
1.05
1.05
1.00
1.00
1.00
0.95
0.95
0.95
0.90
0.90
0.90
0.85
0.85
0
10 15 20
25
30 35
Cl13
1.20
0.85
0
IO
15
20
25
30
35
10 15
20
25
30
35
limestone (%)
Fig, 5. Effect of the grinding
quality
content
containing
clinker Cl.
S. Tsivilis et aLlCement
113
21 (1998) 107-116
10
15 20
25
30
35
C2L3
1.20
1.20
1.20
1.15
1.15
1.15
1.10
1.10
1.10
1.05
1.05
1.05
1.00
1.00
1.00
0.95
0.95
0.95
0.90
0.90
0.90
0.85
0.85
IO 15 20 25 30 35
0.85
10 15 20 25 30 35
10 15 20
25 30
35
IO 15 20 25 30 35.
IO 15 20 25 30 35
1.20
1.20
1.15
1.15
1.15
1.10
1.10
1.10
1.05
1.05
1.05
1.00
1.00
1.00
0.95
0.95
0.95
0.90
0.90
0.90
0.85
0.85
0
0.85
0
IO 15 20 25 30 35
I
C2Ll
1.20
IO 15 20 25 30 35
1.20
1.15
1.15
1.15
1.10
1.10
1.10
1.05
1.05
1.05
1.00
1.00
1.00
0.95
0.95
0.95
0.90
0.90
090
0.85
0.85
0
101520253035
0.85
0
e
quality
C2L3
1.20
10 15 20 25 30 35
101520253035
Limestone (%)
and the limestone
content
containing
clinker
C2
114
21 (1998) 107-116
Table 6
Linear shrinkage/expansion
Sample
+ClL2+60
+ C2LZc-66
22~.,,.1'.,,1,,,,/,"""
0
5
10
15
,!,,',I,,'
25
30
20
Limestone
I
35
(K)
ClL2-c-60
factor
of
the
Rossin-Rammler
Shrinkage
Cl-52
ClLl-10-52
ClLl-20-52
ClLl-35-52
ClL2-35-52
ClL3-35-52
C2-51
C2Ll-35-51
C2L2-35-51
C2L3-35-44
(lo-)
Expansion
( 10eh)
7d
14 d
28d
7d
14 d
28 d
270
280
210
230
290
340
390
260
290
460
420
390
280
330
410
390
590
470
460
655
500
490
435
400
450
425
740
625
630
810
50
5
30
20
10
20
50
40
30
10
60
20
40
30
15
25
60
45
40
20
90
30
45
35
25
30
80
45
45
20
and C2L2-c-66
of the samples
distribution
of
the
80
samples
Sample
Sample
Sample
Cl-38
Cl-52
Cl-60
ClLl-10-38
ClLl-10-45
ClLl-lo-60
ClLl-20-38
ClLl-20-45
ClLl-20-60
ClLl-35-38
1.06
0.99
0.96
0.96
0.95
0.92
ClLl-35-45
ClLl-35-60
ClL2-lo-38
ClL2-lo-45
ClL2-lo-60
ClL2-20-60
ClL2-35-60
ClL3-lo-60
ClL3-20-60
ClL3-35-60
0.78
0.81
0.90
0.86
0.86
0.77
0.71
0.83
0.81
0.75
C2-66
C2Ll-lo-66
C2Ll-20-66
C2Ll-35-66
C2L2-lo-66
C2L2-20-66
C2L2-35-66
C2L3-lo-66
C2L3-20-66
C2L3-35-66
1.02
0.91
0.81
0.76
0.87
0.93
0.81
0.92
0.88
0.73
.z
50
40
AI
30
20
10
04
10
20
15
be
~~
70
550
_- ~
! I
25
(n)xlOO
-A- WD (K) -
30
(days)
+SbtlOO
Cl in
I
/
(1
250
0
10
15
limestone
20
25
30
35
(%)
Fig. 8. Cement
specific
surface,
uniformity
factor
of RossinRammler
distribution
and paste water demand
in relation to the
limestone content for the cements ClL2 ground for 60 min.
200
15
20
Age (days)
Fig. 10. Linear shrinkage of cement mortar
relation to the curing age and the limestone
Cl in
cements. This is due to the intergrinding of an easyground material such as limestone with the clinker.
The uniformity factor values of the Rossin-Rammler
distribution of the samples are given in Table 5. Figure
8 presents the cement specific surface, the uniformity
factor of Rossin-Rammler
distribution and the water
demand in relation to the limestone content for the
cements ClL2 ground for 60 min. The effect of the
particle size distribution on the water demand is clearly
shown.
The initial and final setting time of limestone
cements (Table 4) are similar to those of the relative
pure cements.
The soundness of the limestone cements (Table 4) is
satisfactory. The expansion measured according to Le
Chatelier process varies from 0.5 mm to 1.5 mm while
the limit according to prEN 197-1 is 10 mm.
The results of the shrinkage/expansion tests (NF P
15-433) are presented in Table 6. The linear expansion
of limestone cement mortars is definitely smaller than
that of the relative pure cement (Fig. 9).The effect of
limestone addition on the expansion is greater in
cements containing clinker Cl. As far as the limestone
quality is concerned, the limestone L2 causes the
greater positive effect when clinker Cl is used (Fig. 9),
while the limestone L3 causes the greater effect when
clinker C2 is used. The linear shrinkage at 28 days is
lower in the limestone cements containing clinker Cl
than in pure cements, especially when the limestone Ll
is used (Fig. 10). As far as clinker C2 is concerned only
the sample C2L3 exhibits greater shrinkage than the
pure cement. According to the experimental results,
the linear shrinkage/expansion
of limestone cement
mortars is mainly associated with the clinker and
limestone quality.
Reviewing all the above measurements,
it is
observed that:
clinker C2 is generally more reactive than Cl when
limestone is present. This can be associated with the
higher content of C3A which, according the literature, reacts with CaC03 forming carboaluminates,
the dolomitic limestone is combined better with
clinker having low C3A content (Cl),
the effect of fineness on the clinker reactivity and
strength development, varies in relation to clinker
and limestone quality.
The above remarks lead to the conclusion that the
interaction of the two materials, rather than their
individual characteristics, must be considered in order
to have the best exploitation of clinker hydraulic potential. Thus our research is now focused on the study of
hydration mechanism of clinker in the presence of
limestone as well as on the granulometric distribution
of each component when the mixture is co-ground.
11.5
4. Conclusions
The following conclusions
present study:
-
Acknowledgements
References
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S, Ghosh
S, Mineral
Admixtures
in Cement
and
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Longman, England, 1996.
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filler additions
in cement.
World Cement
1987;18:100-104.
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[41 Schmidt M. Cement with interground
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1992;45:
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