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3D Printing of MRI Compatible Components Why Every MRI Research Group Should Have A Low-Budget 3D Printer
3D Printing of MRI Compatible Components Why Every MRI Research Group Should Have A Low-Budget 3D Printer
Editors Comment: Reports on medical and clinically related applications of additive manufacturing techniques appear regularly in the
Journal. In this Communication by Herrmann and colleagues, the authors present their experiences of using a fused-deposition technique
to fabricate MRI compatible plastic components. The article details the design and fabrication of a small-animal xation device for use in
a clinical MRI scanner. In the on-line supplement to this article, the authors provide the CAD datasets on which their models were based
for readers to download (in the industry standard STL format). With additive manufacturing systems becoming more readily available,
and at relatively low cost, the technology is likely to nd ever increasing application in biomedical engineering research.
Communication
a r t i c l e
i n f o
Article history:
Received 5 February 2014
Received in revised form 30 April 2014
Accepted 15 June 2014
Keywords:
3D printer, MRI, CAD, xation
Small animal imaging
a b s t r a c t
Purpose: To evaluate low budget 3D printing technology to create MRI compatible components.
Material and methods: A 3D printer is used to create customized MRI compatible components, a loop-coil
platform and a multipart mouse xation. The mouse xation is custom t for a dedicated coil and facilitates head xation with bite bar, anesthetic gas supply and biomonitoring sensors. The mouse xation
was tested in a clinical 3T scanner.
Results: All parts were successfully printed and proved MR compatible. Both design and printing were
accomplished within a few days and the nal print results were functional with well dened details
and accurate dimensions ( < 0.4 mm). MR images of the mouse head clearly showed reduced motion
artifacts, ghosting and signal loss when using the xation.
Conclusions: We have demonstrated that a low budget 3D printer can be used to quickly progress from
a concept to a functional device at very low production cost. While 3D printing technology does impose
some restrictions on model geometry, additive printing technology can create objects with complex
internal structures that can otherwise not be created by using lathe technology. Thus, we consider a 3D
printer a valuable asset for MRI research groups.
2014 IPEM. Published by Elsevier Ltd. All rights reserved.
1. Introduction
Commercial clinical MRI systems are usually equipped with a
variety of MR-compatible accessories, for instance to provide positioning support and comfort for patients and staff. However, during
research and initial sequence testing custom-made phantoms are
frequently used, which may not t into the standard xation accessories. Make-shift arrangement solutions to xate and position
phantoms using cushions and sandbags are often sub-optimal, par-
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Fig. 1. In (a) the Ultimaker 3D printer is shown. The red PLA material (arrow 1) is pushed by a stepper motor (arrow 2) through the tube into the print head (arrow 3). The
print head melts the PLA material while it moves in the xy plane (metal rods) and the build platform (blue surface, arrow 4) moves downwards (z-direction). The object
(arrow 5) is printed by adding PLA material layer by layer. The printer is controlled by an Arduino board (mounted under the printer) and the optional UltiController (arrow 6)
provides an interface to operate the printer without a controlling Personal Computer. In (b) a screenshot of the preprint visualization of the slicer program Cura is presented
where the print process is frozen at a single layer. The pre visualization includes all details of the object and all additional supporting structures like the skirt line to start
the material ow (1), the object with inll of 40% (2) and overhang support structures (3, 4). In (c) a snap shot during the actual printing process is shown: The skirt line (1),
object with inll (2), support structures (3, 4). The heated print head (5) keeps the temperature at approximately 210 C, the nozzle extrudes the material with a diameter of
0.4 mm (6). (For interpretation of the references to color in this gure legend, the reader is referred to the web version of this article.)
http://software.ultimaker.com/.
https://github.com/daid/Cura/.
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Fig. 2. Individual parts of the mouse bed rendered in the CAD software Solidworks 2012 (www.solidworks.com). To assemble the mouse xation the two locking pins of the
cylinder (a) are locked with a 90 turn into the mouse bed (b). The bite bar (c) is inserted into the cylinder and is itself hollow to supply the anesthetic gas to the mouse. The
nger grips are clipped into both sides of the bite bar and are then used to position the bite bar. The xation mask (d) is inserted into the hinge of the mouse bed (b) and,
after the mouse is placed on the bed, this mask is hinged down to xate the mouses head. The tube of the pressure sensor, which monitors physiological parameters, and
the glass ber temperature sensor are inserted in the mouse bed (b).
adhesion area to keep the object stable during the print. This feature was utilized for some parts (see Table 1). All these more or
less cylindrical parts were designed with rounded edges and as few
overhangs as possible to minimize the necessity of additional support structures. As a result some of the complex shaped parts, like
the entire mouse bed, could be printed without any support structures, leading to smooth surfaces right off the build platform, as can
be seen in Fig. 5a and b. Even ne structures like the locking teeth
on the mask and the mouse bed were printed accurately and did
not require any manual post processing.
The channel to accommodate the pressure pad tube for respiratory monitoring and especially the curved channel housing the
glass ber temperature sensor were ready for use directly after the
print with no additional clean-up procedures necessary. The parts
were designed to t tightly into each other or into the coil. For
example the mouse bed was designed for 37 mm outer diameter to
t into the 38 mm inner diameter coil and the cylinder clamp was
designed for 19.8 mm to t the 20 mm clamp. The caliper measurements of the printed mouse bed and mask were 36.8 0.4 mm and
the cylinder was 19.6 0.1 mm.
Table 1
Summary of all printed parts with details on some print parameter, the weight of each part and the required printing time. The cost of the used PLA material is approximately
33 D per kg.
Part name
Supports
Raft
No
No
Internal ll
20%
Mouse bed
Bed
Guide rail platform
Mask
Cylinder
Bite bar
Fingergrip left
Fingergrip right
No
No
Yes
Yes
No
Yes
Yes
No
No
No
Yes
Yes
No
No
40%
20%
40%
100%
100%
100%
100%
Part weight
Print time
120 g
10 h
Total 135.1 g
Total 18.5 h
49 g
39 g
8.8 g
29 g
7.3 g
1.0 g
1.0 g
7.25 h
3.5 h
2.5 h
4h
45 min
15 min
15 min
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Fig. 3. Shown is the last echo of a multi echo gradient sequence at TE = 70 ms. The
phantom consists of 4 PLA samples (transparent, transparent blue, opaque red and
white), two ABS samples (opaque black and red) as well as an air lled PE tube
all with an outer diameter of 2.9 mm immersed in deionized water. No differences
between the colors could be observed. Both ABS and PLA show no MRI signal even
for the shortest acquired echo time of 5.2 ms.
Table 2
In vivo evaluation of image SNR with and without the mouse bed xation.
ROI area
Deep brain
Bulbus olfactorius
Cortical gray matter
Ventricle right
Ventricle left
Fat tissue
SNR
No holder
Mouse bed
11.4
15.3
13.3
32.0
29.7
7.1
21.4
27.8
24.7
71.1
72.2
28.6
Fig. 5. The printed and fully assembled mouse bed. (a) The mouse bed with the ber
optic temperature sensor, pressure pad for respiratory and cardiac monitoring, the
bite bar with its little hole for the anesthetic gas supply, the opened head xation
mask with the locking ratchet and the T-groove platform, which supports the tail
end side of the mouse bed. (b) The assembly is shown with mouse and closed xation
mask, positioned just before insertion into the Doty coil. (c) The complete assembly
of the 3D printed mouse xation (all red parts) mounted on the original coil platform
with the added mounting block (white, 5). The main parts are the T-groove platform
(1), which supports the tail end of the mouse bed (2). The head xation mask is
positioned inside the Doty coil (3). The cylinder (4) is screw locked by the white
mounting block (5). Inside the cylinder (4) the bite bar can be moved using the nger
grips (6) and the anesthetic gas is supplied through the bite bar. All three leads, the
ber optic temperature sensor (7), the pressure pad tube (8) and the gas supply tube
(9), are connected from the front of the coil assembly, which eases handling. (For
interpretation of the references to color in this gure legend, the reader is referred
to the web version of this article.)
Fig. 4. The printed loop coil platform together with the loop coil. The left image shows a view from top, the right image from the bottom exposing the additional holes, which
were added to reduce warping effects.
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Fig. 6. Orthogonal planes of 3D T2-weighted MR images of an in vivo mouse head acquired with the Doty coil on a clinical 3T scanner with (a) and without (b) using the
mouse bed xation. Without the head xation (b) the visually perceived signal to noise ratio of the images is lower and some of the soft tissue in the neck and head suffer
from severe signal loss due to motion. Ghosting artifacts are also much more pronounced without using the xation. Also note the straighter head position in (a, top) and
the more S-shaped neck in (b, top).
4. Discussion
The possibilities of current 3D printers using FDM print technology [10] are quite intriguing, especially with respect to MRI as
the materials used are inherently MR compatible. The versatility of
the 3D printing process enables a wide variety of applications, from
holders and appliances, as shown here, to phantoms [25] and even
printing of implantable scaffolds for tissue regeneration [26]. Simple geometries, like the loop coil platform, can be quickly designed
and printed overnight. More complex designs like the multipart
mouse bed require more time for the actual conception and creation of the CAD models but can be realized within several days. One
major advantage of a locally available 3D printer is a very fast and
easy print, test and redesign cycle until all parts are optimized and
t together. The nal print of all mouse bed parts was completed
within 2 work days.
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Ethical approval
This work did not involve any humans, so no ethical approval is
required. All animal experiments were performed in accordance to
the European Convention for Animal Care and Use of Laboratory
Animals and with approval of the local animal welfare commitee
and the Thringer Landesamt fr Verbraucherschutz.
Acknowledgment
This work was nancially supported by the Carl Zeiss Foundation with a dissertation fellowship (MK).
Appendix A. Supplementary data
Supplementary material related to this article can be found,
in the online version, at http://dx.doi.org/10.1016/j.medengphy.
2014.06.008.
Conict of interest statement
All authors declare that they have no competing interests.
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