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Paket

DOKUMEN NEGARA

1

UJIAN NASIONAL
TAHUN PELAJARAN 2014/2015

REPORT SHEET
UJIAN PRAKTIK KEJURUAN
OVERHAUL OHC ENGINE DAN PEMERIKSAANNYA
Satuan Pendidikan
Kompetensi Keahlian
Kode
Sekolah
Nama Peserta Ujian
No. Ujian
Hari/ Tanggal Ujian
Waktu

: Sekolah Menengah Kejuruan
: Teknik Kendaraan Ringan
: 1289
: SMK Teknologi Plus Padang
: ..............................................
: ..............................................
: ............ / ...............................
: .............. WIB s/d ................WIB

I. Langkah Kerja
A. Penurunan engine dari kendaraan
B. Pembongkaran komponen - komponen engine
C. Pembersihan dan menata komponen
D. Pemeriksaan komponen Engine Cylinder Block
1. Pemeriksaan dinding Cylinder Block terhadap goresan
Cylinder No
Kondisi
I
Baik
Tidak Baik
II
Baik
Tidak Baik
III
Baik
Tidak Baik
IV
Baik
Tidak Baik
2. Mengukur kerataan permukaan cylinder Block yang berhubungan dengan sisi
Cylinder Head
Posisi
Hasil (mm)
A
.....................
B
.....................
C
.....................
D
.....................
E
.....................
F
.....................
G
.....................
3. Mengukur diameter dalam lubang Cylinder Block
Cylinder No
T (mm)
C (mm)
B (mm)
I
.................... ..................... ......................
II
.................... ..................... ......................
III
.................... ...................... ......................
IV
.................... ...................... ......................
Lembaran Kerja Over Haul Engine

E. Pemeriksaan Cylinder Head & Piston Assy
1. Ukur kerataan permukaan Cylinder Head yang berhubungan dengan sisi Cylinder
Block
Posisi
Hasil (mm)
A
.....................
B
.....................
C
.....................
D
.....................
E
.....................
F
.....................
G
.....................
2. Mengukur diameter piston
Piston No
T (mm)
I
.....................
II
.....................
III
.....................
IV
.....................

M (mm)
...................
...................
...................
...................

3. Mengukur Piston Ring end Gap
Ring
T (mm)
M (mm)
Piston No
I

II
III
IV

Top 1
Top 2
Oil
Top 1
Top 2
Oil
Top 1
Top 2
Oil
Top 1
Top 2
Oil

.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................

...................
...................
...................
...................
...................
...................
...................
...................
...................
...................
...................
...................

4. Mengukur Piston Ring Side Clearance
Ring
T (mm)
M (mm)
Piston No
I

II
III

Top 1
Top 2
Oil
Top 1
Top 2
Oil
Top 1
Top 2
Oil

.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................

Lembaran Kerja Over Haul Engine

...................
...................
...................
...................
...................
...................
...................
...................
...................

B (mm)
....................
....................
....................
....................

B (mm)
....................
....................
....................
....................
....................
....................
....................
....................
....................
....................
....................
....................

B (mm)
....................
....................
....................
....................
....................
....................
....................
....................
....................

IV

Top 1
Top 2
Oil

.....................
.....................
.....................

...................
...................
...................

....................
....................
....................

F. Pemeriksaan Crankshaft
1. Mengukur diameter main journal/ crank journal crankshaft
C Pin No
X (mm)
Y (mm)
I
.................. .....................
II
.................. .....................
III
.................. .....................
IV
.................. .....................

II
III
IV

Hasil (mm)

Valve Exhaust

I

IntakeValve

Silinder

2. Mengkondisikan engine dan mengukur Valve Clearance

Hasil (mm)

1
2
3
4
5
6
7
8

.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................

1
2
3
4
5
6
7
8

....................
....................
....................
....................
....................
....................
....................
....................

G. Melumasi komponen dan baut
H. Memasang Piston Ring
I. Memasang Piston and connecting rod
J. Memasang main bearing cap
K. Memasang Cylinder head and Camshaft assy
L. Memasang Timing belt/ Timing chain dan Pulley/ Gear
M.Memasang Tensioner
N. Pemasangan engine pada kendaraan
O. Running Test
II. Kesimpulan
Kesimpulan kondisi komponen dan tindakan perbaikan Cylinder Block

Kesimpulan kondisi komponen dan tindakan perbaikan Cylinder Head

Lembaran Kerja Over Haul Engine

Kesimpulan kondisi komponen dan tindakan perbaikan Piston Assy

Kesimpulan kondisi komponen dan tindakan perbaikan pembacaan Piston Ring end Gap

Kesimpulan kondisi komponen dan tindakan perbaikan pembacaan Piston Ring Side Clereance

Kesimpulan kondisi komponen dan tindakan perbaikan pembacaan diameter C rank Journal

crankshaft

..................., ........................ 2015
Hormat saya,
Peserta Ujian,

(........................................)
Mengetahui,
Penguji 1

(......................................)

Lembaran Kerja Over Haul Engine

Penguji 2

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