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NANOTECHNOLOGY
doi:10.1088/0957-4484/22/28/285714
1. Introduction
Nanomaterials consisting of various tungsten disulfide (WS2 )
structures have proven very useful in several applications including lubricants, catalysts, coatings and shock resistant com5 Author to whom any correspondence should be addressed.
0957-4484/11/285714+10$33.00
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2. Experimental methods
2.1. The generation of WS2 structures
The window of temperatures and time conditions used in
this study was based on preliminary results that revealed the
minimal temperature and time for which WS2 can be obtained
as a pure phase from the reaction of WO3 and CS2 (according
to XRD analysis of products generated in diverse conditions
where no WO3 reflections were detected).
Experiments were conducted between 700 and 1000 C
with treatments that extended from 30 min to 24 h. The gas
solid reaction was performed under inert (argon) and reducing
atmospheres (N2 /H2 : 93%/7%). Flow rates of 20 slpm were
used. Commercial WO3 particles (both micron and nanosizes
<100 nm (TEM), Sigma-Aldrich) were used as tungsten
precursor and CS2 (ACS reagent >99.9%, Sigma-Aldrich) as
sulfur source. The synthesis was carried out as follows. WO3
precursor nanoparticles were placed in a sintered alumina boat,
then positioned into a quartz tube whose ends were equipped
with high temperature o-rings and stainless steel lids for gas
introduction and exhaust. A gas purge step was performed
in order to assure that no oxygen was contained inside the
reactor. The quartz tube was then introduced into a clamp
tubular furnace and the temperature was raised to the desired
set point. A stream of the carrier gas was then directed to the
surface of liquid CS2 which was contained in a trap located
between the gas source and the furnace. The mixture of carrier
gas (Ar or N2 /H2 ) with CS2 was introduced into the quartz
tube for the reaction to occur. The reactor for the synthesis
is shown in figure 1. Once the reaction time was over, the
valve connecting the CS2 trap was closed and the powders were
allowed to cool only under carrier gas.
2.2. The preparation of WS2 nanotube composites
To examine the mechanical properties of WS2 nanotube
polymeric composites, WS2 nanotube epoxy composites were
prepared. SWCNT polymeric composites were prepared in
identical conditions for comparison. Short SWCNTs from
CheapTubes.com with a purity of >95%, outside diameter of
12 nm and average length of 0.52 m were used. The epoxy
comprised PR2032 resin and PH3660 hardener (PTM&W
Industries, Inc.). This epoxy system is a medium viscosity
system, mostly used in structural applications. The system
cures at room temperature for 24 h. The properties of the epoxy
system are published at PTM&W Industries, Santa Fe Springs,
CA 90670-4092, USA.
Due to a high aspect ratio and intrinsic van der Waals
attraction, the WS2 and carbon nanotubes form agglomerated
bundles and ropes. Ultrasonication has been shown to be
an effective way of moderately dispersing carbon nanotubes
in some low viscosity liquids [29]. Hence, the nanotube
samples (WS2 and SWCNTs) were independently added
to an ethanol solution 1:10 by weight, and sonicated for
2 h using an ultrasonic cleaner at 40 kHz and 700 W
power. The suspensions were then separately mixed with
the hardener and sonicated for one more hour, after which
vacuum was applied until the alcohol content was completely
2
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Figure 1. Schematic representation and image of WS2 synthesis setup for the direct reaction between WO3 and CS2 .
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Figure 2. Electron microscopy images of diverse WS2 nanostructures generated from the reaction of CS2 , used as sulfur source, with WO3 .
(a) SEM image of nanotubes, (b) TEM image of nanofibers, (c) SEM micrograph of thin sheets, (d) TEM of cage like nanoparticles and
(e) relative amount of each microstructure for samples produced under reducing atmospheres at diverse temperatures and times of treatment.
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0.173 88 0.00240
3.487 0.054
WS2 nanotubes were frequently observed by SEM analysis in samples that also presented micron size agglomerates of
IF-WS2 , i.e. reaction times of 12 h and temperatures of 900 C,
figure 5. The nanotubes lengths were of the order of several
micrometers, with average diameters of 60 nm.
3.2. Proposed growth mechanisms
Tenne and co-workers have identified the basic steps in the
WS2 generation from WO3 and H2 S [16, 22, 39, 40]. The
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4. Conclusions
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Figure 7. Scanning electron micrograph of (a) SWCNT/epoxy and (b) WS2 /epoxy nanocomposite fracture surfaces. (c) Loading/unloading
hysteresis of the two nanocomposite systems, WS2 and SWCNTs, respectively.
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27% better than the corresponding values for the SWCNTbased composite, respectively.
The nano-impulse tests
indicate that the impact resistance of the WS2 -nanotubebased composite is roughly 28% higher compared to the
SWCNT-based composite. Despite the superior properties
of SWCNTs, several processing (dispersion), geometrical
and morphological effects can restrict their enhancement
of the fracture toughness.
WS2 -based nanocomposites,
on the contrary, due to the ease of dispersion and the
dimension induced mechanisms such as crack pinning and
immobilized epoxy interphase, are tougher than the SWCNTbased composites.
Acknowledgments
The authors greatly acknowledge the support of the National
Science Foundation (NSF) Awards # EEC-0741525 and NSFCMMI-0846589.
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