Professional Documents
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SMART Digital
DIGITAL DOSING
SMART Digital
Table of contents
1.
2.
3.
4.
5.
6.
7.
8.
9.
General data
Performance range
Features at a glance
3
4
Identification
Type key
Functions
Overview of functions
Functional description
Control cube DDA and DDC
Menu
Operation modes
Functions
Wiring diagram, DDA
Wiring diagram, DDC
Wiring diagram, DDE-PR, -P
7
8
9
10
11
13
19
20
21
Construction
22
22
23
Dimensions
24
24
24
Technical data
25
DDA
DDC
DDE
25
26
27
Pump selection
28
28
29
30
31
33
Accessories overview
Installation kits for dosing pumps
Cables and plugs
E-box 150 Profibus (for DDA)
Hoses
Foot valves
Suction lances
Accessories for suction lances and
foot valves with level indication
Injection units
Multi-function valves, pressure relief valves,
pressure loading valves
Pump connection kits and inlay kits
Adaptors
Dosing tanks
Water meter
33
34
35
36
37
38
39
Pumped liquids
55
41
42
44
47
48
50
54
56
56
57
58
SMART Digital
1
General data
1. General data
Performance range
P
[bar]
16
DDA 7.5-16
10
DDC 6-10
DDE 6-10
DDA 12-10
7
DDA 17-7
DDC 9-7
4
DDC 15-4
DDE 15-4
Fig. 1
7.5
12
15
17
30
Q [l/h]
DDA 30-4
Performance range
SMART Digital
General data
Features at a glance
Fig. 2
Digital DosingTM
Fig. 4
Fig. 3
1
General data
SMART Digital
SMART Digital
2
Identification
2. Identification
Type key
Example:
DDA 7.5-
16
AR- PP /V
/C
-F
-3
1 U2U2 F G
Type range
Special variant
DDA
C3
DDC
Design
DDE
G
Grundfos
Control variant
EU
USA, Canada
UK
Basic (DDE)
Switzerland
PR
Japan
Standard (DDC)
Argentina
AR
No plug
FC
FCM
Connection, suction/discharge
U2U2 Hose 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm
PP
Polypropylene
AA
PVC
Polyvinyl chloride**
VV
PV
XX
No connection
SS
Installation set*
Gasket material
I001
EPDM
I002
FKM
I003
PTFE
I004
Valve type
Valve ball material
C
Ceramic
SS
Standard
Spring-loaded
0.1 bar suction opening pressure
0.1 bar discharge opening pressure
1 x 100-240 V, 50/60 Hz
Including 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose (4/6 mm)
Supply voltage
SMART Digital
3
Functions
3. Functions
Overview of functions
DDE
Control variant:
FCM
FC
AR
DDC
DDA
AR
PR
General
Digital Dosing: Internal stroke speed and frequency control
Mounting plate (basic/wall mounting)
Control panel, see page 9
Control cube mountable in three positions: front, left, right
Control panel position: front-fitted
Transparent protective cover for control elements
Capacity setting in millilitres, litres or US-gallons
Graphical display with background light in four colours for status
indication: white, green, yellow, red
Plain-text menu in different languages
Turn-and-push knob (click wheel) for easy navigation
Capacity adjustment knob (0.1 - 100 %)
Start/Stop key
100 % key (deaearation)
Operation mode switch (manual/pulse)
Operation modes, see page 11
Manual speed control
Pulse control in ml/pulse
Pulse control (1:n)
Analog control 0/4-20 mA
Batch control (pulse-based)
Dosing timer cycle
Dosing timer week
Fieldbus control
DDE-PR: relay 1: alarm; relay 2: low-level signal, stroke signal, pulse input
SMART Digital
3
Functions
Functional description
The electronically controlled variable-speed motor
(stepper motor) of the DDA, DDC and DDE pumps
provides optimum control of the stroke speed.
The duration of each discharge stroke varies
according to the capacity set, resulting in optimum
discharge flow in any operating situation, while the
duration of each suction stroke is constant (see figure
below).
The advantages are as follows:
The pump always operates at full stroke length,
irrespective of the capacity set; this ensures
optimum accuracy, priming and suction.
A capacity range of up to 1:3000 (turndown ratio)
reduces variants and spare parts.
Smooth and continuous dosing ensuring an
optimum mixing ratio at the injection point without
needing static mixers.
Significant reduction of pressure peaks, preventing
mechanical stress on wearing parts such as
diaphragm, tubes, connections, resulting in
extended maintenance intervals.
The installation is less affected by long suction and
discharge lines.
Easier dosing of high-viscosity and degassing
liquids (SlowMode).
The optimum dosing control shown below takes place
in any operation mode.
Capacity
setting
100 %
SlowMode
Discharge
-
Duration
Suction
Discharge
50 %
Duration
Suction
Discharge
10 %
Duration
Discharge
10 %
50 %
Duration
Suction
Fig. 5
Suction
SMART Digital
1
1.5
4 5
6
0.8
0.6
0.5
0.4
20
30
40
50
60
80
100%
0.15
7.50 l/h
Manual
7.49 l/h
100%
3
4
Fig. 7
Pos.
1
Click wheel
Start/Stop key
100%
3
4
5
6
7
Fig. 8
Operation
0%
Pos.
10
15
0.2
0.3
Fig. 6
Functions
Logarithmic scale
Mechanical lock
Pump status
Green (flashing)
Green
Red-green (flashing)
Yellow
Red
Red (flashing)
Stopped
Running
External stop
Low level (warning)
Empty tank (alarm)
Motor blocked (alarm)
SMART Digital
3
Functions
Menu
The DDA and DDC dosing pumps feature a user-friendly plain-text menu. The menu consists of 4 tabs:
Operation;
Info;
Alarm;
Setup. During initial start-up, all menu text appears in the English language. The menu can be
set to display other languages.
This example applies to DDA pumps:
Operation
Manual
7.50 l/h
7.49 l/h
Setup
Language
Operation mode
Analog output
SlowMode
.............................
Info
English >
Manual >
Input >
Off >
Fr
12.12.2009
Counter
Service
Service kit
.............................
12:34
>
-
1
12.12.2009
Low level
13:34
12.12.2009
14:34
2
Empty
Fig. 9
Alarm
The menu text appears in up to 29 languages on a big graphical display, backlit in four different colours according to
the traffic light concept.
Display
White
Green
Yellow
Red
10
Fault
Warning
Alarm
Pump status
Stop
Standby
Stop
Stop
Standby
Standby
Running
Running
SMART Digital
Setting range
Setting range*
Pump type
DDA 7.5-16
DDA 12-10
DDA 17-7
DDA 30-4
DDC 6-10
DDC 9-7
DDC 15-4
DDE 6-10
DDE 15-4
*
From [l/h]
To [l/h]
0.0025
0.0120
0.0170
0.0300
0.0060
0.0090
0.0150
0.0060
0.0150
7.5
12.0
17.0
30.0
6.0
9.0
15.0
6.0
15.0
DDE 6-10
DDE 15-4
0.0008 - 0.81
0.0016 - 1.58
Input signal
Dosing capacity
4.1 mA
19.8 mA
0.1 mA
19.8 mA
0%
100 %
0%
100 %
4-20
0-20
Pulse control
The pump doses in proportion to an external
potential-free pulse signal, for example from a water
meter. There is no direct relation between pulses and
dosing strokes. The pump automatically calculates its
optimal speed to ensure the required quantity is dosed
for each incoming pulse.
Applies to DDA and DDC
The quantity to be dosed is set in ml/pulse. The pump
adjusts its speed according to two factors:
the frequency of external pulses
the set quantity per pulse.
Dosing capacity
Q [%]
100
80
0-
60
20
40
20
2
4-
0m
0
0
12
DDA 7.5-16
DDA 12-10
DDA 17-7
DDA 30-4
DDC 6-10
DDC 9-7
DDC 15-4
20 [mA]
16
Input signal
Setting range
Pump type
mA
14.9
29.0
31.0
62.0
16.2
16.8
31.6
Manual control
Applies to DDA
With the analog scaling function, the curve can be
individually drawn between two arbitrary points: l1/Q1
and l2/Q2.
Dosing capacity
Q [%]
100
I1' / Q ' 1
I2 / Q
80
60
40
I1 / Q
20
I2' / Q ' 2
0
0
12
16
20
Input signal
[mA]
Operation modes
Functions
11
SMART Digital
3
Dosing timer week
Applies to DDA
The set quantity is dosed in batches within the set
dosing time (t1). A batch is dosed every time the pump
receives an external pulse. If the pump receives new
pulses before a batch is completed, these pulses will
be ignored. In the event of interrupts such as external
stop or alarm, incoming pulses will also be ignored.
After ending of the interrupts, a new batch will be
dosed with the next incoming pulse.
Applies to DDA
The integrated real-time clock features also batch
dosing based on a weekly period. There is a maximum
of 16 procedures per week. Each dosing procedure
consists of:
Batch volume
Dosing time
Start time
1 to 7 weekdays (Monday to Sunday).
In case several procedures are overlapping, the
procedure with the highest flow rate has the highest
priority. Batch dosing is stopped during any interrupt,
e.g. power supply failure or external stop, while the
time continues running in the background (real-time
clock). After ending of the interrupt, batch dosing
proceeds according to the current status in the
timeline.
Batch volume
Pulse
t1
t1
Pulse
0:00
Setting range
6:00
Pump type
DDA
DDA
DDA
DDA
*
From
[ml/batch]
To [l/batch]
Resolution [ml]*
0.74
1.45
1.55
3.10
999
999
999
999
0.09
0.18
0.19
0.39
7.5-16
12-10
17-7
30-4
18:00
0:00
Mo
Tu
We
Th
3
Fr
Sa
Su
Setting range
Applies to DDA
After a start delay (t2) the set batch volume is
repeatedly dosed in the set cycle time (t3). The dosing
time (t1) can be adjusted. Batch dosing is stopped
during any interrupt, e.g. power supply failure or
external stop while the time continues running in the
background (real-time clock). After ending of the
interrupt, batch dosing proceeds according to the
current status in the timeline.
Batch volume
t3
Setting range
The batch volume setting range corresponds to the
pulse-based batch control setting range.
t1
t2
12
12:00
Due to the digital motor control, down to 1/8 of the dosing volume
can be dosed.
t1
1
4
Setting range
Functions
SMART Digital
SlowMode
Applies to DDA, DDC
When the SlowMode function (anti-cavitation) is
selected, the pump extends and smooths its suction
stroke. This results in a softer suction stroke.
The SlowMode function is used in these situations:
when pumping high-viscosity liquids
when pumping degassing liquids
when the suction line is long
when the suction lift is high.
Depending on the application, the motor speed during
the suction stroke can be reduced individually to
approximately 50 % or 25 % of the normal motor
speed.
The maximum pump capacity is reduced accordingly.
See pages 25 and 26 for further details.
Auto deaeration
Applies to DDA
The auto deaeration function avoids breakdown of the
dosing process due to air-locking, when dosing
degassing liquids such as sodium hypochlorite.
During long dosing breaks, e.g. at the weekend or
overnight, air-bubbles can form in the suction line and
get into the dosing head. If too much air is in the
dosing head, and the dosing process is started again,
no liquid will be dosed (air-lock). Software-controlled
diaphragm movements at regular intervals encourage
the air bubbles to rise and finally to be displaced out of
the dosing head.
These movements are executed
when the pump is not stopped and
during dosing breaks (e.g. external stop or no
incoming pulses).
External stop
Applies to DDA, DDC, DDE-PR, DDE-P
With the external stop function, the pump can be
stopped from a remote place by an external contact
signal. It is not recommended to switch on and off the
power supply as it was usual when working with a
conventional dosing pump. When working with
microprocessor-controlled digital dosing pumps, the
external stop signal has to be used, in order to keep
the optimal dosing precision and to prevent damages
to the electronics.
When activating the external stop contact, the pump
to standby . The operation
changes from running
display shows an activated external stop
.
The signal input can be set to normally open (default)
or normally closed contact.
Functions
Functions
Counters
Applies to DDA and DDC
The pump displays resettable and non-resettable
counters in the info
menu tab.
Counter
Description
Resettable
Yes
No
No
No
No
Calibration
Applies to DDA and DDC
The pump is calibrated in the factory at the nominal
pressure of the respective pump type (see maximum
pressure Technical data page 25, 26). After start-up,
the dosing pump can be calibrated for the actual
installation to ensure that the displayed value (ml, l or
gph) is correct. A calibration program in the setup
menu facilitates this process. The AutoFlowAdapt
function keeps the dosing precision (DDA-FCM control
variant), even if the backpressure changes.
For the description of the AutoFlowAdapt function, see
page 18.
13
SMART Digital
3
Functions
Service display
Relay output
Display
Description
Soon
Now
No service required
Service
Order parts for service soon
Service must be performed now
The service kit contains all parts
8-digit Grundfos
Service kit
needed for standard maintenance:
product number
diaphragm + valves
After performing the service, reset
Reset service system
the system
Motor runtime
[h]
Regular intervals
[months]*
7,500
8,000
23
24
Service soon
Service now
*
Description
Relay 2
Alarm
Contact type
NO*
NC
*
NO*
NC
default setting
Relay 1
Relay 2
Level control
Alarm*
is flashing
signal
Pump stops
*
14
Signal
Relay 1
DDE-PR, DDE-P
LED lights up in
yellow
Pump continues
running
LED lights up in red
Pump stops
Depending on the pump model and settings, the relay outputs can
be activated (see Relay output, page 14)
Signal
Description
Contact type
NO*
NC
*
NO*
NC
default setting
SMART Digital
Analog output
Applies to DDA
In addition to the analog input (operation mode: analog
0/4-20 mA) the pump is also equipped with an analog
0/4-20 mA output signal. Depending on the process
control requirements, the following analog output
settings are available:
Setting
Output = Input
Actual flow
Backpressure
Bus control
*
Description of analog
output signal
Mapped 1:1 to the analog
input, e.g. used in
master-slave applications
Flow measured in the dosing
head
(Flow Measurement page 18)
Backpressure measured in
the dosing head
(Pressure monitoring page 18)
Set by a command in the bus
communication (see below)
Control variant
FCM
FC
AR
X*
X*
Functions
Basic settings
Bus communication
Applies to DDA
The pump is equipped with a built-in module for
GENIbus communication. With the additional E-Box
150 module (please see page 36) the pump can be
integrated into a Profibus DP network.
The bus communication possibilities enable remote
monitoring and setting via the fieldbus system.
Units
Metric units
US units
Manual control
Pulse control
Analog 0/4-20 mA control
Batch control
(pulse- or timer-based)
Calibration
Volume counter
Pressure monitoring
ml/h or l/h
ml/
ml/h or l/h
gph
ml/
gph
ml or l
gal
ml
l
bar
ml
gal
psi
15
SMART Digital
3
FlowControl
Applies to DDA-FC/FCM
Functions
Additional display
Operation
7.50 l/h
7.49 l/h
Additional display
Manual
Description
Depending on the operation mode:
Actual flow (manual, pulse) 1)
Target flow (pulse)
Default display
Dosed volume
Actual flow
Backpressure
1)
2)
3)
4)
16
Only
Only
Only
Only
SMART Digital
Functions
Pressure
2
Trouble-free dosing stroke
Air bubbles disturbing
the dosing stroke
Stroke length
Compression phase
Discharge phase
Expansion phase
Suction phase
17
SMART Digital
3
Functions
Pressure monitoring
AutoFlowAdapt
Applies to DDA-FC/FCM
The integrated pressure sensor measures the actual
pressure of the system, which is shown in the display.
A maximum pressure can be set. If the pressure in the
system exceeds the set maximum (e.g. caused by a
closed valve), the pressure monitoring function stops
the dosing process immediately. As soon as the
backpressure falls below the set maximum, the dosing
process is continued. In case the pressure drops below
the minimum limit (e.g. caused by a burst discharge
line) the pump stops and major chemical spills are
prevented.
Applies to DDA-FCM
When activating the AutoFlowAdapt function even
environmental changes will be compensated, so that
the required target flow rate will be achieved.
The integrated AutoFlowAdapt makes additional
monitoring and control devices redundant.
The AutoFlowAdapt function is based on:
FlowControl: malfunctions are detected
Pressure monitoring: system pressure changes are
detected
Flow measurement: deviations in the target flow are
detected.
7.5-16
12-10
17-7
30-4
2
2
2
2
Examples:
Adjustable max. pressure
[bar]**
3 ... 17 (default)
3 ... 11 (default)
3 ... 8 (default)
3 ... 5 (default)
Flow measurement
Applies to DDA-FCM
The pump can precisely measure and display the
actual dosing flow. Via the analog 0/4-20 mA output,
the actual flow signal can easily be integrated in any
process control system, without needing any additional
measurement equipment.
The Flow measurement function is based on an
indicator diagram as described in FlowControl
(page 16). Accumulating the length of each discharge
stroke phase and multiplying it with the stroke
frequency results in the displayed actual flow.
Any malfunctions, such as air bubbles or lower
backpressure, will result in a reduced or increased
actual flow rate. When the AutoFlowAdapt function
(page 18) is activated, the pump compensates these
influences by correcting the stroke speed.
18
SMART Digital
3
Functions
1
5
Sensor
FlowControl input
2
1
4
1
GND
GND
BUS
BUS
Cable 2
Level input
see page 39, suction
lances
GND
Cable 1
Analog/external stop/pulse
Product No.
2 m cable: 96609014
5 m cable: 96609016
Cable 3
GENIbus, analog output
Product No.
2 m cable: 96632921
5 m cable: 96632922
Cable 4
Relay output
Product No.
2 m cable: 96609017
5 m cable: 96609019
Plug type
1/brown
2/white
GND/ (-) mA
GND
GND
(+) mA
3/blue
4/black
mA signal
Contact
Contact
X
X
Plug type
1
Low level
Empty tank
GND
GND
4
Contact
Contact
Plug type
1/brown
2/white
3/blue
+30 V
GENI bus A
GENI bus B
4/black
5/yellow-green
(+) mA
GND
GND/ (-) mA
Bus
mA signal
Plug type
1/brown
Relay 1
Relay 2
2/white
3/blue
4/black
X
Contact
Contact
19
SMART Digital
2
1
4
1
3
1
GND
3
2
GND
Cable 1
Analog/external stop/pulse
Product No.
2 m cable: 96609014
5 m cable: 96609016
Cable 2
Level input
see page 39, suction
lances
Functions
Cable 4
Relay output
Product No.
2 m cable: 96609017
5 m cable: 96609019
Plug type
1/brown
2/white
GND/ (-) mA
GND
GND
(+) mA
3/blue
4/black
X
X
mA signal
Contact
Contact
Plug type
1
Low level
Empty tank
GND
GND
4
Contact
Contact
Plug type
1/brown
Relay 1
Relay 2
*
20
applies to DDC-AR
2/white
3/blue
4/black
X
Contact
Contact
SMART Digital
3
GND
4
1
3
2
GND
Cable 2
Level input
see page 39, suction
lances
Cable 1
External stop/pulse
Product No.
2 m cable: 96609014
5 m cable: 96609016
Functions
Cable 4
Relay output
Product No.
2 m cable: 96609017
5 m cable: 96609019
Plug type
1/brown
External stop
Pulse
2/white
GND
GND
3/blue
4/black
X
X
Contact
Contact
Plug type
1
Low level
Empty tank
GND
GND
4
Contact
Contact
Plug type
1/brown
Relay 1 (Alarm)
Relay 2 (see page 14)
*
2/white
3/blue
4/black
X
Contact
Contact
applies to DDE-PR
21
SMART Digital
4
Construction
4. Construction
DDA and DDC
13
14
15 16 17
18 19 20 21
22
23
24
12
11
25
10
9
26
8
7
6
27
3
2
29
28
Construction
The DDA and DDC pumps are motor-driven diaphragm
dosing pumps consisting of the following main parts:
Dosing head: Patented design with a minimum of
clearance space optimised for degassing liquids.
With integrated deaeration valve for priming and
venting complete with connection for a 4/6 mm or 0.17"
x 1/4" tubing. DDA-FCM/FC pumps have an integrated
pressure sensor in the dosing head.
Valves: Double-ball discharge and suction valve*
design for less clearance space - optimised for
degassing liquids. Spring-loaded valves for higher
viscosities are available as an option.
Connections: Robust and easy-to-use connection
packages for various sizes of tubing or pipes.
Diaphragm: Full PTFE diaphragm designed for long
life and universal chemical resistance.
Flange: With separation chamber, safety diaphragm
and drain hole.
Drive unit: Positive return crank with patented
noiseless spur gear drive, energy recovery spring for
high efficiency (only DDA), stepper motor, all mounted
in a robust gear housing.
Control cube: Containing operation electronics with
display, keys, click-wheel and protective cover.
Housing: Containing drive unit and power electronics
with robust signal sockets. The housing can be clicked
on the mounting plate.
Material specification
Pos. Description
1
2
3
Stepper motor
Cooling element**
Suction valve, complete***
Valve ball, DN 4*
5
6
7
8
9
10
11
12
13
14
Dosing head
Safety diaphragm
Dosing head screw
Diaphragm
Pressure sensor
Dosing head cover
Deaeration valve
Deaeration valve O-ring
Discharge valve, complete***
Discharge valve O-ring
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Material options
Aluminium
Ceramic Al2O3 99.5 %,
SS 1.4401
PP, PVC, PVDF, SS 1.4435
EPDM
SS 1.4301
full PTFE
PP, SS 1.4301
PP, PVC, PVDF
EPDM/FKM
EPDM, FKM, PTFE
Ceramic Al2O3 99.5 %,
SS 1.4401
EPDM, FKM, PTFE
PP, PVC, PVDF, SS 1.4435
PPO/PS 20 % gf
EN 10270-2/VD SiCr
PA 6.6 30 % gf
PPO/PS 20 % gf
PPO/PS 20 % gf
PPO/PS 20 % gf
PC
PPO/PS 20 % gf
PPO/PS 20 % gf
22
SMART Digital
11
12
13
14 15 16
17
18
19
Construction
DDE
20
10
9
21
7
6
5
22
3
2
23
Construction
The DDE pump is a motor-driven diaphragm dosing
pump consisting of the following main parts:
Dosing head: Patented design with a minimum of
clearance space optimised for degassing liquids.
With integrated deaeration valve for priming and
venting complete with connection for a 4/6 mm or 0.17"
x 1/4" tubing.
Valves: Double-ball discharge and suction valve*
design for less clearance space - optimised for
degassing liquids. Spring-loaded valves for higher
viscosities are available as an option.
Connections: Robust and easy-to-use connection
packages for various sizes of tubing or pipes.
Diaphragm: Full PTFE diaphragm designed for long
life and universal chemical resistance.
Flange: With separation chamber, safety diaphragm
and drain hole.
Drive unit: Positive return crank with patented
noiseless spur gear drive, stepper motor, all mounted
in a robust gear housing.
Housing: Containing drive unit, control panel and
electronics with robust signal sockets. The housing
can be clicked on the mounting plate.
Material specification
Pos. Description
1
2
Stepper motor
Suction valve, complete**
Valve ball, DN 4*
4
5
6
7
8
9
10
11
12
Dosing head
Safety diaphragm
Dosing head screw
Diaphragm
Dosing head cover
Deaeration valve
Deaeration valve O-ring
Discharge valve, complete**
Discharge valve O-ring
13
14
15
16
17
18
19
20
21
22
23
Material options
Ceramic Al2O3 99.5 %,
SS 1.4401
PP, PVC, PVDF, SS 1.4435
EPDM
SS 1.4301
full PTFE
PP, SS 1.4301
PP, PVC, PVDF
EPDM/FKM
EPDM, FKM, PTFE
Ceramic Al2O3 99.5 %,
SS 1.4401
PP, PVC, PVDF, SS 1.4435
EPDM, FKM, PTFE
PPO/PS 20 % gf
PA 6.6 30 % gf
PPO/PS 20 % gf
PPO/PS 20 % gf
PPO/PS 20 % gf
PPO/PS 20 % gf
23
SMART Digital
5
Dimensions
5. Dimensions
DDA and DDC
A
17.5
A1
110
G 5/8
4 x 6
105
161
200.8
100%
17
120
168
DDE
A1
G 5/8
110
161.5
17.5
105
161
17
4 x 6
120
24
Pump type
A [mm]
A1 [mm]
B [mm]
C [mm]
D [mm]
DDA 7.5-16
DDC 6-10
DDC 9-7
DDE 6-10
280
251
196
46.5
24
DDA 12-10
DDA 17-7
DDC 15-4
DDE 15-4
280
251
200.5
39.5
24
DDA 30-4
295
267
204.5
35.5
38.5
SMART Digital
6. Technical data
DDA
DDA
Turndown ratio (setting range)
Max. dosing capacity
Max. dosing capacity with SlowMode 50 %
Max. dosing capacity with SlowMode 25 %
Min. dosing capacity
Max. operating pressure
Max. stroke frequency 1)
[1:X]
[l/h]
[gph]
[l/h]
[gph]
[l/h]
[gph]
[l/h]
[gph]
[bar]
[psi]
7.5-16
12-10
17-7
30-4
3000
7.5
2.0
3.75
1.00
1.88
0.50
0.0025
0.0007
16
230
1000
12.0
3.1
6.00
1.55
3.00
0.78
0.0120
0.0031
10
150
1000
17.0
4.5
8.50
2.25
4.25
1.13
0.0170
0.0045
7
100
1000
30.0
8.0
15.00
4.00
7.50
2.00
0.0300
0.0080
4
60
[strokes/min]
190
155
205
180
Stroke volume
[ml]
0.74
1.45
1.55
3.10
[%]
Electrical data
Signal input
Signal output
Weight/size
Sound pressure
1)
2)
3)
4)
5)
[m]
[m]
[bar]
[bar]
[mPas] (= cP)
2500
2500
2000
1500
[mPas] (= cP)
1800
1300
1300
600
[mPas] (= cP)
600
500
500
200
[mPas] (= cP)
50
300
300
150
[mm]
[mm]
[C]
[C]
[V]
[m]
[A]
[A]
-10/45
0/45
100-240 V, 50/60 Hz
1.5
8
25
[W]
Enclosure class
Electrical safety class
Max. load low-level / empty tank / pulse / external stop input
Min. pulse length
Max. pulse frequency
Impedance at analog 0/4-20 mA input
Accuracy of analog input (full-scale value)
Min. resolution of analog input
Max. resistance in level/pulse circuit
Max. ohmic load on relay output
Max. voltage on relay/analog output
Impedance at 0/4-20 mA analog output
Accuracy of analog output (full-scale value)
Min. resolution of analog output
Weight (PVC, PP, PVDF)
Weight (stainless steel)
Diaphragm diameter
[ms]
[Hz]
[]
[%]
[mA]
[]
[A]
[V]
[]
[%]
[mA]
[kg]
[kg]
[mm]
24 5)
IP65, Nema 4X
II
12 V, 5 mA
5
100
15
1.5
0.05
1000
0.5
30 VDC/30 VAC
500
1.5
0.02
2.4
3.2
50
Approvals
The maximum stroke frequency varies depending on calibration
Data is based on measurements with water
Maximum suction lift: 1 m, dosing capacity reduced (approx. 30 %)
Length of suction line: 1.5 m, length of discharge line: 10 m (at max. viscosity)
With E-box
[dB(A)]
Technical data
2.4
3.2
44
2.6
4.0
74
60
CE, CB, CSA-US, NSF61, GOST, C-Tick
25
SMART Digital
6
Technical data
DDC
DDC
Turndown ratio (setting range)
Max. dosing capacity
Max. dosing capacity with SlowMode 50 %
Max. dosing capacity with SlowMode 25 %
Min. dosing capacity
Max. operating pressure
Max. stroke frequency 1)
6-10
9-7
15-4
1000
6.0
1.5
3.00
0.75
1.50
0.38
0.0060
0.0015
10
150
1000
9.0
2.4
4.50
1.20
2.25
0.60
0.0090
0.0024
7
100
1000
15.0
4.0
7.50
2.00
3.75
1.00
0.0150
0.0040
4
60
[strokes/min]
140
200
180
Stroke volume
[ml]
0.81
0.84
1.58
[%]
Electrical data
Signal input
Signal output
Weight/size
[m]
[m]
6
2
[bar]
[bar]
[mPas] (= cP)
2500
2000
2000
[mPas] (= cP)
1800
1300
1300
[mPas] (= cP)
600
500
500
[mPas] (= cP)
50
50
300
[mm]
[mm]
Sound pressure
Approvals
1)
2)
3)
4)
26
[1:X]
[l/h]
[gph]
[l/h]
[gph]
[l/h]
[gph]
[l/h]
[gph]
[bar]
[psi]
[C]
[C]
[V]
[V]
[m]
[A]
[A]
[W]
[ms]
[Hz]
[]
[%]
[mA]
[]
[A]
[V]
[kg]
[kg]
[mm]
[dB(A)]
9
-10/45
0/45
100-240 V, 50/60 Hz
24-48 VDC
1.5
8
25
22
IP65, Nema 4X
II
12 V, 5 mA
5
100
15
1.5
0.05
1000
0.5
30 VDC/30 VAC
2.4
2.4
3.2
3.2
44
50
60
SMART Digital
DDE
DDE
Turndown ratio (setting range)
Max. dosing capacity
Min. dosing capacity
Max. pressure
Max. stroke frequency
Stroke volume
Accuracy of repeatability
1)
Mechanical data Max. suction lift during operation
Electrical data
Signal input
Signal output
Weight/size
[1:X]
[l/h]
[gph]
[l/h]
[gph]
[bar]
[psi]
[strokes/min]
[ml]
[%]
6-10
15-4
1000
6.0
1.5
0.0060
0.0015
10
150
140
0.81
1000
15.0
4.0
0.0150
0.0040
4
60
180
1.58
5
[m]
[m]
6
2
[bar]
3
1
[bar]
[mPas] (= cP)
600
500
[mPas] (= cP)
50
50
[mm]
[mm]
[C]
[C]
[V]
[m]
[A]
[A]
[W]
[ms]
[Hz]
[]
[A]
[V]
[kg]
[kg]
[mm]
-10/45
0/45
100-240 V, 50/60 Hz
1.5
8
25
19
IP65, Nema 4X
II
12 V, 5 mA
5
100
1000
0.5
30 VDC/30 VAC
2.4
2.4
3.2
3.2
44
50
[dB(A)]
60
Sound pressure
Approvals
Technical data
27
SMART Digital
7
Pump selection
7. Pump selection
DDA, standard range
Power supply:
Mains plug:
Valves:
Connection set:
Max.
flow
[l/h]
Max.
pressure
[bar]
Materials
Dosing
Gaskets
head
Valve
balls
EPDM
Ceramic
FKM
Ceramic
EPDM
Ceramic
FKM
Ceramic
PP
7.5
16
PVC***
PVDF
PTFE
Ceramic
SS
PTFE
SS 1.4401
EPDM
Ceramic
FKM
Ceramic
EPDM
Ceramic
FKM
Ceramic
PVDF
PTFE
Ceramic
SS
PTFE
SS 1.4401
EPDM
Ceramic
FKM
Ceramic
EPDM
Ceramic
FKM
Ceramic
PP
12
10
PVC
PP
17
PVC
PVDF
PTFE
Ceramic
SS
PTFE
SS 1.4401
EPDM
Ceramic
FKM
Ceramic
EPDM
Ceramic
FKM
Ceramic
PVDF
PTFE
Ceramic
SS
PTFE
SS 1.4401
PP
30
PVC
Installation
Type designation**
set*
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
DDA
7.5-16 AR-PP/E/C-F-31U2U2FG
7.5-16 AR-PP/E/C-F-31I001FG
7.5-16 AR-PP/V/C-F-31U2U2FG
7.5-16 AR-PP/V/C-F-31I001FG
7.5-16 AR-PVC/E/C-F-31U2U2FG
7.5-16 AR-PVC/E/C-F-31I001FG
7.5-16 AR-PVC/V/C-F-31U2U2FG
7.5-16 AR-PVC/V/C-F-31I001FG
7.5-16 AR-PV/T/C-F-31U2U2FG
7.5-16 AR-PV/T/C-F-31I001FG
7.5-16 AR-SS/T/SS-F-31AAFG
12-10 AR-PP/E/C-F-31U2U2FG
12-10 AR-PP/E/C-F-31I002FG
12-10 AR-PP/V/C-F-31U2U2FG
12-10 AR-PP/V/C-F-31I002FG
12-10 AR-PVC/E/C-F-31U2U2FG
12-10 AR-PVC/E/C-F-31I002FG
12-10 AR-PVC/V/C-F-31U2U2FG
12-10 AR-PVC/V/C-F-31I002FG
12-10 AR-PV/T/C-F-31U2U2FG
12-10 AR-PV/T/C-F-31I002FG
12-10 AR-SS/T/SS-F-31AAFG
17-7 AR-PP/E/C-F-31U2U2FG
17-7 AR-PP/E/C-F-31I002FG
17-7 AR-PP/V/C-F-31U2U2FG
17-7 AR-PP/V/C-F-31I002FG
17-7 AR-PVC/E/C-F-31U2U2FG
17-7 AR-PVC/E/C-F-31I002FG
17-7 AR-PVC/V/C-F-31U2U2FG
17-7 AR-PVC/V/C-F-31I002FG
17-7 AR-PV/T/C-F-31U2U2FG
17-7 AR-PV/T/C-F-31I002FG
17-7 AR-SS/T/SS-F-31AAFG
30-4 AR-PP/E/C-F-31U2U2FG
30-4 AR-PP/E/C-F-31I002FG
30-4 AR-PP/V/C-F-31U2U2FG
30-4 AR-PP/V/C-F-31I002FG
30-4 AR-PVC/E/C-F-31U2U2FG
30-4 AR-PVC/E/C-F-31I002FG
30-4 AR-PVC/V/C-F-31U2U2FG
30-4 AR-PVC/V/C-F-31I002FG
30-4 AR-PV/T/C-F-31U2U2FG
30-4 AR-PV/T/C-F-31I002FG
30-4 AR-SS/T/SS-F-31AAFG
AR
FC
FCM
97721938
97721939
97721942
97721943
97721946
97721947
97721950
97721951
97721966
97721967
97721970
97722040
97722041
97722044
97722045
97722048
97722049
97722052
97722053
97722068
97722069
97722072
97722142
97722143
97722146
97722147
97722150
97722151
97722154
97722155
97722170
97722171
97722174
97722244
97722245
97722248
97722249
97722252
97722253
97722256
97722257
97722272
97722273
97722276
97721972
97721973
97721976
97721977
97721980
97721981
97721984
97721985
97722000
97722001
97722004
97722074
97722075
97722078
97722079
97722082
97722083
97722086
97722087
97722102
97722103
97722106
97722176
97722177
97722180
97722181
97722184
97722185
97722188
97722189
97722204
97722205
97722208
97722278
97722279
97722282
97722283
97722286
97722288
97722291
97722292
97722307
97722308
97722311
97722006
97722007
97722010
97722011
97722014
97722015
97722018
97722019
97722034
97722035
97722038
97722108
97722109
97722112
97722113
97722116
97722117
97722120
97722121
97722136
97722137
97722140
97722210
97722211
97722214
97722215
97722218
97722219
97722222
97722223
97722238
97722239
97722242
97722313
97722314
97722317
97722318
97722331
97722332
97722335
97722336
97722351
97722352
97722355
Installation set includes: 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose
(4/6 mm)
** Also available in FC- and FCM-control version
*** PVC dosing heads only up to 10 bar
28
SMART Digital
Power supply:
Mains plug:
Valves:
Connection set:
Max. flow
[l/h]
Max.
pressure
[bar]
Materials
Dosing
head
Product number
Gaskets
Valve balls
EPDM
Ceramic
FKM
Ceramic
EPDM
Ceramic
FKM
Ceramic
PVDF
PTFE
Ceramic
SS
PTFE
SS 1.4401
EPDM
Ceramic
FKM
Ceramic
EPDM
Ceramic
FKM
Ceramic
PTFE
Ceramic
PP
10
PVC
PP
PVC
PVDF
SS
PTFE
SS 1.4401
EPDM
Ceramic
FKM
Ceramic
EPDM
Ceramic
FKM
Ceramic
PVDF
PTFE
Ceramic
SS
PTFE
SS 1.4401
PP
15
Pump selection
PVC
Installation
set*
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Type designation**
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
DDC
6-10 A-PP/E/C-F-31U2U2FG
6-10 A-PP/E/C-F-31I001FG
6-10 A-PP/V/C-F-31U2U2FG
6-10 A-PP/V/C-F-31I001FG
6-10 A-PVC/E/C-F-31U2U2FG
6-10 A-PVC/E/C-F-31I001FG
6-10 A-PVC/V/C-F-31U2U2FG
6-10 A-PVC/V/C-F-31I001FG
6-10 A-PV/T/C-F-31U2U2FG
6-10 A-PV/T/C-F-31I001FG
6-10 A-SS/T/SS-F-31AAFG
9-7 A-PP/E/C-F-31U2U2FG
9-7 A-PP/E/C-F-31I002FG
9-7 A-PP/V/C-F-31U2U2FG
9-7 A-PP/V/C-F-31I002FG
9-7 A-PVC/E/C-F-31U2U2FG
9-7 A-PVC/E/C-F-31I002FG
9-7 A-PVC/V/C-F-31U2U2FG
9-7 A-PVC/V/C-F-31I002FG
9-7 A-PV/T/C-F-31U2U2FG
9-7 A-PV/T/C-F-31I002FG
9-7 A-SS/T/SS-F-31AAFG
15-4 A-PP/E/C-F-31U2U2FG
15-4 A-PP/E/C-F-31I002FG
15-4 A-PP/V/C-F-31U2U2FG
15-4 A-PP/V/C-F-31I002FG
15-4 A-PVC/E/C-F-31U2U2FG
15-4 A-PVC/E/C-F-31I002FG
15-4 A-PVC/V/C-F-31U2U2FG
15-4 A-PVC/V/C-F-31I002FG
15-4 A-PV/T/C-F-31U2U2FG
15-4 A-PV/T/C-F-31I002FG
15-4 A-SS/T/SS-F-31AAFG
AR
97721324
97721325
97721328
97721329
97721332
97721333
97721336
97721337
97721352
97721353
97721356
97721393
97721394
97721397
97721398
97721401
97721402
97721405
97721406
97721421
97721422
97721425
97721461
97721462
97721465
97721466
97721469
97721470
97721473
97721474
97721489
97721490
97721493
97721358
97721359
97721362
97721363
97721366
97721367
97721370
97721371
97721387
97721388
97721391
97721427
97721428
97721431
97721432
97721435
97721436
97721439
97721440
97721455
97721456
97721459
97721495
97721496
97721499
97721500
97721503
97721504
97721507
97721508
97721523
97721524
97721527
Installation set includes: 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose
(4/6 mm)
** Also available in AR-control version
29
SMART Digital
7
Pump selection
Max. flow
[l/h]
Max.
pressure
[bar]
Materials
Dosing
head
Gaskets
Product number
Installation
Type designation**
set*
Valve balls
EPDM
Ceramic
FKM
Ceramic
EPDM
Ceramic
FKM
Ceramic
PVDF
PTFE
Ceramic
SS
PTFE
SS 1.4401
EPDM
Ceramic
FKM
Ceramic
EPDM
Ceramic
FKM
Ceramic
PVDF
PTFE
Ceramic
SS
PTFE
SS 1.4401
PP
10
PVC
PP
15
PVC
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
DDE
6-10
6-10
6-10
6-10
6-10
6-10
6-10
6-10
6-10
6-10
6-10
15-4
15-4
15-4
15-4
15-4
15-4
15-4
15-4
15-4
15-4
15-4
B-PP/E/C-X-31U2U2FG
B-PP/E/C-X-31I001FG
B-PP/V/C-X-31U2U2FG
B-PP/V/C-X-31I001FG
B-PVC/E/C-X-31U2U2FG
B-PVC/E/C-X-31I001FG
B-PVC/V/C-X-31U2U2FG
B-PVC/V/C-X-31I001FG
B-PV/T/C-X-31U2U2FG
B-PV/T/C-X-31I001FG
B-SS/T/SS-X-31AAFG
B-PP/E/C-X-31U2U2FG
B-PP/E/C-X-31I002FG
B-PP/V/C-X-31U2U2FG
B-PP/V/C-X-31I002FG
B-PVC/E/C-X-31U2U2FG
B-PVC/E/C-X-31I002FG
B-PVC/V/C-X-31U2U2FG
B-PVC/V/C-X-31I002FG
B-PV/T/C-X-31U2U2FG
B-PV/T/C-X-31I002FG
B-SS/T/SS-X-31AAFG
PR
97720905
97720906
97720909
97720910
97720923
97720924
97720927
97720928
97720943
97720944
97720947
97720983
97720984
97720987
97720988
97720991
97720992
97720995
97720996
97721011
97721012
97721015
97720949
97720950
97720953
97720954
97720957
97720958
97720961
97720962
97720977
97720978
97720981
97721017
97721018
97721021
97721022
97721025
97721026
97721029
97721030
97721045
97721046
97721049
98147240
98147261
98147264
98147265
98147268
98147269
98147272
98147273
98147288
98147289
98147292
98147294
98147295
98147298
98147299
98147302
98147303
98147306
98147307
98147322
98147323
98147326
Installation set includes: 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose
(4/6 mm)
** Also available in P- and PR-control version
30
SMART Digital
Control variant
Materials
Mains plug
[l/h] - [bar]
B:
Basic (DDE)
P:
B with pulse mode (DDE)
PR:
P with relay output (DDE)
A:
Standard (DDC)
AR:
A with alarm relay and analog input (DDA, DDC)
FC:
AR with FlowControl (DDA)
FCM:
FC with flow measurement (DDA)
Dosing head
PP:
PP
PVC:
PVC (PVC dosing heads only up to 10 bar)
PV:
PVDF
SS:
Stainless steel 1.4401
Gaskets
E:
EPDM
V:
FKM
T:
PTFE
Valve balls
C:
Ceramic
SS:
Stainless steel 1.4401
F:
Front-mounted (change to left and right possible)
X:
No control cube (DDE)
3:
1 x 100-240 V, 50/60 Hz
1:
Standard
2:
Spring-loaded (HV version)
Suction / discharge connection
U2U2:
Hose, 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm
U7U7:
Hose, 0.17" x 1/4", 1/4" x 3/8", 3/8" x 1/2"
AA:
Threaded, Rp 1/4", female (SS)
VV:
Threaded, NPT 1/4", female (SS)
XX:
Without connection
Installation set*
I001:
4/6 mm (up to 7.5 l/h, 13 bar)
I002:
9/12 mm (up to 60 l/h, 9 bar)
I003:
0.17" x 1/4" (up to 7.5 l/h, 13 bar)
I004:
3/8" x 1/2" (up to 60 l/h, 10 bar)
F:
EU
B:
USA, Canada
G:
UK
I:
Australia, New Zealand
E:
Switzerland
J:
Japan
L:
Argentina
X:
No plug
Design
G:
Grundfos
Special variant
C3:
Pump selection
Installation set includes 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose
(4/6 mm)
31
SMART Digital
7
Pump selection
DDA
Max.
flow press.
Control
variant
Materials
Head
PV
E
V
E
V
T
SS
PP
7.5-16
AR
FC
FCM
PVC
PV
E
V
E
V
T
SS
PP
12-10
17-7
30-4
AR
FC
FCM
Gaskets
PVC
Balls
Control
cube
position
Supply
voltage
Valve type
Connection /
Installation set
1
2
U2U2
U7U7
XX
I001
I003
1
2
AA
VV
XX
C
C
SS
1
2
U2U2
U7U7
XX
I002
I004
SS
1
2
AA
VV
XX
Supply
voltage
Valve type
Balls
Control
cube
position
Connection /
Installation set
1
2
U2U2
U7U7
XX
I001
I003
1
2
AA
VV
XX
C
C
Mains plug
Design
Special
variant
F
B
G
I
E
J
L
C3
Mains plug
Design
Special
variant
F
B
G
I
E
J
L
C3
Mains plug
Design
Special
variant
F
B
G
I
E
J
L
C3
DDC
Max.
flow press.
Control
variant
Materials
Head
PV
E
V
E
V
T
SS
PP
PVC
6-10
A
AR
PV
E
V
E
V
T
SS
PP
PVC
9-7
15-4
A
AR
Gaskets
C
C
SS
1
2
U2U2
U7U7
XX
I002
I004
SS
1
2
AA
VV
XX
Control
cube
position
Supply
voltage
Valve type
Balls
Connection /
Installation set
1
2
U2U2
U7U7
XX
I001
I003
1
2
AA
VV
XX
C
C
DDE
Max.
flow press.
Control
variant
Materials
Head
PV
E
V
E
V
T
SS
PP
6-10
B
P
PR
PVC
PV
E
V
E
V
T
SS
PP
15-4
32
B
P
PR
Gaskets
PVC
C
C
SS
1
2
U2U2
U7U7
XX
I002
I004
1
2
AA
VV
XX
C
C
SS
SMART Digital
8
Accessories for small dosing pumps
Example:
SMART Digital dosing pump
33
SMART Digital
8
Accessories for small dosing pumps
Technical data
Size
Max. flow rate Max. pressure
[l/h]*
[bar]
Suction /
discharge
hose [mm]
Housing
PP
7.5
13
4/6
4/6
PVC
PVDF
PP
30
12
6/9
4/6
PVC
PVDF
PP
60
9/12
4/6
PVC
PVDF
*
34
Product number
Gasket
Ball
Foot valve
without level
indication
FKM
EPDM
FKM
EPDM
PTFE
FKM
EPDM
PTFE
FKM
EPDM
FKM
EPDM
PTFE
FKM
EPDM
PTFE
FKM
EPDM
FKM
EPDM
PTFE
FKM
EPDM
PTFE
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
95730440
95730441
95730442
95730443
95730444
95730445
95730446
95730447
95730448
95730449
95730450
95730451
95730452
95730453
95730454
95730455
95730456
95730457
95730458
95730459
95730460
95730461
95730462
95730463
Foot valve
with level
indication
95730464
95730465
95730466
95730467
95730468
95730469
95730470
95730471
95730472
95730473
95730474
95730475
95730476
95730477
95730478
95730479
95730480
95730481
95730482
95730483
95730484
95730485
95730486
95730487
SMART Digital
Technical data
Socket
Application
Pins
Input
Analog pulse
External stop
Input
Low level
Empty tank
Output
Analog
Plug type
Product number
Angled
2
5
No cable
2
96609014
96609016
96698715
96693246
Straight
No cable
96698715
2
5
No cable
2
2
5
No cable
2
96632921
96632922
96609031
96699697
96609017
96609019
96696198
96698716
Straight
Straight
Angled
Output
Relay 1
Relay 2
Straight
Angled
35
SMART Digital
Dimensions
Product number
97513994
E-box 150
Technical data
E-box data
Supply voltage
Max. power consumption
Cable length
Max. relative humidity
Pollution degree
Enclosure class
GENIbus connection
Profibus specifications
Maximum cable length
Slave address (set in DDA display)
Line termination (set via DIP switches)
Supported data rates
36
Description
Fig. 27 E-box
SMART Digital
Hoses
Fig. 29 Hoses
Technical data
Max. flow rate [l/h]*
Size
(internal / outside diameter)
[mm]
7.5
17
4/6
5/8
6/9
Material
Max. pressure at 20 C
[bar]
PE
13
PVC
0.5
ETFE
20
PE
13
PE
12
PVC
0.5
ETFE
20
PVC, textile-reinforced
23
PE
PVC
0.5
ETFE
13
30
6/12
60
9/12
Length [m]
Product number
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
91835676
91836504
91835680
96701733
96702133
96727418
95730337
95730338
95730339
95730888
96727393
95730889
96727409
96727412
96727415
95730334
95730335
95730336
95730340
95730341
95730342
96693751
96653571
91835686
96727395
96705657
96727398
96727434
95730890
95724702
95730343
95730344
95730345
37
SMART Digital
Dimensions
*
*
*
Foot valves
Technical data
Material
Product number
PVDF
SS
38
Gasket
Ball
without level
indication
FKM, EPDM
PTFE
FKM, EPDM
PTFE
PTFE
Ceramic
Ceramic
Ceramic
Ceramic
SS
98070951
98070952
98070953
98070954
98070963
98070966
98070967
98070968
98070969
-
SMART Digital
Suction lances
*
*
Dimensions / Selection
Tank volume [l]
Recommended
immersion depth (L)
[mm]
40
60
100
200
300
500
1000
400
500
690
690
980
1100
1200
100
690
120
220
216
12, 33 (large cap)
25, 30, 33
60
all sizes
820
980
980
400
500
690
1200
Dimensions
L-ring drum*
Steel drum*
Standard jerricans
according to EN 12712*
IBC*
*
39
SMART Digital
8
Accessories for small dosing pumps
Technical data
Material
Max. flow rate
[l/h]
Max. immersion
depth [mm]*
Housing
PE
400
PVDF
PE
500
PVDF
PE
570
PVDF
PE
690
PVDF
60
PE
820
PVDF
PE
980
PVDF
PE
1100
PVDF
PE
1200
PVDF
*
40
Product number
Gasket
Ball
Without level
indication
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
98070978
98070979
98070980
98070981
98070990
98070991
98070992
98070993
98071002
98071003
98071004
98071005
98071014
98071015
98071016
98071017
98071026
98071027
98071028
98071029
98071038
98071039
98071040
98071041
98071050
98071051
98071052
98071053
98071062
98071063
98071064
98071065
With level
indication
98071074
98071075
98071076
98071077
98071086
98071087
98071088
98071089
98071098
98071099
98071100
98071101
98071110
98071111
98071112
98071113
98071122
98071123
98071124
98071125
98071134
98071135
98071136
98071137
98071146
98071147
98071148
98071149
98071158
98071159
98071160
98071161
SMART Digital
Accessories for suction lances and foot valves with level indication
Adaptors for containers
Technical data
Remark
Product
number
counter nut for tanks without threaded opening, e.g. 100-litre square tank or
1000-litre cylindrical tank
PVC, grey
98071170
PVC, grey
98156690
PE, blue
98071171
PE, orange
98071172
PE, green
98071173
PE, yellow
98071174
PE, brown
98071175
PE, white
98071176
PE, black
98071177
Adaptor type
M-12-plug-to-flat-plug adaptor
Order data
Description
M-12-plug-to-flat-plug adaptor
Product number
96635010
Order data
Description
Emission protection kit
with snifting valve
Emission protection kit for
use with filter
Remark
Product number
can be retrofitted
98071178
can be retrofitted
98071179
41
SMART Digital
8
Accessories for small dosing pumps
Injection units
Injection units connect the dosing line with the process
line. They ensure a minimum backpressure of 0.7 bar,
and avoid backflow of the dosing liquid.
In general, they include:
Injection pipe. PP, PVC and PVDF versions can be
shortened.
Spring-loaded non-return valve with Tantal spring.
Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm,
and 9/12 mm.
Pipe connection set: threaded, Rp 1/4", female
(stainless steel).
L1
L2
L2
G 1/2
G 1/2
Dimensions
L1
Technical data
Max. pressure
[bar]
Material
Product number
Housing
PP
16
60
Dimensions
PVC
PVDF
100
Stainless steel
16
PVC
Gasket
Ball
L 1 [mm]
L 2 [mm]
FKM
EPDM
FKM
EPDM
PTFE
FKM
EPDM
PTFE
PTFE
FKM
EPDM
PTFE
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Stainless steel
Ceramic
Ceramic
Ceramic
100
100
100
100
100
100
100
100
27
300
300
300
47
47
47
47
47
47
47
47
50
47
47
47
95730904
95730908
95730912
95730916
95730920
95730924
95730928
95730932
95730936
95730940
95730944
95730948
Dimensions
G 1/2
L1
L2
Technical data
42
Material
Dimensions
Max. pressure
[bar]
Housing
Gasket
Ball
L 1 [mm]
L 2 [mm]
60
16
PVC
FKM
Ceramic
55
59
Product number
95730964
SMART Digital
Dimensions
G 1/2
L1
L2
Technical data
60
Material
Max. pressure
[bar]
Housing
16
PVC
64
Stainless steel
Dimensions
Product number
Gasket
Ball
L 1 [mm]
L 2 [mm]
FKM
EPDM
PTFE
Ceramic
Ceramic
Stainless steel
100
100
27
183
183
138
95730952
95730956
95730960
Dimensions
G 1/2
L1
Technical data
Material
Dimensions
Max. pressure
[bar]
Housing
Gasket
Ball
L 1 [mm]
L 2 [mm]
60
10
PVC
FKM
EPDM
Ceramic
Ceramic
185
185
280
280
Product number
95730968
95730972
Dimensions
L2
L1
G 1/2
Technical data
Material
Dimensions
Max. pressure
[bar]
Housing
Gasket
Ball
L 1 [mm]
L 2 [mm]
60
16
64
PVDF
Stainless steel
PTFE
PTFE
Ceramic
Stainless steel
27
27
1158
1158
Product number
95730976
95730980
43
SMART Digital
8
Accessories for small dosing pumps
Multi-function valves
A multi-function valve is mounted directly on the pump
discharge side. The top connection is for the discharge
line, the side connection leads the relief liquid back
into the tank.
Loading pressure, adjustable from 1 to 4 bar, is
factory-set to 3 bar.
Relief pressure, adjustable from 7 to 16 bar, is
factory-set to 10 bar or 16 bar.
Maximum system pressure 16 bar.
Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm,
and 9/12 mm.
G 5/8
47
92
45
Dimensions
139
45
Technical data
Material
Max. flow rate
[l/h]
Housing
Connections
PP
60
PVDF
PVC
PVDF
44
Product number
Gasket
Diaphragm
Relief pressure
10 bar
Relief pressure
16 bar
FKM
EPDM
FKM
EPDM
PTFE
FKM
EPDM
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
95704585
95704591
95730807
95730808
95730809
95730810
95730811
95730812
95730821
95730822
95730823
95730824
95730825
95730826
95730827
95730828
SMART Digital
Dimensions
21(22)
48(20)
78
82(82)
68(68)
96(40)
(-)
4.5(-)
Technical data
Material
Product number
Gasket
Relief pressure
10 bar
PP
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
No gaskets
95730757
95730758
95730759
95730760
95730761
95730771
PVC
PTFE
PVDF
Stainless steel
Relief pressure
16 bar
95730773
95730774
95730775
95730776
95730777
95730783
Dimensions
21 (22)
78
96 (40)
(-)
4.5 (-)
82 (82)
68 (68)
60
Technical data
Material
Max. flow rate [l/h]
Product number
Diaphragm
Gasket
PP
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
No gaskets
PVC
60
PTFE
PVDF
Stainless steel
95730741
95730742
95730743
95730744
95730745
95730751
45
SMART Digital
8
Dimensions
87
Pressure valves
G 5/8
Technical data
Material
Max. flow rate [l/h]
Product number
Ball
Housing
PP
60
Ceramic
PVC
PVDF
Stainless steel
46
Stainless steel
Gaskets
FKM
EPDM
FKM
EPDM
PTFE
FKM
EPDM
PTFE
PTFE
95730325
95730326
95730327
95730328
95730329
95730330
95730331
95730332
95730333
SMART Digital
Technical data
Product number
Connection type
Size
4/9 mm
5/8 mm
6/8 mm
6/9 mm
6/12 mm
9/12 mm
1/4" x 3/8
3/8" x 1/2"
Hose (cutting ring type)
1/8" x 1/4"
Pipe welding
External diameter 16 mm
Pipe cementing
Internal diameter 12 mm
1/2" NPT
Rp 1/4"
1/4" NPT
4/6 mm
8/10 mm
Material
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVDF
PP
PVDF
PVC
PP
PVC
PVDF
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Connection kit
Inlay kit
97691902
97691903
97691904
97691905
97691906
97691907
97702474
97702485
97702495
98153922
98153944
98153949
97702475
97702486
97702496
97702476
97702487
97702497
97702477
97702488
97702498
97702478
97702489
97702499
97702479
97702490
97702500
97702482
97702492
97702503
97702483
97702493
97702504
97702481
97702502
97702480
97702501
97702491
97702484
97702494
97702505
97702508
97702472
97702473
97702506
97702507
95730984
95730720
95730729
98153977
98154006
98154029
95730711
95730721
95730730
95730712
95730722
95730731
95730713
95730723
95730732
95730714
95730724
95730733
95730715
95730725
95730734
95730718
95730727
95730737
95730719
95730728
95730738
95730717
95730736
95730716
95730735
95730726
95730739
95730740
-
47
SMART Digital
8
Accessories for small dosing pumps
Adaptors
A threaded adaptor kit includes:
1 adaptor
1 O-ring.
Threaded adaptors
Threaded adaptors are used to convert between
different threaded connection sizes.
Technical data
Threaded connection size
Material
Type
Product number
Female
Male
G 3/8
Housing
Gaskets
PP
FKM / EPDM
95730407
FKM / EPDM
95730408
PTFE
95730409
FKM / EPDM
95730410
PVC
G 5/8
PVDF
PP
G 5/8
PVC
G 3/8
PVDF
PP
G 5/8
PVC
G 3/4
PVDF
PP
G 5/8
PVC
G 1 1/4
PVDF
PP
G 5/8
PVC
M 20 x 1.5
PVDF
G 5/8
M 30 x 3.5
95730411
FKM / EPDM
95730412
FKM / EPDM
95730413
PTFE
95730414
FKM / EPDM
95730415
PTFE
95730416
FKM / EPDM
95730417
FKM / EPDM
95730418
PTFE
95730419
FKM / EPDM
95730420
PTFE
95730421
FKM / EPDM
95730422
FKM / EPDM
95730423
PTFE
95730424
FKM / EPDM
95730425
PTFE
95730426
FKM / EPDM
95730427
FKM / EPDM
95730428
PTFE
95730429
FKM / EPDM
95730430
PTFE
95730431
FKM / EPDM
98154048
PTFE
98154054
FKM / EPDM
95730432
FKM / EPDM
95730433
PVDF
PP
G 1 1/4
PTFE
PVC
G 5/8
PVDF
PTFE
95730434
FKM / EPDM
95730435
PTFE
95730436
Material
Type
Product number
Female
48
G 5/8
Female
G 5/8
Housing
PVC
95730437
PP
95730438
PVDF
95730439
SMART Digital
Material
Description
Side 1
Side 2
PP
For hoses 4/6 mm, 6/9 mm, 6/12 mm,
9/12 mm
PVC
PVDF
Valve housing with two
male threads G 5/8
PP
PVC
Without
PVDF
Without
For hoses
4/6 mm,
6/9 mm,
6/12 mm,
9/12 mm
Threaded Rp 1/4
Stainless steel
Internal 12 mm
PVC
Without
Internal 12 mm
For hoses
4/6 mm,
6/9 mm,
6/12 mm,
9/12 mm
External 16 mm
Without
External 16 mm
Product number
Housing and
connections
PVC
PP
Gaskets
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
PTFE
95730367
95730368
95730369
95730370
95730371
95730356
95730357
95730358
95730359
95730360
95730361
FKM / EPDM
95730378
PTFE
95730379
FKM / EPDM
PTFE
FKM / EPDM
95730365
95730366
95730377
FKM / EPDM
95730380
PTFE
95730381
FKM / EPDM
FKM / EPDM
PTFE
95730362
95730363
95730364
PVDF
PP
PVDF
T-pieces
Technical data
Connections
Type
Material
Description
Bottom
Top
Side
Housing and
connections
PP
PVC
PVDF
Three male
threads G 5/8
PP
-
Without
PVC
PVDF
Two male
threads G 5/8,
one female
connection with
union nut
Union nut
G 5/8
For hoses
4/6 mm,
6/9 mm,
6/12 mm,
9/12 mm
Without
PP
PVC
PVDF
PP
Without
PVC
PVDF
Product number
Gaskets
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
95730387
95730388
95730389
95730390
95730391
95730346
95730347
95730348
95730349
95730350
95730397
95730398
95730399
95730400
95730401
95730351
95730352
95730353
95730354
95730355
49
SMART Digital
8
Square tank, 100 litres
Dimensions
540
670
152
500
98
M5
98
98
Dosing tanks
137
192
500
50
Order data
Tank volume [l]
100
Product number
96489271
SMART Digital
Cylindrical tanks
Technical data
Tank volume
[l]
Product number
Weight
[kg]
Transparent
Black
yes
yes
yes
yes
yes
yes, with reinforced beam
3.4
5.5
5.5
7.5
7.5
11.5
11.5
13
13
28
28
40
48
96688081
98148805
98150038
98149057
98150051
98149215
98150053
98149245
98150055
98149266
98150057
96688086
96689131
95701166
98149053
98150040
98149082
98150052
98149224
98150054
98149252
98150056
98149269
98150058
95706305
95704476
40
60
100
200
300
500
1000
Dimensions
45
350
420
160
Rp 3/4"
160
420
51
SMART Digital
O
O
O
O
*
0[
*
0[
0[
0[
*
0[
TM04 8465 0412
0[
*
O
O
O
O
160
1150
1260
*
50
0[
Rp 3/4"
1080
0[
52
*
0[
SMART Digital
Collecting tray
Volume [l]
Product number
60
100
200
300
500
1000
80
120
210
400
500
1000
500 x 545
500 x 700
770 x 595
770 x 960
860 x 980
1150 x 1080
96726831
96726832
98150059
96726834
95701272
96726836
120
283
140
70
Technical data
Description
Drain valve for installation in the threaded
sleeve of the dosing tank
Ventilation valve
Dissolving hopper for washing powders into
the dosing tank
Handheld mixer for use in dosing tanks
Specifications
Dosing tank connection G 3/4
Spring-loaded, opening pressure 0.05 bar
Dosing tank connection: DN 40 through-bolt;
water connection: G 5/4, with union nut and inlay for PVC
pipe (cementing diameter 25 mm)
Shaft length 1200 mm, length can be adapted to the
corresponding dosing tank, with DN-15 through bolt for
connection at the dosing tank
4 floor-mounting brackets with fixing screws
Material
Product number
PVC
96689132
96694401
PVC
96726979
PE
98133793
98149921
Stainless steel
95730862
Stainless steel
95730863
PP
95730864
53
SMART Digital
8
The in-line water meter with potential-free pulse signal
is suitable for use in flow-proportional dosing
applications.
Qn 1.5 and Qn 2.5 meters are of the multi-jet, dry
dial type, for cold water up to 30 C, or hot water up
to 90 C.
Qn 15 meters and up are of the helical vane type,
for cold water up to 50 C, or hot water up to 120 C.
Max. pressure: 16 bar.
If the water meter is connected directly to the pump
pulse input, use a control plug (PN 96698715).
Qn 1.5 to Qn 15 meters are threaded.
Qn 40 to Qn 150 meters are flanged.
Cable length: 3 m.
Qn
[m3/h]
Pulse rate
[l/pulse]
1.5*
2.5*
15*
1.5*
2.5*
15*
40**
60**
150**
1
2.5
10
0.25
0.25
2.5
100
25
100
Water meter
Product number
Maximum
short-period
capacity
[m3/h]
Maximum
pressure
[bar]
Transitional
capacity with
error 2 %
[l/h]
Minimum
capacity with
error 5 %
[l/h]
30 C
50 C
90 C
120 C
3
5
30
3
5
30
80
120
300
16
16
16
16
16
16
10
10
10
120
200
3000
120
200
3000
4000
6000
12000
50
70
450
50
70
450
700
1200
3000
96446846
96446847
96482640
96482641
96482642
-
96446848
96446849
96446850
96446851
96446897
96446898
96482643
96482644
96482645
-
96446899
96446900
96446901
96446902
Dimensions
Size
Connections
Port-to-port length
[mm]
G 3/4
G1
G 2.5
G 1/2
G 3/4
G2
165
190
300
245
288
438
225
250
300
Threaded connection
Qn 1.5
Qn 2.5
Qn 15
Flanged connection
Qn 40
Qn 60
Qn 150
54
DN 80
DN 100
DN 150
SMART Digital
9. Pumped liquids
The resistance table below is intended as a general
guide for material resistance (at room temperature),
and does not replace testing of the chemicals and
pump materials under specific working conditions.
Pumped liquids
Material
PP
PVDF
SS 1.4401
PVC
FKM
EPDM
PTFE
Ceramic
PE
(Accessories)
25
60
85
Dosing head
Description
Chemical
formula
Acetic acid
CH3COOH
Concentration
%
Aluminium chloride
AlCl3
40
Aluminium sulphate
Al 2(SO4)3
60
Ammonia, aqueous
NH4OH
28
Calcium hydroxide 7
Ca(OH)2
Calcium hypochlorite
Ca(OCl)2
Copper sulphate
Ferric chloride 3
Ferric sulphate
Ball
20
10
30
50
CuSO4
30
H2CrO4
Chromic acid
Gasket
FeCl3
60
Fe 2(SO4)3
60
Ferrous chloride
FeCl2
40
Ferrous sulphate
FeSO 4
50
Fluosilicic acid
H2SiF6
40
< 25
25-37
30
30
70
40
CH3COOOH
5-15
50
KOH
Potassium permanganate
KMnO 4
10
Sodium chlorate
NaClO3
30
Sodium chloride
NaCl
30
Sodium chlorite
NaClO2
20
Hydrochloric acid
HCl
Hydrogen peroxide
H 2O 2
Nitric acid
HNO3
Peracetic acid
Potassium hydroxide
30
50
Sodium hydroxide
NaOH
Sodium hypochlorite
NaOCl
12-15
Sodium sulphide
Na 2S
30
Sodium sulphite
Na2SO3
20
Sodium thiosulfate
Na2S2O3
10
H 2SO3
< 80
80-96
Sulphurous acid
Sulphuric acid 4
H2SO4
98
Resistant
3 Risk of crystallisation.
Limited resistance
Not resistant
55
SMART Digital
10
Further product documentation
Catalogue
With a starting point in areas of applications and pump types,
this section contains
technical data
curves (QH, Eta, P1, P2, etc) which can be adapted to the
density and viscosity of the pumped liquid and show the
number of pumps in operation
product photos
dimensional drawings
wiring diagrams
quotation texts, etc.
Literature
In this section you can access all the lastest documents of a
given pump, such as
data booklets
Installation and operating instructions
service documentation, such as Service kit catalogue and
Service kit instructions
quick guides
product brochures, etc.
Service
This section contains an easy-to-use interactive service
catalogue. Here you can find and identify service parts of both
existing and cancelled Grundfos pumps.
Furthermore, this section contains service videos showing you
how to replace service parts.
56
SMART Digital
Sizing
10
Replacement
In this section you find a guide to select and compare
replacement data of an installed pump in order to replace the
pump with a more efficient Grundfos pump.
The section contains replacement data of a wide range of pumps
produced by other manufacturers than Grundfos.
Based on an easy step-by-step guide, you can compare
Grundfos pumps with the one you have installed on your site.
After having specified the installed pump, the guide suggests a
number of Grundfos pumps which can improve both comfort and
efficiency.
CAD drawings
In this section it is possible to download 2-dimensional (2D) and
3-dimensional (3D) CAD drawings of most Grundfos pumps.
The following formats are available in WebCAPS:
2-dimensional drawings
.dxf, wireframe drawings
.dwg, wireframe drawings.
3-dimensional drawings
.dwg, wireframe drawings (without surfaces)
.stp, solid drawings (with surfaces)
.eprt, E-drawings.
WinCAPS
57
SMART Digital
10
Further product documentation
GO CAPS
Mobile solution for professionals on the GO!
CAPS functionality on the mobile
workplace.
58
59
ECM: 1116599
GRUNDFOS A/S
DK-8850 Bjerringbro . Denmark
Telephone: +45 87 50 14 00
www.grundfos.com
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
95724709 0713
Copyright Grundfos Holding A/S