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2nd GENERATION

CH SERIES
PLANETARY HOIST
CH150, CH175, CH185, & CH230

MATERIAL LIST

PACR WINCH DIVISION


P.O. BOX 547 BROKEN ARROW, OK U.S.A. 74013
PHONE (918) 251-8511 FAX (918) 259-1575

www.paccarwinch.com
LIT2154 R2
4/2004
Printed in U.S.A.

Copyright 2004 PACCAR Winch Division


All rights reserved.

BRADEN 2nd GENERATION


CH SERIES COMPONENTS
ON -1 HOISTS BUILT PRIOR TO JUNE 1992, PARTS
SHOW BELOW REPLACE ITEM 46. -1 UNITS AFTER
JUNE 1992, USE SIGHT GLASS P.N. 70193.

45
44
46

42

69

43

71

41

64
72
59

29

40

27

28
30

29

38

31

36

37

101

62

38
35

32
55

37

26
102
100

34

65

39

58

70
4

53

57
8

54

5
74

56

7
24

10

68

13

11

18

12

17

15

21

76

20
19
67

66

14

73

61

50

43
60

49
48

43
51

NOTE: Serial numbers 8203197 and 8203198 (CH 150) and 8203199, 8203200, 8203201, 8203202, 8203195, 8203196 and
8203193, (CH 175) are equipped with brake/clutch assembly 81615. All other serial numbers are equipped with brake/clutch
assembly 81644 (item numbers 17, 18, 19, 20, 21, 24 and 74). Contact the Braden Service Department for repair parts if you
have one of the above listed serial numbers.
1

BRADEN 2nd GENERATION


CH SERIES COMPONENTS
BRAKE CYLINDER
ASSEMBLY NO. 81614
ITEM NO.
2
3
4
5
6
7
8
9
10
11
12
13
14
15

DESCRIPTION
Brake Cylinder
Brake Piston
Brake Piston Plate
Backup Plate
Belleville Spring
Spring Guide
Retaining Ring
Snap Ring
Retaining Ring
O-Ring
O-Ring
Backup Ring
Backup Ring
Street Elbow 45

BASIC MATERIAL LIST


PART NO.
24448
24439
24438
24463
101416
24454
24474
13031
23486
24475
24476
24477
24478
13709

ITEM NO.
31
41
42
44
45
46
49
50
51
64
65
66
67
69
70
72

DESCRIPTION
PART NO.
QTY.
Spirol Pin
24113
3
Bearing Support
24453
1
Capscrew (1/2 - 13 x 1 1/2 GD8Z)
104322
8
Reducer Bushing
18066
1
Relief Valve
18062
1
Sight Glass
70193
1
Motor Adapter
24466
1
O-Ring
24484
1
Brake Cylinder Capscrew
24455
8
Ball Bearing
24486
1
Ball Bearing
24487
1
Brake Disc
24490
10
Friction Disc
25530
9
Oil Seal
23834
1
Oil Seal
10427
1
Plug (1/2 - 14NPT - Prior to 1994)
19045
1
Plug (-8 ORB 1994 & after)
32411
1
73
Brake Plate Spacer
24489
1
76
Nipple
25038
1
97**
Adapter
25159
1
98**
Elbow
25160
1
99**
Pipe Plug
19034
1
100**
Bearing Race (.092" thick)
22351
1
101**
Thrust Bearing
18050
1
102**
Bearing Race (.063" thick)
26291
1
** Used on hoists built prior to June 1992
***Design revision, not in all models. Also requires revised items 26 & 28

QTY.
1
1
1
1
8
1
1
1
1
1
1
1
1
1

OVERRIDING BRAKE CLUTCH


ASSEMBLY NO. 81644
ITEM NO.
17
18
19
20
21
24
74

DESCRIPTION
Outer Brake Race*
Inner Brake Race*
Snap Ring
Sprag Bearing Retainer
Sprag Clutch*
Sprag Bearing
Retaining Ring

PART NO.
NSS
NSS
24866
24862
NSS
27684
24506

QTY.
1
1
2
2
1
2
1

*NSS - Not serviced separately, order entire brake clutch assembly no. 81644

MATERIAL LIST VARIABLES


ITEM
NO.
26

CH150 &
CH175 &
CH185 &
CH230 &
C2H150
CH2H175
C2H185
C2H230
QTY. PART NO. QTY. PART NO. QTY. PART NO. QTY. PART NO.
1
26292
1
26292
1
26293
1
26293
1
24447
1
24447
1
24567
1
24567
3
40021
3
40021
3
24575
3
24575
3
26294
3
26294
3
26295
3
26295
3
25561
3
24461
3
24572
3
24572
6
24479
6
24479
6
24167
6
24167
3
24480
3
24480
3
24579
3
24579
1
24481
1
24481
1
24581
1
24581
1
24568
1
24568
1
24441
1
24441
1
25291
1
25291
3
24576
3
24576
3
24443
3
24443
3
25288
3
25288
3
24573
3
24573
3
24462
3
24462
3
25289
3
25289
6
11894
6
11894
6
24482
6
24482
6
11932
6
11932
6
24580
6
24580
6
24483
6
24483
6
25292
6
25292
3
24113
3
24113
3
24582
3
24582
1
24468
1
24452
1
24591
1
24468
32
11026
36
11026
36
11026
32
11026
1
24467
1
24451
1
24590
1
24467
1
105272
1
105272
1
29746
1
29747
1
29391
1
29391
1
24569
1
24569
1
24445
1
24445
1
24577
1
24577
1
24464
1
24465
1
24587
1
24464
1
24444
1
24444
1
24571
1
24571
1
24485
1
24485
1
24485
1
24485
1
24460
1
24505
1
27457
1
24578
16
103314
16
103314
20
103314
20
103314
2
24471
2
24472
2
24584
2
24471

DESCRIPTION
Primary Planet Carrier (Revised)
Primary Planet Carrier (Old)
27
Primary Planet Gear
28
Primary Planet Gear Shart (Revised)
Primary Planet Gear Shaft (Old)
29
Thrust Washer
30
Roller Bearing
32
Thrust Washer
34
Output Planet Carrier
S/N Below 8401827
S/N Above 8401826
35
Output Planet Gear
S/N Below 8401827
S/N Above 8401826
36
Output Planet Gear Shaft
S/N Below 8401827
S/N Above 8401826
37
Thrust Washer
S/N Below 8401827
S/N Above 8401826
38
Roller Bearing
S/N Below 8401827
S/N Above 8401826
39
Spirol Pin
40
Support End Plate (W/O Aux Brake)
43
Lockwasher (1/2)
48
Motor End Plate
53
Ring Gear
54
Ring Gear Adapter
55
Primary Sun Gear
56
Cable Drum Closure
57
Output Sun Gear
58
Thrust Washer
59*
Cable Drum (W/O Aux Brake)
60
Base Capscrew
61*
Tie Plate
62
Bearing Spacer
S/N Below 8401827
3
24457
S/N Above 8401826
3
25290
68
O-Ring
1
24773
71
Cable Wedge
1
24493
*CH 185A-02, USE # 25177 CABLE DRUM AND #25174 TIE PLATES

3
3
1
1

24457
25290
24772
24492

1
1

24592
24493

1
1

24473
24494

BRADEN 2nd GENERATION


-1 MOTOR GROUPS
SINGLE SPEED MOTOR
140

143

HYDRAULIC MOTOR SUB ASSEMBLIES


CH150, CH175, CH185 & CH230
ITEM NO. DESCRIPTION
122
11 cu. in. Hydraulic Motor
12 cu. in. Hydraulic Motor
9 cu. in. Hydraulic Motor
123
Brake Valve
124
O-Ring
125
O-Ring
126
Capscrew (1/2 - 13 x 4 1/2 G5 Socket Hd.)
127
Reducer-Elbow
128
Hose Assembly
129
Elbow
130
Elbow
131
Hose Assembly
132
Tee
133
Needle Valve
134
Elbow
135
Hose Assembly
136
Tee-Male Branch
137
Pipe Plug
139
Elbow
140
Warning Tag
142
Lockwasher (1/2)
143
Capscrew (1/2 - 13 x 1 1/2 G8)

127

142

128
139

133

131
130

135
122
132

134

124

129

125
136

126

137
123

PART NO.
61660
61661
61662
81609
10330
13542
23690
24236
13705
21163
25302
13706
23769
25258
21163
13705
22934
22374
13708
25257
11026
104322

QTY.
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4

TWO SPEED MOTOR

1 37
1 36

HYDRAULIC MOTOR SUB ASSEMBLIES


CH150, CH175, CH185 & CH230
1 29

135
1 40

1 3 3A
141

122

130
1 33
1 34

131

143
142
128
127
1 24

1 32
1 25

123
126

ITEM NO.
122
123
124
125
126
127
128
129
130
131
132
133
133A
134
135
136
137
140
141
142
143

DESCRIPTION
Hydraulic Motor - 2 speed
Brake Valve
O-Ring
O-Ring
Capscrew (7/16 - 14 x 3 1/4 G5 Socket Hd)
Elbow
Hose Assembly - 17 in.
Tee
Elbow Fitting
Hose Assembly - 17 in.
Tee
Needle Valve
Male Connector
Adapter
Hose Assembly - 10 in.
Tee - Male Branch
Pipe Plug
Warning Tag
Warning Tag
Lockwasher (1/2)
Capscrew (1/2 - 13 x 1 1/2 G5)

PART NO.
25337
81586
10330
21150
24012
24236
13707
29078
25302
13707
23769
25258
21219
24784
13711
22934
22374
25257
29080
11026
11026

QTY.
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4

BRADEN 2nd GENERATION


STANDARD MOTOR GROUPS
SINGLE SPEED MOTOR
1 43

HYDRAULIC MOTOR SUB ASSEMBLIES


CH150, CH175, CH185 & CH230

1 27

142

1 28

ITEM NO. DESCRIPTION


122
11 cu. in. Hydraulic Motor
12 cu. in. Hydraulic Motor
9 cu. in. Hydraulic Motor
123
Brake Valve
124
O-Ring
125
O-Ring
126
Capscrew (1/2 - 13 x 4 1/2 G5)
127
Reducer-Elbow
128
Hose Assembly - 16 in.
129
Elbow
130
Elbow
131
Hose Assembly - 16 in.
132
Elbow
135
Hose Assembly - 16 in.
136
Tee-Male Branch
142
Lockwasher (1/2)
143
Capscrew (1/2 - 13 x 1 1/2 G5)

130
132
1 22
135
1 24

129

1 25
1 36

126

123
131

PART NO.
61660
61661
61662
81609
10330
13542
23698
24236
13706
21163
25302
13706
21163
13706
22934
11026
104322

QTY.
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
4
4

TWO SPEED MOTOR


1 36

HYDRAULIC MOTOR SUB ASSEMBLIES


CH150, CH175, CH185 & CH230
ITEM NO.
122
123
124
125
126
127
128
129
130
131
132
134
135
136
137
142
143

1 37

1 29

135

122

130

1 34

131

143
142
128
127

1 32
1 25

DESCRIPTION
Hydraulic Motor - 2 speed
Brake Valve
O-Ring
O-Ring
Capscrew (7/16 - 14 x 3 1/4 G5)
Elbow
Hose Assembly - 17 in.
Tee Fitting
Elbow Fitting
Hose Assembly - 17 in.
Tee Fitting
Adapter
Hose Assembly - 10 in.
Elbow
Cap
Lockwasher (1/2)
Capscrew (1/2 - 13 x 1 1/2 G5)

PART NO.
25337
81586
10330
21150
24012
24236
13707
29078
25302
13707
22934
24784
13711
25302
70182
11026
13413

123
126

O-RING AND SEAL KITS

1 24

HOIST MODEL
CH150, C2H150
CH230, C2H230
CH175, C2H175
CH185, C2H185

KIT PART NO.


61611
61611
61612
61613

All kits contain item numbers


11, 12, 13, 14, 50, 68, 69 & 70.
4

QTY.
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
4
4

EXPLANATION OF MODEL NUMBER

CH 150 A - 23 090 - 01 - 1
CONSTRUCTION
MAX
HOIST
RATING
CH
150
A
23
90

MOTOR
SIZE

DRUM
SIZE

OPTION

DESIGNATES CONSTRUCTION HOIST (C2H DESIGNATES TWO SPEED)


DESIGNATES 15,000 LB FIRST LAYER LINE PULL
DESIGNATES THE MODEL SERIES RELATING TO DESIGN CHANGES
DESIGNATES TOTAL GEAR REDUCTION
DESIGNATES HYDRAULIC MOTOR DISPLACEMENT IN CU IN/REV (DECIMAL POINT
ELIMINATED EXAMPLE 090 0.0 CU IN/REV)
DESIGNATES THE DRUM OPTION
PERMITS TESTING AND INSPECTION PER API 2C FOR OFFSHORE CRANES

01
1
TO
(1)
(2)
(3)
(4)

GEAR
RATIO

DESIGN
MODEL

ORDER PARTS List model and serial numbers of the hoist.


Refer to exploded view and select the component(s) needed and note item number.
Find item number on material list, show part number, description and quantity required on your order.
Refer to Parts Price list and show price for each component or assembly.

RECOMMENDED PLANETARY GEAR OIL


We have published the following specification to help you determine which lubricant is best suited to
your application. Your lubricant supplier should assure you that his product meets these specifications. If there
is still any doubt as to the suitability of a lubricant, contact the Braden Service Department.

RECOMMENDED PLANETARY GEAR OIL


PREVAILING AMBIENT TEMPERATURE
oF

-40

-30

-20

-10

10

20

30

40

50

60

70

80

90

100

110

130 oF

120

EXXON SPARTAN EP220 OR EQUIVALENT


AGMA 5 EP, ISO VG 220
EXXON SPARTAN EP150 OR EQUIVALENT
AGMA 4 EP, ISO VG 150
MOBIL SHC 629 or 630
SYNTHETIC OR EQUIVALENT
oC

-40

-30

-20

-10

10

20

30

40

50

oC

NOTE: SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS: OFFSHORE
CRANES, SUSTAINED FAST DUTY CYCLES OR FREQUENT LIFTING.

Texaco Meropa 150, previously used as factory fill, may no longer be widely available due to current market conditions. As of
mid-year 2002, planetary hoists are factory filled with Exxon Spartan EP150, or equivalent. Consult your oil supplier for other
equivalent oils if required.
Texaco

Exxon

Mobil

Shell

Chevron

Meropa 150

Spartan EP 150

Mobilgear 629

Omala 150

American Industrial Oils 150

Meropa 220

Spartan EP 220

Mobilgear 630

Omala 220

American Industrial Oils 220


9/2002

WINCH MODEL NUMBER


WINCH SERIAL NUMBER
The hoist model number and serial number are stamped into the top
of the motor side end plate. Both of these numbers are extremely
important in the shipment of the proper replacement parts, and your
order should always reference them.

AUXILIARY BRAKE COMPONENTS

Brake Release Port

BRAKE ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19

DESCRIPTION
Brake Shaft
Brake Housing
Cover
Piston
Steel Divider Plate
Brake Plate
Thrust Washer
Bearing
Spacer
Spring
O-Ring
O-Ring
Backup Ring
O-Ring
Backup Ring
Washer, Hardened (1/2 Z)
Capscrew (1/2 NC X 1-1/2 G8 Z)
Support Shaft

PART NO.
105166
105185
104156
104159
72204
73164
28727
70073
29757
104168
72113
26459
29857
29856
29858
100859
104322
105204

QTY
1
1
1
1
9
8
1
1
1
15
1
1
1
1
1
16
16
1

PART NO.
25274
83133
23690
22934
13706
21163
25302
24236
104322
11026
13542
23769
25258
29920
25257
22374
13705
28970
23044
22574
40044
70104
72331
31341
25936
40041
75885
30996
31353
26891
105346
75069
104216
70120

QTY
1
1
4
2
1
2
1
1
4
4
1
1
1
1
1
2
2
1
4
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1

MOTOR GROUP

NOTES:
Item 31 mounts in the brake release
port on the Aux Brake Housing.
Item 29 attaches to Item 31.

ADDITIONAL PARTS UNIQUE TO UNITS WITH


AUXILIARY BRAKE
ITEM
40
44
46
59
61

DESCRIPTION
Support End Plate
Reducer Bushing
Sight Glass
Cable Drum (01)
Cable Drum (02)
Tie Plate (02 drum)

PART NO.
105153
26868
25958
83285
83273
29376

QTY
1
1
1
1
1
2

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
37
39

DESCRIPTION
Hydraulic Motor (120)
Brake Valve
Capscrew (1/2 NC X 4-1/2 G8 Z)
Tee, Male Branch
Hose Assembly
Elbow Fitting (JIC to pipe)
Elbow Fitting (JIC to ORB)
Reducer Elbow (pipe -2 to -4)
Capscrew (1/2 NC X 1-1/2 G8 Z)
Lockwasher (1/2)
O-Ring
Female Pipe Tee (-2, -2, -2)
Needle Valve
Male Pipe Reducer (1/4 to 1/8)
Warning Tag (not shown)
Pipe Plug (1/8)
Hose Assembly (14 in.)
Manifold
Capscrew (1/2 NC X 1-3/4 G8)
O-Ring
Reducer (ORB to female pipe)
Male Connector
Shuttle Valve
Elbow, 90 Degree (JIC to pipe)
Hose Assembly (10 in.)
Elbow, 90 Degree (JIC to pipe)
Hose Assembly (45 inch)
Hose Clamp (not shown)
Elbow, 90 Degree (JIC to ORB)
Adapter, Straight
Valve Body
Connector (JIC to ORB)
Pressure Reducing Cartridge
Plug (1/4)

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